CN117532195A - A high-temperature and wear-resistant aluminum-magnesium alloy welding wire and its preparation process - Google Patents
A high-temperature and wear-resistant aluminum-magnesium alloy welding wire and its preparation process Download PDFInfo
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
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Abstract
本发明涉及合金加工技术领域,具体为一种耐高温耐磨的铝镁合金焊丝及其制备工艺。通过在石墨烯表面原位生成一层钪层,再原位生成一层镍@硅层,得到石墨烯/钪/镍@硅复合材料,协同其它增强相颗粒,和稀土金属一同对铝镁合金焊丝性能进行改善,且通过控制固相分数,最终制备得到了一种耐高温耐磨的铝镁合金焊丝。所述铝镁合金焊丝,包括以下原料组分:按质量百分比计为:镁4~6%、铬0.3~0.5%、锰0.05~0.2%、锌0.02~0.05%、稀土金属0.5~1.5%、增强相颗粒1~2%,其余为铝和不可避免的杂质,其中杂质≤0.03%。The invention relates to the technical field of alloy processing, specifically a high-temperature-resistant and wear-resistant aluminum-magnesium alloy welding wire and a preparation process thereof. By generating a scandium layer in situ on the graphene surface, and then generating a nickel@silicon layer in situ, a graphene/scandium/nickel@silicon composite material is obtained. Together with other reinforcing phase particles, the aluminum-magnesium alloy can be treated with rare earth metals. The performance of the welding wire was improved, and by controlling the solid phase fraction, a high-temperature and wear-resistant aluminum-magnesium alloy welding wire was finally prepared. The aluminum-magnesium alloy welding wire includes the following raw material components: magnesium 4-6%, chromium 0.3-0.5%, manganese 0.05-0.2%, zinc 0.02-0.05%, rare earth metals 0.5-1.5%, Reinforcement phase particles are 1 to 2%, and the rest are aluminum and unavoidable impurities, of which impurities are ≤0.03%.
Description
技术领域Technical field
本发明涉及合金加工技术领域,具体为一种耐高温耐磨的铝镁合金焊丝及其制备工艺。The invention relates to the technical field of alloy processing, specifically a high-temperature-resistant and wear-resistant aluminum-magnesium alloy welding wire and a preparation process thereof.
背景技术Background technique
随着现代科学技术的发展,各种新技术、新工艺不断涌现,在实践中,人们对材料的性能也不断提出新的或更高的要求。焊丝作为填充金属的金属丝焊接材料,在机械设备中占有不可或缺的地位。With the development of modern science and technology, various new technologies and new processes are constantly emerging. In practice, people are constantly putting forward new or higher requirements for the performance of materials. As a wire welding material that fills metal, welding wire occupies an indispensable position in mechanical equipment.
在经济建设中,尤其在电力、冶金及基建施工中大量使用机械设备,而各种机械设备在使用过程中都不同程度的存在金属部件的磨损,且绝大多数机械设备的工作环境均为高温高腐蚀等恶劣环境,故而对焊丝提出了更高的要求的同时,不仅要求其实现更好的连接能力,还需要具备良好的耐高温和耐腐蚀性能;但现有的焊丝由于存在工艺和选材的缺陷,导致硬度、耐磨性、耐高温性不够理想,所以,如何对其进行改良优化,也成为了焊丝制备技术优化进程中,所亟需解决的技术难题。In economic construction, especially in electric power, metallurgy and infrastructure construction, a large number of mechanical equipment are used. Various mechanical equipment suffers from wear and tear of metal parts to varying degrees during use, and the working environment of most mechanical equipment is high temperature. High corrosion and other harsh environments have put forward higher requirements for welding wires. At the same time, they are not only required to achieve better connection capabilities, but also need to have good high temperature resistance and corrosion resistance; however, existing welding wires are required to have process and material selection due to Defects lead to unsatisfactory hardness, wear resistance, and high temperature resistance. Therefore, how to improve and optimize them has become an urgent technical problem that needs to be solved in the process of optimizing welding wire preparation technology.
综上所述,本发明将制备一种耐高温耐磨的铝镁合金焊丝,以适应恶劣环境,延长机械设备的使用寿命,带来更高的经济收益。In summary, the present invention will prepare a high-temperature and wear-resistant aluminum-magnesium alloy welding wire to adapt to harsh environments, extend the service life of mechanical equipment, and bring higher economic benefits.
发明内容Contents of the invention
本发明的目的在于提供一种耐高温耐磨的铝镁合金焊丝及其制备工艺,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a high-temperature and wear-resistant aluminum-magnesium alloy welding wire and a preparation process thereof, so as to solve the problems raised in the above background technology.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种耐高温耐磨的铝镁合金焊丝,所述铝镁合金焊丝,包括以下原料组分:按质量百分比计为:镁4~6%、铬0.3~0.5%、锰0.05~0.2%、锌0.02~0.05%、稀土金属0.5~1.5%、增强相颗粒1~2%,其余为铝和不可避免的杂质,其中杂质≤0.03%。A high-temperature and wear-resistant aluminum-magnesium alloy welding wire. The aluminum-magnesium alloy welding wire includes the following raw material components: calculated as mass percentage: magnesium 4-6%, chromium 0.3-0.5%, manganese 0.05-0.2%, zinc 0.02~0.05%, rare earth metals 0.5~1.5%, reinforcing phase particles 1~2%, and the rest are aluminum and inevitable impurities, of which impurities are ≤0.03%.
较为优化地,所述稀土金属包括但不限于铈、钇、铒中的至少一种。Preferably, the rare earth metal includes but is not limited to at least one of cerium, yttrium, and erbium.
较为优化地,所述稀土金属为铈、钇、铒以质量比1:1:1混合得到。Preferably, the rare earth metal is obtained by mixing cerium, yttrium, and erbium in a mass ratio of 1:1:1.
较为优化地,所述增强相颗粒包括但不限于碳化硅、碳化铬、碳化钨、碳氮化钛、碳化钛、碳化钒、硼化钛中的至少一种。Preferably, the reinforcing phase particles include but are not limited to at least one of silicon carbide, chromium carbide, tungsten carbide, titanium carbonitride, titanium carbide, vanadium carbide, and titanium boride.
较为优化地,所述增强相颗粒还必须包括石墨烯/钪/镍@硅复合材料。More optimally, the reinforcing phase particles must also include graphene/scandium/nickel@silicon composite material.
较为优化地,所述增强相颗粒为碳化硅、碳氮化钛、硼化钛、石墨烯/钪/镍@硅复合材料以质量比2:1:1:2混合得到。More optimally, the reinforcing phase particles are obtained by mixing silicon carbide, titanium carbonitride, titanium boride, and graphene/scandium/nickel@silicon composite materials in a mass ratio of 2:1:1:2.
较为优化地,所述石墨烯/钪/镍@硅复合材料的制备方法为:More optimally, the preparation method of the graphene/scandium/nickel@silicon composite material is:
(1)将石墨烯研磨至粉末状,加入到四氢呋喃溶液中,经超声分散30~60min,得到浓度为2×10-4~2×10-3g/mL的石墨烯悬浊液;(1) Grind graphene to powder, add it to a tetrahydrofuran solution, and disperse it with ultrasonic for 30 to 60 minutes to obtain a graphene suspension with a concentration of 2×10 -4 to 2×10 -3 g/mL;
(2)在氩气保护下,在石墨烯悬浊液中加入萘、钪源、还原剂,在20~80℃下,搅拌反应2~6h后,待其自然冷却至室温后,经离心、洗涤、干燥,得到石墨烯/钪复合材料;(2) Under argon protection, add naphthalene, scandium source, and reducing agent to the graphene suspension, stir and react for 2 to 6 hours at 20 to 80°C, wait for it to naturally cool to room temperature, and then centrifuge. Wash and dry to obtain graphene/scandium composite material;
(3)将纳米硅加入到30~40wt%的乙醇溶液中,加入氢氟酸,搅拌15~30min,使纳米硅表面附带上氢,得到预处理后的纳米硅;(3) Add nano-silicon to a 30 to 40 wt% ethanol solution, add hydrofluoric acid, and stir for 15 to 30 minutes to add hydrogen to the surface of the nano-silicon to obtain pretreated nano-silicon;
(4)将预处理后的纳米硅浸入化学镀液中20~50min,使其表面包覆一层金属镍,得到镍@硅复合材料;(4) Immerse the pretreated nano-silicon in the electroless plating solution for 20 to 50 minutes to coat the surface with a layer of metallic nickel to obtain a nickel@silicon composite material;
(5)将镍@硅复合材料加入到三甘醇中,搅拌5~15min,再向其中加入石墨烯/钪复合材料的碱性溶液,于150~200℃下,搅拌8~16h,经过滤、洗涤、干燥,最后在氩气保护下,升温至300~500℃,退火处理3~6h,得到石墨烯/钪/镍@硅复合材料。(5) Add the nickel@silicon composite material to triethylene glycol, stir for 5 to 15 minutes, then add the alkaline solution of graphene/scandium composite material to it, stir for 8 to 16 hours at 150 to 200°C, and filter , washing, drying, and finally heating to 300-500°C under argon protection and annealing for 3-6 hours to obtain graphene/scandium/nickel@silicon composite material.
较为优化地,所述钪源包括异丙氧化钪、水合乙酰丙酮钪中的任一种。Preferably, the scandium source includes any one of scandium isopropoxide and scandium acetylacetonate hydrate.
较为优化地,所述还原剂包括钾、钠、锂、钙中的任一种。Preferably, the reducing agent includes any one of potassium, sodium, lithium, and calcium.
较为优化地,所述石墨烯、萘、钪源、还原剂四者质量比为1:50:(5~8):25。More optimally, the mass ratio of the graphene, naphthalene, scandium source, and reducing agent is 1:50:(5-8):25.
较为优化地,所述纳米硅、氢氟酸两者质量比为1:1.5。More optimally, the mass ratio of the nano silicon and hydrofluoric acid is 1:1.5.
较为优化地,所述化学镀液由20~30g/L氯化镍、25~45g/L柠檬酸三铵、20~25g/L次磷酸钠、5~20g/L柠檬酸钠、30~70mg/L十二烷基磺酸钠混合组成,加入氨水调节化学镀液pH值至8~10。More optimally, the electroless plating solution consists of 20-30g/L nickel chloride, 25-45g/L triammonium citrate, 20-25g/L sodium hypophosphite, 5-20g/L sodium citrate, 30-70mg /L sodium dodecyl sulfate mixture, add ammonia water to adjust the pH value of the electroless plating solution to 8 to 10.
较为优化地,所述石墨烯/钪复合材料的碱性溶液的配制方法为:将石墨烯/钪复合材料加入到10wt%的氢氧化钠溶液中,超声分散5~15min,配制得到浓度为20~30wt%的石墨烯/钪复合材料的碱性溶液。More optimally, the preparation method of the alkaline solution of the graphene/scandium composite material is as follows: adding the graphene/scandium composite material to a 10wt% sodium hydroxide solution, ultrasonic dispersion for 5 to 15 minutes, and preparing a concentration of 20 ~30wt% alkaline solution of graphene/scandium composite.
较为优化地,所述石墨烯/钪复合材料、镍@硅复合材料两者质量比为1:(0.5~1)。More optimally, the mass ratio of the graphene/scandium composite material and the nickel@silicon composite material is 1: (0.5-1).
较为优化地,所述一种耐高温耐磨的铝镁合金焊丝的制备方法为:More optimally, the preparation method of the high temperature and wear-resistant aluminum-magnesium alloy welding wire is:
(1)在氩气保护下,将坩埚预热至250~300℃,加入铝锭升温至680~720℃,使铝锭熔化,得到铝液;(1) Under the protection of argon gas, preheat the crucible to 250~300℃, add aluminum ingots and raise the temperature to 680~720℃ to melt the aluminum ingots and obtain liquid aluminum;
(2)向铝液中加入镁、铬、锰、锌,搅拌5~15min后,再向其中加入稀土金属搅拌5~15min,最后升温至780~820℃,加入增强相颗粒,同时降温至合金半固态,搅拌30~60min;(2) Add magnesium, chromium, manganese, and zinc to the aluminum liquid, stir for 5 to 15 minutes, then add rare earth metals and stir for 5 to 15 minutes, and finally raise the temperature to 780 to 820°C, add reinforcing phase particles, and cool down to the alloy Semi-solid state, stir for 30 to 60 minutes;
(3)升温至730~740℃,保温30~60min,后将熔液表面的残渣扒除,再在功率为1~2Kw、频率为18~22KHz下超声处理15~30min;(3) Raise the temperature to 730~740℃, keep it warm for 30~60min, then remove the residue on the surface of the melt, and then ultrasonic treat it for 15~30min at a power of 1~2Kw and a frequency of 18~22KHz;
(4)将熔液浇铸到预热好的模具中,得到铸锭,待其自然冷却至室温后,再进行热处理、拉拔成型,得到耐高温耐磨的铝镁合金焊丝。(4) Cast the molten liquid into a preheated mold to obtain an ingot. After it is naturally cooled to room temperature, it is then heat treated and drawn to obtain a high-temperature and wear-resistant aluminum-magnesium alloy welding wire.
较为优化地,所述合金半固态中固相分数为40~50%。Preferably, the solid phase fraction in the semi-solid state of the alloy is 40-50%.
较为优化地,所述热处理为:将铸锭升温至400~500℃,保温2~4h,再进行油淬,最后升温至150~200℃,保温5~10h,待其自然冷却自室温,完成热处理过程。More optimally, the heat treatment is as follows: heating the ingot to 400-500°C, holding it for 2-4 hours, then performing oil quenching, and finally raising the temperature to 150-200°C, holding it for 5-10 hours, and then waiting for it to cool naturally from room temperature to complete. heat treatment process.
与现有技术相比,本发明所达到的有益效果是:本发明通过对铝镁合金焊丝组分的调配,加入稀土金属、增强相颗粒对铝镁合金的性能进行改善;其中增强相颗粒主要通过细化晶粒,改善铝镁合金性能,稀土金属则对铝镁合金的延伸率进行补偿,两者协同使得铝镁合金具有较好的耐高温性能和耐磨性能。Compared with the existing technology, the beneficial effects achieved by the present invention are: the present invention improves the performance of the aluminum-magnesium alloy by blending the components of the aluminum-magnesium alloy welding wire and adding rare earth metals and reinforcing phase particles; among which the reinforcing phase particles mainly By refining the grains, the properties of the aluminum-magnesium alloy are improved, and the rare earth metals compensate for the elongation of the aluminum-magnesium alloy. The combination of the two makes the aluminum-magnesium alloy have better high temperature resistance and wear resistance.
(1)方案中,通过先在石墨烯表面原位生成了钪层,再在其表面原位生成一层镍@硅层,最终制备了一种石墨烯/钪/镍@硅复合材料,且通过控制反应时长,制备出合适尺径的复合材料;该复合材料中石墨烯被包覆在其中,避免了石墨烯在熔液中出现团聚;另外钪能够对铝合金晶粒细化有强烈影响,其与铝基体共格的钪化铝能够钉扎位错,阻止合金再结晶,产生显著的亚结构强化,进而显著提升铝合金的力学性能和再结晶温度,另外其还可以在一定程度上改善焊接性;其中的镍@硅则起到了脱氧作用,在焊接过程能够提高焊缝金属的性能;In the scheme (1), a scandium layer is first generated in situ on the surface of graphene, and then a nickel@silicon layer is generated in situ on the surface, and a graphene/scandium/nickel@silicon composite material is finally prepared, and By controlling the reaction time, a composite material of appropriate size is prepared; graphene is coated in the composite material to avoid agglomeration of graphene in the melt; in addition, scandium can have a strong impact on the refinement of aluminum alloy grains , its scandium aluminum that is coherent with the aluminum matrix can pin dislocations, prevent the recrystallization of the alloy, produce significant substructural strengthening, thereby significantly improving the mechanical properties and recrystallization temperature of the aluminum alloy. In addition, it can also Improve weldability; the nickel@silicon plays a deoxidizing role and can improve the performance of the weld metal during the welding process;
(2)将制备的石墨烯/钪/镍@硅复合材料与碳化硅、碳氮化钛、硼化钛按一定质量比混合,作为增强相颗粒,协同对铝镁合金进行增强;增强相颗粒主要通过细化晶粒,使晶粒在长大过程中收到一定的推挤作用,从而达到阻碍晶粒长大的效果,使合金更为致密,进而改善合金的性能,最终起到提升合金耐磨性能和耐高温性能的作用;(2) Mix the prepared graphene/scandium/nickel@silicon composite with silicon carbide, titanium carbonitride, and titanium boride at a certain mass ratio as reinforcing phase particles to synergistically strengthen the aluminum-magnesium alloy; reinforcing phase particles Mainly by refining the grains, the grains receive a certain pushing effect during the growth process, thereby achieving the effect of hindering the growth of the grains, making the alloy denser, thereby improving the properties of the alloy, and ultimately improving the alloy. The role of wear resistance and high temperature resistance;
(3)尽管增强相颗粒能够大幅提升铝镁合金的致密性,使其具有较高的耐高温性和耐磨性,但材料的延伸率会受到明显的影响,所以方案中加入了较多的铬和稀土金属进行改善,另外稀土金属能消除合金中的有害杂质,进而提高合金的热稳定性,使其具有更好的耐高温性和力学性能;(3) Although the reinforced phase particles can greatly improve the density of the aluminum-magnesium alloy and make it have high temperature resistance and wear resistance, the elongation of the material will be significantly affected, so more aluminum-magnesium alloys are added to the plan. Chromium and rare earth metals can be improved. In addition, rare earth metals can eliminate harmful impurities in the alloy, thereby improving the thermal stability of the alloy and giving it better high temperature resistance and mechanical properties;
(4)方案中,在熔融搅拌过程中采用半固态搅拌辅助超声的方法制备铝镁合金,通过控制温度和保温时间来控制合金半固态中固相分数,得到较好微观组织和更为细小均匀的晶粒,进而对铝镁合金的性能改善,最后对其进行均匀化热处理,消除内部成分不均匀和偏析的状态,进一步对合金的性能进行改善。In the (4) plan, semi-solid stirring-assisted ultrasonic method is used to prepare aluminum-magnesium alloy during the melting and stirring process. The solid phase fraction in the semi-solid state of the alloy is controlled by controlling the temperature and holding time to obtain a better microstructure and a more fine and uniform structure. grains, thereby improving the properties of the aluminum-magnesium alloy, and finally subjecting it to homogenization heat treatment to eliminate uneven internal components and segregation, further improving the properties of the alloy.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
需要说明的是,本发明所有涉及的原料的购买厂家没有任何特殊的限制示例性地包括:以下实施例中,石墨烯纯度为99.9%,货号:AM-C3-065-1,厚度:0.5nm,片状(浙江亚美纳米科技有限公司)、四氢呋喃纯度为99%(常州启迪化工有限公司)、萘纯度为99%(河南天孚化工有限公司)、异丙氧化钪纯度为99%,CAS号:60406-93-1,货号:JJL241301010101010101、钾粉纯度为99%(南京试剂股份有限公司)、纳米硅纯度为99.5%,粒径16±3nm(上海革鑫纳米科技有限公司)、氢氟酸纯度为99%(河南天孚化工有限公司)、三甘醇纯度为99%(上海比阳实业有限公司)、氯化镍纯度为99%(湖北成丰化工有限公司)、柠檬酸三铵纯度为99%(河南天孚化工有限公司)、次磷酸钠纯度为99%(湖北巨胜科技有限公司)、柠檬酸钠纯度为99%(湖北永阔科技有限公司)、十二烷基磺酸钠纯度为99%(湖北永阔科技有限公司)、氢氧化钠纯度为99%(南京试剂股份有限公司)、镁纯度为99.9%(益帆化工实力供应商)、铬粉为99%(河南天孚化工有限公司)、锰纯度为99%(广东翁江化学试剂有限公司)、锌纯度为95%(南京试剂股份有限公司)、铈纯度为99.5%(北京红誉新材料科技有限公司)、钇纯度为99%(河南天孚化工有限公司)、铒的纯度为99.9%(上海鼎淼化学科技有限公司)、碳化硅纯度为99.9%(上海源叶生物科技有限公司)、碳氮化钛纯度为99%(合肥艾嘉新材料科技有限公司)、硼化钛纯度为99.9%(上海允复纳米科技有限公司)。It should be noted that the purchasing manufacturers of all raw materials involved in the present invention include, without any special restrictions, examples: In the following examples, graphene purity is 99.9%, product number: AM-C3-065-1, thickness: 0.5nm , flakes (Zhejiang Yamei Nanotechnology Co., Ltd.), tetrahydrofuran purity is 99% (Changzhou Qidi Chemical Co., Ltd.), naphthalene purity is 99% (Henan Tianfu Chemical Co., Ltd.), scandium isopropoxide purity is 99%, CAS No.: 60406-93-1, product number: JJL241301010101010101, potassium powder purity is 99% (Nanjing Reagent Co., Ltd.), nano-silicon purity is 99.5%, particle size 16±3nm (Shanghai Gexin Nano Technology Co., Ltd.), hydrofluoride The purity of acid is 99% (Henan Tianfu Chemical Co., Ltd.), the purity of triethylene glycol is 99% (Shanghai Biyang Industrial Co., Ltd.), the purity of nickel chloride is 99% (Hubei Chengfeng Chemical Co., Ltd.), and triammonium citrate The purity is 99% (Henan Tianfu Chemical Co., Ltd.), the purity of sodium hypophosphite is 99% (Hubei Jusheng Technology Co., Ltd.), the purity of sodium citrate is 99% (Hubei Yongkuo Technology Co., Ltd.), dodecyl sulfonate The purity of sodium acid is 99% (Hubei Yongkuo Technology Co., Ltd.), the purity of sodium hydroxide is 99% (Nanjing Reagent Co., Ltd.), the purity of magnesium is 99.9% (Strength Supplier of Yifan Chemical Industry), and the purity of chromium powder is 99% ( Henan Tianfu Chemical Co., Ltd.), manganese purity is 99% (Guangdong Wengjiang Chemical Reagent Co., Ltd.), zinc purity is 95% (Nanjing Reagent Co., Ltd.), cerium purity is 99.5% (Beijing Hongyu New Material Technology Co., Ltd. ), the purity of yttrium is 99% (Henan Tianfu Chemical Co., Ltd.), the purity of erbium is 99.9% (Shanghai Dingmiao Chemical Technology Co., Ltd.), the purity of silicon carbide is 99.9% (Shanghai Yuanye Biotechnology Co., Ltd.), carbon nitrogen The purity of titanium carbide is 99% (Hefei Aijia New Material Technology Co., Ltd.), and the purity of titanium boride is 99.9% (Shanghai Yunfu Nanotechnology Co., Ltd.).
化学镀液:化学镀液由25g/L氯化镍、40g/L柠檬酸三铵、20g/L次磷酸钠、15g/L柠檬酸钠、45mg/L十二烷基磺酸钠混合组成,加入氨水调节化学镀液pH值至9;Chemical plating solution: The chemical plating solution is composed of 25g/L nickel chloride, 40g/L triammonium citrate, 20g/L sodium hypophosphite, 15g/L sodium citrate, and 45mg/L sodium dodecyl sulfonate. Add ammonia to adjust the pH value of the electroless plating solution to 9;
石墨烯/钪复合材料的碱性溶液:将25份石墨烯/钪复合材料加入到75份10wt%的氢氧化钠溶液中,超声分散15min,配制得到浓度为25wt%的石墨烯/钪复合材料的碱性溶液。Alkaline solution of graphene/scandium composite material: Add 25 parts of graphene/scandium composite material to 75 parts of 10wt% sodium hydroxide solution, ultrasonically disperse for 15 minutes, and prepare a graphene/scandium composite material with a concentration of 25wt% of alkaline solution.
实施例1:一种耐高温耐磨的铝镁合金焊丝的制备工艺:Example 1: Preparation process of a high temperature and wear-resistant aluminum-magnesium alloy welding wire:
步骤一:(1)将10份石墨烯粉末加入到四氢呋喃溶液中,经超声分散60min,得到浓度为2×10-3g/mL的石墨烯悬浊液;(2)在氩气保护下,在石墨烯悬浊液中加入500份萘、65份异丙氧化钪、250份钾粉,在60℃下,搅拌反应5h后,待其自然冷却至室温后,经离心、洗涤、干燥,得到石墨烯/钪复合材料;(3)将10份纳米硅加入到35wt%的乙醇溶液中,加入15份氢氟酸,搅拌30min,使纳米硅表面附带上氢,得到预处理后的纳米硅;(4)将预处理后的纳米硅浸入化学镀液中30min,使其表面包覆一层金属镍,得到镍@硅复合材料;(5)将8份镍@硅复合材料加入到20份三甘醇中,搅拌10min,再向其中加入40份石墨烯/钪复合材料的碱性溶液,于180℃下,搅拌12h,经过滤、洗涤、干燥,最后在氩气保护下,升温至400℃,退火处理5h,得到石墨烯/钪/镍@硅复合材料;Step 1: (1) Add 10 parts of graphene powder to the tetrahydrofuran solution and disperse it by ultrasonic for 60 minutes to obtain a graphene suspension with a concentration of 2×10 -3 g/mL; (2) Under argon protection, Add 500 parts of naphthalene, 65 parts of scandium isopropoxide, and 250 parts of potassium powder to the graphene suspension. Stir and react for 5 hours at 60°C. After cooling to room temperature naturally, centrifuge, wash, and dry to obtain Graphene/scandium composite material; (3) Add 10 parts of nano-silicon to a 35wt% ethanol solution, add 15 parts of hydrofluoric acid, and stir for 30 minutes to add hydrogen to the surface of the nano-silicon to obtain pre-treated nano-silicon; (4) Immerse the pretreated nano-silicon in the electroless plating solution for 30 minutes to coat the surface with a layer of metallic nickel to obtain a nickel@silicon composite material; (5) Add 8 parts of the nickel@silicon composite material to 20 parts of the In glycol, stir for 10 minutes, then add 40 parts of the alkaline solution of graphene/scandium composite material to it, stir for 12 hours at 180°C, filter, wash, dry, and finally raise the temperature to 400°C under argon protection. , annealed for 5 hours to obtain graphene/scandium/nickel@silicon composite material;
步骤二:(1)将铈、钇、铒以质量比1:1:1混合,得到稀土金属;Step 2: (1) Mix cerium, yttrium, and erbium in a mass ratio of 1:1:1 to obtain rare earth metals;
(2)将碳化硅、碳氮化钛、硼化钛、石墨烯/钪/镍@硅以质量比2:1:1:2混合,得到增强相颗粒;(2) Mix silicon carbide, titanium carbonitride, titanium boride, graphene/scandium/nickel@silicon in a mass ratio of 2:1:1:2 to obtain reinforcement phase particles;
步骤三:(1)在氩气保护下,将坩埚预热至250℃,加入铝锭升温至700℃,使铝锭熔化,得到铝液;(2)向铝液中加入镁粉、铬粉、锰粉、锌粉,搅拌10min后,再向其中加入稀土金属搅拌10min,最后升温至800℃,加入增强相颗粒,同时降温至合金半固态,检测固相分数在45±1%,搅拌45min;(3)升温至740℃,保温60min,后将熔液表面的残渣扒除,再在功率为1.5Kw、频率为20KHz下超声处理15min;(4)将熔液浇铸到预热好的模具中,得到铸锭;(5)待其自然冷却至室温后,将铸锭升温至470℃,保温4h,再进行油淬,最后升温至180℃,保温10h,完成热处理,最后经拉拔成型,得到的耐高温耐磨的铝镁合金焊丝;Step 3: (1) Under argon protection, preheat the crucible to 250°C, add aluminum ingots and heat it to 700°C to melt the aluminum ingots to obtain aluminum liquid; (2) Add magnesium powder and chromium powder to the aluminum liquid. , manganese powder, and zinc powder. After stirring for 10 minutes, add rare earth metal and stir for 10 minutes. Finally, raise the temperature to 800°C, add reinforcement phase particles, and cool down to the semi-solid state of the alloy. Check that the solid phase fraction is 45±1%, and stir for 45 minutes. ; (3) Raise the temperature to 740°C, keep it warm for 60 minutes, then remove the residue on the surface of the melt, and then ultrasonic treat it for 15 minutes at a power of 1.5Kw and a frequency of 20KHz; (4) Cast the melt into the preheated mold , the ingot is obtained; (5) After it is naturally cooled to room temperature, the ingot is heated to 470°C, kept for 4 hours, then oil quenched, finally raised to 180°C, kept for 10 hours, heat treatment completed, and finally drawn into shape. ,get High temperature and wear-resistant aluminum-magnesium alloy welding wire;
所述耐高温耐磨的铝镁合金焊丝,包括以下质量百分比原料组分:镁5.2%、铬0.4%、锰0.12%、锌0.03%、稀土金属1.1%、增强相颗粒1.5%,其余为铝和不可避免的杂质,其中杂质≤0.03%。The high-temperature and wear-resistant aluminum-magnesium alloy welding wire includes the following mass percentage raw material components: magnesium 5.2%, chromium 0.4%, manganese 0.12%, zinc 0.03%, rare earth metal 1.1%, reinforcing phase particles 1.5%, and the rest is aluminum and unavoidable impurities, of which impurities are ≤0.03%.
实施例2:一种耐高温耐磨的铝镁合金焊丝的制备工艺:Example 2: Preparation process of a high temperature and wear-resistant aluminum-magnesium alloy welding wire:
步骤一:(1)将10份石墨烯粉末加入到四氢呋喃溶液中,经超声分散60min,得到浓度为2×10-4g/mL的石墨烯悬浊液;(2)在氩气保护下,在石墨烯悬浊液中加入500份萘、50份异丙氧化钪、250份钾粉,在20℃下,搅拌反应2h后,待其自然冷却至室温后,经离心、洗涤、干燥,得到石墨烯/钪复合材料;(3)将10份纳米硅加入到35wt%的乙醇溶液中,加入15份氢氟酸,搅拌15min,使纳米硅表面附带上氢,得到预处理后的纳米硅;(4)将预处理后的纳米硅浸入化学镀液中30min,使其表面包覆一层金属镍,得到镍@硅复合材料;(5)将5份镍@硅复合材料加入到20份三甘醇中,搅拌10min,再向其中加入40份石墨烯/钪复合材料的碱性溶液,于180℃下,搅拌12h,经过滤、洗涤、干燥,最后在氩气保护下,升温至400℃,退火处理5h,得到石墨烯/钪/镍@硅复合材料;Step 1: (1) Add 10 parts of graphene powder to the tetrahydrofuran solution and disperse it with ultrasonic for 60 minutes to obtain a graphene suspension with a concentration of 2×10 -4 g/mL; (2) Under argon protection, Add 500 parts of naphthalene, 50 parts of scandium isopropoxide, and 250 parts of potassium powder to the graphene suspension. Stir and react for 2 hours at 20°C. After naturally cooling to room temperature, centrifuge, wash, and dry to obtain Graphene/scandium composite material; (3) Add 10 parts of nano-silicon to a 35wt% ethanol solution, add 15 parts of hydrofluoric acid, stir for 15 minutes, so that hydrogen is attached to the surface of the nano-silicon, and the pre-treated nano-silicon is obtained; (4) Immerse the pretreated nano-silicon in the electroless plating solution for 30 minutes to coat the surface with a layer of metallic nickel to obtain a nickel@silicon composite material; (5) Add 5 parts of the nickel@silicon composite material to 20 parts of the In glycol, stir for 10 minutes, then add 40 parts of the alkaline solution of graphene/scandium composite material to it, stir for 12 hours at 180°C, filter, wash, dry, and finally raise the temperature to 400°C under argon protection. , annealed for 5 hours to obtain graphene/scandium/nickel@silicon composite material;
步骤二:(1)将铈、钇、铒以质量比1:1:1混合,得到稀土金属;Step 2: (1) Mix cerium, yttrium, and erbium in a mass ratio of 1:1:1 to obtain rare earth metals;
(2)将碳化硅、碳氮化钛、硼化钛、石墨烯/钪/镍@硅以质量比2:1:1:2混合,得到增强相颗粒;(2) Mix silicon carbide, titanium carbonitride, titanium boride, graphene/scandium/nickel@silicon in a mass ratio of 2:1:1:2 to obtain reinforcement phase particles;
步骤三:(1)在氩气保护下,将坩埚预热至250℃,加入铝锭升温至700℃,使铝锭熔化,得到铝液;(2)向铝液中加入镁粉、铬粉、锰粉、锌粉,搅拌10min后,再向其中加入稀土金属搅拌10min,最后升温至800℃,加入增强相颗粒,同时降温至合金半固态,检测固相分数在40±1%,搅拌60min;(3)升温至740℃,保温30min,后将熔液表面的残渣扒除,再在功率为1.5Kw、频率为20KHz下超声处理15min;(4)将熔液浇铸到预热好的模具中,得到铸锭;(5)待其自然冷却至室温后,将铸锭升温至400℃,保温2h,再进行油淬,最后升温至150℃,保温5h,完成热处理,最后经拉拔成型,得到的耐高温耐磨的铝镁合金焊丝;Step 3: (1) Under argon protection, preheat the crucible to 250°C, add aluminum ingots and heat it to 700°C to melt the aluminum ingots to obtain aluminum liquid; (2) Add magnesium powder and chromium powder to the aluminum liquid. , manganese powder, zinc powder, stir for 10 minutes, then add rare earth metal and stir for 10 minutes, finally raise the temperature to 800°C, add reinforcement phase particles, and cool down to the semi-solid state of the alloy at the same time, detect the solid phase fraction at 40±1%, stir for 60 minutes ; (3) Raise the temperature to 740°C, keep it warm for 30 minutes, then remove the residue on the surface of the melt, and then ultrasonic treat it for 15 minutes at a power of 1.5Kw and a frequency of 20KHz; (4) Cast the melt into the preheated mold , the ingot is obtained; (5) After it is naturally cooled to room temperature, the ingot is heated to 400°C, held for 2 hours, then oil quenched, finally raised to 150°C, held for 5 hours, heat treatment completed, and finally drawn into shape. ,get High temperature and wear-resistant aluminum-magnesium alloy welding wire;
所述耐高温耐磨的铝镁合金焊丝,包括以下质量百分比原料组分:镁5.2%、铬0.4%、锰0.12%、锌0.03%、稀土金属1.1%、增强相颗粒1.5%,其余为铝和不可避免的杂质,其中杂质≤0.03%。The high-temperature and wear-resistant aluminum-magnesium alloy welding wire includes the following mass percentage raw material components: magnesium 5.2%, chromium 0.4%, manganese 0.12%, zinc 0.03%, rare earth metal 1.1%, reinforcing phase particles 1.5%, and the rest is aluminum and unavoidable impurities, of which impurities are ≤0.03%.
实施例3:一种耐高温耐磨的铝镁合金焊丝的制备工艺:Example 3: Preparation process of a high temperature and wear-resistant aluminum-magnesium alloy welding wire:
步骤一:(1)将10份石墨烯粉末加入到四氢呋喃溶液中,经超声分散60min,得到浓度为2×10-3g/mL的石墨烯悬浊液;(2)在氩气保护下,在石墨烯悬浊液中加入500份萘、80份异丙氧化钪、250份钾粉,在80℃下,搅拌反应6h后,待其自然冷却至室温后,经离心、洗涤、干燥,得到石墨烯/钪复合材料;(3)将10份纳米硅加入到35wt%的乙醇溶液中,加入15份氢氟酸,搅拌30min,使纳米硅表面附带上氢,得到预处理后的纳米硅;(4)将预处理后的纳米硅浸入化学镀液中50min,使其表面包覆一层金属镍,得到镍@硅复合材料;(5)将10份镍@硅复合材料加入到20份三甘醇中,搅拌10min,再向其中加入40份石墨烯/钪复合材料的碱性溶液,于180℃下,搅拌12h,经过滤、洗涤、干燥,最后在氩气保护下,升温至400℃,退火处理5h,得到石墨烯/钪/镍@硅复合材料;Step 1: (1) Add 10 parts of graphene powder to the tetrahydrofuran solution and disperse it by ultrasonic for 60 minutes to obtain a graphene suspension with a concentration of 2×10 -3 g/mL; (2) Under argon protection, Add 500 parts of naphthalene, 80 parts of scandium isopropoxide, and 250 parts of potassium powder to the graphene suspension. Stir and react for 6 hours at 80°C. After naturally cooling to room temperature, centrifuge, wash, and dry to obtain Graphene/scandium composite material; (3) Add 10 parts of nano-silicon to a 35wt% ethanol solution, add 15 parts of hydrofluoric acid, and stir for 30 minutes to add hydrogen to the surface of the nano-silicon to obtain pre-treated nano-silicon; (4) Immerse the pretreated nano-silicon into the electroless plating solution for 50 minutes to coat the surface with a layer of metallic nickel to obtain a nickel@silicon composite material; (5) Add 10 parts of the nickel@silicon composite material to 20 parts of the In glycol, stir for 10 minutes, then add 40 parts of the alkaline solution of graphene/scandium composite material to it, stir for 12 hours at 180°C, filter, wash, dry, and finally raise the temperature to 400°C under argon protection. , annealed for 5 hours to obtain graphene/scandium/nickel@silicon composite material;
步骤二:(1)将铈、钇、铒以质量比1:1:1混合,得到稀土金属;Step 2: (1) Mix cerium, yttrium, and erbium in a mass ratio of 1:1:1 to obtain rare earth metals;
(2)将碳化硅、碳氮化钛、硼化钛、石墨烯/钪/镍@硅以质量比2:1:1:2混合,得到增强相颗粒;(2) Mix silicon carbide, titanium carbonitride, titanium boride, graphene/scandium/nickel@silicon in a mass ratio of 2:1:1:2 to obtain reinforcement phase particles;
步骤三:(1)在氩气保护下,将坩埚预热至250℃,加入铝锭升温至700℃,使铝锭熔化,得到铝液;(2)向铝液中加入镁粉、铬粉、锰粉、锌粉,搅拌10min后,再向其中加入稀土金属搅拌10min,最后升温至800℃,加入增强相颗粒,同时降温至合金半固态,检测固相分数在50±1%,搅拌30min;(3)升温至740℃,保温60min,后将熔液表面的残渣扒除,再在功率为1.5Kw、频率为20KHz下超声处理15min;(4)将熔液浇铸到预热好的模具中,得到铸锭;(5)待其自然冷却至室温后,将铸锭升温至500℃,保温4h,再进行油淬,最后升温至200℃,保温10h,完成热处理,最后经拉拔成型,得到的耐高温耐磨的铝镁合金焊丝;Step 3: (1) Under argon protection, preheat the crucible to 250°C, add aluminum ingots and raise the temperature to 700°C to melt the aluminum ingots to obtain aluminum liquid; (2) Add magnesium powder and chromium powder to the aluminum liquid. , manganese powder, zinc powder, stir for 10 minutes, then add rare earth metal and stir for 10 minutes, finally raise the temperature to 800°C, add reinforcement phase particles, and cool down to the semi-solid state of the alloy at the same time, detect the solid phase fraction at 50±1%, stir for 30 minutes ; (3) Raise the temperature to 740°C, keep it warm for 60 minutes, then remove the residue on the surface of the melt, and then ultrasonic treat it for 15 minutes at a power of 1.5Kw and a frequency of 20KHz; (4) Cast the melt into the preheated mold , the ingot is obtained; (5) After it is naturally cooled to room temperature, the ingot is heated to 500°C, kept for 4 hours, then oil quenched, finally raised to 200°C, kept for 10 hours, heat treatment completed, and finally drawn into shape. ,get High temperature and wear-resistant aluminum-magnesium alloy welding wire;
所述耐高温耐磨的铝镁合金焊丝,包括以下质量百分比原料组分:镁5.2%、铬0.4%、锰0.12%、锌0.03%、稀土金属1.1%、增强相颗粒1.5%,其余为铝和不可避免的杂质,其中杂质≤0.03%。The high-temperature and wear-resistant aluminum-magnesium alloy welding wire includes the following mass percentage raw material components: magnesium 5.2%, chromium 0.4%, manganese 0.12%, zinc 0.03%, rare earth metal 1.1%, reinforcing phase particles 1.5%, and the rest is aluminum and unavoidable impurities, of which impurities are ≤0.03%.
实施例4:所述耐高温耐磨的铝镁合金焊丝,包括以下质量百分比原料组分:镁5.2%、铬0.4%、锰0.12%、锌0.03%、稀土金属0.5%、增强相颗粒1%,其余为铝和不可避免的杂质,其中杂质≤0.03%。Embodiment 4: The high temperature and wear-resistant aluminum-magnesium alloy welding wire includes the following mass percentage raw material components: magnesium 5.2%, chromium 0.4%, manganese 0.12%, zinc 0.03%, rare earth metal 0.5%, and reinforcing phase particles 1% , the rest is aluminum and unavoidable impurities, of which impurities are ≤0.03%.
实施例5:所述耐高温耐磨的铝镁合金焊丝,包括以下质量百分比原料组分:镁5.2%、铬0.4%、锰0.12%、锌0.03%、稀土金属1.5%、增强相颗粒2%,其余为铝和不可避免的杂质,其中杂质≤0.03%。Embodiment 5: The high temperature and wear-resistant aluminum-magnesium alloy welding wire includes the following mass percentage raw material components: magnesium 5.2%, chromium 0.4%, manganese 0.12%, zinc 0.03%, rare earth metal 1.5%, and reinforcing phase particles 2% , the rest is aluminum and unavoidable impurities, of which impurities are ≤0.03%.
对比例1:不加入增强相颗粒,其它同实施例1;Comparative Example 1: No reinforcing phase particles are added, otherwise the same as Example 1;
对比例2:增强相颗粒中不加入石墨烯/钪/镍@硅复合材料,其它同实施例1;Comparative Example 2: No graphene/scandium/nickel@silicon composite material is added to the reinforcing phase particles, and the others are the same as Example 1;
对比例3:用石墨烯/钪复合材料代替石墨烯/钪/镍@硅复合材料,其它同实施例1;Comparative Example 3: Use graphene/scandium composite material instead of graphene/scandium/nickel@silicon composite material, otherwise the same as Example 1;
对比例4:合金半固态中固相分数为30±1%,其它同实施例1。Comparative Example 4: The solid phase fraction in the semi-solid state of the alloy is 30±1%, and the rest is the same as Example 1.
性能测试:将实施例1~5和对比例1~4制备得到的耐高温耐磨的铝镁合金焊丝进行洛氏硬度检测、抗拉强度测试、延伸率,具体数据如表1所示:具体检测方法如下:Performance test: The high temperature and wear-resistant aluminum-magnesium alloy welding wires prepared in Examples 1 to 5 and Comparative Examples 1 to 4 were subjected to Rockwell hardness testing, tensile strength testing, and elongation. The specific data are as shown in Table 1: Specific The detection method is as follows:
(1)洛氏硬度的检测:用HR-150A洛氏硬度计测定耐高温耐磨的铝镁焊丝在25℃和400℃下的表面的硬度;(1) Testing of Rockwell hardness: Use HR-150A Rockwell hardness tester to measure the surface hardness of high temperature and wear-resistant aluminum-magnesium welding wire at 25°C and 400°C;
(2)抗拉强度的检测:在25℃和400℃下,用WE-10型液压式拉伸试验机,以0.05mm/min的拉伸速度进行拉伸应力检测,相应每组力学性能都取3组平均值。(2) Testing of tensile strength: Use WE-10 hydraulic tensile testing machine at 25℃ and 400℃ to test tensile stress at a tensile speed of 0.05mm/min. The corresponding mechanical properties of each set are Take the average of 3 groups.
表1Table 1
结果分析:根据不同温度下的洛氏硬度数据可知,制备的铝镁合金具有较高的硬度,对比实施例和对比例,其耐高温性能优异;且在不同温度下,其仍然具有较高的抗拉强度,对比实施例和对比例可知,本发明制备的石墨烯/钪/镍@硅复合材料能够使铝镁焊丝的晶粒细化,提高了焊丝的致密性,使得焊丝在室温和高温下的硬度、抗拉强度都有明显提高,即对铝镁合金焊丝的耐高温性能和耐磨性进行了明显改善。Result analysis: According to the Rockwell hardness data at different temperatures, it can be seen that the prepared aluminum-magnesium alloy has high hardness. Comparing the examples and comparative examples, it has excellent high temperature resistance; and at different temperatures, it still has high hardness. Tensile strength, Comparing Examples and Comparative Examples, it can be seen that the graphene/scandium/nickel@silicon composite material prepared by the present invention can refine the grains of the aluminum-magnesium welding wire, improve the density of the welding wire, and make the welding wire perform at room temperature and high temperature. The hardness and tensile strength have been significantly improved, that is, the high temperature resistance and wear resistance of aluminum-magnesium alloy welding wire have been significantly improved.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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