CN117533595B - Disc type filling sealing machine - Google Patents
Disc type filling sealing machine Download PDFInfo
- Publication number
- CN117533595B CN117533595B CN202410023315.1A CN202410023315A CN117533595B CN 117533595 B CN117533595 B CN 117533595B CN 202410023315 A CN202410023315 A CN 202410023315A CN 117533595 B CN117533595 B CN 117533595B
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- roller
- heat sealing
- unidirectional
- conveying roller
- shaped support
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- 238000007789 sealing Methods 0.000 title claims abstract description 103
- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 238000004804 winding Methods 0.000 claims abstract description 31
- 238000010030 laminating Methods 0.000 claims abstract description 22
- 230000006835 compression Effects 0.000 claims abstract description 9
- 238000007906 compression Methods 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000004806 packaging method and process Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 16
- 210000003781 tooth socket Anatomy 0.000 claims description 15
- 239000000523 sample Substances 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract 4
- 235000019341 magnesium sulphate Nutrition 0.000 description 14
- CSNNHWWHGAXBCP-UHFFFAOYSA-L magnesium sulphate Substances [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 14
- 230000032258 transport Effects 0.000 description 12
- 239000012528 membrane Substances 0.000 description 10
- 210000003128 head Anatomy 0.000 description 9
- 238000001514 detection method Methods 0.000 description 7
- 239000007888 film coating Substances 0.000 description 7
- 238000009501 film coating Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 210000002489 tectorial membrane Anatomy 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000003287 bathing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/50—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/162—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
- B65B7/164—Securing by heat-sealing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
The invention relates to a disc type filling and sealing machine, which comprises a machine table, wherein the machine table comprises a disc, a filling system, a leveling system, a laminating heat sealing system and a placement hole site, the laminating heat sealing system comprises an L-shaped bracket, an installation platform is erected and fixed on the L-shaped bracket, the laminating heat sealing system further comprises a feeding mechanism, a heat sealing mechanism and a winding mechanism, the feeding mechanism comprises a first unidirectional conveying roller and a second unidirectional conveying roller, the L-shaped bracket is connected with a first compression roller, the L-shaped bracket is connected with a second compression roller, the machine table is connected with a first installation frame, the first installation frame is connected with a vertical bar, the top of the first installation frame is provided with a cylinder, and the disc is further provided with a film cutting mechanism; according to the invention, the laminating and heat sealing are arranged on one station, so that the device is compact and occupies a small area, the laminating and heat sealing are completed in the same station without transferring, the heat sealing quality and the appearance after heat sealing are ensured, and the laminating heat sealing system ensures the quantitative conveying of the heat sealing film.
Description
Technical Field
The invention belongs to the technical field of filling equipment, and particularly relates to a disc type filling and sealing machine.
Background
The utility model provides a bath salt is a bath product, usually have attractive color and luster, lax or fresh fragrance, can add to the aquatic and take a bath, its purpose is clean skin, increase the enjoyment of bathing, in some hotel articles, often as bath articles provides for the guest, when granule bath salt encapsulates, need pass through granule bath salt filling and the process of sealing, in order to guarantee granule bath salt can not wet rotten, therefore need use filling sealing equipment, the prior art discloses a disc type filling sealing machine (publication number: CN 107826331A), including the frame, the electric cabinet, install the workstation on the frame, install the workstation disc on the workstation, the workstation disc is rotated by the motor drive who locates the workstation below, around its axis equipartition on the workstation disc, around workstation disc axle center on be equipped with cup station, cup detection station, the feeding station, the powder pressing station, the membrane station of putting, membrane detection station, the cup station of putting out, be equipped with cup device on the cup detection station, be equipped with cup detection device on the cup detection station, be equipped with the powder pressing station, be equipped with the membrane detection station on the membrane, be equipped with the powder pressing station is equipped with the powder pressing station and is equipped with the cup device on the frame, the membrane detection station is located outside, cup device is equipped with the cup device.
The device can be equally used for the filling and the sealing of granule material, however the device divide into two stations (putting membrane station and heat-seal station) with tectorial membrane and heat-seal process, leads to occupation of land big, and equipment is many to when tectorial membrane and heat-seal, the dress box is put the membrane station and is moved to the in-process of heat-seal station at the tectorial membrane, and the heat-seal membrane of placing in the rim of a cup appears shifting and shifting easily because of the rotation of disc, thereby when heat-seal station carries out the heat-seal, influences the outward appearance after heat-seal quality and the heat-seal.
Disclosure of Invention
The purpose of the invention is that: aims to provide a disc type filling and sealing machine which is used for solving the problems existing in the background technology.
In order to achieve the technical purpose, the invention adopts the following technical scheme:
the disc type filling and sealing machine comprises a machine table, wherein the machine table comprises a rotatable disc, a filling system, a leveling system, a laminating heat sealing system and four placing hole sites, the four placing hole sites are in a circumferential array and are arranged in the disc, and the filling system, the leveling system and the laminating heat sealing system correspond to three placing hole sites which are arranged continuously and adjacently respectively;
the laminating heat sealing system comprises an L-shaped support, wherein the L-shaped support is positioned above the disc, the vertical side of the L-shaped support extends upwards, a mounting platform is fixedly erected above the horizontal side of the L-shaped support, the laminating heat sealing system further comprises a feeding mechanism, a heat sealing mechanism and a rolling mechanism, the feeding mechanism and the heat sealing mechanism are arranged in the L-shaped support, and the rolling mechanism is arranged in the mounting platform;
the feeding mechanism comprises a first unidirectional conveying roller and a second unidirectional conveying roller, wherein the first unidirectional conveying roller and the second unidirectional conveying roller can only rotate anticlockwise, the first unidirectional conveying roller is rotationally connected with the end part of the horizontal side of the L-shaped support, the second unidirectional conveying roller is rotationally connected with the end part of the vertical side of the L-shaped support, the horizontal side of the L-shaped support is fixedly connected with a first compression roller positioned on the lower side of the first unidirectional conveying roller, the vertical side of the L-shaped support is fixedly connected with a second compression roller positioned on the right side of the second unidirectional conveying roller, and the bending side of the L-shaped support is fixedly connected with a first guide roller;
the machine table is fixedly connected with a first mounting frame, the L-shaped support is not fixedly connected with the first mounting frame, the first mounting frame is fixedly connected with two groups of vertical bars, one sides of the two groups of vertical bars are processed into friction surfaces, friction wheels are arranged on two sides of each of the first unidirectional conveying roller and the second unidirectional conveying roller, the right sides of the friction wheels of each of the first unidirectional conveying roller and the second unidirectional conveying roller are respectively clung to the friction surfaces of the two groups of vertical bars, a group of vertical bars corresponding to the second unidirectional conveying roller are provided with strip-shaped vertical grooves, two ends of the second pressing roller are in sliding connection with the strip-shaped vertical grooves, an air cylinder is arranged at the top of the first mounting frame, and the telescopic end of the air cylinder downwards slides to penetrate through the first mounting frame and the horizontal side of the L-shaped support to be fixedly connected;
the heat sealing mechanism comprises a heat sealing device arranged at the middle part of the horizontal side of the L-shaped support, the heat sealing device is provided with annular heat sealing heads matched with the cup openings of the packaging boxes, and the discs are further provided with film cutting mechanisms at the positions of the placement holes.
The utility model discloses a tooth socket, including first unidirectional transfer roller, second unidirectional transfer roller, first unidirectional transfer roller and second unidirectional transfer roller both ends all be provided with L shape support rotates the connecting axle of being connected, L shape support with be provided with unidirectional transmission subassembly between the connecting axle, unidirectional transmission subassembly is including a plurality of elasticity articulated seat and a plurality of joint strip, elasticity articulated seat is fixed in the connecting axle side, joint strip one end with elasticity articulated seat elasticity articulates, L shape support inside offer with the corresponding first ring chamber of connecting axle, first ring intracavity portion processing has a plurality of tooth sockets, tooth socket one side be processed for with joint strip assorted plane and opposite side be processed for with joint strip tip assorted butt face, the joint strip other end with the plane looks laminating of tooth socket and tip are kept away from clockwise the connecting axle inserts to tooth socket bottom.
U-shaped hooks are symmetrically arranged at the end parts of the horizontal side of the L-shaped support, and are used for hanging the laminating roller.
The L-shaped support is characterized in that a plurality of positioning rods are symmetrically arranged on the horizontal side of the L-shaped support, and the positioning rods upwards slide to penetrate through the first mounting frame.
The winding mechanism comprises a winding roller, a winding motor, a second guide roller and a controller, wherein the winding motor is fixedly arranged on the upper side of the mounting platform, the second guide roller is fixedly arranged on the upper side of the mounting platform and is positioned above the second unidirectional conveying roller, an output shaft of the winding motor is fixedly connected with the winding roller, the second guide roller is provided with a plurality of horizontally arranged pressure sensors, probes of the pressure sensors penetrate out of the second guide roller rightwards, the pressure sensors are electrically connected with the controller, and the controller is electrically connected with the winding motor.
The filling system comprises a second mounting frame and a charging basket, wherein the charging basket is fixedly arranged on the second mounting frame, an electric discharging valve is arranged at the lower end of the charging basket, and a filling nozzle is arranged at the lower end of the electric discharging valve.
The leveling system comprises a third mounting frame and a vibrator, wherein the vibrator is fixedly arranged on the third mounting frame, a ball head is arranged at the output end of the vibrator, and the ball head corresponds to the lower side of the packaging box.
The film cutting mechanism comprises a second annular cavity, a spring seat and an annular cutter, wherein the second annular cavity is formed in the disc and surrounds the outer side of the packaging box, the spring seat is fixedly arranged in the second annular cavity, the annular cutter is fixedly connected with the upper side of the spring seat, the annular cutter is in sliding connection with the disc, and the tip end of the annular cutter is higher than the cup opening of the packaging box by 1-2mm.
According to the invention, the film coating and the heat sealing are integrated into one set of system, and the system is arranged on one station, so that the device is more compact and occupies less space, and meanwhile, after the film coating and the heat sealing are integrated into one set of system, the film coating and the heat sealing are completed in the same station without transferring, the film coating can not deviate at the cup opening of the packaging box, the heat sealing quality and the appearance after the heat sealing are ensured, and the feeding of the film coating and heat sealing system is rotated and fed through the first unidirectional conveying roller and the second unidirectional conveying roller with the same specification, so that the quantitative conveying of the heat sealing film is ensured.
Drawings
The invention may be further illustrated by means of non-limiting examples given in the accompanying drawings.
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is a second schematic structural diagram of the first embodiment of the present invention;
FIG. 4 is an enlarged schematic view of the structure at B of FIG. 3;
FIG. 5 is a schematic view showing a partial sectional structure of a first unidirectional transport roller and an L-shaped bracket according to the present invention;
FIG. 6 is an enlarged schematic view of the structure at C of FIG. 5;
FIG. 7 is a schematic diagram of a second embodiment of the present invention;
FIG. 8 is an enlarged schematic view of the structure at D of FIG. 7;
FIG. 9 is a schematic diagram of a third embodiment of the present invention;
FIG. 10 is an enlarged schematic view of the structure at E of FIG. 9;
the main reference numerals are as follows:
the machine comprises a machine table 100, a disc 101, a packaging box 000, a placement hole site 102, an L-shaped bracket 110, a mounting platform 111, a first unidirectional conveying roller 120, a second unidirectional conveying roller 121, a first compression roller 122, a second compression roller 123, a first guide roller 124, a first mounting frame 130, a vertical bar 131, a strip-shaped vertical groove 1311, a cylinder 132, a heat sealing device 140, an annular heat seal head 141, a friction wheel 1201, a connecting shaft 1202, an elastic hinge seat 1203, a clamping bar 1204, a first annular cavity 1101, a tooth socket 1102, a U-shaped hook 112 and a positioning rod 113;
wind-up roller 140, wind-up motor 141, second guide roller 142, pressure sensor 143;
the second mounting frame 150, the charging bucket 151, the electric discharge valve 152, the filling nozzle 153, the third mounting frame 160, the vibrator 161, the ball head 162, the second annular cavity 170, the spring seat 171 and the annular cutter 172.
Detailed Description
In order that those skilled in the art will better understand the present invention, the following technical scheme of the present invention will be further described with reference to the accompanying drawings and examples.
Embodiment 1, a disc type filling and sealing machine as shown in fig. 1 to 5, comprises a machine 100, wherein the machine 100 comprises a rotatable disc 101 and a filling system for filling a particle bath salt into a packaging box 000;
the leveling system is used for leveling the granular bath salt filled in the packaging box 000, so that the granular bath salt is prevented from being piled up in a cone shape to exceed the cup opening of the packaging box 000;
the film coating and heat sealing system is used for sequentially coating and heat sealing the opening of the packaging box 000;
four placement holes 102, the four placement holes 102 are in a circumferential array and are arranged in the disc 101, and the placement holes 102 are used for placing the package box 000;
the filling system, the leveling system and the laminating heat sealing system respectively correspond to three placement hole sites 102 which are arranged continuously and adjacently;
the laminating heat sealing system comprises an L-shaped support 110, wherein the L-shaped support 110 is positioned above the disc 101, the vertical side of the L-shaped support 110 extends upwards, a mounting platform 111 is fixedly erected above the horizontal side of the L-shaped support 100, the laminating heat sealing system further comprises a feeding mechanism, a heat sealing mechanism and a rolling mechanism, the feeding mechanism and the heat sealing mechanism are arranged in the L-shaped support 110, and the rolling mechanism is arranged in the mounting platform 111;
the feeding mechanism comprises a first unidirectional conveying roller 120 and a second unidirectional conveying roller 121, wherein the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 can only rotate anticlockwise, the first unidirectional conveying roller 120 is rotationally connected with the end part of the horizontal side of the L-shaped bracket 100, the second unidirectional conveying roller 121 is rotationally connected with the end part of the vertical side of the L-shaped bracket 110, the horizontal side of the L-shaped bracket 100 is fixedly connected with a first pressing roller 122 positioned at the lower side of the first unidirectional conveying roller 120, the vertical side of the L-shaped bracket 100 is fixedly connected with a second pressing roller 123 positioned at the right side of the second unidirectional conveying roller 121, and the bending side of the L-shaped bracket 100 is fixedly connected with a first guide roller 124;
the machine table 100 is fixedly connected with a first mounting frame 130, the L-shaped support 110 is not fixedly connected with the first mounting frame 130, the first mounting frame 130 is fixedly connected with two groups of vertical bars 131, one side of each group of vertical bars 131 is processed into a friction surface, friction wheels 1201 are arranged on two sides of each of the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121, the right sides of the friction wheels 1201 of each of the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 are respectively clung to the friction surfaces of the two groups of vertical bars 131, a group of vertical bars 131 corresponding to the second unidirectional conveying roller 121 are respectively provided with a strip-shaped vertical groove 1311, two ends of each second compression roller 123 are in sliding connection with the strip-shaped vertical grooves 1311, an air cylinder 132 is arranged at the top of each first mounting frame 130, and the telescopic ends of the air cylinder 132 downwards slide to penetrate through the first mounting frame 130 and are fixedly connected with the horizontal side of the L-shaped support 110;
the heat sealing mechanism comprises a heat sealing device 140 arranged in the middle of the horizontal side of the L-shaped bracket 110, the heat sealing device 140 is provided with an annular heat seal head 141 matched with the cup opening of the packaging box 000, and the disc 101 is also provided with a film cutting mechanism at each placement hole site 102;
the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 have the same structural specification, the two ends of the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 are respectively provided with a connecting shaft 1202 rotationally connected with an L-shaped bracket 110, a unidirectional transmission component is arranged between the L-shaped bracket 110 and the connecting shaft 1202 and comprises a plurality of elastic hinging seats 1203 and a plurality of clamping strips 1204, the elastic hinging seats 1203 are fixed on the side surfaces of the connecting shafts 1202, one ends of the clamping strips 1204 are elastically hinged with the elastic hinging seats 1203, a first annular cavity 1101 corresponding to the connecting shaft 1202 is formed in the L-shaped bracket 110, a plurality of tooth grooves 1102 are formed in the first annular cavity 1101, one side of each tooth groove 1102 is processed into a plane matched with the corresponding clamping strip 1204, the other side of each tooth groove 1102 is processed into an abutting surface matched with the end of the corresponding clamping strip 1204, the other end of each clamping strip 1204 is attached to the plane of each tooth groove 1102, and the end of each clamping strip 1204 extends clockwise away from the connecting shaft 1202 and is inserted into the bottom of each tooth groove 1102.
In the initial state of the device, as shown in fig. 1 to 4, the telescopic end of the cylinder 132 is at a minimum length, so that the L-shaped bracket 110 is at a maximum height position above the disc 101;
the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 are positioned at the maximum height position along with the L-shaped bracket 110, and friction wheels 1201 on two sides of the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 are respectively positioned at the upper ends of the two groups of vertical bars 131;
the heat sealing device 140 of the heat sealing mechanism is also in the maximum height position following the L-shaped bracket 110;
the device comprises the following steps in the using process:
step (1): placing a rolled heat-seal film at the end of the horizontal side of the L-shaped bracket 110 by the cylinder 132 to bring the device into an initial state;
step (2): pulling the heat-sealing film to the right through the space between the first unidirectional conveying roller 120 and the first pressing roller 122, covering the lower surface of the L-shaped bracket 110, and then bypassing the first guide roller 124 upwards, so that the heat-sealing film can pass through the space between the second unidirectional conveying roller 121 and the second pressing roller 123, and finally is connected with the winding mechanism of the mounting platform 111;
specifically, the surfaces of the first pressing roller 122 and the second pressing roller 123 may be provided with elastic bushings (not shown in the drawings) so that one can press and deform the bushings, thereby increasing the gap for easy penetration when the heat-sealing film passes between the first one-way transfer roller 120 and the first pressing roller 122 and between the second one-way transfer roller 121 and the second pressing roller 123, and elastically returning the heat-sealing film to press the heat-sealing film between the first one-way transfer roller 120 and the first pressing roller 122 and between the second one-way transfer roller 121 and the second pressing roller 123 after the heat-sealing film passes;
step (3): placing an empty package box 000 which is not discharged into a placement hole site 102 which does not correspond to the filling system, the leveling system and the film coating and heat sealing system, and starting the machine 100 to enable the disc 101 to rotate;
step (4): the disc 101 is sequentially rotated to a filling system and a leveling system, granular bath salt is filled into an empty packaging box 000 through the filling system, and then the granular bath salt piled up in a cone shape in the packaging box 000 is leveled through the leveling system;
step (5): the disc 101 continues to rotate, the packaging box 000 after leveling the granular bath salt is rotated to a laminating heat sealing system, at this time, the telescopic end of the air cylinder 132 is stretched downwards, so that the L-shaped bracket 110 and the mounting platform 111 move downwards, and the feeding mechanism, the heat sealing film, the heat sealing mechanism and the winding mechanism synchronously move downwards, the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 have the same structural specification, therefore, taking the first unidirectional conveying roller 120 as an example, as shown in fig. 5 to 6, because the elastic hinged joint 1204 of the connecting shaft 1202 is inserted into each tooth socket 1102 in the first annular cavity 1101, and the elastic hinged joint 1204 extends and is inserted in the clockwise direction, when the first unidirectional conveying roller 120 rotates anticlockwise, the elastic force of the elastic hinged joint 1204 is matched with the plane of the tooth socket 1202, so that each joint 1204 overcomes the elastic force of the elastic hinged joint 1203 and can rotate anticlockwise, and when the first unidirectional conveying roller 120 rotates clockwise, the first unidirectional conveying roller 120 can rotate anticlockwise because the end of the joint 1204 is inserted into the bottom of the tooth socket 1202 and is clamped with the bottom of the tooth socket 1202, and the first unidirectional conveying roller 120 can not rotate clockwise;
when the friction wheel 1201 moves downwards relative to the right vertical bar 131, the friction force between the friction wheel 1201 and the friction surface of the right vertical bar 131 enables the friction wheel 1201 to drive the first unidirectional conveying roller 120 to rotate anticlockwise, so that the heat sealing film is conveyed and fed to the heat sealing device 140, and the second unidirectional conveying roller 120 rotates anticlockwise, so that the heat sealing film is conveyed upwards;
moreover, since the first unidirectional transport roller 120 and the second unidirectional transport roller 121 have the same specification, when the first unidirectional transport roller 120 and the second unidirectional transport roller 121 synchronously move downwards at equal intervals, the number of rolling turns of the respective friction wheels 1201 is the same, so that the lengths of the heat-sealing films transmitted by the first unidirectional transport roller 120 and the second unidirectional transport roller 121 are the same;
the winding mechanism synchronously winds the heat-sealing film conveyed upwards by the second unidirectional conveying roller 121, so that the heat-sealing film is kept in a tensioned state;
step (6): when the telescopic end of the air cylinder 132 extends downwards to the maximum length, the heat-sealing film covers the cup opening of the packaging box 000, the heat-sealing film is cut into a circular sheet matched with the cup opening of the packaging box 000 through a film cutting mechanism, the heat-sealing device 140 is started, and the heat-sealing film cut into the circular sheet and the cup opening of the packaging box 000 are heat-sealed through the heating of the annular heat seal head 141 of the heat-sealing device 140;
the heat sealing device 140 is a prior art, and the heat sealing head of the heat sealing device can be set according to the production requirement, in this scheme, in order to match the cup opening of the packaging box 000, an annular heat sealing head 141 is designed;
step (7): after the heat sealing is completed, the telescopic ends of the air cylinders 132 are returned to the maximum height position again, and in the process, the friction wheels 1201 on both sides of the first one-way transfer roller 120 and the second one-way transfer roller 121 cannot rotate clockwise, so that the heat sealing film cannot be retracted;
step (8): the disc 101 continues to rotate, so that a person can take off the sealed package box 000, replace a new empty package box 000, and repeat the steps (3) to (7) to continuously heat seal the cup mouth of the package box 000.
According to the embodiment, the film and the heat seal are integrated into one set of system and are arranged on one station, so that the device is more compact, meanwhile, the occupied area is small, meanwhile, after the film and the heat seal are integrated into one set of system, the film and the heat seal are completed in the same station without transferring, the film cannot deviate at the cup mouth of the packaging box 000, the heat seal quality and the appearance after heat seal are guaranteed, and the feeding of the film heat seal system is realized through the rotation feeding of the first unidirectional conveying roller 120 and the second unidirectional conveying roller 121 with the same specification, so that the quantitative conveying of the heat seal film is guaranteed.
As further description of the present embodiment, as shown in fig. 1 and 2, the horizontal side end of the L-shaped bracket 110 is symmetrically provided with a U-shaped hook 112, the U-shaped hook 112 is used for hooking a film roll, the horizontal side of the L-shaped bracket 110 is also symmetrically provided with a plurality of positioning rods 113, and the positioning rods 113 slide upwards to penetrate through the first mounting frame 130.
The U-shaped couple 112 that sets up is used for hanging the tectorial membrane roller, and people only need with the heat-seal membrane dress of lapping in the tectorial membrane roller can, can make things convenient for the change of heat-seal membrane through U-shaped couple 112, and the locating lever 113 that sets up is used for fixing a position L shape support 110's lift for L shape support 110 goes up and down more stably.
Embodiment 2 is further described for the winding mechanism in embodiment 1, as shown in fig. 7 to 8, the winding mechanism includes a winding roller 140, a winding motor 141, a second guiding roller 142 and a controller, the winding motor 141 is installed and fixed on the upper side of the mounting platform 111, the second guiding roller 142 is erected and fixed on the upper side of the mounting platform 111 and located above the second unidirectional transmission roller 121, an output shaft of the winding motor 141 is fixedly connected with the winding roller 140, the second guiding roller 142 is provided with a plurality of horizontally arranged pressure sensors 143, probes of the pressure sensors 143 penetrate out of the second guiding roller 142 rightward, the pressure sensors 143 are electrically connected with the controller, and the controller is electrically connected with the winding motor 141.
In step (2) of embodiment 1, as shown in fig. 8, when the heat-seal film is attached to the wind-up roll 140, in order to keep the heat-seal film in a taut state, it is necessary to make the pressure of the heat-seal film against the probe detected by the probe of the pressure sensor 143 attached to the second guide roll 142 within a preset tension value range;
in step (6) of embodiment 1, when the second unidirectional transport roller 121 transports the heat sealing film upward, the pressure of the heat sealing film between the second unidirectional transport roller 121 and the winding roller 140 to the probe of the pressure sensor 143 is reduced, when the pressure value is reduced, the pressure reducing signal of the pressure sensor 143 is transmitted to the controller, the winding motor 141 is controlled by the controller to start, the winding roller 140 is driven to rotate, the heat sealing film transported upward by the second unidirectional transport roller 121 is wound and strained, and after the pressure of the heat sealing film detected by the probe of the pressure sensor 143 to the probe is in the preset pulling force range, the winding motor 141 stops winding, so that the heat sealing film transported upward by the second unidirectional transport roller 121 can be wound in real time, the heat sealing film can be kept in a strained state, and the cut heat sealing film can be wound automatically.
Embodiment 3 is a further explanation of the filling system, leveling system and film cutting mechanism in embodiment 1, as shown in fig. 9 to 10, the filling system includes a second mounting frame 150 and a charging basket 151, the charging basket 151 is fixed to the second mounting frame 150, an electric discharge valve 152 is installed at the lower end of the charging basket 151, and a filling nozzle 153 is provided at the lower end of the electric discharge valve 152;
the leveling system comprises a third mounting frame 160 and a vibrator 161, wherein the vibrator 161 is fixedly arranged on the third mounting frame 160, a ball head 162 is arranged at the output end of the vibrator 161, and the ball head 162 corresponds to the lower side of the packaging box 000;
the film cutting mechanism comprises a second annular cavity 170, a spring seat 171 and an annular cutter 172, wherein the second annular cavity 170 is arranged in the disc 101 and surrounds the outer side of the packaging box 000, the spring seat 171 is fixedly arranged in the second annular cavity 170, the annular cutter 172 is fixedly connected with the upper side of the spring seat 171, the annular cutter 172 is in sliding connection with the disc 101, and the tip end of the annular cutter 172 is 1-2mm higher than the cup mouth of the packaging box 000.
In step (4) of embodiment 1, when the disc 101 drives the packaging box 000 to rotate to the filling system, the particle bath salt is quantitatively filled into the packaging box 000 from the filling nozzle 153 by electrically controlling the opening and closing of the electric discharge valve 152;
the vibrator 161 of the leveling system is an existing device, in this embodiment, the vibration generated by the vibrator 161 is a vibration with a small amplitude, the vibration frequency is preferably 3-8 times/s, and the vibration frequency is fixed by the third mounting frame 160, in the step (4) of embodiment 1, when the disc 101 drives the packaging box 000 filled with the granular bath salt to move to the leveling system, since the granular bath salt is easy to form cone-shaped accumulation and exceeds the cup mouth of the packaging box 000 when being filled, the vibrator 161 is started, so that the ball head 162 generates a vibration with a small amplitude to push the packaging box 000 to vibrate synchronously, and the cone-shaped piled granular bath salt is dispersed and leveled;
in the process from step (5) to step (6), as the L-shaped bracket 110 descends, the heat sealing film is abutted against the annular cutter 172, and the annular cutter 172 is pushed to cut the heat sealing film into a wafer by the elastic force of the spring seat 171 in the second annular cavity 170, and the annular cutter 172 can position the cut wafer, so that the cut wafer cannot deviate, and the accuracy in heat sealing is further ensured.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims of this invention, which are within the skill of those skilled in the art, can be made without departing from the spirit and scope of the invention disclosed herein.
Claims (7)
1. The utility model provides a disc type filling capper, includes the board, the board is including rotatable disc, its characterized in that: the device also comprises a filling system, a leveling system, a laminating heat sealing system and four placing hole sites, wherein the four placing hole sites are in a circumferential array and are arranged in the disc, and the filling system, the leveling system and the laminating heat sealing system respectively correspond to three placing hole sites which are arranged continuously and adjacently;
the laminating heat sealing system comprises an L-shaped support, wherein the L-shaped support is positioned above the disc, the vertical side of the L-shaped support extends upwards, a mounting platform is fixedly erected above the horizontal side of the L-shaped support, the laminating heat sealing system further comprises a feeding mechanism, a heat sealing mechanism and a rolling mechanism, the feeding mechanism and the heat sealing mechanism are arranged in the L-shaped support, and the rolling mechanism is arranged in the mounting platform;
the feeding mechanism comprises a first unidirectional conveying roller and a second unidirectional conveying roller, wherein the first unidirectional conveying roller and the second unidirectional conveying roller can only rotate anticlockwise, the first unidirectional conveying roller is rotationally connected with the end part of the horizontal side of the L-shaped support, the second unidirectional conveying roller is rotationally connected with the end part of the vertical side of the L-shaped support, the horizontal side of the L-shaped support is fixedly connected with a first compression roller positioned on the lower side of the first unidirectional conveying roller, the vertical side of the L-shaped support is fixedly connected with a second compression roller positioned on the right side of the second unidirectional conveying roller, and the bending side of the L-shaped support is fixedly connected with a first guide roller;
the machine table is fixedly connected with a first mounting frame, the L-shaped support is not fixedly connected with the first mounting frame, the first mounting frame is fixedly connected with two groups of vertical bars, one sides of the two groups of vertical bars are processed into friction surfaces, friction wheels are arranged on two sides of each of the first unidirectional conveying roller and the second unidirectional conveying roller, the right sides of the friction wheels of each of the first unidirectional conveying roller and the second unidirectional conveying roller are respectively clung to the friction surfaces of the two groups of vertical bars, a group of vertical bars corresponding to the second unidirectional conveying roller are provided with strip-shaped vertical grooves, two ends of the second pressing roller are in sliding connection with the strip-shaped vertical grooves, an air cylinder is arranged at the top of the first mounting frame, and the telescopic end of the air cylinder downwards slides to penetrate through the first mounting frame and the horizontal side of the L-shaped support to be fixedly connected;
the heat sealing mechanism comprises a heat sealing device arranged in the middle of the horizontal side of the L-shaped bracket, the heat sealing device is provided with an annular heat seal head matched with the cup opening of the packaging box, and the disc is further provided with a film cutting mechanism at each placement hole position;
the utility model discloses a tooth socket, including first unidirectional transfer roller, second unidirectional transfer roller, first unidirectional transfer roller and second unidirectional transfer roller both ends all be provided with L shape support rotates the connecting axle of being connected, L shape support with be provided with unidirectional transmission subassembly between the connecting axle, unidirectional transmission subassembly is including a plurality of elasticity articulated seat and a plurality of joint strip, elasticity articulated seat is fixed in the connecting axle side, joint strip one end with elasticity articulated seat elasticity articulates, L shape support inside offer with the corresponding first ring chamber of connecting axle, first ring intracavity portion processing has a plurality of tooth sockets, tooth socket one side be processed for with joint strip assorted plane and opposite side be processed for with joint strip tip assorted butt face, the joint strip other end with the plane looks laminating of tooth socket and tip are kept away from clockwise the connecting axle inserts to tooth socket bottom.
2. A disc type filling and sealing machine according to claim 1, wherein: u-shaped hooks are symmetrically arranged at the end parts of the horizontal side of the L-shaped support, and are used for hanging the laminating roller.
3. A disc type filling and sealing machine according to claim 2, characterized in that: the L-shaped support is characterized in that a plurality of positioning rods are symmetrically arranged on the horizontal side of the L-shaped support, and the positioning rods upwards slide to penetrate through the first mounting frame.
4. A disc type filling and sealing machine according to claim 3, wherein: the winding mechanism comprises a winding roller, a winding motor, a second guide roller and a controller, wherein the winding motor is fixedly arranged on the upper side of the mounting platform, the second guide roller is fixedly arranged on the upper side of the mounting platform and is positioned above the second unidirectional conveying roller, an output shaft of the winding motor is fixedly connected with the winding roller, the second guide roller is provided with a plurality of horizontally arranged pressure sensors, probes of the pressure sensors penetrate out of the second guide roller rightwards, the pressure sensors are electrically connected with the controller, and the controller is electrically connected with the winding motor.
5. The disc type filling and sealing machine according to claim 4, wherein: the filling system comprises a second mounting frame and a charging basket, wherein the charging basket is fixedly arranged on the second mounting frame, an electric discharging valve is arranged at the lower end of the charging basket, and a filling nozzle is arranged at the lower end of the electric discharging valve.
6. A disc type filling and sealing machine according to claim 5, wherein: the leveling system comprises a third mounting frame and a vibrator, wherein the vibrator is fixedly arranged on the third mounting frame, a ball head is arranged at the output end of the vibrator, and the ball head corresponds to the lower side of the packaging box.
7. The disc type filling and sealing machine according to claim 6, wherein: the film cutting mechanism comprises a second annular cavity, a spring seat and an annular cutter, wherein the second annular cavity is formed in the disc and surrounds the outer side of the packaging box, the spring seat is fixedly arranged in the second annular cavity, the annular cutter is fixedly connected with the upper side of the spring seat, the annular cutter is in sliding connection with the disc, and the tip end of the annular cutter is higher than the cup opening of the packaging box by 1-2mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410023315.1A CN117533595B (en) | 2024-01-08 | 2024-01-08 | Disc type filling sealing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410023315.1A CN117533595B (en) | 2024-01-08 | 2024-01-08 | Disc type filling sealing machine |
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| CN117533595B true CN117533595B (en) | 2024-03-26 |
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| CN202138549U (en) * | 2011-07-06 | 2012-02-08 | 长沙长泰机械股份有限公司 | Side-positioned enclosure screen type packaging machine with capability of automatically changing films |
| CN102717909A (en) * | 2012-07-16 | 2012-10-10 | 上海松川远亿机械设备有限公司 | Packaging method of multi-row strip-shaped packaging machine |
| CN107826331A (en) * | 2017-11-28 | 2018-03-23 | 浙江神翌机械有限公司 | A kind of disc type filling and sealing machine |
| CN113459461A (en) * | 2021-06-22 | 2021-10-01 | 芜湖富田电子科技有限公司 | Rolling baling equipment of car pillar extruding machine |
| CN113682510A (en) * | 2021-08-30 | 2021-11-23 | 高阿丽 | Leak-proof self-cleaning cup beverage sealing machine |
| KR20220039944A (en) * | 2020-09-22 | 2022-03-30 | (주) 세창실업 | Closed-type automatic packaging container sealing machine |
-
2024
- 2024-01-08 CN CN202410023315.1A patent/CN117533595B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202138549U (en) * | 2011-07-06 | 2012-02-08 | 长沙长泰机械股份有限公司 | Side-positioned enclosure screen type packaging machine with capability of automatically changing films |
| CN102717909A (en) * | 2012-07-16 | 2012-10-10 | 上海松川远亿机械设备有限公司 | Packaging method of multi-row strip-shaped packaging machine |
| CN107826331A (en) * | 2017-11-28 | 2018-03-23 | 浙江神翌机械有限公司 | A kind of disc type filling and sealing machine |
| KR20220039944A (en) * | 2020-09-22 | 2022-03-30 | (주) 세창실업 | Closed-type automatic packaging container sealing machine |
| CN113459461A (en) * | 2021-06-22 | 2021-10-01 | 芜湖富田电子科技有限公司 | Rolling baling equipment of car pillar extruding machine |
| CN113682510A (en) * | 2021-08-30 | 2021-11-23 | 高阿丽 | Leak-proof self-cleaning cup beverage sealing machine |
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| CN117533595A (en) | 2024-02-09 |
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