CN117548391A - Automatic butyl rubber scraping and glue removing device for solar photovoltaic module - Google Patents

Automatic butyl rubber scraping and glue removing device for solar photovoltaic module Download PDF

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Publication number
CN117548391A
CN117548391A CN202410001381.9A CN202410001381A CN117548391A CN 117548391 A CN117548391 A CN 117548391A CN 202410001381 A CN202410001381 A CN 202410001381A CN 117548391 A CN117548391 A CN 117548391A
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China
Prior art keywords
water tank
butyl rubber
collecting
automatic
scraping
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CN202410001381.9A
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Chinese (zh)
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CN117548391B (en
Inventor
徐志群
孙彬
丁兴国
董晓婷
惠建刚
骆婉君
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Guangzhou Gaojing Solar Energy Technology Co ltd
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Guangzhou Gaojing Solar Energy Technology Co ltd
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Priority to CN202410001381.9A priority Critical patent/CN117548391B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The invention discloses an automatic butyl rubber scraping and cleaning device for a solar photovoltaic module, which comprises a motor, a machine case, a fixing frame, a rotating shaft, a rotating rod and a steel brush, and further comprises the following components: the motor is fixedly arranged on the lower end surface of the mounting plate, one end of the machine case is connected with a rotating shaft, and one end, far away from the machine case, of the rotating shaft is connected with the steel brush through a rotating rod; the scraping plate groove is obliquely downwards arranged at one end far away from the scraping plate and is connected with the collecting assembly; the water tank is sleeved on the collecting assembly, and the collecting assembly comprises a collecting box, a heating piece, a discharging pipe, a buckle plate, a limiting frame, a filter screen, a first bolt and a collecting net cover. Compared with the traditional manual cleaning of the residual glue, the device has higher working efficiency and higher machine use efficiency; compared with the traditional manual cleaning of the residual glue, the method can avoid accidents caused by misoperation of manual shutdown and effectively protect the safety of staff; the unit productivity of the working procedure is effectively improved; the component reliability is not affected.

Description

Automatic butyl rubber scraping and glue removing device for solar photovoltaic module
Technical Field
The invention relates to the technical field of butyl rubber scraping and cleaning, in particular to an automatic butyl rubber scraping and cleaning device for a solar photovoltaic module.
Background
The double-glass assembly butyl rubber coating machine is high-temperature high-pressure equipment, and consists of three parts, namely a pressure plate, a pump and a VDK, wherein the size of a VDK gun nozzle is only millimeter, and butyl rubber is coated on the edge of the assembly glass under the double functions of high temperature and high pressure.
After the butyl rubber is glued, the gun nozzle at the VDK position can generate a residual glue phenomenon, and the glue gluing of the next component is affected; when the gun nozzle has residual glue, the residual glue can be attached to the component, so that poor lamination or component edge fragments are caused; when the residual glue appears on the VDK gun nozzle, the production can be continued only after the machine is stopped to clean the residual glue, and the productivity is affected.
Therefore, we propose an automatic butyl rubber scraping and cleaning device for solar photovoltaic modules.
Disclosure of Invention
The invention mainly aims to provide an automatic butyl rubber scraping and cleaning device for a solar photovoltaic module, which has higher working efficiency and higher machine use efficiency compared with the traditional manual cleaning of residual rubber; compared with the traditional manual cleaning of the residual glue, the method can avoid accidents caused by misoperation of manual shutdown and effectively protect the safety of staff; the unit productivity of the working procedure is effectively improved; the reliability of the component is not affected, and the problems in the background technology can be effectively solved.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
an automatic change solar PV modules butyl rubber frictioning rubberizing device, includes motor, quick-witted case, mount, rotation axis, bull stick and steel brush, still includes:
the machine box is fixedly assembled on the upper end face of the mounting plate, a motor is fixedly installed on the lower end face of the mounting plate, one end of the machine box is connected with a rotating shaft, and one end, far away from the machine box, of the rotating shaft is connected with a steel brush through a rotating rod;
the scraping plate groove is obliquely downwards arranged at one end far away from the scraping plate and is connected with the collecting assembly;
the water tank is sleeved on the collecting assembly, one side of the water tank is fixedly connected with one side of the vertical plate, and the circulating pump is fixedly arranged at the lower part of the vertical plate;
the collecting assembly comprises a collecting box, a heating piece, a discharging pipe, a buckle plate, a limiting frame, a filter screen, a first bolt and a collecting net cover.
Further, the riser is the rectangular plate-shaped structure of vertical setting, riser one side upper portion is equipped with the recess that is used for installing spiral metal pipe in the position that the steel brush was located, recess one side inner wall fixed mounting has the blast fan.
Further, the circulating pump is connected with a coiled metal pipe, the circulating pump is further connected with a water tank through the metal pipe, a water injection pipe is fixedly inserted into the top end of the water tank, a water outlet pipe is fixedly inserted into one end of the water tank, and heating liquid is injected into the water tank.
Further, a water outlet is formed in the upper portion of the inner wall of one side of the water tank, a water pumping port is formed in the lower portion of the inner wall of one side of the water tank, the water tank is of a square structure, and a first heat conducting plate is fixedly inlaid in the inner wall of the water tank.
Further, the heating piece has been put to the fixed cover in collecting box outside, the heating piece is located between collecting box and the water tank, the fixed grafting of collecting box one end lower part has the discharging pipe, the discharging pipe passes through fastener, second bolt and water tank bottom fixed connection.
Further, a heating resistance wire is arranged in the heating element and coiled outside the collecting box, and a second heat-conducting plate which is in contact with the inner wall of the heating element is fixedly inlaid outside the collecting box.
Further, the collecting box is internally provided with a collecting cavity, the inner wall of the collecting cavity is provided with a clamping groove for installing a filter screen, and the bottom end of the filter screen is fixedly connected with a collecting net cover.
Further, the outer fringe of collection box top is equipped with the catching groove that is used for installing the buckle, buckle one end and the fixed joint in scraping plate groove lower part, the buckle passes through support frame and scraping plate groove fixed connection.
Further, the buckle up end fixedly connected with spacing frame, spacing frame one end and scraping plate groove lower part fixed connection, the buckle up end is equipped with the collection mouth with collecting the chamber intercommunication, buckle keep away from scraping plate groove one end and pass through first bolt and collection box one end upper portion fixed connection.
Compared with the prior art, the invention has the following beneficial effects: through the design of the heating resistance wire in the heating piece, heating liquid in the water tank can be heated, as the circulating pump is connected with the spiral metal pipe, the circulating pump is further connected with the water tank through the metal pipe, so that the heating liquid can circulate in the spiral metal pipe, the spiral metal pipe has the advantage of quick heat conduction, the spiral metal pipe can release heat in the groove, a blast fan positioned on the inner wall of one side of the groove blows towards the spiral metal pipe, the spiral metal pipe can heat air flow, and meanwhile the blast fan can blow the heated air flow on the steel hairbrush, so that residual glue on the steel hairbrush can be heated, the residual glue can conveniently flow into the glue scraping plate groove, the collection efficiency of the device can be accelerated, a filter screen is clamped in the collection box, the filter screen can filter impurities in the residual glue, and the filter screen can uniformly collect the impurities filtered by the residual glue;
1. compared with the traditional manual cleaning of the residual glue, the working efficiency is higher, and the machine use efficiency is higher; 2. compared with the traditional manual cleaning of the residual glue, the method can avoid accidents caused by misoperation of manual shutdown and effectively protect the safety of staff; 3. the unit productivity of the working procedure is effectively improved; 4. the component reliability is not affected.
Drawings
Fig. 1 is a schematic structural diagram of an automatic butyl rubber scraping and cleaning device for a solar photovoltaic module.
Fig. 2 is a perspective view of a water tank of the butyl rubber scraping and cleaning device of the automatic solar photovoltaic module.
Fig. 3 is an enlarged view of a position a in fig. 2 of the automatic butyl rubber scraping and cleaning device for the solar photovoltaic module.
Fig. 4 is a schematic diagram of the internal structure of a water tank of the butyl rubber scraping and cleaning device of the automatic solar photovoltaic module.
Fig. 5 is a perspective view of a collecting box of the automatic butyl rubber scraping and cleaning device for the solar photovoltaic module.
Fig. 6 is a perspective view of a filter screen of the butyl rubber scraping and cleaning device of the automatic solar photovoltaic module.
In the figure: 1. a mounting plate; 2. a motor; 3. a chassis; 4. a fixing frame; 5. a rotation shaft; 6. a rotating rod; 7. a steel brush; 8. a stripper plate groove; 9. a collection assembly; 10. a collection box; 11. a water tank; 12. a vertical plate; 13. a circulation pump; 14. a groove; 15. a blower fan; 16. coiling a metal pipe; 17. a scraper; 18. a heating member; 19. a discharge pipe; 20. a water injection pipe; 21. a water outlet pipe; 22. a buckle plate; 23. a collection port; 24. a collection chamber; 25. a limit frame; 26. a filter screen; 27. a first bolt; 28. a clamping groove; 29. a buckling groove; 30. collecting a net cover; 31. heating the resistance wire; 32. heating the liquid; 33. a first heat-conducting plate; 34. a water pumping port; 35. a water outlet; 36. and (5) supporting frames.
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-6, an automatic butyl rubber scraping and cleaning device for a solar photovoltaic module comprises a motor 2, a case 3, a fixing frame 4, a rotating shaft 5, a rotating rod 6 and a steel brush 7, and further comprises: the machine comprises a mounting plate 1, wherein a machine case 3 is fixedly assembled on the upper end surface of the mounting plate 1, a motor 2 is fixedly installed on the lower end surface of the mounting plate 1, one end of the machine case 3 is connected with a rotating shaft 5, and one end, far away from the machine case 3, of the rotating shaft 5 is connected with a steel brush 7 through a rotating rod 6; the scraping plate groove 8 is fixedly connected with a scraping plate 17 at one end of the scraping plate groove 8, and one end, far away from the scraping plate 17, of the scraping plate groove 8 is obliquely downwards arranged and connected with the collecting assembly 9; the water tank 11 is sleeved on the collecting assembly 9, one side of the water tank 11 is fixedly connected with one side of the vertical plate 12, and the circulating pump 13 is fixedly arranged at the lower part of the vertical plate 12; the collecting assembly 9 comprises a collecting box 10, a heating piece 18, a discharging pipe 19, a buckle plate 22, a limiting frame 25, a filter screen 26, a first bolt 27 and a collecting net cover 30; the vertical plate 12 is of a vertically arranged rectangular plate-shaped structure, a groove 14 for installing a spiral metal pipe 16 is formed in the position, where the steel hairbrush 7 is located, of the upper portion of one side of the vertical plate 12, and a blast fan 15 is fixedly arranged on the inner wall of one side of the groove 14.
The circulating pump 13 is connected with a coiled metal pipe 16, the circulating pump 13 is also connected with the water tank 11 through a metal water pipe, a water injection pipe 20 is fixedly inserted at the top end of the water tank 11, a water outlet pipe 21 is fixedly inserted at one end of the water tank 11, and heating liquid 32 is injected into the water tank 11; a water outlet 35 is formed in the upper portion of the inner wall of one side of the water tank 11, a water pumping port 34 is formed in the lower portion of the inner wall of one side of the water tank 11, the water tank 11 is of a square structure, and a first heat-conducting plate 33 is fixedly inlaid in the inner wall of the water tank 11; the heating element 18 is fixedly sleeved on the outer side of the collecting box 10, the heating element 18 is located between the collecting box 10 and the water tank 11, a discharging pipe 19 is fixedly inserted into the lower portion of one end of the collecting box 10, and the discharging pipe 19 is fixedly connected with the bottom end of the water tank 11 through a clamping element and a second bolt.
A heating resistance wire 31 is arranged in the heating element 18, the heating resistance wire 31 is coiled outside the collecting box 10, and a second heat-conducting plate which is in contact with the inner wall of the heating element 18 is fixedly inlaid outside the collecting box 10; the inside of the collecting box 10 is provided with a collecting cavity 24, the inner wall of the collecting cavity 24 is provided with a clamping groove 28 for installing a filter screen 26, and the bottom end of the filter screen 26 is fixedly connected with a collecting net cover 30; the outer edge of the top end of the collecting box 10 is provided with a buckle groove 29 for installing a buckle plate 22, one end of the buckle plate 22 is fixedly clamped with the lower part of the scraping plate groove 8, and the buckle plate 22 is fixedly connected with the scraping plate groove 8 through a supporting frame 36; the buckle 22 up end fixedly connected with spacing frame 25, spacing frame 25 one end and scrape offset plate groove 8 lower part fixed connection, the buckle 22 up end is equipped with the collection mouth 23 that communicates with collecting chamber 24, buckle 22 keep away from scrape offset plate groove 8 one end and pass through first bolt 27 and collecting box 10 one end upper portion fixed connection to can fix spacing frame 25 on collecting box 10 top, collecting box 10 is convenient for collect the incomplete glue of scraping offset plate groove 8 from steel brush 7 down.
The invention relates to an automatic butyl rubber scraping and cleaning device for a solar photovoltaic module, which is characterized in that when the automatic butyl rubber scraping and cleaning device is used, 1, the module flows into a butyl rubber coating machine to position and correct the module, a butyl rubber coating machine processor gives a command to the butyl rubber scraping and cleaning device after positioning and correcting in place, a motor 2 of the butyl rubber scraping and cleaning device is started, and a steel brush 7 is driven to rotate through a rotating shaft 5 and a rotating rod 6; 2. the VDK gun nozzle automatically moves to the upper surface of the steel brush 7 and slowly descends to a height, and the rotating steel brush 7 cleans the residual glue on the VDK gun nozzle or directly adsorbs the residual glue on the steel brush 7; 3. a rubber scraping plate groove 8 and a scraping plate 17 for scraping rubber are arranged below the steel brush 7, residual rubber adsorbed on the steel brush 7 is scraped off by the scraping plate 17, and flows into the collecting box 10 along the rubber scraping plate groove 8; in the set time, the steel brush 7 can automatically stop operation, residual glue on the VDK gun nozzle is cleaned, the VDK gun nozzle enters the next assembly butyl glue coating operation according to instructions, and the like: coating operation-scraping and cleaning glue-coating operation cycle automatic operation;
the heating element 18 is sleeved outside the water tank 11, the water tank 11 is sleeved outside the heating element 18, the heating liquid 32 is injected into the water tank 11 through the water injection pipe 20, the heating liquid 32 in the water tank 11 is heated through the heating resistance wire 31 in the heating element 18, the circulating pump 13 is connected with the spiral metal pipe 16, the circulating pump 13 is further connected with the water tank 11 through the metal water pipe, the heating liquid 32 can circulate in the spiral metal pipe 16, the spiral metal pipe 16 has the advantage of quick heat conduction, the spiral metal pipe 16 can release heat in the groove 14, the blower fan 15 positioned on one side inner wall of the groove 14 blows air towards the spiral metal pipe 16, the spiral metal pipe 16 can heat air flow, meanwhile, the blower fan 15 can also blow the heated air flow on the steel brush 7, further can heat the residual glue on the steel brush 7, the residual glue can flow into the glue scraping plate groove 8 conveniently, the filter screen 26 is clamped in the collecting box 10, the filter screen 26 can filter impurities in the residual glue, and the impurities filtered by the residual glue can be collected uniformly through the filter screen 30.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The utility model provides an automatic change solar photovoltaic module butyl rubber frictioning rubberizing device, includes motor (2), quick-witted case (3), mount (4), rotation axis (5), bull stick (6) and steel brush (7), its characterized in that still includes:
the machine comprises a mounting plate (1), wherein a machine case (3) is fixedly assembled on the upper end face of the mounting plate (1), a motor (2) is fixedly installed on the lower end face of the mounting plate (1), one end of the machine case (3) is connected with a rotating shaft (5), and one end, far away from the machine case (3), of the rotating shaft (5) is connected with a steel brush (7) through a rotating rod (6);
the device comprises a scraping plate groove (8), wherein one end of the scraping plate groove (8) is fixedly connected with a scraping plate (17), and one end, far away from the scraping plate (17), of the scraping plate groove (8) is obliquely downwards arranged and connected with a collecting assembly (9);
the water tank (11) is sleeved on the collecting assembly (9), one side of the water tank (11) is fixedly connected with one side of the vertical plate (12), and the circulating pump (13) is fixedly arranged at the lower part of the vertical plate (12);
the collecting assembly (9) comprises a collecting box (10), a heating piece (18), a discharging pipe (19), a buckle plate (22), a limiting frame (25), a filter screen (26), a first bolt (27) and a collecting net cover (30).
2. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the vertical plate (12) is of a vertically arranged rectangular plate-shaped structure, a groove (14) for installing a spiral metal pipe (16) is formed in the position, located on one side, of the vertical plate (12) at the upper part of the steel brush (7), and a blast fan (15) is fixedly arranged on the inner wall of one side of the groove (14).
3. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the circulating pump (13) is connected with a coiled metal pipe (16), the circulating pump (13) is further connected with the water tank (11) through the metal pipe, a water injection pipe (20) is fixedly inserted into the top end of the water tank (11), a water outlet pipe (21) is fixedly inserted into one end of the water tank (11), and heating liquid (32) is injected into the water tank (11).
4. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the water tank is characterized in that a water outlet (35) is formed in the upper portion of one side inner wall of the water tank (11), a water pumping port (34) is formed in the lower portion of one side inner wall of the water tank (11), the water tank (11) is of a square structure, and a first heat conducting plate (33) is fixedly inlaid on the inner wall of the water tank (11).
5. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the heating element (18) is fixedly sleeved outside the collecting box (10), the heating element (18) is located between the collecting box (10) and the water tank (11), a discharging pipe (19) is fixedly inserted into the lower portion of one end of the collecting box (10), and the discharging pipe (19) is fixedly connected with the bottom end of the water tank (11) through a clamping element and a second bolt.
6. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the heating element (18) is internally provided with a heating resistance wire (31), the heating resistance wire (31) is coiled outside the collecting box (10), and a second heat-conducting plate which is in contact with the inner wall of the heating element (18) is fixedly inlaid outside the collecting box (10).
7. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the collecting box (10) is internally provided with a collecting cavity (24), the inner wall of the collecting cavity (24) is provided with a clamping groove (28) for installing a filter screen (26), and the bottom end of the filter screen (26) is fixedly connected with a collecting net cover (30).
8. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module according to claim 1 is characterized in that: the collecting box (10) top outer fringe is equipped with buckle groove (29) that are used for installing buckle (22), buckle (22) one end and the fixed joint in scratch board groove (8) lower part, buckle (22) are through support frame (36) and scratch board groove (8) fixed connection.
9. The automatic butyl rubber scraping and cleaning device for the solar photovoltaic module, according to claim 8, is characterized in that: the utility model discloses a scraper box, including buckle (22) up end, buckle (22) up end fixedly connected with spacing frame (25), spacing frame (25) one end and scraper groove (8) lower part fixed connection, buckle (22) up end is equipped with collection mouth (23) with collecting chamber (24) intercommunication, scraper groove (8) one end is kept away from to buckle (22) through first bolt (27) and collecting box (10) upper portion fixed connection.
CN202410001381.9A 2024-01-02 2024-01-02 Automatic butyl rubber scraping and glue removing device for solar photovoltaic module Active CN117548391B (en)

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CN202410001381.9A CN117548391B (en) 2024-01-02 2024-01-02 Automatic butyl rubber scraping and glue removing device for solar photovoltaic module

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CN202410001381.9A CN117548391B (en) 2024-01-02 2024-01-02 Automatic butyl rubber scraping and glue removing device for solar photovoltaic module

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CN117548391B CN117548391B (en) 2024-04-16

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208450030U (en) * 2018-06-26 2019-02-01 安徽华亿医疗净化工程有限公司 A kind of medical instrument brushing device
CN209139048U (en) * 2018-10-22 2019-07-23 深圳市亚普德科技有限公司 A kind of dispenser with frictioning function
CN112248356A (en) * 2020-10-09 2021-01-22 浙江强春乳胶制造有限公司 Constant temperature type latex pillow production line
CN212486449U (en) * 2020-06-19 2021-02-05 中国电建集团青海省电力设计院有限公司 Intelligent photovoltaic power generation device based on direct-current power distribution network
CN213409171U (en) * 2020-08-16 2021-06-11 宿迁凯龙木业有限公司 Automatic spreading machine convenient to clear up cull
CN213693607U (en) * 2020-12-14 2021-07-13 正信光电科技股份有限公司 Photovoltaic module panel convenient to it is clean
CN215390279U (en) * 2021-04-07 2022-01-04 北京海纳川瑞延采育汽车配件有限公司 Air suction device capable of automatically cleaning residual glue
CN116037415A (en) * 2023-01-13 2023-05-02 中山市皇冠胶粘制品有限公司 Waste rubber recovery device for pressure-sensitive adhesive production
CN219128978U (en) * 2022-12-14 2023-06-06 山东明川木业集团有限公司 Glue mixing equipment for manufacturing laminated plywood

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN208450030U (en) * 2018-06-26 2019-02-01 安徽华亿医疗净化工程有限公司 A kind of medical instrument brushing device
CN209139048U (en) * 2018-10-22 2019-07-23 深圳市亚普德科技有限公司 A kind of dispenser with frictioning function
CN212486449U (en) * 2020-06-19 2021-02-05 中国电建集团青海省电力设计院有限公司 Intelligent photovoltaic power generation device based on direct-current power distribution network
CN213409171U (en) * 2020-08-16 2021-06-11 宿迁凯龙木业有限公司 Automatic spreading machine convenient to clear up cull
CN112248356A (en) * 2020-10-09 2021-01-22 浙江强春乳胶制造有限公司 Constant temperature type latex pillow production line
CN213693607U (en) * 2020-12-14 2021-07-13 正信光电科技股份有限公司 Photovoltaic module panel convenient to it is clean
CN215390279U (en) * 2021-04-07 2022-01-04 北京海纳川瑞延采育汽车配件有限公司 Air suction device capable of automatically cleaning residual glue
CN219128978U (en) * 2022-12-14 2023-06-06 山东明川木业集团有限公司 Glue mixing equipment for manufacturing laminated plywood
CN116037415A (en) * 2023-01-13 2023-05-02 中山市皇冠胶粘制品有限公司 Waste rubber recovery device for pressure-sensitive adhesive production

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