CN117549615A - Metal damping vibration attenuation plate, vibration attenuation honeycomb sandwich plate and application - Google Patents
Metal damping vibration attenuation plate, vibration attenuation honeycomb sandwich plate and application Download PDFInfo
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- CN117549615A CN117549615A CN202310271421.7A CN202310271421A CN117549615A CN 117549615 A CN117549615 A CN 117549615A CN 202310271421 A CN202310271421 A CN 202310271421A CN 117549615 A CN117549615 A CN 117549615A
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- 238000013016 damping Methods 0.000 title claims abstract description 84
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 81
- 239000002184 metal Substances 0.000 title claims abstract description 81
- 239000000758 substrate Substances 0.000 claims abstract description 35
- 238000002161 passivation Methods 0.000 claims abstract description 27
- 239000002952 polymeric resin Substances 0.000 claims abstract description 25
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000000576 coating method Methods 0.000 claims abstract description 9
- 238000009823 thermal lamination Methods 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 43
- 229910052782 aluminium Inorganic materials 0.000 claims description 41
- 239000010935 stainless steel Substances 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 14
- -1 Polyethylene Polymers 0.000 claims description 11
- 239000004698 Polyethylene Substances 0.000 claims description 7
- 239000004743 Polypropylene Substances 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 229920001155 polypropylene Polymers 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims 1
- 230000001070 adhesive effect Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 13
- 239000010410 layer Substances 0.000 description 40
- 239000000463 material Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 4
- 238000010008 shearing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/043—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D17/00—Construction details of vehicle bodies
- B61D17/04—Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
- B61D17/10—Floors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/06—Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/20—Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation
- E04F15/206—Layered panels for sound insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/06—Coating on the layer surface on metal layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/56—Damping, energy absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/10—Trains
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2224/00—Materials; Material properties
- F16F2224/02—Materials; Material properties solids
- F16F2224/0225—Cellular, e.g. microcellular foam
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T30/00—Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a metal damping vibration-absorbing plate, a vibration-absorbing honeycomb sandwich plate and application thereof, wherein two layers of metal substrates and a layer of polymer resin plate are arranged between the two layers of metal substrates and are bonded through a thermal lamination process, and passivation liquid films formed by coating passivation liquid are respectively arranged on two sides, close to the polymer resin plates, of the two layers of metal substrates. The damping honeycomb sandwich plate comprises two layers of metal damping plates and a honeycomb sandwich layer, wherein the honeycomb sandwich layer is arranged between the two layers of metal damping plates and is formed by connecting through an adhesion process. The invention not only ensures the high sound insulation volume of the floor, but also has high vibration damping performance.
Description
Technical Field
The invention relates to the technical field of vibration reduction and noise reduction, in particular to a metal damping vibration reduction plate, a vibration reduction honeycomb sandwich plate and application.
Background
The existing design of the high-speed railway motor car floor is developed around the principles of high structural strength, good durability, warp weight, sound insulation, environmental protection, easy maintenance and the like, and the noise in the car is reduced by adopting a plurality of structural types such as an aluminum honeycomb sandwich plate structure, a PVC foam sandwich plate structure or a plywood structure and the like to strengthen the sound insulation of the floor. The aluminum honeycomb sandwich panel structure is one with good sound insulation effect and good use performance, and is formed by respectively using aluminum veneers as a panel clamping plate and a bottom plate clamping plate and clamping a honeycomb aluminum core in the middle, and the aluminum honeycomb sandwich panel is manufactured by using stainless steel veneers instead of the aluminum veneers according to use requirements.
The type and the surface density of the splint material are main factors influencing the sound insulation of the aluminum honeycomb sandwich plate for the high-speed railway motor car floor. In the comprehensive view, steel is used as a surface layer material when the thickness of the floor sandwich plate is fixed, and the sound insulation amount is the best, then aluminum and finally wood. However, the steel material can raise the sound insulation and raise the weight of the floor and raise the anticorrosive performance, so that the aluminum honeycomb sandwich board is one common structure for high-speed railway motor car floor.
However, when the thickness specification of the aluminum veneer plywood used for the honeycomb sandwich floor is fixed, the sound insulation amount is basically kept within a certain range, the lifting difficulty is high, and meanwhile, the vibration reduction performance is weak, so that other vibration reduction and damping measures such as damping glue are also needed to be assisted when the high-speed railway motor car floor is paved. Therefore, the metal damping vibration attenuation plate and the vibration attenuation honeycomb sandwich plate which are designed on the basis of guaranteeing the high sound insulation of the floor and have high vibration attenuation performance are very important in controlling the noise generation amount in the carriage from the aspect of inhibiting and reducing the vibration of the floor of the high-speed railway motor car and can effectively improve the NVH performance of the carriage of the high-speed railway motor car.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provide a metal damping vibration attenuation plate, a vibration attenuation honeycomb sandwich plate and application.
The technical scheme of the invention is as follows: a metal damping vibration attenuation plate comprising: the passivation film is formed by coating passivation liquid on two sides of the two layers of metal substrates, which are close to the polymer resin plates.
Preferably, the polymer resin sheet is any one of polyethylene, polypropylene and polytrimethylpentene.
Preferably, the two layers of metal substrates are any one of aluminum plates, stainless steel plates, copper plates and hot galvanized plates.
Preferably, the thickness of the metal substrate is 0.15-3.0mm, the thickness of the polymer resin plate is 0.03-0.1mm, and the thickness of the passivation liquid film is 5-20 mu m; the total thickness of the metal damping vibration attenuation plate is 0.3-6.0mm.
Preferably, the vibration reduction honeycomb sandwich plate comprises two layers of metal damping vibration reduction plates and a honeycomb sandwich layer, and one honeycomb sandwich layer is arranged between the two layers of metal damping vibration reduction plates and is formed by connecting through an adhesion process.
Preferably, the total thickness of the vibration-damping honeycomb sandwich panel is 8-100mm.
Preferably, the honeycomb sandwich layer is composed of a plurality of continuous hexagonal structural units, wherein the thickness of the hexagonal structural units is 0.05-0.3mm, and the height of the honeycomb sandwich layer is 7-100mm.
Preferably, the hexagonal structural units are made of metallic aluminum.
The vibration reduction honeycomb sandwich plate is applied to the manufacturing of high-speed railway motor car floors, rail vehicles, automobiles and equipment and the construction.
The invention has the beneficial effects that:
compared with the prior art, the invention has the advantages that the vibration reduction honeycomb sandwich plate is prepared by using the metal damping vibration reduction plate and the honeycomb sandwich layer, so that the invention has high vibration reduction performance on the basis of ensuring high sound insulation, and can further control the noise generation amount by inhibiting and reducing vibration, thereby effectively improving the NVH performance.
Drawings
FIG. 1 is a schematic view of the structure of a vibration damping honeycomb sandwich panel of the present invention;
FIG. 2 is a schematic view of a metal damping vibration attenuation plate according to the present invention;
FIG. 3 is a schematic view of a metal damping vibration attenuation plate according to embodiment 1 of the present invention;
fig. 4 is a schematic structural view of a metal damping vibration attenuation plate according to embodiment 2 of the present invention.
Reference numerals
1. The metal base plate, the passivation liquid film, the macromolecule resin plate, the metal damping vibration attenuation plate and the honeycomb sandwich layer.
Detailed Description
One embodiment of the present invention will be described in detail below with reference to fig. 1-4, but it should be understood that the scope of the present invention is not limited by the embodiment.
The embodiment provides a metal damping vibration attenuation plate, a vibration attenuation honeycomb sandwich plate and application, and the aim of the invention is achieved through basic necessary technical characteristics.
Referring specifically to fig. 2, an embodiment of the present invention provides a metal damping vibration attenuation plate, including: the metal substrate comprises two layers of metal substrates 1 and one layer of polymer resin plate 3, wherein the polymer resin plate 3 is arranged between the two layers of metal substrates 1 and is bonded through a thermal lamination process, passivation liquid films 2 formed by coating passivation liquid are arranged on two side surfaces of the two layers of metal substrates 1, which are close to the polymer resin plate (3) (the passivation liquid film 2 formed by coating passivation liquid is arranged on the bottom surface of one metal substrate 1 connected with the upper layer of the top surface of the polymer resin plate 3, and the passivation liquid film 2 formed by coating passivation liquid is also arranged on the top surface of the other metal substrate 1 connected with the lower layer of the bottom surface of the polymer resin plate 3). Wherein the polymer resin plate 3 is any one of polyethylene PE, polypropylene PP or polytrimethylene pentene TXP. The two layers of the metal substrates 1 are any one of aluminum plates, stainless steel plates, copper plates and hot galvanized plates. The thickness of the metal substrate 1 is 0.15-3.0mm, the thickness of the polymer resin plate 3 is 0.03-0.1mm, and the thickness of the passivation liquid film 2 is 5-20 mu m; the total thickness of the metal damping vibration attenuation plate is 0.3-6.0mm, and higher sound insulation volume and vibration attenuation damping performance can be obtained by increasing the number of layers or the thickness of the metal composite damping vibration attenuation plate.
The metal damping vibration attenuation plate belongs to one damping material, wherein two layers of metal substrates 1 can be two layers of aluminum substrates, or one layer of the two layers of metal substrates 1 can be an aluminum substrate, the other layer of the two layers of metal substrates can be a stainless steel substrate 1, the two layers of metal substrates 1 are respectively coated with chromium-free passivation liquid to form passivation liquid films 2, and then the passivation liquid films are bonded with a high polymer resin plate 3 through a thermal lamination process. Wherein: the polymer resin sheet 3 is a polymer resin having a high loss factor, such as one of Polyethylene (PE), polypropylene (PP) and polytrimethylene pentene (TXP), and the thickness of the polymer resin sheet 3 is 0.03 to 0.1mm; the thickness of the metal substrate 1 is 0.15-3.0mm; the thickness of the passivation liquid film 2 is 5-20 mu m; the total thickness of the metal damping vibration attenuation plate is 0.3-6.0mm.
The metal substrate 1 in the metal damping vibration attenuation plate provides use strength and rigidity, the middle high polymer resin plate 3 is constrained by the metal substrate 1 to form a constraint damping structure, vibration can be absorbed and damping noise reduction is formed, so that the metal damping vibration attenuation plate has good damping vibration attenuation performance, the damping loss factor can reach more than 0.25, compared with a traditional metal veneer with the same thickness, the damping vibration attenuation effect is improved by 3 orders of magnitude, and the aluminum vibration attenuation plate has the characteristics of higher vibration frequency and more obvious vibration attenuation effect, namely the characteristic of high-frequency high damping, and is more suitable for high-speed running high-speed railway honeycomb sandwich floor materials. The metal damping vibration attenuation plate is made by lamination thermal bonding, the peeling strength is higher than 50N/cm, and the metal damping vibration attenuation plate can be normally used within the application temperature range of-20 ℃ to 160 ℃.
Specifically, as shown in fig. 1, the vibration-damping honeycomb sandwich plate comprises two layers of metal damping vibration-damping plates 4 and a honeycomb sandwich layer 5, and one layer of honeycomb sandwich layer 5 is arranged between the two layers of metal damping vibration-damping plates 4 and is formed by connecting through an adhesion process, wherein the preparation materials of the two layers of metal damping vibration-damping plates 4 are aluminum materials or aluminum materials and stainless steel materials, and the aluminum materials or the stainless steel materials can be connected with the top of the honeycomb sandwich layer 5. And the total thickness of the vibration reduction honeycomb sandwich plate is 8-100mm. The honeycomb sandwich layer 5 is composed of a plurality of continuous metal aluminum hexagonal structural units, wherein the thickness of the hexagonal structural units is 0.05-0.3mm, and the height of the honeycomb sandwich layer 5 is 7-100mm.
In particular to the application of the vibration reduction honeycomb sandwich plate in the manufacture of high-speed railway motor car floors, rail vehicles, automobiles and equipment and buildings.
Example 1
Referring to fig. 3, the prior art high-speed railway floor is replaced by a constant thickness vibration-damping honeycomb sandwich panel.
Wherein, in the aluminum vibration reduction honeycomb sandwich plate, the thickness of each layer of metal damping vibration reduction plate 4 is 3.0mm, namely the thickness of each layer of metal damping vibration reduction plate 4 is 1.5mm, the metal substrate 1 in the metal damping vibration reduction plate 4 is an aluminum substrate, and the thickness of the chromium-free passivation film 2 is 5-12 mu m; the thickness of the polymer resin plate 3 is 0.03-0.06mm.
When the application temperature of the metal damping vibration attenuation plate 4 is between 20 ℃ below zero and 160 ℃, the product peeling strength value is 55.5N/cm; shear strength value is 12MPa; damping loss factor 0.312.
The embodiment shows that the aluminum veneer high-iron honeycomb floor is replaced by the aluminum vibration reduction honeycomb sandwich plate with the same thickness, and the peeling strength value and the shearing strength of the aluminum veneer high-iron honeycomb floor can ensure excellent processability similar to the aluminum veneer on the premise of unchanged processing technology. Meanwhile, the damping loss factor of the aluminum damping vibration attenuation plate is 0.312 which is far higher than that of the aluminum veneer by 0.002, and the aluminum damping vibration attenuation plate has excellent vibration attenuation and damping performance and can effectively inhibit the noise amount of the high-speed train caused by floor vibration.
Example 2
As shown in fig. 4 and attached table 1, the high-speed railway honeycomb floor is manufactured by replacing aluminum veneers with vibration-damping honeycomb sandwich plates formed by metal damping vibration-damping plates prepared by different materials and thicknesses, the vibration-damping honeycomb sandwich plates are formed by respectively treating the bottom of an aluminum substrate 1 and the top of a stainless steel substrate 1 by chromium-free passivation liquid to form a chromium-free passivation liquefied coating 2, and then bonding the chromium-free passivation liquefied coating with a middle high-molecular resin plate 3 through a thermal lamination process to form a metal damping vibration-damping plate with the difference thickness of 2.0mm of aluminum plate and stainless steel plate. The 2.0mm aluminum veneer in the high-speed rail honeycomb sandwich floor in the prior art is replaced by an aluminum plate and stainless steel plate differential-thickness composite damping vibration attenuation plate with the same thickness of 2.0 mm.
The main materials and method parameters of this embodiment are: the metal substrate 1 with the thickness of 2.0mm on the upper layer of the vibration reduction honeycomb sandwich plate and the metal substrate 1 with the thickness of 0.5-1.9mm on the lower layer of the vibration reduction honeycomb sandwich plate are respectively formed by respectively carrying out chromium-free passivation coating treatment on a layer of aluminum plate with the thickness of 0.1-1.5mm and a layer of stainless steel plate with the thickness of 0.1-1.5mm, and then carrying out thermal lamination and compounding with high polymer resin. Wherein: the total thickness of the metal damping vibration attenuation plate is 2.0mm; the thickness of the chromium-free passivation film 2 is 5-12 mu m; the thickness of the polymer resin plate 3 is 0.03-0.06mm; the peel strength value of the product is more than or equal to 50N/cm when the application temperature is between 20 ℃ below zero and 160 ℃; the shearing strength value is more than or equal to 10MPa; the damping loss factor is more than or equal to 0.25.
Table 1 shows the sound insulation of 2.0mm heterogeneous differential thickness metal damping vibration attenuation plate
From the embodiment, the 2.0mm aluminum veneer for the high-speed railway motor car honeycomb floor is replaced by the 2.0mm metal damping vibration attenuation plate compounded by the aluminum plate and the stainless steel plate, and the peeling strength value and the shearing strength of the aluminum veneer can ensure the excellent processability similar to that of the aluminum veneer on the premise of unchanged processing technology. Meanwhile, the sound insulation amount of the metal damping vibration attenuation plate with the thickness of 2.0mm, which is compounded by the difference between the aluminum plate and the stainless steel plate, is increased along with the increase of the relative surface density multiple of the metal damping vibration attenuation plate and the aluminum plate (or along with the increase of the relative thickness of the stainless steel), the damping loss factor of the metal damping vibration attenuation plate is more than or equal to 0.25, is far higher than that of an aluminum veneer by 0.002, has excellent vibration attenuation and damping performance, can effectively inhibit the noise amount generated by the vibration of the floor of a high-speed train, and has a remarkable effect of improving the sound field environment in the vehicle.
The foregoing disclosure is merely illustrative of some embodiments of the invention, but the embodiments are not limited thereto and variations within the scope of the invention will be apparent to those skilled in the art.
Claims (9)
1. A metal damping vibration attenuation panel comprising: the passivation film comprises two layers of metal substrates (1) and one layer of polymer resin plate (3), wherein the polymer resin plate (3) is arranged between the two layers of metal substrates (1) and is bonded through a thermal lamination process, and passivation liquid films (2) formed by coating passivation liquid are arranged on two sides, close to the polymer resin plate (3), of the two layers of metal substrates (1).
2. A metal damping vibration attenuation panel as claimed in claim 1, wherein said polymeric resin sheet (3) is any one of Polyethylene (PE), polypropylene (PP) or polytrimethylene pentene (TXP).
3. A metal damping vibration attenuation panel as claimed in claim 1 or 2, characterized in that two layers of said metal substrate (1) are any one of an aluminum plate, a stainless steel plate, a copper plate or a hot galvanized plate.
4. A metal damping vibration attenuation plate as claimed in claim 1, wherein the thickness of said metal substrate (1) is 0.15-3.0mm, the thickness of said polymer resin plate (3) is 0.03-0.1mm, and the thickness of said passivation film (2) is 5 μm-20 μm; the total thickness of the metal damping vibration attenuation plate is 0.3-6.0mm.
5. A damping honeycomb sandwich panel made of metal damping vibration attenuation plates as claimed in claim 1, characterized in that the damping honeycomb sandwich panel comprises two metal damping vibration attenuation plates (4) and a honeycomb sandwich layer (5), and that one honeycomb sandwich layer (5) is arranged between the two metal damping vibration attenuation plates (4) and is formed by connecting by means of an adhesive process.
6. A vibration-damped honeycomb sandwich panel according to claim 5, characterized in that the total thickness of the vibration-damped honeycomb sandwich panel is 8-100mm.
7. A vibration-damped honeycomb sandwich panel according to claim 5, characterized in that the honeycomb sandwich layer (5) is composed of a continuous plurality of hexagonal structural units, wherein the thickness of the hexagonal structural units is 0.05-0.3mm and the height of the honeycomb sandwich layer (5) is 7-100mm.
8. A vibration-damped honeycomb sandwich panel according to claim 7 wherein said hexagonal structural elements are made of metallic aluminum.
9. Use of the vibration-damped honeycomb sandwich panel of claim 5 in high-speed rail car floors, rail vehicles, automobiles, equipment manufacturing and construction.
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CN202310271421.7A CN117549615A (en) | 2023-03-20 | 2023-03-20 | Metal damping vibration attenuation plate, vibration attenuation honeycomb sandwich plate and application |
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CN202310271421.7A CN117549615A (en) | 2023-03-20 | 2023-03-20 | Metal damping vibration attenuation plate, vibration attenuation honeycomb sandwich plate and application |
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