CN117548280A - Coating processing equipment for filter screen material of air purifier - Google Patents
Coating processing equipment for filter screen material of air purifier Download PDFInfo
- Publication number
- CN117548280A CN117548280A CN202410040279.XA CN202410040279A CN117548280A CN 117548280 A CN117548280 A CN 117548280A CN 202410040279 A CN202410040279 A CN 202410040279A CN 117548280 A CN117548280 A CN 117548280A
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- coating
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- motor
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- 238000000576 coating method Methods 0.000 title claims abstract description 173
- 239000011248 coating agent Substances 0.000 title claims abstract description 171
- 239000000463 material Substances 0.000 title claims abstract description 50
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 238000012423 maintenance Methods 0.000 claims abstract description 56
- 238000004140 cleaning Methods 0.000 claims abstract description 48
- 238000012546 transfer Methods 0.000 claims abstract description 46
- 238000001179 sorption measurement Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 238000004804 winding Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims description 18
- 238000004381 surface treatment Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 10
- 230000002457 bidirectional effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 2
- 238000007664 blowing Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 5
- 239000002002 slurry Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0821—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Coating Apparatus (AREA)
Abstract
The utility model discloses coating processing equipment for filter screen materials of an air purifier, and relates to the technical field of filter screen processing of the air purifier; the device comprises a base, wherein a supporting frame is arranged on the base, and a coating groove is formed in the supporting frame; the two ends of the supporting frame are respectively provided with a winding piece and a discharging piece; a coating piece is arranged on one side surface of the base and used for coating the surface of the filter screen; the coating piece is detachably provided with a coating roller, a filling box is arranged below the coating roller, the bottom of the filling box is movably matched with a mounting base, and the mounting base is movably matched with an adsorption transfer sponge; a maintenance piece is arranged on the other side surface of the base and is used for carrying out subsequent disassembly, cleaning and detection operations on the coating roller; a replacing piece for replacing the adsorption transfer sponge is arranged on the base; the utility model is convenient for carrying out the post maintenance operation on the coating roller, reduces the subsequent maintenance intensity of manual work, can carry out convenient and quick replacement operation when coating different materials, and improves the coating processing efficiency of the filter screen.
Description
Technical Field
The utility model relates to the technical field of air purifier filter screen processing, in particular to coating processing equipment for an air purifier filter screen material.
Background
The air purifier is equipment capable of adsorbing, decomposing or converting various air pollutants and effectively improving the air cleanliness; air cleaners generally use different types of screens to remove particulates and contaminants from the air by coating the screens with different materials to achieve different cleaning results, for example, some screens may be coated with a specific antimicrobial or mold resistant coating to prevent bacteria and mold from growing on the screens, the selection of the screen coating materials depending on the design and use of the cleaner to provide cleaner and healthier indoor air; the coating equipment generally uses a roller rotating mode to carry out coating, but the roller needs to be cleaned after being used for a certain period, and the surface of the roller is defective and damaged, so that the coating effect is also affected; the inventor based on the present application device, which has not provided an effective technical solution for the above technical problems, provides a coating processing device that is convenient for cleaning a coating roller and detecting surface flaws, replaces manual cleaning and detecting operations, and reduces manual strength. The Chinese patent publication No. CN216094533U discloses a coating device for an air filter element, which has the technical scheme that: the device comprises a shell, wherein a slurry cavity, a conveying cavity and a coating cavity are arranged in the shell, and a coating device is arranged in the coating cavity; from the scheme, the patent solves the technical problems of recycling the surplus slurry and improving the service efficiency of the slurry; the technical problem presented above, namely the cleaning and detection problem for the coated components, is not addressed correspondingly.
Disclosure of Invention
Aiming at the technical problems, the utility model is convenient for carrying out the post maintenance operation on the coating roller, reduces the subsequent maintenance intensity of manual work, can carry out convenient and quick replacement operation when coating different materials, and improves the coating processing efficiency of the filter screen.
The technical scheme adopted by the utility model is as follows: the coating processing equipment for the filter screen material of the air purifier comprises a base, wherein a support frame is arranged on the base, and a coating groove is formed in the support frame; the two ends of the supporting frame are respectively provided with a winding piece and a discharging piece; a coating piece is arranged on one side surface of the base and used for coating the surface of the filter screen; the coating part comprises a position seat which is arranged on the base in a lifting and sliding manner, a rotary seat is rotatably arranged on the position seat, an extension mounting seat is transversely arranged on the rotary seat in a sliding manner, a coating roller is movably arranged on the extension mounting seat, and a positioning part is arranged on the extension mounting seat and used for positioning and fixing the coating roller; a filling box is arranged on the position seat in a sliding manner, a mounting base is movably arranged at the bottom of the filling box, an adsorption transfer sponge is movably matched with the mounting base, and a fixing piece is arranged on the outer side of the filling box and used for buckling and fixing the mounting base; a material preparation box for transporting the supplementary coating material is communicated with the outer side of the filling box, and the adsorption transfer sponge is used for adsorbing the coating material; when the coating roller is cooperatively arranged at the top of the filling box, the surface of the coating roller is contacted with the adsorption transfer sponge so as to transfer the coating material to the coating roller, and the coating roller passes through the coating groove to coat the coating material on the surface of the filter screen; a maintenance piece is arranged on the other side surface of the base and is used for carrying out subsequent maintenance operation on the coating roller; the maintenance piece comprises a maintenance frame arranged on the base, the top of the maintenance frame is rotatably provided with a deflection seat, the deflection seat is provided with a detection piece, a clamping piece and a surface treatment piece, the detection piece is used for detecting a surface flaw area of the coating roller, and the clamping piece is used for clamping and fixing the coating roller; the surface treatment piece is used for cleaning the surface of the coating roller; the device comprises a base, and is characterized in that a replacement piece for replacing the adsorption transfer sponge is arranged on the base, the replacement piece comprises a lifting seat I which is arranged on the base in a sliding mode, a pushing electric cylinder I for pushing the adsorption transfer sponge is arranged on the lifting seat I, the replacement piece also comprises a lifting seat II which is arranged on the base in a sliding mode, a supporting electric cylinder is arranged on the lifting seat II and used for supporting a fixed installation base, and a pushing electric cylinder II for pushing the adsorption transfer sponge is arranged on the lifting seat II.
Further, the winding piece comprises a winding motor fixedly arranged on the base and a winding drum rotatably arranged on the base, and the winding motor is used for driving the winding drum; the blowing piece is including fixed the blowing motor that sets up on the base to and rotatory blowing reel that sets up on the base, the blowing motor is used for driving the blowing reel.
Further, the coating piece comprises a position screw rod rotatably arranged on the base and a position motor arranged at the top of the position screw rod, wherein the position motor is used for driving the position screw rod to rotate; the position seat and the position screw rod form a screw pair; a driving motor is arranged on the position seat, a driving gear is connected to an output shaft of the driving motor, and the driving gear and the swivel mount form a gear pair; an extension motor is arranged on the swivel base, and a belt structure is arranged on an output shaft of the extension motor; an extension screw rod and an extension guide rod are arranged on the end face of the extension mounting seat, the extension screw rod and the extension guide rod are respectively connected with the rotary seat in a sliding manner, and one end of a belt structure arranged on an output shaft of the extension motor and the extension screw rod form a screw pair; the coating roller is provided with a locating hole towards one end of the extension mounting seat, and the locating piece is matched with the locating hole to locate and fix the coating roller.
Further, the positioning piece comprises a positioning motor arranged on the end face of the extension mounting seat, the output shaft of the positioning motor is connected with a positioning gear, the extension mounting seat is rotatably provided with a positioning push ring, and the positioning push ring and the positioning gear form a gear pair; an arc-shaped push block is arranged on the inner side of the positioning push ring, a positioning rod is arranged on the extending mounting seat in a radial sliding manner, and the positioning rod is positioned on the inner side of the positioning push ring; one end of the positioning rod, which faces the positioning push ring, is a spherical end, the spherical end is pushed by the arc push block to radially move, a first spring is sleeved on the positioning rod and used for providing reset elastic force, and one end of the positioning rod is matched with a positioning hole on the coating roller to fix the coating roller.
Further, a filling box electric cylinder is arranged on the position seat and used for driving the filling box to move; arc grooves matched with two ends of the coating roller are arranged at the top of the filling box; the bottom of the mounting base is provided with a supporting ring, the side surface of the mounting base is provided with a buckling block, and the fixing piece is buckled with the buckling block to fix the mounting base; the support electric cylinder on the replacement part is matched with the support ring to support the fixed mounting base.
Further, the mounting is including setting up the fixed jar on filling the case, and the telescopic link of fixed jar is gone up to slide and is provided with the buckle, and is connected with the spring two between buckle and the fixed jar telescopic link, through buckle and lock piece lock to fixed mounting base.
Further, the replacing piece comprises a preparation frame arranged on the base, wherein the preparation frame is used for preparing to install the adsorption transfer sponge; the replacing piece comprises a lifting screw rod I arranged on the base and a screw rod motor I arranged at the top end of the lifting screw rod I, wherein the screw rod motor I is used for driving the lifting screw rod I to rotate; the lifting seat I and the lifting screw rod I form a screw pair, a push plate I is arranged on a telescopic rod of the pushing electric cylinder I, and the adsorption transfer sponge positioned on the preparation frame is pushed by the push plate I; the replacing piece comprises a lifting screw rod II arranged on the base and a screw rod motor II arranged at the top of the lifting screw rod II, wherein the screw rod motor II is used for driving the lifting screw rod II to rotate, and the lifting seat II and the lifting screw rod II form a screw pair; the telescopic rod of the supporting electric cylinder is matched with the supporting ring so as to support and fixedly mount the base; and a second push plate is arranged on the telescopic rod of the second push cylinder and used for pushing the adsorption transfer sponge positioned on the mounting base.
Further, the maintenance piece comprises a deflection motor arranged at the top of the maintenance frame, a deflection gear is connected to an output shaft of the deflection motor, the deflection gear and a deflection seat form a gear pair, a driving control electric cylinder is arranged on the maintenance frame, a maintenance driving motor is arranged on a telescopic rod of the driving control electric cylinder, a maintenance driving gear is connected to an output shaft of the maintenance driving motor, and the maintenance driving gear is used for driving the detection piece and the surface treatment piece.
Further, the detection piece comprises a detection mounting ring connected with the deflection seat, a detection rotary drum is rotatably arranged on the detection mounting ring, a radial electric cylinder II is arranged on the circumference of the detection rotary drum, and a detector is arranged on a telescopic rod of the radial electric cylinder II so as to detect flaws on the surface of the coating roller; the detection mounting ring is rotatably provided with two meshing gears II, one of which forms a gear pair with the detection rotary drum, and the other meshing gear II drives the detection rotary drum to rotate when meshed with the maintenance driving gear; the surface treatment piece comprises a cleaning mounting ring connected with the deflection seat, a cleaning rotary drum is rotatably arranged on the cleaning mounting ring, a radial electric cylinder I is arranged on the circumference of the cleaning rotary drum, a cleaning motor is arranged on a telescopic rod of the radial electric cylinder I, and a cleaning disc is arranged on an output shaft of the cleaning motor; the cleaning installation ring is rotatably provided with two first meshing gears, one of which forms a gear pair with the cleaning rotary drum, and the other of which drives the cleaning rotary drum to rotate when meshed with the maintenance driving gear.
Further, the clamping piece comprises a disassembly pushing electric cylinder arranged on the deflection seat, a pushing seat is arranged on a telescopic rod of the disassembly pushing electric cylinder, a bidirectional clamping electric cylinder is arranged on the pushing seat, clamping plates are respectively arranged on telescopic rods at two ends of the bidirectional clamping electric cylinder, and when the coating roller is disassembled, the coating roller is clamped and disassembled through the clamping plates.
Compared with the prior art, the utility model has the beneficial effects that: (1) According to the utility model, the two ends of the coating roller are simultaneously matched and installed in the arc-shaped groove at the top of the filling box, so that the circumferential surface part area of the coating roller is positioned in the filling box, the material preparation box conveys the supplementary coating material, the adsorption transfer sponge adsorbs the coating material, and when the adsorption transfer sponge contacts the surface of the coating roller, the coating material is transferred to the surface of the coating roller, so that the coating material is more uniformly transferred to the surface of the coating roller; (2) According to the utility model, the detection piece can detect flaws on the surface of the coating roller, so that the coating roller is convenient to replace in time, the surface treatment piece can clean the surface of the coating roller, and cleaning operation can be performed when different materials are coated; (3) According to the utility model, when different materials are coated or the adsorption transfer sponge is used for a long time, the adsorption transfer sponge is convenient to replace by the replacement piece, so that the complicated operation of manual replacement is omitted.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the installation of the replacement part of the present utility model;
FIG. 3 is a schematic view of a coated article of the present utility model;
FIG. 4 is a schematic view of a partial structure of a coated article of the present utility model;
FIG. 5 is an enlarged view of the portion A of FIG. 1 in accordance with the present utility model;
FIG. 6 is a schematic view of the installation of the positioning member of the present utility model;
FIG. 7 is a schematic view of a mounting base of the present utility model;
FIG. 8 is a schematic view of the installation of the adsorption transfer sponge of the present utility model;
FIG. 9 is a schematic view of the installation of the stuffing box of the present utility model;
FIG. 10 is an enlarged view of the B-mark in FIG. 6 in accordance with the present utility model;
FIG. 11 is a schematic view of a fastener of the present utility model;
FIG. 12 is a schematic view of a maintenance article of the present utility model;
FIG. 13 is a schematic view of a partial construction of a maintenance article according to the present utility model;
FIG. 14 is a schematic view of a test element, a surface treating element and a clamping element according to the present utility model.
Reference numerals: 1-winding a winding drum; 2-winding a motor; 3-discharging motor; 4-a discharging winding drum; 5-supporting frames; 6, a base; 7-a first screw motor; 8-lifting a first screw rod; 9-lifting seat I; 10-pushing the first electric cylinder; 11-push plate I; 12-a preparation frame; 13-a screw motor II; 14-lifting a screw rod II; 15-lifting seat II; 16-supporting an electric cylinder; 17-pushing the second electric cylinder; 18-a second pushing plate; 19-a coating roller; a 20-position motor; 21-position screw rod; 22-position seats; 23-extending a screw rod; 24-extending the guide rod; 25-transposition; 26-an extension mount; 27-positioning a motor; 28-positioning gears; 29-a drive motor; 30-a drive gear; 31-an extension motor; 32-positioning a push ring; 3201-arc push block; 33-positioning rod; 34-spring one; 35-filling a box electric cylinder; 36-filling a tank; 37-material preparation box; 38-adsorbing and transferring sponge; 39-mounting a base; 3901-a support ring; 3902-snap-fit blocks; 40-fixing an electric cylinder; 41-pinch plate; 42-spring II; 43-a deflection motor; 44-deflection gear; 45-maintenance rack; 46-deflection seat; 47-driving a control electric cylinder; 48-maintenance of the drive gear; 49-maintaining the drive motor; 50-cleaning the mounting ring; 51-cleaning a rotating drum; 52-meshing gear one; 53-radial electric cylinder one; 54-cleaning the motor; 55-disassembling the pushing cylinder; 56-a bidirectional clamping electric cylinder; 57-pushing seat; 58-clamping plate; 59-a radial electric cylinder II; 60-detecting a rotary drum; 61-detecting the mounting ring; 62-meshing gear two.
Detailed Description
The utility model is described in detail below with reference to the attached drawings: as shown in fig. 1 to 14, a support frame 5 is arranged on a base 6, and a coating groove is arranged on the support frame 5; the two ends of the supporting frame 5 are respectively provided with a winding piece and a discharging piece; the winding piece comprises a winding motor 2 fixedly arranged on a base 6 and a winding drum 1 rotatably arranged on the base 6, and the winding motor 2 is used for driving the winding drum 1; the blowing piece includes the blowing motor 3 of fixed setting on base 6 to and the blowing reel 4 of rotatory setting on base 6, and blowing motor 3 is used for driving blowing reel 4.
A coating piece is arranged on one side surface of the base 6 and is used for coating the surface of the filter screen; the coating part comprises a position seat 22 which is arranged on the base 6 in a lifting and sliding manner, a rotary seat 25 is rotatably arranged on the position seat 22, an extension mounting seat 26 is transversely arranged on the rotary seat 25 in a sliding manner, a coating roller 19 is movably arranged on the extension mounting seat 26, and a positioning part is arranged on the extension mounting seat 26 and used for positioning and fixing the coating roller 19; the coating piece further comprises a position screw rod 21 rotatably arranged on the base 6 and a position motor 20 arranged on the top of the position screw rod 21, wherein the position motor 20 is used for driving the position screw rod 21 to rotate; the position seat 22 and the position screw rod 21 form a screw pair; a driving motor 29 is arranged on the position seat 22, a driving gear 30 is connected to an output shaft of the driving motor 29, and the driving gear 30 and the swivel seat 25 form a gear pair; an extension motor 31 is arranged on the swivel base 25, and a belt structure is arranged on an output shaft of the extension motor 31; an extension screw rod 23 and an extension guide rod 24 are arranged on the end face of the extension mounting seat 26, the extension screw rod 23 and the extension guide rod 24 are respectively connected with a swivel seat 25 in a sliding manner, and one end of a belt structure arranged on an output shaft of an extension motor 31 and the extension screw rod 23 form a screw pair; the extending mounting seat 26 is provided with a matching groove, one end of the coating roller 19 facing the extending mounting seat 26 is matched with the matching groove, one end of the coating roller 19 facing the extending mounting seat 26 is provided with a positioning hole, and the positioning piece is matched with the positioning hole to position and fix the coating roller 19; the positioning piece comprises a positioning motor 27 arranged on the end face of the extension mounting seat 26, the output shaft of the positioning motor 27 is connected with a positioning gear 28, a positioning push ring 32 is rotatably arranged on the extension mounting seat 26, and the positioning push ring 32 and the positioning gear 28 form a gear pair; an arc-shaped push block 3201 is arranged on the inner side of the positioning push ring 32, a positioning rod 33 is arranged on the extension mounting seat 26 in a radial sliding manner, and the positioning rod 33 is positioned on the inner side of the positioning push ring 32; the end of the positioning rod 33 facing the positioning push ring 32 is a spherical end, the spherical end is pushed by the arc-shaped push block 3201 to radially move, the first spring 34 is sleeved on the positioning rod 33 and used for providing reset elastic force, and one end of the positioning rod 33 is matched with a positioning hole on the coating roller 19 to fix the coating roller 19.
The filling box 36 is slidably arranged on the position seat 22, the bottom of the filling box 36 is movably provided with the mounting base 39, the mounting base 39 is movably matched with the adsorption transfer sponge 38 (an operator can replace the adsorption transfer sponge 38 by other flexible materials with adsorptivity), and a fixing piece is arranged on the outer side of the filling box 36 and used for buckling and fixing the mounting base 39; the position seat 22 is provided with a filling box electric cylinder 35, and the filling box electric cylinder 35 is used for driving the filling box 36 to move; an arc-shaped groove matched with the two ends of the coating roller 19 is arranged at the top of the filling box 36; a supporting ring 3901 is arranged at the bottom of the mounting base 39, a buckling block 3902 is arranged on the side surface of the mounting base 39, and a fixing piece is buckled with the buckling block 3902 to fix the mounting base 39; the support cylinder 16 on the replacement part is matched with the support ring 3901 to support the fixed mounting base 39; the fixing piece comprises a fixed electric cylinder 40 arranged on the filling box 36, a pinch plate 41 is arranged on a telescopic rod of the fixed electric cylinder 40 in a sliding manner, a second spring 42 is connected between the pinch plate 41 and the telescopic rod of the fixed electric cylinder 40, and the base 39 is fixedly installed by buckling the pinch plate 41 and a buckling block 3902; a material preparation tank 37 for transporting the supplementary coating material is communicated with the outside of the filling tank 36, and an adsorption transfer sponge 38 is used for adsorbing the coating material; when the coating roller 19 is fitted on top of the filling box 36, the surface of the coating roller 19 is brought into contact with the adsorption transfer sponge 38 to transfer the coating material onto the coating roller 19, and the coating roller 19 passes through the coating tank to coat the surface of the filter screen with the coating material.
A maintenance member is provided on the other side of the base 6 for performing a subsequent maintenance operation on the coating roller 19; the maintenance piece comprises a maintenance frame 45 arranged on the base 6, a deflection seat 46 is rotatably arranged at the top of the maintenance frame 45, a detection piece, a clamping piece and a surface treatment piece are arranged on the deflection seat 46, the detection piece is used for detecting a surface flaw area of the coating roller 19, and the clamping piece is used for clamping and fixing the coating roller 19; the surface treating member is used for cleaning the surface of the coating roller 19; the maintenance part further comprises a deflection motor 43 arranged at the top of the maintenance frame 45, an output shaft of the deflection motor 43 is connected with a deflection gear 44, the deflection gear 44 and a deflection seat 46 form a gear pair, a driving control electric cylinder 47 is arranged on the maintenance frame 45, a maintenance driving motor 49 is arranged on a telescopic rod of the driving control electric cylinder 47, the output shaft of the maintenance driving motor 49 is connected with a maintenance driving gear 48, and the maintenance driving gear 48 is used for driving the detection part and the surface treatment part; the detecting piece comprises a detecting mounting ring 61 connected with the deflection seat 46, a detecting rotary drum 60 is rotatably arranged on the detecting mounting ring 61, a second radial electric cylinder 59 is arranged on the circumference of the detecting rotary drum 60, and a detector is arranged on a telescopic rod of the second radial electric cylinder 59 so as to detect flaws on the surface of the coating roller 19; the detection mounting ring 61 is rotatably provided with two meshing gears II 62, wherein one meshing gear II 62 and the detection rotary drum 60 form a gear pair, and when the other meshing gear II 62 is meshed with the maintenance driving gear 48, the detection rotary drum 60 is driven to rotate; the surface treatment piece comprises a cleaning mounting ring 50 connected with the deflection seat 46, a cleaning rotary drum 51 is rotatably arranged on the cleaning mounting ring 50, a radial electric cylinder I53 is arranged on the circumference of the cleaning rotary drum 51, a cleaning motor 54 is arranged on a telescopic rod of the radial electric cylinder I53, and a cleaning disc is arranged on an output shaft of the cleaning motor 54; two first meshing gears 52 are rotatably mounted on the cleaning mounting ring 50, wherein one first meshing gear 52 and the cleaning rotary drum 51 form a gear pair, and when the other first meshing gear 52 is meshed with the maintenance driving gear 48, the cleaning rotary drum 51 is driven to rotate; the clamping piece comprises a disassembly pushing electric cylinder 55 arranged on the deflection seat 46, a pushing seat 57 is arranged on a telescopic rod of the disassembly pushing electric cylinder 55, a bidirectional clamping electric cylinder 56 is arranged on the pushing seat 57, clamping plates 58 are respectively arranged on telescopic rods at two ends of the bidirectional clamping electric cylinder 56, and when the coating roller 19 is disassembled, the coating roller 19 is clamped and disassembled through the clamping plates 58.
The base 6 is provided with a replacement part for replacing the adsorption transfer sponge 38, the replacement part comprises a first lifting seat 9 which is arranged on the base 6 in a sliding manner, a first pushing electric cylinder 10 which is used for pushing the adsorption transfer sponge 38 is arranged on the first lifting seat 9, the replacement part also comprises a second lifting seat 15 which is arranged on the base 6 in a sliding manner, a supporting electric cylinder 16 which is used for supporting and fixedly installing the base 39 is arranged on the second lifting seat 15, and a second pushing electric cylinder 17 which is used for pushing the adsorption transfer sponge 38 is arranged on the second lifting seat 15; the replacement part comprises a preparation frame 12 arranged on the base 6, wherein the preparation frame 12 is used for preparing and installing the adsorption transfer sponge 38; the replacing piece comprises a lifting screw rod I8 arranged on the base 6 and a screw rod motor I7 arranged at the top end of the lifting screw rod I8, wherein the screw rod motor I7 is used for driving the lifting screw rod I8 to rotate; the lifting seat I9 and the lifting screw rod I8 form a screw pair, a push plate I11 is arranged on a telescopic rod of the pushing electric cylinder I10, and the push plate I11 pushes an adsorption transfer sponge 38 positioned on the preparation frame 12; the replacing piece comprises a lifting screw rod II 14 arranged on the base 6 and a screw rod motor II 13 arranged at the top of the lifting screw rod II 14, wherein the screw rod motor II 13 is used for driving the lifting screw rod II 14 to rotate, and the lifting seat II 15 and the lifting screw rod II 14 form a screw pair; the telescopic rod of the support cylinder 16 is matched with the support ring 3901 to support the fixed mounting base 39; a second push plate 18 is arranged on the telescopic rod of the second push cylinder 17 and is used for pushing the adsorption transfer sponge 38 positioned on the mounting base 39.
Working principle: the filter screen is released and rolled through the discharging piece and the winding piece, and the filter screen moves on the supporting frame 5; when coating is carried out, the coating roller 19 is matched and installed on the extension mounting seat 26 and is fixed through a locating piece, namely, the locating motor 27 works, the locating push ring 32 rotates under gear transmission, the arc push block 3201 pushes the locating rod 33, one end of the locating rod 33 is matched with a locating hole on the coating roller 19 to fix the coating roller 19, two ends of the coating roller 19 are simultaneously matched and installed in an arc-shaped groove at the top of the filling box 36, a part of the circumferential surface area of the coating roller 19 is located in the filling box 36, the material preparation box 37 conveys the supplementary coating material, the adsorption transfer sponge 38 adsorbs the coating material, and when contacting with the surface of the coating roller 19, the adsorption transfer sponge 38 transfers the coating material to the surface of the coating roller 19, so that the coating material can be transferred to the surface of the coating roller 19 more uniformly; the coating roller 19 is in contact with the surface of the filter screen through a coating trough on the support frame 5 and coats the filter screen with coating material, i.e. by means of a drive motor 29, the swivel mount 25 rotates under gearing to rotate the extension mount 26 and the coating roller 19.
When the coating roller 19 is maintained, the position motor 20 is operated to rotate the position screw rod 21, the position seat 22 is lifted and moved, the coating roller 19 is lifted and moved, and the central axis of the coating roller 19 corresponds to the position of the maintenance frame 45; then the movement of the filling box 36 is controlled by the filling box electric cylinder 35, so that the filling box 36 is disengaged from the coating roller 19; the extension motor 31 works to enable the extension screw rod 23 and the extension guide rod 24 to move under the connection of the belt transmission and the screw pair so as to enable the extension mounting seat 26 and the coating roller 19 to axially move, and the coating roller 19 passes through the maintenance frame 45; when flaw detection is carried out on the surface of the coating roller 19, the deflection motor 43 is used for working, the deflection seat 46 rotates under the transmission of a gear to deflect the detection piece to the position of the maintenance frame 45, the coating roller 19 passes through the detection rotary drum 60 on the detection piece, the driving control electric cylinder 47 controls the maintenance driving gear 48 to move, the maintenance driving gear 48 is meshed with one of the two meshing gears 62 on the detection mounting ring 61, the detection rotary drum 60 is driven to rotate under the transmission of the gear, the radial electric cylinder 59 adjusts the radial position of the detector, the detector moves circumferentially around the coating roller 19, and the detector moves axially in combination with the coating roller 19 to carry out omnibearing detection on the surface of the coating roller 19; when the cleaning is required, the surface treatment member is transferred to the position of the maintenance frame 45 by the above-mentioned flow, the coating roller 19 is positioned on the inner side of the cleaning drum 51, the maintenance driving gear 48 is meshed with one of the first meshing gears 52 on the cleaning mounting ring 50, the cleaning drum 51 is rotated under the gear transmission, the radial position of the cleaning motor 54 is adjusted by the first radial electric cylinder 53, and the surface of the coating roller 19 is cleaned in all directions by the cleaning motor 54.
If it is detected that the surface of the coating roller 19 has a defect affecting the coating quality, through the above procedure, the clamping member deflects to the position of the maintenance frame 45, the clamping plate 58 is controlled by the bidirectional clamping electric cylinder 56 to clamp the coating roller 19, the positioning member releases the fixation of one end of the coating roller 19, and the pushing seat 57 is controlled by the dismounting pushing electric cylinder 55 to move, so that one end of the coating roller 19 is disengaged from the extending mounting seat 26, and the dismounting is completed.
Because of the different materials being coated, or the adsorption transfer sponge 38 being used, when the adsorption effect is reduced, the adsorption transfer sponge 38 needs to be replaced; the height of the filling box 36 is adjusted, the second lifting screw rod 14 rotates through the second screw rod motor 13 to adjust the height of the second lifting seat 15, the telescopic rod is controlled to move through the supporting electric cylinder 16, and the telescopic rod of the supporting electric cylinder 16 is matched with the supporting ring 3901 to support and fix the mounting base 39; then the fixed electric cylinder 40 controls the buckle plate 41 to move, so that the buckle plate 41 is disengaged from the buckling block 3902, the fixation of the installation base 39 is released, then the height of the installation base 39 is adjusted, the push plate II 18 is controlled to move by the push electric cylinder II 17, the push plate II 18 pushes the adsorption transfer sponge 38 positioned on the installation base 39, and the adsorption transfer sponge 38 is pushed to the preparation frame 12; the first screw motor 7 works to enable the first lifting screw 8 to rotate so as to adjust the height of the first lifting seat 9, the first pushing plate 11 is controlled to move by pushing the first electric cylinder 10, the first pushing plate 11 pushes the adsorption transfer sponge 38 positioned on the preparation frame 12 to the mounting base 39, replacement is completed, and manual replacement operation is omitted; when the mounting base 39 is reinstalled on the bottom of the filling box 36, the buckling block 3902 is buckled with the buckling plate 41, so that the mounting base 39 is fixed.
Claims (10)
1. The coating processing equipment for the filter screen material of the air purifier comprises a base (6), wherein a support frame (5) is arranged on the base (6), and a coating groove is formed in the support frame (5); the two ends of the supporting frame (5) are respectively provided with a winding piece and a discharging piece; the method is characterized in that: a coating piece is arranged on one side surface of the base (6) and is used for coating the surface of the filter screen; the coating part comprises a position seat (22) which is arranged on the base (6) in a lifting and sliding manner, a rotary seat (25) is rotatably arranged on the position seat (22), an extension mounting seat (26) is transversely arranged on the rotary seat (25) in a sliding manner, a coating roller (19) is movably arranged on the extension mounting seat (26), and a positioning part is arranged on the extension mounting seat (26) and used for positioning and fixing the coating roller (19); a filling box (36) is arranged on the position seat (22) in a sliding manner, a mounting base (39) is movably arranged at the bottom of the filling box (36), an adsorption transfer sponge (38) is movably matched on the mounting base (39), and a fixing piece is arranged at the outer side of the filling box (36) and used for buckling and fixing the mounting base (39); a material preparation box (37) for transporting the supplementary coating material is communicated with the outer side of the filling box (36), and an adsorption transfer sponge (38) is used for adsorbing the coating material; when the coating roller (19) is cooperatively arranged at the top of the filling box (36), the surface of the coating roller (19) is contacted with the adsorption transfer sponge (38) so as to transfer the coating material to the coating roller (19), and the coating roller (19) passes through the coating groove to coat the coating material on the surface of the filter screen; a maintenance piece is arranged on the other side surface of the base (6) and is used for carrying out subsequent maintenance operation on the coating roller (19); the maintenance piece comprises a maintenance frame (45) arranged on the base (6), a deflection seat (46) is rotatably arranged at the top of the maintenance frame (45), a detection piece, a clamping piece and a surface treatment piece are arranged on the deflection seat (46), the detection piece is used for detecting a surface flaw area of the coating roller (19), and the clamping piece is used for clamping and fixing the coating roller (19); the surface treatment piece is used for cleaning the surface of the coating roller (19); the device comprises a base (6), and is characterized in that a replacement part for replacing the adsorption transfer sponge (38) is arranged on the base (6), the replacement part comprises a lifting seat I (9) which is arranged on the base (6) in a sliding mode, a pushing electric cylinder I (10) for pushing the adsorption transfer sponge (38) is arranged on the lifting seat I (9), the replacement part also comprises a lifting seat II (15) which is arranged on the base (6) in a sliding mode, a supporting electric cylinder (16) is arranged on the lifting seat II (15) and used for supporting a fixed installation base (39), and a pushing electric cylinder II (17) for pushing the adsorption transfer sponge (38) is arranged on the lifting seat II (15).
2. The apparatus for coating and processing air purifier filter material according to claim 1, wherein: the winding piece comprises a winding motor (2) fixedly arranged on a base (6) and a winding drum (1) rotatably arranged on the base (6), and the winding motor (2) is used for driving the winding drum (1); the discharging piece comprises a discharging motor (3) fixedly arranged on the base (6) and a discharging winding drum (4) rotatably arranged on the base (6), and the discharging motor (3) is used for driving the discharging winding drum (4).
3. The apparatus for coating and processing air purifier filter material according to claim 1, wherein: the coating piece comprises a position screw rod (21) rotatably arranged on the base (6), and a position motor (20) arranged at the top of the position screw rod (21), wherein the position motor (20) is used for driving the position screw rod (21) to rotate; the position seat (22) and the position screw rod (21) form a screw pair; a driving motor (29) is arranged on the position seat (22), a driving gear (30) is connected to an output shaft of the driving motor (29), and the driving gear (30) and the rotary seat (25) form a gear pair; an extension motor (31) is arranged on the swivel base (25), and a belt structure is arranged on an output shaft of the extension motor (31); an extension screw rod (23) and an extension guide rod (24) are arranged on the end face of the extension mounting seat (26), the extension screw rod (23) and the extension guide rod (24) are respectively connected with the rotary seat (25) in a sliding mode, and one end of a belt structure arranged on an output shaft of the extension motor (31) and the extension screw rod (23) form a screw pair; the coating roller (19) is provided with a locating hole towards one end of the extension mounting seat (26), and the locating piece is matched with the locating hole to locate and fix the coating roller (19).
4. A coating process apparatus for air purifier filter material as recited in claim 3, wherein: the positioning piece comprises a positioning motor (27) arranged on the end face of the extension mounting seat (26), a positioning gear (28) is connected to an output shaft of the positioning motor (27), a positioning push ring (32) is rotatably arranged on the extension mounting seat (26), and the positioning push ring (32) and the positioning gear (28) form a gear pair; an arc-shaped push block (3201) is arranged on the inner side of the positioning push ring (32), a positioning rod (33) is arranged on the extension mounting seat (26) in a radial sliding manner, and the positioning rod (33) is positioned on the inner side of the positioning push ring (32); one end of the positioning rod (33) faces the positioning push ring (32) is a spherical end, the spherical end is pushed by the arc-shaped push block (3201) to move radially, the first spring (34) is sleeved on the positioning rod (33) and used for providing reset elastic force, and one end of the positioning rod (33) is matched with a positioning hole on the coating roller (19) to fix the coating roller (19).
5. A coating process apparatus for air purifier filter material as recited in claim 3, wherein: a filling box electric cylinder (35) is arranged on the position seat (22), and the filling box electric cylinder (35) is used for driving a filling box (36) to move; arc grooves matched with two ends of the coating roller (19) are arranged at the top of the filling box (36); a supporting ring (3901) is arranged at the bottom of the mounting base (39), buckling blocks (3902) are arranged on the side face of the mounting base (39), and the fixing piece is buckled with the buckling blocks (3902) to fix the mounting base (39); the support cylinder (16) on the replacement part is matched with the support ring (3901) to support the fixed mounting base (39).
6. The apparatus for coating and processing air purifier filter material according to claim 5, wherein: the fixing piece comprises a fixed electric cylinder (40) arranged on the filling box (36), a pinch plate (41) is arranged on a telescopic rod of the fixed electric cylinder (40) in a sliding mode, a spring II (42) is connected between the pinch plate (41) and the telescopic rod of the fixed electric cylinder (40), and the base (39) is fixedly installed through buckling of the pinch plate (41) and the buckling block (3902).
7. The apparatus for coating and processing air purifier filter material according to claim 5, wherein: the replacing part comprises a preparation frame (12) arranged on the base (6), wherein the preparation frame (12) is used for preparing to install the adsorption transfer sponge (38); the replacing piece comprises a lifting screw rod I (8) arranged on the base (6) and a screw rod motor I (7) arranged at the top end of the lifting screw rod I (8), wherein the screw rod motor I (7) is used for driving the lifting screw rod I (8) to rotate; the lifting seat I (9) and the lifting screw rod I (8) form a screw pair, a push plate I (11) is arranged on a telescopic rod of the pushing electric cylinder I (10), and an adsorption transfer sponge (38) positioned on the preparation frame (12) is pushed by the push plate I (11); the replacing piece comprises a lifting screw rod II (14) arranged on the base (6) and a screw rod motor II (13) arranged at the top of the lifting screw rod II (14), wherein the screw rod motor II (13) is used for driving the lifting screw rod II (14) to rotate, and the lifting seat II (15) and the lifting screw rod II (14) form a screw pair; the telescopic rod of the supporting electric cylinder (16) is matched with the supporting ring (3901) to support the fixed mounting base (39); a push plate II (18) is arranged on the telescopic rod of the push cylinder II (17) and is used for pushing the adsorption transfer sponge (38) positioned on the mounting base (39).
8. The apparatus for coating and processing air purifier filter material according to claim 1, wherein: the maintenance piece is including setting up the deflection motor (43) at maintenance frame (45) top, be connected with deflection gear (44) on the output shaft of deflection motor (43), deflection gear (44) and deflection seat (46) constitute the gear pair, and be provided with drive control jar (47) on maintenance frame (45), be provided with on the telescopic link of drive control jar (47) and maintain driving motor (49), be connected with on the output shaft of maintenance driving motor (49) and maintain driving gear (48), maintain driving gear (48) and be used for driving detection piece and surface treatment spare.
9. The apparatus for coating and processing air purifier filter material according to claim 8, wherein: the detection piece comprises a detection mounting ring (61) connected with the deflection seat (46), a detection rotary drum (60) is rotatably arranged on the detection mounting ring (61), a radial electric cylinder II (59) is arranged on the circumference of the detection rotary drum (60), and a detector is arranged on a telescopic rod of the radial electric cylinder II (59) so as to detect flaws on the surface of the coating roller (19); two meshing gears II (62) are rotatably arranged on the detection mounting ring (61), one of the two meshing gears II (62) and the detection rotary drum (60) form a gear pair, and when the other meshing gear II (62) is meshed with the maintenance driving gear (48), the detection rotary drum (60) is driven to rotate; the surface treatment piece comprises a cleaning mounting ring (50) connected with the deflection seat (46), a cleaning rotary drum (51) is rotatably arranged on the cleaning mounting ring (50), a radial electric cylinder I (53) is arranged on the circumference of the cleaning rotary drum (51), a cleaning motor (54) is arranged on a telescopic rod of the radial electric cylinder I (53), and a cleaning disc is arranged on an output shaft of the cleaning motor (54); two first meshing gears (52) are rotatably arranged on the cleaning mounting ring (50), one first meshing gear (52) and the cleaning rotary drum (51) form a gear pair, and the other first meshing gear (52) drives the cleaning rotary drum (51) to rotate when meshed with the maintenance driving gear (48).
10. The apparatus for coating and processing air purifier filter material according to claim 1, wherein: the clamping piece comprises a disassembly pushing electric cylinder (55) arranged on the deflection seat (46), a pushing seat (57) is arranged on a telescopic rod of the disassembly pushing electric cylinder (55), a bidirectional clamping electric cylinder (56) is arranged on the pushing seat (57), clamping plates (58) are respectively arranged on telescopic rods at two ends of the bidirectional clamping electric cylinder (56), and when the coating roller (19) is disassembled, the coating roller (19) is clamped and disassembled through the clamping plates (58).
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| CN202410040279.XA CN117548280B (en) | 2024-01-11 | 2024-01-11 | Coating processing equipment for filter screen material of air purifier |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410040279.XA CN117548280B (en) | 2024-01-11 | 2024-01-11 | Coating processing equipment for filter screen material of air purifier |
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| CN117548280B CN117548280B (en) | 2024-03-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118002529A (en) * | 2024-04-10 | 2024-05-10 | 泰州市强达不锈钢丝绳有限公司 | Multifunctional steel wire rope cleaning device |
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| CN117548280B (en) | 2024-03-19 |
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