CN117532479A - Processing equipment and processing method of steel wire needle skin comb for pets - Google Patents
Processing equipment and processing method of steel wire needle skin comb for pets Download PDFInfo
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- CN117532479A CN117532479A CN202311504172.8A CN202311504172A CN117532479A CN 117532479 A CN117532479 A CN 117532479A CN 202311504172 A CN202311504172 A CN 202311504172A CN 117532479 A CN117532479 A CN 117532479A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 104
- 239000010959 steel Substances 0.000 title claims abstract description 104
- 238000012545 processing Methods 0.000 title claims abstract description 60
- 238000003672 processing method Methods 0.000 title claims abstract description 9
- 238000005498 polishing Methods 0.000 claims abstract description 161
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 12
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- 210000004209 hair Anatomy 0.000 description 19
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- 238000009960 carding Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 210000001520 comb Anatomy 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 230000003370 grooming effect Effects 0.000 description 3
- 238000007517 polishing process Methods 0.000 description 3
- 241000282472 Canis lupus familiaris Species 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
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- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- 238000000465 moulding Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 206010011224 Cough Diseases 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
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- 230000002349 favourable effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses processing equipment and a processing method of a steel wire needle skin comb for pets, wherein the steel wire needle skin comb comprises a body and a rubber skin implanted with a plurality of steel wire needles, any steel wire needle comprises a root part and a needle tip part, the root part is implanted into the rubber skin, the outer end of a needle tip part is formed with a smooth rounding structure processed by adopting processing equipment, the processing equipment at least comprises a feeding component, a coiling component and at least one group of polishing mechanisms, the feeding component comprises an uncoiling wheel, the coiling component comprises a coiling wheel, a conveyor belt is arranged between the uncoiling wheel and the coiling wheel, a plurality of steel wire needle groups are implanted on the conveyor belt at intervals along the length direction of the conveyor belt, any steel wire needle group comprises a plurality of steel wire needles with intervals and forms the rubber skin of the steel wire needle skin comb together with the conveyor belt corresponding to the steel wire needle group, and any group of polishing mechanisms are arranged above the conveyor belt and comprise at least two polishing wheels arranged along the moving direction of the conveyor belt. The method is simple and has high production and processing efficiency.
Description
Technical Field
The invention relates to the technical field of pet combs, in particular to a processing device and a processing method of a steel wire needle skin comb for pets.
Background
With the continuous improvement of the living standard of people, the living rhythm is accelerated, the working pressure is high, more and more people use the raised pets as a mental host, and cats and dogs are more popular. Cat and dog pets belong to hairy animals, and the bodies of the pets are kept clean and clean frequently so as to avoid skin diseases or parasites infection caused by contact of people or difficult cleaning caused by drifting around after hair falls, and even cause respiratory health problems such as cough, allergy and the like of the people. The falling of hair is a physiological phenomenon of a multi-hair pet, and the reasons for the falling of hair are natural depilation, physiological hair falling of hair replacement and pathological hair falling caused by mite infection.
Pet combs are a common tool for cleaning and grooming multi-haired pets. In the process of nursing the hair of different varieties of pets, various types of combs can be used according to the varieties of the pets and the length of the hair. The needle comb is a pet comb widely used therein, and the existing needle comb generally includes a body and a wire needle 2' provided on the body, wherein one end of the wire needle 2' away from the body, i.e., a needle tip of the wire needle 2', is a pointed structure 23' as shown in fig. 1, i.e., an end surface of the needle tip is a plane perpendicular to an axial direction of the wire needle 2 '. However, since the diameter of the wire needle of the needle comb is generally relatively small (usually only a few millimeters or even less than 1 millimeter), burrs may be generated at the tip of the wire needle during the processing. In order to reduce the production cost, most of the existing manufacturers do not treat the needle points of the steel wire needles during processing and manufacturing of the needle combs, and if the needle points are not treated, the skin of the pets is easily damaged by the burrs, so that the market competitiveness of the products is lost. Some manufacturers use dip-molding treatment to the needle tip to reduce damage of the steel wire needle tip to the skin of the pet so as to improve market competitiveness of the product, but the applicant researches that if dip-molding treatment is used, the size of the needle tip relative to other parts of the steel wire needle such as the root part becomes larger because the needle tip is wrapped by plastic, and the needle tip directly acts on the key parts of the hair of the pet even the skin, if the size of the needle tip becomes larger, the needle tip can intuitively influence the steel wire needle to penetrate into the hair root part of the pet, thereby influencing the carding effect. Accordingly, there is a need for a new pet steel needle comb and apparatus for processing the new steel needle comb to solve the above-mentioned problems, and the present invention has been made.
Disclosure of Invention
Aiming at least one of the technical problems, the invention aims to provide processing equipment and processing method of the steel wire needle skin comb for pets.
The technical scheme of the invention is as follows:
one of the purposes of the invention is to provide a processing device of a steel wire needle skin comb for pets, the steel wire needle skin comb comprises a body and a rubber arranged on the body, a plurality of steel wire needles are planted on the rubber, any steel wire needle comprises a root part and a needle tip part, the root part is planted in the rubber, the outer end of the needle tip part is formed with a smooth rounding structure processed by the processing device, the processing device at least comprises a feeding component, a coil component and at least one group of polishing mechanisms, the feeding component comprises an unreeling wheel, the coil component comprises a material coil wheel, a conveyor belt is arranged between the unreeling wheel and the material coil wheel, a plurality of steel wire needle groups are planted on the conveyor belt at intervals along the length direction of the conveyor belt, any steel wire needle group comprises a plurality of steel wire needles with intervals, the steel wire needle groups and the conveyor belt corresponding to the steel wire needle groups jointly form the rubber of the steel wire needle comb, and any group of polishing mechanisms is arranged above the conveyor belt and comprises at least two polishing wheels which are arranged along the moving directions of the conveyor belt.
Preferably, lifting mechanisms corresponding to the polishing wheels one by one are further arranged below any group of the polishing mechanisms, a moving space for the conveyor belt to move through is defined between any lifting mechanism and the corresponding polishing wheel, and a moving channel for the conveyor belt to move through is defined between all lifting mechanisms and the polishing wheels;
during processing, the lifting mechanism lifts the conveyor belt towards the direction of the corresponding polishing wheel so that the needle tip of the steel wire needle group planted on the conveyor belt is contacted with the surface of the polishing wheel.
Preferably, at least two polishing wheels in any one group of polishing mechanisms are in transmission connection through a synchronous belt, and one polishing wheel is connected with a driving mechanism through a transmission belt.
Preferably, at least two groups of polishing mechanisms are arranged along the moving direction of the conveyor belt, and any group of polishing mechanisms are independently driven to perform polishing operation; or (b)
At least four polishing wheels which are spaced along the moving direction are arranged in any polishing mechanism, at least two polishing wheel sets are formed by two groups of at least four polishing wheels, and any polishing wheel set is independently driven to carry out polishing operation.
Preferably, the polishing wheels in at least one set of polishing mechanisms are counter-rotated to the polishing wheels in the remaining sets of polishing mechanisms; or (b)
At least one of the polishing wheel sets in any one of the polishing mechanisms is turned in opposite directions to the other polishing wheel sets.
Preferably, the feeding assembly further comprises at least one pressing wheel arranged on the side edge of the unreeling wheel and used for pressing the conveying belt; and/or
The coil stock subassembly still includes the locating the take-up pulley of material reel side is used for tensioning the conveyer belt.
Preferably, the number of the pressing wheels is two, one of the pressing wheels is arranged above the belt outlet end of the conveyor belt on the unreeling wheel, and the other pressing wheel is arranged at the side edge in front of the belt outlet end of the conveyor belt on the unreeling wheel;
the number of the tensioning wheels is one, and the tensioning wheels are arranged in front of the belt inlet end of the conveying belt on the material winding wheel.
Preferably, a guide wheel is further arranged between the polishing mechanism and the tensioning wheel, and the axial line position of the guide wheel is higher than that of the tensioning wheel.
Preferably, the tip portion of any one of the wire needles is disposed at an angle to the root portion, and when the machining device machines the wire needle to form the rounded structure, the tip portion of the wire needle is disposed at an acute angle to the moving direction of the conveyor belt.
Preferably, the polishing wheel is an abrasive silk brush roller.
Another object of the present invention is to provide a processing method of the processing apparatus for a pet steel wire needle comb according to any one of the above, comprising the steps of:
providing a conveyor belt with a plurality of steel wire needle groups which are arranged in an array manner and are planted on one surface at intervals;
one end of the conveyor belt is fixed on an unreeling wheel of the feeding assembly, and the other end of the conveyor belt passes through a transfer channel defined by the polishing mechanism and the lifting mechanism and then is fixed on a reeling wheel of the reeling assembly;
starting a compression wheel and a tensioning wheel to enable the conveyor belt to be in a straightened state, lifting the conveyor belt through a lifting mechanism to enable the needle tip of a steel wire needle group on the conveyor belt to be in contact with the surface of the polishing wheel, and starting the unreeling wheel, the reeling wheel and the polishing mechanism to carry out polishing operation;
and finishing the polishing treatment of the needle tip parts of all the steel wire needles of the steel wire needle group on the conveyor belt to obtain the required rounding structure, finishing the processing, and stopping the processing equipment.
Compared with the prior art, the invention has the advantages that:
according to the processing equipment of the steel wire needle skin comb for the pets, the steel wire needle group is driven by the conveyor belt to move along the direction of the unreeling wheel to the material reeling wheel, the position of the polishing mechanism is unchanged in the conveying moving direction of the conveyor belt, and the polishing wheel only rotates around the horizontal shaft at the fixed position of the polishing mechanism, so that the polishing treatment of the needle tip part of the steel wire needle group on the conveyor belt is completed, and the processing equipment is simple in method and high in production and processing efficiency.
Drawings
The invention is further described below with reference to the accompanying drawings and examples:
FIG. 1 is a schematic view of a partially enlarged structure of a needle tip portion of a prior art steel wire comb for pets;
FIG. 2 is a schematic side view of a combination of a steel wire needle and a rubber of a comb for a pet steel wire needle skin according to an embodiment of the present invention;
FIG. 3 is a schematic view showing a partially enlarged structure of a tip portion of a first structure of a steel wire comb for pets according to an embodiment of the present invention;
fig. 4 is a schematic view of a partially enlarged structure of a needle tip portion of a second structure of a pet steel wire needle comb according to an embodiment of the present invention;
fig. 5 is a schematic top view of a combination of a steel wire needle and a rubber of a comb for a pet steel wire needle skin according to an embodiment of the present invention;
fig. 6 is a schematic perspective view of a steel wire needle comb for pets according to an embodiment of the present invention;
fig. 7 is a schematic perspective view showing a first structure of a processing apparatus for a pet steel wire needle comb according to an embodiment of the present invention;
fig. 8 is a schematic perspective view of a second structure of a processing apparatus for a pet steel wire needle comb according to an embodiment of the present invention (the view is rotated 90 ° to the left);
FIG. 9 is a schematic diagram showing a front view of a polishing wheel for polishing a wire needle set on a part of a conveyor belt when a processing device for processing a pet wire needle comb according to an embodiment of the present invention is used;
fig. 10 is a schematic perspective view of a polishing wheel for polishing a wire needle set on a part of a conveyor belt when a processing device for processing a pet wire needle comb according to an embodiment of the present invention is used.
Wherein: 1. a body; 11. a mounting part; 12. a handle; 2. a wire needle; 21. root part; 22. a needle tip; 23. a rounded corner structure; 3. rubber; 100. a feed assembly; 101. unreeling wheel; 102. a pinch roller; 103. a first driving member; 20. a steel wire needle group; 200. a coil assembly; 201. a material coiling wheel; 202. a tensioning wheel; 300. a polishing mechanism; 301. a polishing wheel; 302. a synchronous belt; 303. a driving mechanism; 304. a transmission belt; 400. a conveyor belt; 401. a first conveyor belt; 402. a second conveyor belt; 500. a lifting mechanism; 501. a lifting table; 502. a lifting rod; 600. a machine table; 700. and a guide wheel.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
Referring to fig. 2 to 10, a processing apparatus of a steel wire needle comb for pets according to an embodiment of the present invention includes a body 1 and a rubber sheet 3 provided on the body 1 and planted with a plurality of spaced steel wire needles 2. As shown in fig. 2 to 6, any steel wire needle 2 includes an integrally formed root 21 and a needle tip 22, one end of the root 21 is implanted, specifically, inserted on the rubber 3, the needle tip 22 extends outwards from one end of the root 21 far away from the rubber 3 towards a direction far away from the root 21, and one end of the needle tip 22 far away from the root 21 is polished by a processing device to form a smooth rounded structure 23. As shown in fig. 7 to 8, the processing apparatus includes a feeding assembly 100, a coil assembly 200, and at least one set of polishing mechanisms 300. The feeding assembly 100 comprises an unreeling wheel 101, the reeling assembly 200 comprises a reeling wheel, and a conveyor belt 400 is arranged between the unreeling wheel 101 and the reeling wheel. Any one of the sets of polishing mechanisms 300 is disposed above the conveyor belt 400 and includes at least two polishing wheels 301 disposed along the direction of movement of the conveyor belt 400. For the conveyor belt 400, the conveyor belt 400 of the present invention is not a conventional flat-surfaced conveyor belt 400. In order to implement the required rounding structure 23 for processing the needle tip 22 of the steel wire needle 2, as shown in fig. 9 and 10, a plurality of steel wire needle groups 20 are planted on the conveyor belt 400 at intervals along the length direction, any steel wire needle group 20 comprises a plurality of steel wire needles 2 with a plurality of intervals, and any steel wire needle group 20 and the corresponding conveyor belt 400 together form a rubber sheet 3 of a steel wire needle comb. That is, a plurality of groups of steel wire needle groups 20 are planted on one surface (specifically, the surface facing the polishing wheel 301 as shown in fig. 7 and 8), each group of steel wire needle groups 20 is composed of a plurality of steel wire needles 2 arranged in an array, so that a plurality of rubber sheets 3 for steel wire needle comb can be processed on one conveyor 400, and a plurality of rubber sheets 3 planted with steel wire needles 2 can be processed on the same conveyor 400, thereby greatly improving the efficiency. That is, the conveyor 400 is formed by alternately forming a plurality of conveyor 400 without the wire needle group 20 and a plurality of conveyor 400 with the wire needle group 20 into one whole conveyor 400, and for convenience of description and distinction, the portion of the conveyor 400 with the wire needle group 20 is described as a first conveyor 401, and the portion of the conveyor 400 without the wire needle group 20 is described as a second conveyor 402, that is, the conveyor 400 is formed by alternately connecting N first conveyors 401 and N-1 second conveyors 402 in series. After the processing is finished, the second conveyor belt 402 of the conveyor belt 400 can be equally divided into two sections by cutting, namely, any one first conveyor belt 401 and the second conveyor belt 402 of each half of the two ends of the first conveyor belt form the rubber 3 of the steel wire needle skin comb. It should be noted that the wire needle group 20 on the conveyor belt 400 is preferably planted on the same side of the conveyor belt 400, that is, the side facing the polishing wheel 301 during processing. The steel wire needle group 20 is driven by the conveyor belt 400 to move along the direction of the unreeling wheel 101 to the material reeling wheel, the position of the polishing mechanism 300 is unchanged in the direction of the conveying movement of the conveyor belt 400, and the polishing wheel 301 only rotates around the horizontal shaft at the fixed position, so that the polishing treatment of the needle tip 22 of the steel wire needle group 20 on the conveyor belt 400 is completed, the method is simple, and the production and processing efficiency is high.
Because of the fixed position of the polishing mechanism 300, the needle tip 22 of the wire needle set 20 can contact the polishing wheel 301 to complete the processing of the rounded corner structure 23 during the transfer movement of the conveyor belt 400. On the one hand, preferably, a lifting mechanism 500 is added below the polishing mechanism 300, and the lifting mechanism 500 is used to lift the conveyor belt 400 so that the needle tip 22 of the wire needle group 20 can contact with the polishing wheel 301. Preferably, one lifting mechanism 500 is disposed under the polishing wheel 301 of each polishing mechanism 300, that is, the number of polishing wheels 301 and lifting mechanisms 500 is one-to-one. Each of the polishing wheels 301 and the elevating mechanism 500 defines a moving space therebetween, and then all of the polishing wheels 301 and the moving space of the elevating mechanism 500 form a continuous moving path in which the conveyor belt 400 moves forward until the processing of the needle tip portions 22 of the wire needles 2 of all of the wire needle groups 20 on the conveyor belt 400 is completed and finally wound up on the reel. By the arrangement of the lifting mechanism 500, the conveyor belt 400 in the moving space or the moving path is lifted up toward the polishing wheel 301 by the lifting operation of the lifting mechanism 500 at the time of processing, so that the needle tip 22 of the wire needle 2 of the wire needle group 20 on the conveyor belt 400 can be contacted with the surface of the corresponding polishing wheel 301 at the time of non-processing, to complete the processing of the needle tip 22. For the lifting mechanism 500, the lifting mechanism 500 is conventional in the prior art, and includes a lifting platform 501 and lifting components such as a lifting rod 502 provided on the lifting platform 501, for example, the top surface of the lifting rod 502 is a plane.
According to some preferred embodiments of the present invention, as for the polishing mechanism 300, as shown in fig. 7, the polishing mechanism 300 is provided above the inside of one machine 600 in order to achieve synchronous rotation of at least two polishing wheels 301 on one set of polishing mechanisms 300 to improve the processing efficiency. Multiple sets of polishing mechanisms 300 may be disposed in one machine 600 along the conveying direction of the conveyor belt 400. In another preferred embodiment, as shown in fig. 8, two or more than two stages 600 (four stages 600 are illustrated in fig. 8) are disposed in the conveying direction of the conveyor 400, and multiple sets of polishing mechanisms 300 may be disposed in each stage 600 along the conveying direction. In the example of fig. 7 and 8, two polishing mechanisms 300 are disposed in each machine 600, that is, four polishing wheels 301 are disposed on each machine 600, two polishing wheels 301 are disposed in pairs, and the two polishing wheels are driven individually to perform polishing operation, that is, as shown in fig. 7, in the conveying direction, that is, in the left-to-right direction, a first polishing wheel set formed by the front two polishing wheels 301 is connected in a driving manner by one synchronous belt 302, and the rear two polishing wheels 301 are formed by a second polishing wheel set and are connected in a driving manner by another synchronous belt 302, so as to form two polishing wheel sets respectively, and then each polishing wheel set is connected in a driving manner by one driving belt 304, such as a driving motor. As shown in fig. 7 and 8, the driving mechanism 303 is provided at the bottom of the machine 600. It should be noted that other numbers of polishing wheels 301, such as six, eight, etc., may be disposed in each machine 600. For the polishing wheel 301, it is preferable to use a conventional abrasive wire brush roller currently available in the market. Good polishing quality and easy purchase. Preferably, the polishing wheels 301 in at least one set of polishing mechanisms 300 are counter-rotated to the polishing wheels 301 in the remaining sets of polishing mechanisms 300. Or at least one of the polishing wheel sets within any one of the polishing mechanisms 300 is turned opposite the other polishing wheel sets. That is, as shown in fig. 7, the rotation direction of the two polishing wheels 301 of the first polishing wheel set is opposite to the rotation direction of the two polishing wheels 301 of the second polishing wheel set. As shown in fig. 8, each machine 600 is provided with one polishing mechanism 300, and each polishing mechanism 300 includes two polishing wheel sets, and the direction of the polishing wheel 301 of one polishing mechanism 300 in the four polishing mechanisms 300 may be opposite to the direction of the polishing wheel 301 of the other polishing mechanism 300, or the direction of the polishing wheel 301 of one polishing wheel set in one polishing mechanism 300 may be opposite to the direction of the polishing wheel 301 of the other polishing wheel set in the other polishing mechanism 300 and the direction of the polishing wheel 301 of the other polishing mechanism 300. The purpose of this arrangement is to polish both the front end and the rear end of the conveyance direction of the needle tip 22 of the wire needle 2 of the wire needle group 20 on the conveyor 304 so as to form a rounded structure, improving efficiency. If all of the polishing wheels 301 turn uniformly, this may result in less than perfect rounding in the tip 22 and may still have burrs.
Further preferably, in order to further improve the processing effect, the conveyor belt 400 is straightened as much as possible during the conveying process, so that the needle tip portions 22 of the steel wire needles 2 of all the steel wire needle groups 20 on the conveyor belt 400 can be contacted with the polishing wheel 301 to finish the polishing process, thereby ensuring the polishing quality. As shown in fig. 7 and 8, the feed assembly 100 further includes a pinch roller 102 and the coil assembly 200 further includes a tension roller 202. It should be noted that only the pinch roller 102 or the tension roller 202 may be provided, and the pinch roller 102 and the tension roller 202 may be provided at the same time. In the embodiment of the present invention, the compression wheel 102 and the tension wheel 202 are preferably arranged at the same time. The diameters of the pinch roller 102 and the tension roller 202 are smaller than those of the unreeling roller 101 and the reeling roller 201, and the specific diameters are not described and limited. More specifically, as shown in fig. 7 and 8, the number of the pinch rollers 102 is two, wherein one pinch roller 102 is disposed above the unreeling roller 101, more specifically above the position of the belt exit end of the conveyor belt 400 on the unreeling roller 101, and the other pinch roller 102 is disposed in front of the belt exit end of the conveyor belt 400 on the unreeling roller 101, more specifically on the left side of the unreeling roller 101 as shown in fig. 7 or 8, that is, the two pinch rollers 102 are disposed on the side of the unreeling roller 101 at substantially 90 °. The function of the hold-down wheel 102 on the left side of the unreeling wheel 101 is to facilitate the conveyor belt 400 on the unreeling wheel 101 not to loosen, and the function of the hold-down wheel 102 above the unreeling wheel 101 is to ensure that the conveyor belt 400 can keep straight after being unreeled from the unreeling wheel 101. As shown in fig. 7 or 8, the tension pulley 202 is provided in front of the in-take end of the conveyor belt 400 on the take-up pulley 201, and specifically, the tension pulley 202 is provided on the left side of the take-up pulley 201. The tension wheel 202 ensures that the conveyor belt 400 is in a straight state during winding, thereby ensuring that the material roll is not loosened during winding. Preferably, as shown in fig. 7 and 8, a guiding wheel 700 for guiding the conveyor belt 400 to the tensioning wheel 202 is further arranged between the polishing mechanism 300 and the tensioning wheel 202, i.e. at the belt outlet position of the machine 600, and the guiding wheel 700 and the tensioning wheel 202 cooperate to effectively realize the straightening of the conveyor belt 400. As shown in fig. 7 and 8, the axial line position of the guide pulley 700 is higher than the axial line position of the tension pulley 202. The difference in height is formed to further facilitate the straightening of the conveyor 400 prior to winding. For the pinch rollers 102 and the tension rollers 202, as shown in fig. 7 and 8, each pinch roller 102 is provided with a first driving member 103, such as a cylinder, by which the pinch roller 102 is moved towards or away from the unwind roller 101. In fig. 7 and 8, pressing down one pinch roller 102 may effect a straightening of the conveyor belt 400 and pressing down the other pinch roller 102 to the right may effect a straightening of the conveyor belt 400. Similarly, the tensioner 202 is provided with a second driving member, such as a cylinder, which stretches and stretches the tensioner 202 to tighten or loosen the belt 400. As shown in fig. 7 and 8, the tensioning wheel 202 descends to tighten the conveyor belt 400.
According to the steel wire needle skin comb for the pet, after the steel wire needle 2 is installed on the body 1, the needle tip 22 of the steel wire needle 2 is polished, so that the needle tip 22 is provided with the smoothly-surface rounding structure 23, burrs of the needle tip 22 are avoided, the skin of the pet is not damaged, meanwhile, the size of the needle tip 22 is further reduced, the comb can penetrate into the root 21 of the hair of the pet, and the problem that the carding effect is affected because the needle tip 22 cannot penetrate into the root 21 of the hair of the pet due to the fact that the needle tip size is enlarged due to plastic dipping treatment in the prior art is solved. That is, the pet steel wire needle skin comb provided by the embodiment of the invention has the advantages of protecting the skin of the pet from being damaged while taking the hair combing effect into consideration, along with proper softness and strong practicability.
According to some preferred embodiments of the present invention, as shown in fig. 3, the polishing process is performed at a large angle on the outer peripheral wall of the end of the needle tip 22 away from the root 21, i.e., the end face of the outer end of the needle tip 22, specifically, the plane of the processed end face is no longer present, and more specifically, the outer end of the needle tip 22 forms a hemispherical rounded structure 23. The contact of the needle tip 22 with the skin of the pet is rolling contact, no angle exists, damage to the skin of the pet is less, and the health care massage effect is facilitated.
According to some preferred embodiments of the present invention, as shown in fig. 4, the polishing process is performed at a small angle on the outer peripheral wall of the end of the needle tip 22 away from the root 21, i.e., the end face of the outer end of the needle tip 22, specifically, the middle planar portion of the end face after the process remains, only the periphery of the end face is rounded, more specifically, the rounded structure 23 of the outer end of the needle tip 22 has a cross-sectional shape of one plane in the middle and two cambered surfaces at the two ends of the plane.
As shown in fig. 6, the body 1 includes a mounting portion 11 and a handle 12, wherein the mounting portion 11 has a square structure, and one surface in the thickness direction, that is, the bottom surface of the body 1 shown in fig. 6 is a curved surface and is implemented as a mounting surface, and a plurality of steel wire needles 2 are inserted into the rubber sheet 3 and then fixed on the mounting surface. The installation surface is set to be the curved surface, is favorable to further improving the quantity of steel wire needle 2, and the coverage area of steel wire needle 2 is bigger, and can adapt to the health appearance structure of pet better, and the carding effect is better. The installation surface can be provided with a groove, and then the rubber 3 and the steel wire needle 2 are installed in the groove. Preferably, as shown in fig. 2, the length L1 of the end of the needle tip portion 22 away from the root portion 21 to the end of the root portion 21 away from the needle tip portion 22, that is, the back surface of the rubber sheet 3 is preferably 12-35mm. Meanwhile, in order to further improve the carding effect, as shown in fig. 5, the distance d between two adjacent rows of steel wire needles 2 is optimally designed, and d is preferably 3-5mm.
For the wire needle 2, the diameter D is preferably 0.2-0.5mm, the diameter of the wire needle 2 is smaller, and more wire needles 2 can be arranged on the body 1 with the same size, so that the carding effect is improved. According to some preferred embodiments of the present invention, as shown in fig. 2 and 9 to 10, the root portion 21 and the needle tip portion 22 are disposed at an angle. That is, the root portion 21 and the needle tip portion 22 are not on the same axis, and the needle tip portion 22 is formed by bending one end of the root portion 21 which is not connected to the body 1. So design, compare in root 21 and needle point portion 22 at the steel wire needle 2 structure of same axis, more laborsaving when carding, it is better to comb the effect, and area of contact with the comb hair is also bigger, can comb more hairs. Further preferably, the length from the end of the needle tip 22 remote from the root 21 to the end of the root 21 remote from the needle tip 22 is preferably 12-35mm. The length L2 of the needle tip 22 is 5-10mm. By optimizing the length of the needle tip 22 of the wire needle 2, it is ensured that the hair root 21 of a pet having different hair lengths can be penetrated into the skin during hair grooming, and the grooming effect can be improved. For the angle Φ between the tip 22 and the root 21, 120-140 ° is exemplary, preferred. At this angle, more effort is saved and the combing effect is optimal. Too small an angle is more laborious, resulting in poor carding results; if the angle is too large, the number of hairs to be combed will be relatively small, resulting in a reduced combing effect. When the machining device machines the wire needle 2 to form the rounded structure 23, the needle tip 22 makes an acute angle with the moving direction of the conveyor 400. Specifically, as shown in fig. 9, the conveyor belt 400 moves from left to right, the needle tip 22 of the wire needle 2 of the wire needle group 20 on the conveyor belt 400 is bent to the left, and the polishing wheel 301 rotates clockwise, that is, the bending direction of the needle tip 22 coincides with the rotation direction of the polishing wheel 301, and the polishing wheel 301 has less influence on the bending angle of the needle tip 22.
The embodiment of the invention also provides a processing method for the steel wire needle comb for the pet by using the processing equipment, which comprises the following steps:
providing a conveyor belt 400 with a plurality of steel wire needle groups 20 which are formed by arranging a plurality of steel wire needles 2 in an array manner at intervals on one surface;
one end of the conveyor belt 400 is fixed to the unreeling wheel 101 of the feeding assembly 100 and the other end is fixed to the reeling wheel 201 of the reeling assembly 200 after passing through a transfer passage defined by the polishing mechanism 300 and the elevating mechanism 500;
starting the pinch roller 102 and the tension roller 202 to enable the conveyor belt 400 to be in a straightened state, lifting the conveyor belt 400 through the lifting mechanism 500 to enable the needle tip 22 of the steel wire needle 2 of the steel wire needle group 20 on the conveyor belt 400 to be in contact with the surface of the polishing wheel 301, and starting the unreeling wheel 101, the reeling wheel 201 and the polishing mechanism 300 to carry out polishing operation;
the tip portions 22 of the wire needles 2 of all the wire needle groups 20 on the conveyor 400 are finished with polishing treatment to obtain the required rounding structures 23, finishing processing and stopping the processing equipment.
It should be noted that, the conveyor belt 400 may have the wire needle group 20 only at the section of the machine 600 shown in fig. 7 and 8, that is, the section in the transfer passage. The process of implanting the wire pins 2 into the conveyor 400 is not performed by the process of the present invention, and is not specifically described or limited to conventional processes, but is easily known and implemented by those skilled in the art. The invention is characterized in that the steel wire needle 2 groups are arranged on a conveyor belt 400 in sequence, and then the polishing wheel 301 is utilized to polish the needle tip 22 of the steel wire needle 2 groups to form a required rounding structure 23 and the processing method.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the scope of the present invention. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (10)
1. The processing equipment of the steel wire needle skin comb for the pets is characterized by comprising a body and a rubber arranged on the body, wherein a plurality of steel wire needles are planted on the rubber, any steel wire needle comprises a root part and a needle point part, the root part is planted in the rubber, the outer end of the needle point part is formed with a smooth rounding structure processed by the processing equipment, the processing equipment at least comprises a feeding component, a coil stock component and at least one group of polishing mechanisms, the feeding component comprises an unreeling wheel, the coil stock component comprises a material reel, a conveyor belt is arranged between the unreeling wheel and the material reel, a plurality of steel wire needle groups are planted on the conveyor belt along the length direction of the conveyor belt at intervals, any steel wire needle group comprises a plurality of steel wire needles with a plurality of intervals and any steel wire needle group and the conveyor belt corresponding to the steel wire needle group jointly form the rubber of the steel wire needle skin comb, and any group of polishing mechanisms are arranged above the conveyor belt and comprise at least two polishing wheels arranged along the moving direction of the conveyor belt.
2. The processing apparatus of pet steel wire needle comb according to claim 1, wherein a lifting mechanism corresponding to the polishing wheels one by one is further arranged below any group of the polishing mechanisms, a moving space for the conveyor belt to move through is defined between any lifting mechanism and the corresponding polishing wheel, and a moving channel for the conveyor belt to move through is defined between all lifting mechanisms and polishing wheels;
during processing, the lifting mechanism lifts the conveyor belt towards the direction of the corresponding polishing wheel so that the needle tip of the steel wire needle group planted on the conveyor belt is contacted with the surface of the polishing wheel.
3. The processing apparatus of pet wire needle comb of claim 1, wherein at least two polishing wheels of any one set of polishing mechanism are connected by a synchronous belt transmission and one polishing wheel is connected with a driving mechanism by a transmission belt.
4. A processing apparatus for a pet steel wire needle comb according to claim 1 or 3, wherein at least two sets of polishing mechanisms are provided along the moving direction of the conveyor belt, and any one set of polishing mechanism is independently driven to perform polishing operation; or (b)
At least four polishing wheels which are spaced along the moving direction are arranged in any polishing mechanism, at least two polishing wheel sets are formed by two groups of at least four polishing wheels, and any polishing wheel set is independently driven to carry out polishing operation.
5. The processing apparatus of pet wire needle comb of claim 4 wherein the polishing wheels of at least one set of polishing mechanisms are counter-rotating to the polishing wheels of the remaining sets of polishing mechanisms; or (b)
At least one of the polishing wheel sets in any one of the polishing mechanisms is turned in opposite directions to the other polishing wheel sets.
6. The processing apparatus for pet wire needle comb of any one of claims 1-4, wherein said feeding assembly further comprises at least one pinch roller disposed on a side of said unwind roller for pinching said conveyor belt; and/or
The coil stock subassembly still includes the locating the take-up pulley of material reel side is used for tensioning the conveyer belt.
7. The processing apparatus of pet steel wire needle comb according to claim 6, wherein the number of said pinch rollers is two, one of which is disposed above the belt-outlet end of the conveyor belt on said unreeling roller and the other of which is disposed at the side in front of the belt-outlet end of the conveyor belt on said unreeling roller;
the number of the tensioning wheels is one, and the tensioning wheels are arranged in front of the belt inlet end of the conveying belt on the material winding wheel.
8. The processing apparatus of pet steel wire needle comb according to claim 7, wherein a guide wheel is further provided between the polishing mechanism and the tension wheel, and an axial line of the guide wheel is higher than an axial line of the tension wheel.
9. The processing apparatus for a pet wire needle comb according to claim 1, wherein a tip portion of any one of the wire needles is disposed at an angle to a root portion, and the tip portion is disposed at an acute angle to a moving direction of the conveyor belt when the processing apparatus processes the wire needle to form the rounded structure.
10. A processing method of a processing apparatus for a steel wire needle comb for pets according to any of claims 1 to 9, comprising the steps of:
providing a conveyor belt with a plurality of steel wire needle groups which are arranged in an array manner and are planted on one surface at intervals;
one end of the conveyor belt is fixed on an unreeling wheel of the feeding assembly, and the other end of the conveyor belt passes through a transfer channel defined by the polishing mechanism and the lifting mechanism and then is fixed on a reeling wheel of the reeling assembly;
starting a compression wheel and a tensioning wheel to enable the conveyor belt to be in a straightened state, lifting the conveyor belt through a lifting mechanism to enable the needle tip of a steel wire needle group on the conveyor belt to be in contact with the surface of the polishing wheel, and starting the unreeling wheel, the reeling wheel and the polishing mechanism to carry out polishing operation;
and finishing the polishing treatment of the needle tip parts of all the steel wire needles of the steel wire needle group on the conveyor belt to obtain the required rounding structure, finishing the processing, and stopping the processing equipment.
Priority Applications (1)
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CN202311504172.8A CN117532479A (en) | 2023-11-13 | 2023-11-13 | Processing equipment and processing method of steel wire needle skin comb for pets |
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CN202311504172.8A CN117532479A (en) | 2023-11-13 | 2023-11-13 | Processing equipment and processing method of steel wire needle skin comb for pets |
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CN117532479A true CN117532479A (en) | 2024-02-09 |
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CN202311504172.8A Pending CN117532479A (en) | 2023-11-13 | 2023-11-13 | Processing equipment and processing method of steel wire needle skin comb for pets |
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CN (1) | CN117532479A (en) |
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2023
- 2023-11-13 CN CN202311504172.8A patent/CN117532479A/en active Pending
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