CN117548775A - Automatic welding device for metal inserts of composite material products - Google Patents
Automatic welding device for metal inserts of composite material products Download PDFInfo
- Publication number
- CN117548775A CN117548775A CN202410006154.5A CN202410006154A CN117548775A CN 117548775 A CN117548775 A CN 117548775A CN 202410006154 A CN202410006154 A CN 202410006154A CN 117548775 A CN117548775 A CN 117548775A
- Authority
- CN
- China
- Prior art keywords
- plate
- composite material
- fixedly connected
- annular
- telescopic frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 126
- 239000002131 composite material Substances 0.000 title claims abstract description 72
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 65
- 239000002184 metal Substances 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 230000000670 limiting effect Effects 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000004021 metal welding Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 230000002829 reductive effect Effects 0.000 abstract description 17
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 230000007547 defect Effects 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses an automatic welding device for metal inserts of composite material products, which belongs to the technical field of automatic welding and comprises a machine body, wherein a hollow mechanism is arranged in the machine body, a supporting platform is rotatably connected to the inner wall of the top end of the machine body, a composite material product fixing mechanism is fixedly connected to the top end of the supporting platform, a plurality of first connecting rods are fixedly connected to the surface of the top end of the composite material product fixing mechanism, the first connecting rods are symmetrically arranged in a circumferential manner, the top ends of the first connecting rods are fixedly connected with a metal insert fixing mechanism, and the composite material product fixing mechanism and the metal insert fixing mechanism are of the same structure. According to the invention, the first servo motor, the second servo motor and the electric welding gun are adopted, so that the annular welding and welding can be carried out on the gap between the metal insert and the composite material product, the automatic operation is realized, the production period is shortened, and the production cost is reduced.
Description
Technical Field
The invention belongs to the technical field of automatic welding, and particularly relates to an automatic welding device for a metal insert of a composite product.
Background
The metal insert is a common process, the strength, the rigidity and the durability of the product can be enhanced, the metal insert is usually made of high-strength metal materials, such as steel, aluminum and the like, the application field of the metal insert is very wide, such as aerospace, automobile industry, building, sports equipment and the like, in the aerospace field, the metal insert can be used for reinforcing an airplane structure and improving the durability and the safety of the airplane, the special functions of heat conduction, electric conduction, static prevention and the like can be realized by reasonably designing the shape and the structure of the metal insert, the diversified requirements of different fields on the composite product can be met, the metal insert can provide additional strength under the condition of not increasing too much weight, the light weight and the energy conservation and emission reduction of the product are realized, the metal inserts of different types can be connected with the composite material matrix through welding, the synergistic effect among different materials is realized, the advantages of each material are fully exerted, and the comprehensive performance of the product is improved.
The existing welding and welding of composite material products and metal inserts often needs to be carried out manually by manpower, the manual welding is easily affected by human factors, the operation technical level and experience have great influence on welding quality, accurate control in the welding process is difficult to realize, welding defects such as air holes and cracks are easy to generate, moreover, the manual welding needs specific welding operation by operators, time and labor are consumed, production efficiency is low, and the overall production efficiency is affected especially in mass production.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the automatic welding device for the metal inserts of the composite material products, which has high production efficiency, improves welding quality and reduces labor cost.
The technical scheme adopted for solving the technical problems is as follows: the automatic welding device for the metal inserts of the composite material products comprises a machine body, wherein a hollow mechanism is arranged inside the machine body, a supporting platform is rotationally connected to the inner wall of the top end of the machine body, a composite material product fixing mechanism is fixedly connected to the top end of the supporting platform, a plurality of first connecting rods are fixedly connected to the surface of the top end of the composite material product fixing mechanism, the first connecting rods are symmetrically arranged in a circumferential manner, the top ends of the first connecting rods are fixedly connected with a metal insert fixing mechanism, the composite material product fixing mechanism and the metal insert fixing mechanism are of the same structure, and the composite material product fixing mechanism and the metal insert fixing mechanism are arranged in opposite directions;
the support platform is characterized in that a composite material product is placed at the center of the surface of the top end of the support platform, a metal insert is placed at the top end of the composite material product, an annular track is fixedly connected to the outer wall of the machine body, a first moving plate is arranged in the annular track and is of a magnet structure, the first moving plate is slidably connected with the outer wall of the machine body, a support plate is fixedly connected to one end of the first moving plate away from the machine body, and a welding and melting mechanism is fixedly connected to the top of one side of the support plate facing the machine body.
Through the technical scheme, the welding task can be completed at higher speed and precision, compared with manual welding, the production efficiency can be remarkably improved, continuous work can be realized, rest is not needed, and continuous and efficient production is realized.
Further, combined material goods fixed establishment includes first annular link plate, first annular link plate bottom and supporting platform top fixed connection, first annular link plate is the cross ring structure, and the cross department of first annular link plate is provided with the baffle, the top rotation of first annular link plate is connected with first annular and changes the board, outer wall one side of first annular is provided with the flange, the flange top fixed surface of first annular changes the board is connected with first fixing base, screw lifter is installed to first fixing base one side, screw lifter internal thread connection has the double-end threaded rod.
Through the technical scheme, welding parameters such as welding time, temperature and pressure can be accurately controlled, so that consistency and stability of welding quality are ensured, compared with manual welding, the production of welding defects can be reduced, and the strength and quality of welding seams are improved.
Further, the one end that spiral riser was kept away from to the double-end threaded rod runs through sliding connection with first fixing base, the threaded connection has the second fixing base to run through to the end that runs through of double-end threaded rod, the one end fixedly connected with second annular rotating plate of second fixing base, the bottom and the first annular rotating plate top surface of second annular rotating plate rotate to be connected, the second annular rotating plate is cross ring-shaped structure, the spout has been seted up to the cross department of second annular rotating plate, be provided with the second connecting rod in the spout, second connecting rod and second annular rotating plate sliding connection.
Further, the top fixedly connected with second movable plate of second connecting rod, the top surface rotation of second annular rotating plate is connected with the second annular and links the board, the second annular is even the board and is the same structure with first annular and link the board, second movable plate and second annular link board sliding connection, and the second movable plate is located second annular and links board cross department, the second movable plate is towards the one end fixedly connected with fixed plate of the inside center department of organism, the fixed plate is rubber antiskid material.
Through the technical scheme, accurate positioning and fixing functions can be provided, the correct position and alignment degree of the composite material product and the metal insert in the welding process are ensured, welding offset or dislocation is avoided, and therefore the quality and strength of a welding seam are ensured.
Further, supporting platform bottom sliding connection has a plurality of limiting plate, a plurality of be circumference symmetric distribution setting between limiting plate is two by two, a plurality of sliding connection has the regulating plate between the limiting plate is two by two, the regulating plate is L shape structure, the one end and the supporting platform inner wall sliding connection of limiting plate are kept away from to the regulating plate, the bottom of regulating plate is provided with driving motor, driving motor's output and regulating plate fixed connection, driving motor and the inside bottom fixed connection of organism.
Through the technical scheme, the burden of operators in the welding process can be reduced, the operation difficulty is reduced, compared with manual adjustment and fixation, the fixing mechanism can be used for conveniently and rapidly completing the positioning and clamping of composite material products and metal inserts, and the labor intensity of the operators is reduced.
Further, the inside rotor plate that is provided with of organism, the rotor plate is magnet structure, rotor plate and the inside sliding connection of organism, the bottom of rotor plate is provided with first servo motor, the bottom fixed connection of organism inner wall is kept away from with the rotor plate to first servo motor's output, first servo motor and the inside bottom installation of organism are fixed.
Further, the welding and melting mechanism comprises a welding and melting box body, the welding and melting box body is fixedly connected with the side wall of the supporting plate, two inner side walls of the welding and melting box body are fixedly connected with connecting blocks, one side, far away from the welding and melting box body, of each connecting block penetrates through and is fixedly connected with a pulley assembly, two transmission ends of each pulley assembly are rotationally connected with a first telescopic frame, and the first telescopic frames are in sliding connection with the inner wall of the welding and melting box body.
Through the technical scheme, the welding position and angle can be quickly adjusted, the movement and adjustment time in the welding process are reduced, the welding efficiency is improved, the production period is shortened, and the production capacity is improved.
Further, the bottom center department of first telescopic frame runs through threaded connection and has the threaded rod, the bottom of threaded rod is provided with the second servo motor, second servo motor is fixed with backup pad lateral wall installation, the output of second servo motor and the through-terminal fixed connection of threaded rod.
Through the technical scheme, more comprehensive and uniform welding coverage can be realized, and the electric welding gun is adjusted to the optimal position, so that the generation of welding defects is reduced, and the welding quality and strength are improved.
Further, the inner wall sliding connection of the first telescopic frame has a second telescopic frame, the inner wall sliding connection of the second telescopic frame has a third telescopic frame, the inside sliding connection of the third telescopic frame has a fourth telescopic frame, the two ends of the second telescopic frame, the third telescopic frame and the fourth telescopic frame are identical to the two ends of the first telescopic frame, and the pulley assemblies on two sides of the second telescopic frame, the third telescopic frame and the fourth telescopic frame are fixedly connected in a penetrating manner through connecting blocks.
Further, an electric welding gun is installed at the center of the outer wall of the fourth telescopic frame, and a ninety-degree included angle is formed between the gun head of the electric welding gun and a gap between the metal insert and the composite material product.
Through the technical scheme, operators can keep a longer distance, welding can be performed from a safer angle, exposure to dangerous areas is reduced, and safety of welding operation is improved.
The beneficial effects of the invention are as follows: (1) According to the invention, the composite material product fixing mechanism is adopted, the composite material product is placed at the center of the top surface of the supporting platform, the rear spiral lifter runs to drive the double-head threaded rod to rotate, under the combined action of the second fixing seat and the first fixing seat, the second annular rotating plate and the first annular rotating plate can be driven to rotate simultaneously, the second annular rotating plate and the first annular rotating plate rotate oppositely, and when the second annular rotating plate rotates, the second connecting rod drives the second moving plate to move under the action of the sliding groove, so that the fixing plate is driven to clamp and fix the composite material product, the composite material product and the metal insert can be effectively fixed, unnecessary movement or vibration of the composite material product and the metal insert in the welding process can be prevented, the welding stability can be improved, the welding defect can be reduced, the consistency of welding quality can be ensured, and the composite material product and the metal insert in any shape can be fixed, and the practicability is strong.
(2) According to the welding and fusing mechanism, the second servo motor is adopted to rotate, the threaded rod is driven to rotate, so that the first telescopic frame moves, the second telescopic frame, the third telescopic frame and the fourth telescopic frame move simultaneously under the cooperation of the pulley component and the connecting block, the electric welding gun is driven to move to a gap between the metal insert and the composite material product, and the rotating plate and the first moving plate are of the same magnet structure, so that the first moving plate slides along the annular track under the action of magnetic force when the first servo motor operates to drive the rotating plate to rotate, and the welding and fusing work is carried out on the gap between the metal insert and the composite material product by the electric welding gun;
when welding one side of metal mold insert and combined material goods and melting the back, second servo motor reverse rotation for second telescoping frame, third telescoping frame and fourth telescoping frame inwards shrink simultaneously, driving motor rotates and drives the regulating plate and rotate, make the one end of regulating plate slide in two limiting plates, thereby intermittently rotate supporting platform, repeat above-mentioned step afterwards, weld the opposite side gap department of metal mold insert and combined material goods and melt the work, can realize automatic operation, improve production efficiency, shorten production cycle, reduction in production cost.
Drawings
Fig. 1 is an overall construction diagram of the present invention.
Fig. 2 is a partial structural view of fig. 1.
Fig. 3 is a bottom view of the support platform of the present invention.
Fig. 4 is a structural view of the joint of the circular rail and the rotating plate of the present invention.
Fig. 5 is a second view structural diagram of fig. 4.
Fig. 6 is a disassembled structural view of the composite product fixing mechanism of the present invention.
Fig. 7 is a second view structural diagram of fig. 6.
Fig. 8 is a view showing an internal structure of the welding mechanism of the present invention.
Fig. 9 is a perspective view of the second perspective view of fig. 8.
Reference numerals: 1. a body; 2. an endless track; 3. a first moving plate; 4. a support plate; 5. a welding and fusing mechanism; 6. an electric welding gun; 7. a composite product fixing mechanism; 8. a first connecting rod; 9. a metal insert fixing mechanism; 10. a composite article; 11. a metal insert; 12. a first servo motor; 13. a rotating plate; 14. a support platform; 15. a limiting plate; 16. an adjusting plate; 17. a driving motor; 701. a first annular connecting plate; 702. a first annular rotating plate; 703. a second annular rotating plate; 704. a second connecting rod; 705. a second annular connecting plate; 706. a second moving plate; 707. a fixing plate; 708. a chute; 709. a first fixing seat; 710. a screw lifter; 711. a double-ended threaded rod; 712. the second fixing seat; 501. welding a melting box body; 502. a connecting block; 503. a first telescopic frame; 504. a second telescopic frame; 505. a third telescopic frame; 506. a fourth telescopic frame; 507. a pulley assembly; 508. a threaded rod; 509. and a second servo motor.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 to 5, the automatic welding device for metal inserts of composite material products of the embodiment comprises a machine body 1, wherein a hollow mechanism is arranged inside the machine body 1, a rotating plate 13 is arranged inside the machine body 1, the rotating plate 13 is in a magnet structure, the rotating plate 13 is in sliding connection with the inside of the machine body 1, a first servo motor 12 is arranged at the bottom of the rotating plate 13, the welding task can be completed at higher speed and precision, compared with manual welding, the production efficiency can be remarkably improved, continuous work can be realized without rest, continuous and efficient production can be realized, the output end of the first servo motor 12 is fixedly connected with the bottom end of the rotating plate 13 far away from the inner wall of the machine body 1, the first servo motor 12 is fixedly arranged at the bottom end inside the machine body 1, a ninety-degree included angle is formed at a gap between a gun head of an electric welding gun 6 and the metal insert 11 and the composite material product 10, can precisely control welding parameters such as welding time, temperature, pressure and the like, thereby ensuring consistency and stability of welding quality, compared with manual welding, can reduce the generation of welding defects, improve the strength and quality of welding seams, the inner wall of the top end of the machine body 1 is rotationally connected with a supporting platform 14, the bottom end of the supporting platform 14 is slidably connected with a plurality of limiting plates 15, the plurality of limiting plates 15 are distributed in a circumferentially symmetrical way, the plurality of limiting plates 15 are slidably connected with an adjusting plate 16 in a pair-by-pair way, the adjusting plate 16 is of an L-shaped structure, one end of the adjusting plate 16, which is far away from the limiting plates 15, is slidably connected with the inner wall of the supporting platform 14, the surface of the top end of the composite material product fixing mechanism 7 is fixedly connected with a plurality of first connecting rods 8, the plurality of first connecting rods 8 are circumferentially symmetrically arranged, the top end of the first connecting rods 8 is fixedly connected with a metal insert fixing mechanism 9, the composite material product fixing mechanism 7 and the metal insert fixing mechanism 9 are of the same structure, the composite material product fixing mechanism 7 and the metal insert fixing mechanism 9 are arranged in opposite directions, a composite material product 10 is placed at the center of the surface of the top end of the supporting platform 14, a metal insert 11 is placed at the top end of the composite material product 10, the outer wall of the machine body 1 is fixedly connected with the annular track 2, a first moving plate 3 is arranged in the annular track 2, the first moving plate 3 is of a magnet structure, the first moving plate 3 is in sliding connection with the outer wall of the machine body 1, one end of the first moving plate 3, far away from the machine body 1, is fixedly connected with the supporting plate 4, the top end of one side of the supporting plate 4, facing the machine body 1, is fixedly connected with the welding mechanism 5, the bottom of the adjusting plate 16 is provided with a driving motor 17, accurate positioning and fixing functions can be provided, the correct position and alignment degree of the composite material product 10 and the metal insert 11 in the welding process are ensured, welding offset or dislocation are avoided, the quality and strength of a welding seam are ensured, the output end of the driving motor 17 is fixedly connected with the adjusting plate 16, the bottom end of the machine body 1 is fixedly connected with the inner bottom end of the machine body 1, and the driving motor 17 is fixedly connected with the composite material product 7;
as shown in fig. 6 to 7, the composite product fixing mechanism 7 includes a first annular connecting plate 701, the bottom end of the first annular connecting plate 701 is fixedly connected with the top end of the supporting platform 14, the first annular connecting plate 701 is in a cross-shaped circular structure, a baffle is arranged at the cross position of the first annular connecting plate 701, the top end of the first annular connecting plate 701 is rotationally connected with a first annular rotating plate 702, a convex plate is arranged at one side of the outer wall of the first annular rotating plate 702, the welding efficiency and speed can be improved, the welding period can be reduced, the production efficiency can be improved, the surface of the top end of the convex plate of the first annular rotating plate 702 is fixedly connected with a first fixing seat 709, a spiral lifter 710 is arranged at one side of the first fixing seat 709, the spiral lifter 710 is internally connected with a double-headed threaded rod 711, the positioning and clamping of the composite product 10 and the metal insert 11 can be more conveniently and rapidly completed, the labor intensity of operators can be reduced, one end of the double-headed screw rod 711, which is far away from the screw lifter 710, is in penetrating sliding connection with the first fixing seat 709, the penetrating end of the double-headed screw rod 711 is in penetrating threaded connection with the second fixing seat 712, one end of the second fixing seat 712 is fixedly connected with the second annular rotating plate 703, the bottom end of the second annular rotating plate 703 is rotationally connected with the top end surface of the first annular rotating plate 702, the second annular rotating plate 703 is in a cross annular structure, the burden of an operator in the welding process can be relieved, the operation difficulty is reduced, compared with manual adjustment and fixation, the use of the fixing mechanism can more conveniently and rapidly complete the positioning and clamping of the composite material product 10 and the metal insert 11, the labor intensity of the operator is reduced, a chute 708 is formed at the cross position of the second annular rotating plate 703, a second connecting rod 704 is arranged in the chute 708, the top end of the second connecting rod 704 is fixedly connected with the second movable plate 706, the top surface of the second annular rotating plate 703 is rotationally connected with a second annular connecting plate 705, so that the welding position and angle can be quickly adjusted, the movement and adjustment time in the welding process can be reduced, the welding efficiency can be improved, the production period can be reduced, the production capacity can be improved, the second annular connecting plate 705 and the first annular connecting plate 701 are of the same structure, the second moving plate 706 is in sliding connection with the second annular connecting plate 705, the second moving plate 706 is positioned at the cross of the second annular connecting plate 705, one end of the second moving plate 706, which faces the inner center of the machine body 1, is fixedly connected with a fixing plate 707, the fixing plate 707 is made of rubber anti-skid materials, and the second connecting rod 704 is in sliding connection with the second annular rotating plate 703;
as shown in fig. 8 to 9, the welding mechanism 5 comprises a welding box body 501, the welding box body 501 is fixedly connected with the side wall of the supporting plate 4, two inner side walls of the welding box body 501 are fixedly connected with a connecting block 502, one side of the connecting block 502 away from the welding box body 501 is fixedly connected with a pulley component 507 in a penetrating way, two transmission ends of the pulley component 507 are rotatably connected with a first telescopic frame 503, the welding position and angle can be quickly adjusted, the moving and adjusting time in the welding process can be reduced, the welding efficiency can be improved, the production period can be reduced, the production capacity can be improved, the inner wall of the first telescopic frame 503 is slidably connected with a second telescopic frame 504, the inner wall of the second telescopic frame 504 is slidably connected with a third telescopic frame 505, the inner part of the third telescopic frame 505 is slidably connected with a fourth telescopic frame 506, an operator can keep a far distance, and welding can be performed from a safer angle, the welding gun 6 is arranged at the center of the outer wall of the fourth telescopic frame 506, the second telescopic frame 504, the third telescopic frame 505 and the fourth telescopic frame 506 are arranged at the same positions as the two ends of the first telescopic frame 503, the pulley assemblies 507 at the two sides of the second telescopic frame 504, the third telescopic frame 505 and the fourth telescopic frame 506 are fixedly connected through the connecting blocks 502, the more comprehensive and uniform welding coverage can be realized, the welding gun 6 is adjusted to the optimal position, thereby reducing the generation of welding defects, improving the welding quality and strength, the center of the bottom end of the first telescopic frame 503 is connected with the threaded rod 508 through threads, the bottom of the threaded rod 508 is provided with the second servo motor 509, the second servo motor 509 is fixedly arranged on the side wall of the supporting plate 4, the output end of the second servo motor 509 is fixedly connected with the penetrating end of the threaded rod 508, the first telescopic frame 503 is slidably connected with the inner wall of the welding box body 501, so that the welding angle can be flexibly adjusted, the welding quality and the integrity are ensured, and an operator can more easily reach a difficult-to-touch or complex welding position, and the welding accuracy and consistency are improved.
The working principle of this embodiment is that, first, the composite product 10 is placed at the center of the top surface of the supporting platform 14, the rear screw lifter 710 operates to drive the double-headed screw rod 711 to rotate, under the combined action of the second fixing seat 712 and the first fixing seat 709, the second annular rotating plate 703 and the first annular rotating plate 702 can be driven to rotate simultaneously, and the second annular rotating plate 703 and the first annular rotating plate 702 rotate oppositely, when the second annular rotating plate 703 rotates, the second connecting rod 704 drives the second moving plate 706 to move under the action of the sliding groove 708, thereby driving the fixing plate 707 to clamp and fix the composite product 10, then the metal insert 11 is placed at the top of the composite product 10, the metal insert fixing mechanism 9 operates to clamp and fix the metal insert 11 and the composite product 10, so that the gap between the metal insert 11 and the composite product 10 is attached, and then the second servo motor 509 rotates, the threaded rod 508 is driven to rotate, so that the first telescopic frame 503 moves, under the common cooperation of the pulley assembly 507 and the connecting block 502, the second telescopic frame 504, the third telescopic frame 505 and the fourth telescopic frame 506 move simultaneously, the electric welding gun 6 is driven to move to the gap between the metal insert 11 and the composite material product 10, because the rotating plate 13 and the first moving plate 3 are of the same magnet structure, when the first servo motor 12 operates to drive the rotating plate 13 to rotate, under the action of magnetic force, the first moving plate 3 slides along the annular track 2, so that the welding gun 6 performs welding work on the gap between the metal insert 11 and the composite material product 10, and when welding of one side of the metal insert 11 and one side of the composite material product 10 is finished, the second servo motor 509 reversely rotates, so that the second telescopic frame 504, the third telescopic frame 505 and the fourth telescopic frame 506 shrink inwards simultaneously, the driving motor 17 rotates to drive the adjusting plate 16 to rotate, so that one end of the adjusting plate 16 slides in the two limiting plates 15, the supporting platform 14 is intermittently rotated, and then the above steps are repeated, and welding and melting work is performed on the gap of the other side of the metal insert 11 and the composite material product 10.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention.
Claims (10)
1. The utility model provides a combined material goods metal insert automatic weld device, includes organism (1), its characterized in that: the novel plastic composite material mold is characterized in that a hollow mechanism is arranged inside the machine body (1), a supporting platform (14) is rotationally connected to the inner wall of the top end of the machine body (1), a composite material product fixing mechanism (7) is fixedly connected to the top end of the supporting platform (14), a plurality of first connecting rods (8) are fixedly connected to the surface of the top end of the composite material product fixing mechanism (7), the first connecting rods (8) are circumferentially symmetrically arranged, a metal insert fixing mechanism (9) is fixedly connected to the top end of the first connecting rods (8), the composite material product fixing mechanism (7) and the metal insert fixing mechanism (9) are of the same structure, and the composite material product fixing mechanism (7) and the metal insert fixing mechanism (9) are arranged in opposite directions;
the novel metal welding machine comprises a machine body (1), wherein a support platform (14) is arranged at the center of the top surface of the machine body, a composite material product (10) is arranged at the center of the top surface of the support platform, a metal insert (11) is arranged at the top end of the composite material product (10), an annular track (2) is fixedly connected to the outer wall of the machine body (1), a first movable plate (3) is arranged in the annular track (2), the first movable plate (3) is of a magnet structure, the first movable plate (3) is in sliding connection with the outer wall of the machine body (1), a support plate (4) is fixedly connected to one end of the first movable plate (3) away from the machine body (1), and a welding mechanism (5) is fixedly connected to the top of one side of the support plate (4) facing the machine body (1).
2. The automatic welding device for metal inserts of composite products according to claim 1, wherein the composite product fixing mechanism (7) comprises a first annular connecting plate (701), the bottom end of the first annular connecting plate (701) is fixedly connected with the top end of the supporting platform (14), the first annular connecting plate (701) is of a cross-shaped annular structure, a baffle is arranged at the cross position of the first annular connecting plate (701), the top end of the first annular connecting plate (701) is rotationally connected with a first annular rotating plate (702), a convex plate is arranged on one side of the outer wall of the first annular rotating plate (702), a first fixing seat (709) is fixedly connected with the top end surface of the convex plate of the first annular rotating plate (702), a spiral lifter (710) is arranged on one side of the first fixing seat (709), and a double-head threaded rod (711) is connected with the spiral lifter (710) in an internal thread mode.
3. The automatic welding device for metal inserts of composite material products according to claim 2, wherein one end of the double-headed threaded rod (711) far away from the spiral lifter (710) is in penetrating sliding connection with the first fixing seat (709), a second fixing seat (712) is in penetrating threaded connection with the penetrating end of the double-headed threaded rod (711), one end of the second fixing seat (712) is fixedly connected with a second annular rotating plate (703), the bottom end of the second annular rotating plate (703) is rotationally connected with the top end surface of the first annular rotating plate (702), the second annular rotating plate (703) is of a cross-shaped annular structure, a sliding groove (708) is formed in the cross-shaped part of the second annular rotating plate (703), and a second connecting rod (704) is arranged in the sliding groove (708) and is in sliding connection with the second annular rotating plate (703).
4. The automatic welding device for metal inserts of composite material products according to claim 3, wherein a second moving plate (706) is fixedly connected to the top end of the second connecting rod (704), a second annular connecting plate (705) is rotatably connected to the top end surface of the second annular rotating plate (703), the second annular connecting plate (705) and the first annular connecting plate (701) are of the same structure, the second moving plate (706) is slidably connected with the second annular connecting plate (705), the second moving plate (706) is located at the cross position of the second annular connecting plate (705), a fixing plate (707) is fixedly connected to one end, facing the inner center of the machine body (1), of the second moving plate (706), and the fixing plate (707) is made of rubber anti-skid materials.
5. The automatic welding device for metal inserts of composite material products according to claim 1, characterized in that the bottom end of the supporting platform (14) is slidably connected with a plurality of limiting plates (15), the limiting plates (15) are symmetrically distributed in a circumference mode, the limiting plates (15) are slidably connected with adjusting plates (16) in a pair-by-pair mode, the adjusting plates (16) are of L-shaped structures, one ends, far away from the limiting plates (15), of the adjusting plates (16) are slidably connected with the inner wall of the supporting platform (14), driving motors (17) are arranged at the bottoms of the adjusting plates (16), output ends of the driving motors (17) are fixedly connected with the adjusting plates (16), and the driving motors (17) are fixedly connected with the inner bottom end of the machine body (1).
6. The automatic welding device for metal inserts of composite material products according to claim 1, wherein a rotating plate (13) is arranged inside the machine body (1), the rotating plate (13) is of a magnet structure, the rotating plate (13) is in sliding connection with the inside of the machine body (1), a first servo motor (12) is arranged at the bottom of the rotating plate (13), the output end of the first servo motor (12) is fixedly connected with the bottom end of the rotating plate (13) far away from the inner wall of the machine body (1), and the first servo motor (12) is fixedly arranged at the bottom end inside the machine body (1).
7. The automatic welding device for metal inserts of composite material products according to claim 1, wherein the welding mechanism (5) comprises a welding box body (501), the welding box body (501) is fixedly connected with the side wall of the supporting plate (4), two inner side walls of the welding box body (501) are fixedly connected with connecting blocks (502), one side, far away from the welding box body (501), of each connecting block (502) is fixedly connected with a pulley assembly (507) in a penetrating manner, two transmission ends of each pulley assembly (507) are rotatably connected with a first telescopic frame (503), and the first telescopic frames (503) are in sliding connection with the inner walls of the welding box body (501).
8. The automatic welding device for metal inserts of composite products according to claim 7, wherein: the bottom center department of first flexible frame (503) runs through threaded connection and has threaded rod (508), the bottom of threaded rod (508) is provided with second servo motor (509), second servo motor (509) are fixed with backup pad (4) lateral wall installation, the output of second servo motor (509) is fixed with the run-through end of threaded rod (508).
9. The automatic welding device for metal inserts of composite material products according to claim 8, wherein the inner wall of the first telescopic frame (503) is slidably connected with a second telescopic frame (504), the inner wall of the second telescopic frame (504) is slidably connected with a third telescopic frame (505), the inner part of the third telescopic frame (505) is slidably connected with a fourth telescopic frame (506), two ends of the second telescopic frame (504), the third telescopic frame (505) and the fourth telescopic frame (506) are identical to two ends of the first telescopic frame (503), and pulley assemblies (507) on two sides of the second telescopic frame (504), the third telescopic frame (505) and the fourth telescopic frame (506) are fixedly connected in a penetrating manner through the connecting blocks (502).
10. The automatic welding device for metal inserts of composite material products according to claim 9, wherein an electric welding gun (6) is installed at the center of the outer wall of the fourth telescopic frame (506), and a ninety-degree included angle is formed between the gun head of the electric welding gun (6) and a gap between the metal insert (11) and the composite material product (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410006154.5A CN117548775B (en) | 2024-01-03 | 2024-01-03 | Automatic welding device for metal inserts of composite material products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410006154.5A CN117548775B (en) | 2024-01-03 | 2024-01-03 | Automatic welding device for metal inserts of composite material products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117548775A true CN117548775A (en) | 2024-02-13 |
| CN117548775B CN117548775B (en) | 2024-05-10 |
Family
ID=89813053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410006154.5A Active CN117548775B (en) | 2024-01-03 | 2024-01-03 | Automatic welding device for metal inserts of composite material products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117548775B (en) |
Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000071077A (en) * | 1998-08-31 | 2000-03-07 | Origin Electric Co Ltd | Seam jointing device |
| JP2001276978A (en) * | 2000-03-30 | 2001-10-09 | Kawatetsu Techno Res Corp | Spot welding method and welder |
| CN1787892A (en) * | 2003-05-14 | 2006-06-14 | 戴蒙得创新股份有限公司 | Cutting tool inserts and methods to manufacture |
| CN105805265A (en) * | 2014-12-30 | 2016-07-27 | 中核武汉核电运行技术股份有限公司 | Multistage precise transmission telescopic mechanism |
| CN208485492U (en) * | 2018-06-27 | 2019-02-12 | 韩娜 | A kind of big machinery suspension type second level telescoping mechanism |
| CN210476059U (en) * | 2019-08-22 | 2020-05-08 | 通用技术集团工程设计有限公司 | Gas power station pipeline laying equipment |
| KR102140439B1 (en) * | 2020-02-26 | 2020-08-03 | 김정식 | welding equipment for circular plat and round bar |
| CN112547643A (en) * | 2020-12-01 | 2021-03-26 | 天津市通洁高压泵制造有限公司 | Full-telescopic flushing water gun |
| CN214418989U (en) * | 2021-02-02 | 2021-10-19 | 青岛朝虎包装有限公司 | Label cross cutting machine with exhaust device |
| CN215787546U (en) * | 2021-08-03 | 2022-02-11 | 山东凯奥尼服装有限公司 | Clothing manufacturing is with cloth whole equipment of cutting based on artificial intelligence |
| CN114986065A (en) * | 2022-08-08 | 2022-09-02 | 龙口市智兴机械制造有限公司 | Environment-friendly welding equipment for annular spare and accessory parts |
| CN115302184A (en) * | 2022-07-29 | 2022-11-08 | 李衍松 | Welding fixture for annular part and columnar part |
| CN115635227A (en) * | 2022-08-11 | 2023-01-24 | 旺腾机电(南通)有限公司 | Metal product welding equipment with multi-angle effect |
| CN218874243U (en) * | 2022-10-27 | 2023-04-18 | 谢小彩 | Many sizes bearing processing mount |
| CN219169253U (en) * | 2022-07-21 | 2023-06-13 | 天津市固孚特机械设备有限公司 | Coil stock mechanism for stainless steel product |
| CN219309093U (en) * | 2023-01-17 | 2023-07-07 | 辽宁和正会科技有限公司 | Multi-angle adjusting device for aluminum profile surface spraying |
| CN116423025A (en) * | 2023-05-30 | 2023-07-14 | 邬光军 | Butt-welding machine for metal plates |
| CN219805580U (en) * | 2023-03-25 | 2023-10-10 | 河南德佰特机电设备制造有限公司 | Automatic girth welding machine for inner hole |
| CN219866500U (en) * | 2023-05-17 | 2023-10-20 | 四川中科智能科技有限公司 | Polyphenylene sulfide composite material lightweight thermostat joint |
| CN116988590A (en) * | 2023-09-28 | 2023-11-03 | 四川融海运通抗震科技有限责任公司 | Building vibration reduction support |
| DE202023105087U1 (en) * | 2023-06-27 | 2023-11-06 | Xilingol Thermal Power Co., Ltd. | Steam turbine rotor lifting device |
-
2024
- 2024-01-03 CN CN202410006154.5A patent/CN117548775B/en active Active
Patent Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000071077A (en) * | 1998-08-31 | 2000-03-07 | Origin Electric Co Ltd | Seam jointing device |
| JP2001276978A (en) * | 2000-03-30 | 2001-10-09 | Kawatetsu Techno Res Corp | Spot welding method and welder |
| CN1787892A (en) * | 2003-05-14 | 2006-06-14 | 戴蒙得创新股份有限公司 | Cutting tool inserts and methods to manufacture |
| CN105805265A (en) * | 2014-12-30 | 2016-07-27 | 中核武汉核电运行技术股份有限公司 | Multistage precise transmission telescopic mechanism |
| CN208485492U (en) * | 2018-06-27 | 2019-02-12 | 韩娜 | A kind of big machinery suspension type second level telescoping mechanism |
| CN210476059U (en) * | 2019-08-22 | 2020-05-08 | 通用技术集团工程设计有限公司 | Gas power station pipeline laying equipment |
| KR102140439B1 (en) * | 2020-02-26 | 2020-08-03 | 김정식 | welding equipment for circular plat and round bar |
| CN112547643A (en) * | 2020-12-01 | 2021-03-26 | 天津市通洁高压泵制造有限公司 | Full-telescopic flushing water gun |
| CN214418989U (en) * | 2021-02-02 | 2021-10-19 | 青岛朝虎包装有限公司 | Label cross cutting machine with exhaust device |
| CN215787546U (en) * | 2021-08-03 | 2022-02-11 | 山东凯奥尼服装有限公司 | Clothing manufacturing is with cloth whole equipment of cutting based on artificial intelligence |
| CN219169253U (en) * | 2022-07-21 | 2023-06-13 | 天津市固孚特机械设备有限公司 | Coil stock mechanism for stainless steel product |
| CN115302184A (en) * | 2022-07-29 | 2022-11-08 | 李衍松 | Welding fixture for annular part and columnar part |
| CN114986065A (en) * | 2022-08-08 | 2022-09-02 | 龙口市智兴机械制造有限公司 | Environment-friendly welding equipment for annular spare and accessory parts |
| CN115635227A (en) * | 2022-08-11 | 2023-01-24 | 旺腾机电(南通)有限公司 | Metal product welding equipment with multi-angle effect |
| CN218874243U (en) * | 2022-10-27 | 2023-04-18 | 谢小彩 | Many sizes bearing processing mount |
| CN219309093U (en) * | 2023-01-17 | 2023-07-07 | 辽宁和正会科技有限公司 | Multi-angle adjusting device for aluminum profile surface spraying |
| CN219805580U (en) * | 2023-03-25 | 2023-10-10 | 河南德佰特机电设备制造有限公司 | Automatic girth welding machine for inner hole |
| CN219866500U (en) * | 2023-05-17 | 2023-10-20 | 四川中科智能科技有限公司 | Polyphenylene sulfide composite material lightweight thermostat joint |
| CN116423025A (en) * | 2023-05-30 | 2023-07-14 | 邬光军 | Butt-welding machine for metal plates |
| DE202023105087U1 (en) * | 2023-06-27 | 2023-11-06 | Xilingol Thermal Power Co., Ltd. | Steam turbine rotor lifting device |
| CN116988590A (en) * | 2023-09-28 | 2023-11-03 | 四川融海运通抗震科技有限责任公司 | Building vibration reduction support |
Non-Patent Citations (1)
| Title |
|---|
| 叶朋;马金玉;杜习春;郑昊林;邱雪松;: "伺服机构气囊自动装配工艺与工装", 装备制造技术, no. 12, 15 December 2019 (2019-12-15), pages 117 - 123 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117548775B (en) | 2024-05-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112008205A (en) | Full-automatic argon arc welding machine | |
| WO2022262052A1 (en) | Robot-based lifting-type pipeline welding apparatus and welding method therefor | |
| CN114289961B (en) | Gantry welding platform | |
| CN110842429A (en) | Welding robot for assembly | |
| CN117548775B (en) | Automatic welding device for metal inserts of composite material products | |
| CN210389874U (en) | Automatic die changing equipment for box body foaming die | |
| CN212886123U (en) | Full-automatic bolt fastening equipment for assembling track shoe | |
| CN117066801B (en) | Fan blade welding tool and application method thereof | |
| CN213224857U (en) | Robot for welding process | |
| CN110370022B (en) | Steel reinforcement framework forming system | |
| CN219171705U (en) | Puncture welding equipment for automobile plastic parts | |
| CN115383772A (en) | Autonomous clamping and fixed-point placing system and method for rib plate | |
| CN216758809U (en) | All-position automatic welding device | |
| CN210360008U (en) | Traction machine base welding fixture | |
| CN207840498U (en) | A kind of rush-harvesting and rush-planting cantilever welding machine | |
| CN211729215U (en) | Ceramic product is anchor clamps for forming die | |
| CN211102369U (en) | Welding auxiliary device for vibration damper | |
| CN220641619U (en) | Automobile seat production line assembly platform | |
| CN105215088B (en) | A kind of special arbor press in the longitudinal beam edge of a wing | |
| CN220407423U (en) | Multi-angle tailor-welding device for forklift instrument frame | |
| CN216541515U (en) | Machine part welding set | |
| CN220127940U (en) | Welding frock of oil tank production usefulness | |
| CN212286285U (en) | Laser welding floating device | |
| CN221019107U (en) | Ultrasonic welding device for aluminum alloy | |
| CN219131337U (en) | Main frame automatic welding system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |