CN116124797B - Wear-resistant ceramic composite pipe line detection device - Google Patents
Wear-resistant ceramic composite pipe line detection device Download PDFInfo
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- CN116124797B CN116124797B CN202310075557.0A CN202310075557A CN116124797B CN 116124797 B CN116124797 B CN 116124797B CN 202310075557 A CN202310075557 A CN 202310075557A CN 116124797 B CN116124797 B CN 116124797B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/15—Preventing contamination of the components of the optical system or obstruction of the light path
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/954—Inspecting the inner surface of hollow bodies, e.g. bores
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N21/15—Preventing contamination of the components of the optical system or obstruction of the light path
- G01N2021/152—Scraping; Brushing; Moving band
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- General Health & Medical Sciences (AREA)
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- Cleaning In General (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The invention discloses a wear-resistant ceramic composite pipe line detection device, which relates to the technical field of wear-resistant ceramic composite pipe detection and comprises a bottom plate, a conveying mechanism, an outer wall cleaning mechanism, an outer wall detection mechanism, a clamping mechanism and an inner wall detection mechanism; according to the invention, the outer wall of the wear-resistant ceramic composite pipe can be automatically cleaned by matching the outer wall cleaning mechanism and the outer wall detection mechanism, and cracks of the outer wall of the wear-resistant ceramic composite pipe can be detected; according to the invention, the clamping mechanism is arranged, so that the wear-resistant ceramic composite pipe can be fixed, the wear-resistant ceramic composite pipe can be rotated so as to conveniently detect the inside of the wear-resistant ceramic composite pipe, and the wear-resistant ceramic composite pipe can be overturned so as to conveniently detect the other side of the outer wall of the wear-resistant ceramic composite pipe; according to the invention, the inner wall detection mechanism is arranged, so that cracks on the inner wall of the wear-resistant ceramic composite pipe can be detected while the inner wall of the wear-resistant ceramic composite pipe is cleaned.
Description
Technical Field
The invention relates to the technical field of wear-resistant ceramic composite pipe detection, in particular to a wear-resistant ceramic composite pipe line detection device.
Background
The wear-resistant ceramic composite pipe, which is a ceramic composite steel pipe, is called ceramic lining composite steel pipe. The wear-resistant ceramic composite pipe is composed of three layers of corundum ceramic, a transition layer and steel from inside to outside, wherein the ceramic layer is compact corundum ceramic formed at a high temperature of more than 2200 ℃, and firm combination is formed between the ceramic layer and the steel pipe through the transition layer. Because of its unique characteristics, composite material pipelines are widely used in a variety of industries and fields, mainly in water supply, water discharge, heat supply, gas supply, long-distance transportation of petroleum and natural gas, agricultural irrigation, hydraulic engineering and various industrial devices. After the production of the wear-resistant ceramic composite tube is completed, the appearance of the wear-resistant ceramic composite tube needs to be detected to judge whether the ceramic sleeve belongs to a qualified product or not. The existing method generally adopts a manual inspection method to inspect the appearance of the wear-resistant ceramic composite tube so as to judge whether the appearance of the wear-resistant ceramic composite tube is damaged, whether the size of the wear-resistant ceramic composite tube is qualified, whether the wear-resistant ceramic composite tube is deformed or not, and the like. The manual inspection method is low in efficiency, and eye fatigue of workers is easy to occur, so that the detection accuracy is affected.
The bulletin number is: the Chinese patent of CN112782191B discloses a visual detection device and a detection method for the surface quality of a ceramic sleeve, wherein the visual detection device comprises a base, a first motor, a structured light detection assembly and a side frame; and (2) base: the left end of the upper surface of the base is provided with a belt conveyor, and the right end of the belt conveyor is provided with a material blocking device; a first motor: the first motor is arranged at the right end of the upper surface of the base, a station disc is fixed on an output shaft at the upper side of the first motor, and a light transmission detection assembly and an inner diameter detection assembly are arranged at the edge position of the station disc; structural light detection component: the edge position of the station disc is fixed with a third motor, a swing arm is fixed on an upper output shaft of the third motor, and a structural light detection assembly is arranged at the upper end of the swing arm. This patent, although capable of detecting cracks in the ceramic sleeve, does not facilitate the detection of the inner and outer walls of the wear-resistant ceramic composite tube, respectively.
Disclosure of Invention
Aiming at the technical problems, the invention adopts the following technical scheme: the utility model provides a wear-resisting ceramic composite pipe line detection device, includes bottom plate, conveying mechanism, outer wall clearance mechanism, outer wall detection mechanism, fixture, inner wall detection mechanism, conveying mechanism, outer wall clearance mechanism, outer wall detection mechanism, fixture all set up on the bottom plate, inner wall detection mechanism sets up on fixture, outer wall clearance mechanism be provided with two sets of, two sets of outer wall clearance mechanisms set up respectively in the both sides of outer wall detection mechanism, conveying mechanism be used for carrying the work piece; the inner wall detection mechanism comprises two groups of reciprocating assemblies, two groups of detection assemblies and a reset assembly, wherein the two groups of reciprocating assemblies are vertically arranged, the detection assemblies are arranged on each group of reciprocating assemblies, and the reset assembly is used for resetting the cleaning brush; the detection assembly comprises a detection frame, an inner detection camera, cleaning brushes and an adjusting unit, wherein the two inner detection cameras are fixedly installed on the detection frame, the adjusting unit is fixedly installed on the detection frame, a plurality of cleaning brushes are arranged on the adjusting unit, and the adjusting unit is used for adjusting the positions of the cleaning brushes.
Further, the adjusting unit include clearance sliding sleeve, scraper blade, axis of rotation, connecting rod, adjustment carousel, round bar, slide bar, dust guard, the connecting rod on fixed mounting have the dust guard, fixed mounting has the clearance slide rail on the dust guard, evenly be provided with a plurality of spouts on the clearance slide rail, slidable mounting has the slide bar on the spout of clearance slide rail, slidable mounting has the clearance sliding sleeve on the slide bar, fixed mounting has the scraper blade on the clearance sliding sleeve, clearance sliding sleeve and clearance brush fixed mounting are provided with spacing hole in the axis of rotation, axis of rotation and adjustment carousel fixed mounting, evenly be provided with a plurality of spouts on the adjustment carousel, spout and round bar slidable mounting on the adjustment carousel rotate, can adjust the distance between round bar and the adjustment carousel axis, round bar fixed mounting is on the slide bar.
Further, reset assembly include spacing unit, push rod, push pedal, gangbar, connecting rod poking rod, dwang, rolling disc, quarter butt, stock, push rod fixed mounting is on adjusting the carousel, push rod and push pedal contact cooperation, fixed mounting has two gangbars in the push pedal, rotates on one of them gangbar and installs the connecting rod, connecting rod and poking rod rotate the installation, poking rod fixed mounting is on the dwang, fixed mounting has the rolling disc on the dwang, evenly be provided with a plurality of quarter butts on the circumference of rolling disc, quarter butt and stock contact cooperation, the stock is provided with a plurality ofly, a plurality of stock even settings are on adjusting the circumference of carousel.
Further, the limiting unit comprises an electromagnet and a magnet, wherein the magnet is matched with a limiting hole in the rotating shaft, a square rod is fixedly arranged on the magnet, the square rod on the magnet is slidably arranged on the connecting rod, and the electromagnet is fixedly arranged on the connecting rod.
Further, the reciprocating assembly comprises a driving unit, a reciprocating screw rod, a reciprocating rack, a rotary rod and a reciprocating rotating plate, wherein the driving unit is used for driving the reciprocating rack to reciprocate, the reciprocating rotating plate is fixedly arranged on the reciprocating rack, the reciprocating rotating plate and the reciprocating screw rod are rotatably arranged, the reciprocating rotating plate cannot move along the length direction of the reciprocating screw rod, the reciprocating screw rod and the detecting frame are fixedly arranged, threads are arranged on the reciprocating screw rod, and the rotary rod is slidably arranged on the threads of the reciprocating screw rod.
Further, fixture include clamping component, rotating component, first clamping support, second clamping support on all be provided with rotating component, be provided with clamping component on the rotating component.
Further, the rotating assembly comprises a rotating gear and a rotating gear ring, the rotating gear is rotatably arranged on the first clamping support, and the rotating gear ring are in meshed installation.
Further, the clamping assembly comprises a driving chute, a clamping seat, a limiting rod, a clamping plate, clamping sliding blocks and clamping chutes, wherein the limiting rod is fixedly installed on the clamping plate, the limiting rod is slidably installed on the clamping seat, clamping sliding rods are fixedly installed on two sides of the clamping seat, the clamping sliding blocks are fixedly installed on the clamping sliding rods, the clamping sliding blocks are slidably installed on the clamping chute, and the clamping sliding rods are slidably installed on the driving chute.
Further, outer wall clearance mechanism include clearance support, clearance board, clearance roller, clearance support on slidable mounting have three clearance board, all rotate on every clearance board and install the clearance roller.
Further, outer wall detection mechanism include sideslip subassembly, outer detection support, outer detection camera, sideslip subassembly set up on outer detection support, sideslip subassembly on be provided with outer detection camera.
Compared with the prior art, the invention has the beneficial effects that: (1) According to the invention, the outer wall of the wear-resistant ceramic composite pipe can be automatically cleaned by matching the outer wall cleaning mechanism and the outer wall detection mechanism, and cracks of the outer wall of the wear-resistant ceramic composite pipe can be detected; (2) According to the invention, the clamping mechanism is arranged, so that the wear-resistant ceramic composite pipe can be fixed, the wear-resistant ceramic composite pipe can be rotated so as to conveniently detect the inside of the wear-resistant ceramic composite pipe, and the wear-resistant ceramic composite pipe can be overturned so as to conveniently detect the other side of the outer wall of the wear-resistant ceramic composite pipe; (3) According to the invention, the inner wall detection mechanism is arranged, so that cracks on the inner wall of the wear-resistant ceramic composite pipe can be detected while the inner wall of the wear-resistant ceramic composite pipe is cleaned.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural view of a conveying mechanism according to the present invention.
FIG. 3 is a schematic view of the outer wall cleaning mechanism of the present invention.
Fig. 4 is a schematic structural diagram of an outer wall detection mechanism according to the present invention.
Fig. 5 is a schematic structural view of a clamping mechanism according to the present invention.
Fig. 6 is a schematic view of a part of the structure of the clamping mechanism of the present invention.
FIG. 7 is a schematic view of the inner wall detecting mechanism according to the present invention.
Fig. 8 is a partial enlarged view at a in fig. 7.
FIG. 9 is a schematic view of a first partial structure of the inner wall detecting mechanism according to the present invention.
FIG. 10 is a schematic view of a second partial structure of the inner wall detecting mechanism according to the present invention.
FIG. 11 is a schematic view of a third partial structure of the inner wall detecting mechanism according to the present invention.
Reference numerals: 1-a bottom plate; 201-a carriage; 202-conveying rollers; 203-a conveying motor; 204-a conveyor belt; 205-baffle; 301-cleaning a bracket; 302, cleaning an electric cylinder; 303-cleaning plate; 304-cleaning rollers; 401-external detection rack; 402-external detection screw rod; 403-external detection slide bar; 404-external detection slide block; 405-an outer detection electric cylinder; 406-an external detection camera; 407-external detection motor; 501-a first clamping bracket; 502-a second clamping bracket; 503-rotating a motor; 504-rotating the gear; 505-rotating the ring gear; 506-connecting frames; 507-clamping the electric cylinder; 508-driving the chute; 509-clamping slide bar; 510, clamping seat; 511-a stop lever; 512-clamping spring; 513-clamping plates; 514-clamping the slider; 515-a connection plate; 516-clamping the chute; 601-a reciprocating screw; 602-reciprocating rack; 603-lifting support; 604-a reciprocating slide rail; 605-a reciprocating motor; 606-motor fixing plate; 607-a reciprocating gear; 608—rotating the rod; 609-a detection rack; 610, cleaning the sliding sleeve; 611-an intra-detection camera; 612-cleaning the sliding rail; 613-a scraper; 614-return spring; 615-rotating shaft; 616—an electromagnet; 617-magnets; 618-a connecting rod; 619-adjusting the turntable; 620-round bar; 621-sliding bars; 622-cleaning the spring; 623-cleaning brushes; 624-push rod; 625-push plate; 626-linkage rod; 627-reciprocating rotating plates; 628-adjusting the motor; 629-an adjustment spring; 630-a connecting rod; 631—a toggle lever; 632-rotating lever; 633-rotating disk; 634—short bar; 635-long bar; 636-dust guard.
Description of the embodiments
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Examples: the wear-resistant ceramic composite pipe line detection device comprises a base plate 1, a conveying mechanism, an outer wall cleaning mechanism, an outer wall detection mechanism, a clamping mechanism and an inner wall detection mechanism, wherein the conveying mechanism, the outer wall cleaning mechanism, the outer wall detection mechanism and the clamping mechanism are all arranged on the base plate 1, the inner wall detection mechanism is arranged on the clamping mechanism, the outer wall cleaning mechanism is provided with two groups, the two groups of outer wall cleaning mechanisms are respectively arranged on two sides of the outer wall detection mechanism, and the conveying mechanism is used for conveying workpieces.
The conveying mechanism comprises conveying frames 201, conveying rollers 202, conveying motors 203, conveying belts 204 and baffles 205, wherein the conveying frames 201 are arranged in two, the conveying frames 201 are fixedly arranged on a base plate 1, the conveying frames 201 are rotatably provided with the two conveying rollers 202, one conveying roller 202 is fixedly arranged with an output shaft of the conveying motor 203, the conveying motor 203 is fixedly arranged on the conveying frames 201, the conveying belts 204 are sleeved on the two conveying rollers 202, the conveying belts 204 are used for driving the two conveying rollers 202, and a plurality of baffles 205 are fixedly arranged on the conveying belts 204.
The outer wall cleaning mechanism comprises a cleaning support 301, cleaning electric cylinders 302, cleaning plates 303 and cleaning rollers 304, wherein the cleaning support 301 is fixedly arranged on a base plate 1, three cleaning plates 303 are slidably arranged on the cleaning support 301, the cleaning electric cylinders 302 are fixedly arranged on the cleaning support 301, telescopic rods of the cleaning electric cylinders 302 and the cleaning plates 303 are fixedly arranged, the cleaning rollers 304 are rotatably arranged on each cleaning plate 303, and the cleaning rollers 304 are connected with a motor.
The outer wall detection mechanism comprises a transverse moving assembly, an outer detection support 401 and an outer detection camera 406, wherein the outer detection support 401 is fixedly arranged on the bottom plate 1, the transverse moving assembly is arranged on the outer detection support 401, and the outer detection camera 406 is arranged on the transverse moving assembly.
The sideslip subassembly includes outer detection lead screw 402, outer detection slide bar 403, outer detection slider 404, outer detection electric jar 405, outer detection motor 407, outer detection slide bar 403's both ends fixed mounting is on outer detection support 401, outer detection lead screw 402 and outer detection motor 407's output shaft fixed mounting, outer detection motor 407 fixed mounting is on outer detection support 401, outer detection lead screw 402 and outer detection slider 404 screw thread installation, outer detection slider 404 and outer detection slide bar 403 slidable mounting, outer detection electric jar 405 has fixed mounting on the outer detection slider 404, outer detection electric jar 405's telescopic link and outer detection camera 406 fixed mounting.
The fixture includes clamping assembly, rotating assembly, first centre gripping support 501, second centre gripping support 502, and first centre gripping support 501, second centre gripping support 502 are all fixed mounting on bottom plate 1, all are provided with rotating assembly on first centre gripping support 501, the second centre gripping support 502, are provided with clamping assembly on the rotating assembly, still fixed mounting has the gangbar 626 on the second centre gripping support 502.
The rotating assembly comprises a rotating motor 503, a rotating gear 504 and a rotating gear ring 505, wherein the rotating motor 503 is fixedly arranged on a first clamping bracket 501, an output shaft of the rotating motor 503 is fixedly arranged on the rotating gear 504, the rotating gear 504 is meshed with the rotating gear ring 505, the rotating gear 504 is rotatably arranged on the first clamping bracket 501, and the rotating gear ring 505 is rotatably arranged on the first clamping bracket 501.
The clamping assembly comprises a connecting frame 506, a clamping electric cylinder 507, a driving sliding chute 508, a clamping sliding rod 509, a clamping seat 510, limiting rods 511, clamping springs 512, clamping plates 513, clamping sliding blocks 514, connecting plates 515 and clamping sliding chute 516, wherein the connecting frame 506 is fixedly arranged on a rotating gear ring 505, the clamping electric cylinder 507 is fixedly arranged on the connecting frame 506, telescopic rods of the clamping electric cylinder 507 and the driving sliding chute 508 are fixedly arranged on the connecting frame 506, the clamping sliding chute 516 is fixedly arranged on the connecting frame 506, two sliding chutes are obliquely arranged on the clamping sliding chute 516, the two clamping sliding chutes 516 are fixedly arranged on the two clamping sliding chute 516 through the connecting plates 515, the two limiting rods 511 are fixedly arranged on the clamping plates 513, the clamping springs 512 are sleeved on each limiting rod 511, a first end of each clamping spring 512 and the corresponding clamping plate 513 are fixedly arranged, a second end of each clamping spring 512 is fixedly arranged on the clamping seat 510, the limiting rods 511 are fixedly arranged on the clamping sliding rods 510 in a sliding mode, the clamping sliding slide 509 are fixedly arranged on two sides of the clamping seat 510, the clamping sliding rods 509 are fixedly arranged on the clamping sliding rods 514, and the clamping sliding blocks 514 are fixedly arranged on the clamping sliding rods 516, and the clamping sliding rods 516 are slidably arranged on the sliding rods 516.
The inner wall detection mechanism comprises reciprocating components, detection components, reset components, lifting supports 603 and adjusting motors 628, wherein the lifting supports 603 are fixedly arranged on the second clamping support 502, the reciprocating components are provided with two groups, the two groups of reciprocating components are vertically arranged, a first group of reciprocating components are arranged on the first clamping support 501, a second group of reciprocating components are arranged on the lifting supports 603, the detection components are arranged on each group of reciprocating components, the reset components are arranged on the detection components of the first group of reciprocating components, and the adjusting motors 628 are arranged on the detection components of the second group of reciprocating components.
The reciprocating assembly comprises a driving unit, a reciprocating screw 601, a reciprocating rack 602, a reciprocating sliding rail 604, a rotating rod 608 and a reciprocating rotating plate 627, wherein the driving unit is used for driving the reciprocating rack 602 to reciprocate, the reciprocating sliding rail 604 is fixedly arranged on the first clamping support 501, the reciprocating rack 602 is slidably arranged on the reciprocating sliding rail 604, the reciprocating rotating plate 627 is fixedly arranged on the reciprocating rack 602, the reciprocating rotating plate 627 and the reciprocating screw 601 are rotatably arranged, the reciprocating rotating plate 627 can not move on the axis of the reciprocating screw 601, the reciprocating screw 601 and the detecting frame 609 are fixedly arranged, threads are arranged on the reciprocating screw 601, the rotating rod 608 is slidably arranged on the threads of the reciprocating screw 601, and the rotating rod 608 is fixedly arranged on the first clamping support 501.
The driving unit comprises a reciprocating motor 605, a motor fixing plate 606 and a reciprocating gear 607, wherein the motor fixing plate 606 is fixedly arranged on the reciprocating sliding rail 604, the reciprocating motor 605 is fixedly arranged on the motor fixing plate 606, an output shaft of the reciprocating motor 605 is fixedly arranged on the reciprocating gear 607, and the reciprocating gear 607 is meshed with the reciprocating rack 602.
The detection component comprises a detection frame 609, an inner detection camera 611, cleaning brushes 623 and an adjusting unit, wherein the two inner detection cameras 611 are fixedly installed on the detection frame 609, the adjusting unit is fixedly installed on the detection frame 609, four cleaning brushes 623 are arranged on the adjusting unit, and the adjusting unit is used for adjusting the positions of the cleaning brushes 623.
The adjusting unit comprises a cleaning sliding sleeve 610, a cleaning sliding rail 612, scraping plates 613, a rotating shaft 615, a connecting rod 618, an adjusting rotary table 619, round rods 620, sliding rods 621, cleaning springs 622 and dust-proof plates 636, wherein the connecting rod 618 is fixedly installed on a detecting frame 609, the dust-proof plates 636 are fixedly installed on the connecting rod 618, the cleaning sliding rail 612 is uniformly provided with four sliding grooves, sliding rods 621 are slidably installed on the sliding grooves of the cleaning sliding rail 612, the cleaning sliding sleeve 610 is slidably installed on the sliding rods 621, the scraping plates 613 are fixedly installed on the cleaning sliding sleeve 610, the scraping plates 613 are provided with four scraping plates 613, the four scraping plates 613 are symmetrically arranged in pairs, two adjacent scraping plates 613 are not located on the same horizontal plane, cleaning springs 622 are sleeved on the sliding rods 621, first ends of the cleaning springs 622 and the cleaning sliding rails 612 are fixedly installed, second ends of the cleaning springs 622 and the cleaning sliding sleeves 610 are fixedly installed on the cleaning sliding rods 623, limiting holes are formed in the rotating shaft 615, four sliding grooves are uniformly formed in the sliding grooves of the cleaning sliding rail 612, four sliding grooves are obliquely arranged on the sliding grooves of the cleaning sliding rail 612, the sliding grooves 620 and the adjusting rotary table 619 are fixedly installed on the rotating shaft 619, the end portions 620 are also arranged on the end portions of the adjusting rotary table 619, and can be fixedly installed on the end portions of the adjusting rotary table 620, and can be prevented from being rotated out of the sliding rods 620.
The reset component comprises a limiting unit, push rods 624, push plates 625, linkage rods 626, adjusting springs 629, connecting rods 630, stirring rods 631, rotating rods 632, rotating discs 633, short rods 634 and long rods 635, wherein the push rods 624 are fixedly installed on the adjusting rotary discs 619, the push rods 624 are in contact fit with the push plates 625, two linkage rods 626 are fixedly installed on the push plates 625, the adjusting springs 629 are sleeved on the linkage rods 626, first ends of the adjusting springs 629 are fixedly installed on the push plates 625, second ends of the adjusting springs 629 are fixedly installed on the second clamping supports 502, the linkage rods 626 are slidably installed on the second clamping supports 502, one of the linkage rods 626 is rotatably installed with the connecting rods 630, the connecting rods 630 and the stirring rods 631 are rotatably installed on the rotating rods 632, the rotating rods 632 are rotatably installed on the second clamping supports 502, the rotating discs 633 are fixedly installed on the rotating rods 632, a plurality of short rods 634 are uniformly arranged on the circumference of the rotating discs 633, the short rods 634 are in contact fit with the long rods 619, and the long rods 635 are uniformly arranged on the circumference of the adjusting rotary discs 635.
The limiting unit comprises a reset spring 614, an electromagnet 616 and a magnet 617, wherein the magnet 617 is matched with a limiting hole in a rotating shaft 615, a square rod is fixedly installed on the magnet 617, the square rod on the magnet 617 is slidably installed on a connecting rod 618, the square rod of the magnet 617 is sleeved with the reset spring 614, a first end of the reset spring 614 is fixedly installed with the connecting rod 618, a second end of the reset spring 614 is fixedly installed with the magnet 617, the electromagnet 616 is matched with the magnet 617, and the electromagnet 616 is fixedly installed on the connecting rod 618.
The working principle of the invention is as follows: when the abrasion-resistant ceramic composite pipe is used, firstly, the abrasion-resistant ceramic composite pipe is placed on the conveying belt 204, the conveying motor 203 is started, the conveying motor 203 drives the conveying roller 202 to rotate, the conveying roller 202 drives the other conveying roller 202 to rotate through the conveying belt 204, the conveying belt 204 drives the baffle 205 to move, and the baffle 205 drives the abrasion-resistant ceramic composite pipe to move; when the wear-resistant ceramic composite pipe moves to the lower part of the outer wall cleaning mechanism, a cleaning electric cylinder 302 is started, the cleaning electric cylinder 302 drives a cleaning plate 303 and a cleaning roller 304 to move towards the direction of the wear-resistant ceramic composite pipe, and a motor drives the cleaning roller 304 to rotate so as to clean one side of the outer wall of the wear-resistant ceramic composite pipe; when the wear-resistant ceramic composite tube moves to the outer wall detection mechanism, the outer detection motor 407 is started, the outer detection motor 407 drives the outer detection screw 402 to rotate, the outer detection screw 402 drives the outer detection sliding block 404 to move, the outer detection sliding block 404 slides on the outer detection sliding rod 403, the outer detection electric cylinder 405 on the outer detection sliding block 404 drives the outer detection camera 406 to lift, and the position of the outer detection camera 406 can be adjusted to detect one side of the outer wall of the wear-resistant ceramic composite tube.
When the wear-resistant ceramic composite pipe moves to the clamping mechanism, a clamping electric cylinder 507 is started, the clamping electric cylinder 507 drives a driving sliding chute 508 to move, the driving sliding chute 508 drives a clamping sliding rod 509 to move, a clamping sliding block 514 on the clamping sliding rod 509 slides in a clamping sliding chute 516, the clamping sliding rod 509 drives a clamping seat 510 to move, so that the two clamping seats 510 are slowly close to each other, and a limiting rod 511 on the clamping seat 510 drives a clamping plate 513 to clamp and fix the wear-resistant ceramic composite pipe; the rotating motor 503 is started, the rotating motor 503 drives the rotating gear 504 to rotate, the rotating gear 504 drives the rotating gear ring 505 to rotate, the rotating gear ring 505 rotates ninety degrees, and the wear-resistant ceramic composite pipe rotates to be in a vertical state.
When the inner wall of the wear-resistant ceramic composite pipe in the vertical direction needs to be detected, the reciprocating motor 605 drives the reciprocating gear 607 to rotate, the reciprocating gear 607 drives the reciprocating rack 602 to move, the reciprocating rack 602 drives the reciprocating rotating plate 627 to move, the reciprocating rotating plate 627 drives the reciprocating screw 601 to move, the reciprocating screw 601 rotates while moving under the action of the rotating rod 608, and the reciprocating screw 601 drives the detecting frame 609, the inner detecting camera 611 and the cleaning brush 623 to rotate while moving; the detection component on the lifting support 603 is started, the adjusting motor 628 drives the rotating shaft 615 to rotate, the rotating shaft 615 drives the adjusting turntable 619 to rotate, the adjusting turntable 619 drives the four round rods 620 to move, the round rods 620 drive the sliding rods 621 to move, the sliding rods 621 drive the cleaning sliding sleeve 610 to move, the cleaning sliding sleeve 610 drives the scraping plate 613 and the cleaning brush 623 to move, the cleaning brush 623 cleans the inner wall of the wear-resistant ceramic composite tube, the scraping plate 613 scrapes the cleaned scraps, and the scraps can be prevented from splashing onto the inner detection camera 611, so that the detection is more accurate.
When the inside of the abrasion-resistant ceramic composite tube in the horizontal direction needs to be detected, the reciprocating component drives the inner detection camera 611 and the cleaning brush 623 to move and simultaneously rotate, when the cleaning brush 623 moves to the inside of the abrasion-resistant ceramic composite tube, the electromagnet 616 is electrified to adsorb the magnet 617, the reset spring 614 is compressed, the magnet 617 is separated from a limit hole of the rotating shaft 615, under the action of the cleaning spring 622, the cleaning sliding sleeve 610 drives the scraping plate 613, the cleaning brush 623 and the sliding rod 621 to move, the scraping plate 613 and the cleaning brush 623 are attached to the inner wall of the abrasion-resistant ceramic composite tube, the abrasion-resistant ceramic composite tube is cleaned, after the push rod 624 pushes the pushing plate 625, the push plate 625 drives the linkage rod 626 to slide, the linkage rod 626 drives the stirring rod 631 to rotate through the connecting rod 630, the stirring rod 631 drives the 632 to rotate, the rotating rod 632 drives the rotating disc 633 to rotate, the rotating disc 633 to circularly move, the short rod 634 stirs the long rod 635, the long rod 635 drives the adjusting rotating disc 620 to rotate, the round rod 619 drives the round rod 619 to move, the round rod 619 drives the rotating shaft 621 to rotate, the limit hole on the rotating shaft 615 to rotate below the magnet 617, the electromagnet 613 is attached to the inner wall of the abrasion-resistant ceramic composite tube, and the electromagnet 623 is powered down, and the electromagnet is powered down to the rotating shaft 615, and the rotating shaft is reset spring is driven to rotate, and the rotating shaft 615, and the rotating shaft 615 is cleaned by the rotating shaft 615, and the abrasion-resistant ceramic composite tube is recovered, and the abrasion-resistant ceramic composite tube is subjected to be cleaned.
The rotating gear 504 drives the rotating gear ring 505 to continue rotating, so that the wear-resistant ceramic composite pipe is turned over, the undetected outer surface of the wear-resistant ceramic composite pipe faces upwards, and then the wear-resistant ceramic composite pipe is cleaned by the outer wall cleaning mechanism, and the wear-resistant ceramic composite pipe is detected by the outer wall detection mechanism.
Claims (4)
1. The utility model provides a wear-resisting compound pipe line detection device of pottery, includes bottom plate (1), conveying mechanism, outer wall clearance mechanism, outer wall detection mechanism, fixture, inner wall detection mechanism, its characterized in that: the conveying mechanism, the outer wall cleaning mechanism, the outer wall detection mechanism and the clamping mechanism are all arranged on the bottom plate (1), the inner wall detection mechanism is arranged on the clamping mechanism, the outer wall cleaning mechanism is provided with two groups, the two groups of outer wall cleaning mechanisms are respectively arranged on two sides of the outer wall detection mechanism, and the conveying mechanism is used for conveying workpieces;
the inner wall detection mechanism comprises two groups of reciprocating components, detection components and reset components, wherein the two groups of reciprocating components are vertically arranged, each group of reciprocating components is provided with the detection component, and the reset components are used for resetting the cleaning brush (623);
the detection assembly comprises a detection frame (609), an inner detection camera (611), cleaning brushes (623) and an adjusting unit, wherein the two inner detection cameras (611) are fixedly arranged on the detection frame (609), the adjusting unit is fixedly arranged on the detection frame (609), a plurality of cleaning brushes (623) are arranged on the adjusting unit, and the adjusting unit is used for adjusting the positions of the cleaning brushes (623);
the adjusting unit comprises a cleaning sliding sleeve (610), a scraping plate (613), a rotating shaft (615), a connecting rod (618), an adjusting rotary table (619), a round rod (620), a sliding rod (621) and a dust-proof plate (636), wherein the connecting rod (618) is fixedly provided with the dust-proof plate (636), the cleaning sliding rail (612) is fixedly provided with the cleaning sliding rail (636), a plurality of sliding grooves are uniformly formed in the cleaning sliding rail (612), the sliding rod (621) is slidingly arranged on the sliding groove of the cleaning sliding rail (612), the cleaning sliding sleeve (610) is slidingly arranged on the sliding rod (621), the scraping plate (613) is fixedly arranged on the cleaning sliding sleeve (610) and the cleaning brush (623), the rotating shaft (615) is provided with a limiting hole, the rotating shaft (615) and the adjusting rotary table (619) are fixedly arranged, the adjusting rotary table (619) is uniformly provided with a plurality of sliding grooves, the sliding grooves and the round rod (620) on the adjusting rotary table (619) are slidingly arranged, and the distance between the round rod (620) and the axis of the adjusting rotary table (619) can be adjusted.
The reset assembly comprises a limiting unit, a push rod (624), a push plate (625), a linkage rod (626), a connecting rod (630), a toggle rod (631), a rotating rod (632), a rotating disc (633), a short rod (634) and a long rod (635), wherein the push rod (624) is fixedly arranged on an adjusting rotary disc (619), the push rod (624) is in contact fit with the push plate (625), two linkage rods (626) are fixedly arranged on the push plate (625), one linkage rod (626) is rotatably provided with the connecting rod (630), the connecting rod (630) and the toggle rod (631) are rotatably arranged, the toggle rod (631) is fixedly arranged on the rotating rod (632), the rotating disc (633) is fixedly arranged on the rotating rod (632), a plurality of short rods (634) are uniformly arranged on the circumference of the rotating disc (633), the short rods (634) are in contact fit with the long rods (635), and the long rods (635) are uniformly arranged on the circumference of the adjusting rotary disc (619);
the reciprocating assembly comprises a driving unit, a reciprocating screw (601), a reciprocating rack (602), a rotary rod (608) and a reciprocating rotating plate (627), wherein the driving unit is used for driving the reciprocating rack (602) to reciprocate, the reciprocating rotating plate (627) is fixedly arranged on the reciprocating rack (602), the reciprocating rotating plate (627) and the reciprocating screw (601) are rotatably arranged, the reciprocating rotating plate (627) cannot move along the length direction of the reciprocating screw (601), the reciprocating screw (601) and the detecting frame (609) are fixedly arranged, threads are arranged on the reciprocating screw (601), and the rotary rod (608) is slidably arranged on the threads of the reciprocating screw (601);
the clamping mechanism comprises a clamping assembly, a rotating assembly, a first clamping bracket (501) and a second clamping bracket (502), wherein the rotating assembly is arranged on the first clamping bracket (501) and the second clamping bracket (502), and the clamping assembly is arranged on the rotating assembly;
the outer wall cleaning mechanism comprises a cleaning bracket (301), cleaning plates (303) and cleaning rollers (304), wherein three cleaning plates (303) are slidably arranged on the cleaning bracket (301), and each cleaning plate (303) is rotatably provided with a cleaning roller (304);
the outer wall detection mechanism comprises a transverse moving assembly, an outer detection support (401) and an outer detection camera (406), wherein the transverse moving assembly is arranged on the outer detection support (401), and the outer detection camera (406) is arranged on the transverse moving assembly.
2. The wear-resistant ceramic composite pipe line detection device as claimed in claim 1, wherein: the limiting unit comprises an electromagnet (616), a magnet (617), wherein the magnet (617) is matched with a limiting hole in the rotating shaft (615), a square rod is fixedly arranged on the magnet (617), the square rod on the magnet (617) is slidably arranged on the connecting rod (618), and the electromagnet (616) is fixedly arranged on the connecting rod (618).
3. The wear-resistant ceramic composite pipe line detection device as claimed in claim 1, wherein: the rotating assembly comprises a rotating gear (504) and a rotating gear ring (505), wherein the rotating gear (504) is rotatably arranged on the first clamping bracket (501), and the rotating gear (504) and the rotating gear ring (505) are in meshed installation.
4. A wear resistant ceramic composite pipe line detection device as claimed in claim 3, wherein: the clamping assembly comprises a driving chute (508), a clamping seat (510), a limiting rod (511), a clamping plate (513), a clamping sliding block (514) and a clamping chute (516), wherein the limiting rod (511) is fixedly installed on the clamping plate (513), the limiting rod (511) is slidably installed on the clamping seat (510), clamping sliding rods (509) are fixedly installed on two sides of the clamping seat (510), clamping sliding blocks (514) are fixedly installed on the clamping sliding rods (509), and the clamping sliding blocks (514) are slidably installed on the clamping chute (516), and the clamping sliding rods (509) are slidably installed on the driving chute (508).
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| CN202310075557.0A CN116124797B (en) | 2023-02-07 | 2023-02-07 | Wear-resistant ceramic composite pipe line detection device |
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| CN202310075557.0A CN116124797B (en) | 2023-02-07 | 2023-02-07 | Wear-resistant ceramic composite pipe line detection device |
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| CN116124797B true CN116124797B (en) | 2023-09-22 |
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| CN116908213B (en) * | 2023-09-13 | 2023-11-21 | 西美科特种陶瓷科技(苏州)有限公司 | Automatic detection device is used in ceramic manufacture |
| CN117288676B (en) * | 2023-09-26 | 2024-03-12 | 常熟中佳新材料有限公司 | Air conditioner refrigeration copper pipe surface defect detection device |
| CN117030741B (en) * | 2023-10-09 | 2023-12-15 | 上海电子信息职业技术学院 | Ceramic surface defect detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113385431A (en) * | 2021-06-30 | 2021-09-14 | 兴化市华成机械制造有限公司 | Device for automatically detecting surface crack condition of industrial ceramic |
| CN114813418A (en) * | 2022-05-07 | 2022-07-29 | 无锡汉瓷特种陶瓷技术有限公司 | Strength detection device for engine ceramic core and detection method thereof |
| CN115267093A (en) * | 2022-09-26 | 2022-11-01 | 江苏金牛铸钢件有限公司 | Crack detection device for wear-resistant ceramic composite pipe |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113385431A (en) * | 2021-06-30 | 2021-09-14 | 兴化市华成机械制造有限公司 | Device for automatically detecting surface crack condition of industrial ceramic |
| CN114813418A (en) * | 2022-05-07 | 2022-07-29 | 无锡汉瓷特种陶瓷技术有限公司 | Strength detection device for engine ceramic core and detection method thereof |
| CN115267093A (en) * | 2022-09-26 | 2022-11-01 | 江苏金牛铸钢件有限公司 | Crack detection device for wear-resistant ceramic composite pipe |
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