CN117532002A - A preparation method for flaky diamond metal matrix composite materials with high thermal conductivity and high surface finish - Google Patents

A preparation method for flaky diamond metal matrix composite materials with high thermal conductivity and high surface finish Download PDF

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CN117532002A
CN117532002A CN202311522400.4A CN202311522400A CN117532002A CN 117532002 A CN117532002 A CN 117532002A CN 202311522400 A CN202311522400 A CN 202311522400A CN 117532002 A CN117532002 A CN 117532002A
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metal
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diamond particles
diamond
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CN117532002B (en
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武高辉
林秀
芶华松
陈国钦
张强
姜龙涛
康鹏超
修子扬
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Harbin Institute of Technology Shenzhen
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/02Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers
    • B22F7/04Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite layers with one or more layers not made from powder, e.g. made from solid metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/06Metallic powder characterised by the shape of the particles
    • B22F1/065Spherical particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge

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  • Optics & Photonics (AREA)
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  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Powder Metallurgy (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

一种高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法,涉及一种金刚石金属基复合材料的制备方法。为了解决现有的高热导率薄片状金刚石金属基复合材料难以加工的问题。本发明通过铺层过程调控单晶金刚石颗粒的排列方向,从而为后续精密研磨抛光提供良好的表面状态,能够达到较高的表面光洁度。所得的金刚石金属基复合材料的上下表面为特定厚度的金属层,易于加工,为后续加工、成型、精密研磨、电镀及焊接提供了便利条件。并且由于工艺方法的改进,所得金刚石金属基复合材料的整体热导率较高,而且工艺简单。制备周期短。

A method for preparing a flaky diamond metal matrix composite material with high thermal conductivity and high surface finish, and relates to a method for preparing a diamond metal matrix composite material. In order to solve the problem that existing high thermal conductivity flake diamond metal matrix composite materials are difficult to process. The invention regulates the arrangement direction of single crystal diamond particles through the layering process, thereby providing a good surface state for subsequent precision grinding and polishing, and achieving a higher surface finish. The upper and lower surfaces of the obtained diamond metal matrix composite material are metal layers of specific thickness, which are easy to process and provide convenient conditions for subsequent processing, shaping, precision grinding, electroplating and welding. And due to the improvement of the process method, the overall thermal conductivity of the obtained diamond metal matrix composite material is high, and the process is simple. The preparation cycle is short.

Description

一种高热导率高表面光洁度薄片状金刚石金属基复合材料的 制备方法A flaky diamond metal matrix composite material with high thermal conductivity and high surface finish Preparation

技术领域Technical field

本发明涉及一种金刚石金属基复合材料的制备方法。The invention relates to a method for preparing diamond metal matrix composite materials.

背景技术Background technique

随着各种器件功率和集成度的不断提高,传统导散热材料已逐渐难以满足需求,高导热金刚石/铜复合材料作为新一代的热管理材料,以其出色的导热性能和较低的热膨胀系数,广泛应用在集成散热片、激光二极管散热基板,固态激光器热沉,CPU热沉或者散热片,高功率电子器件基片(如IGBT基片),LED和HB-LED散热片,射频和微波封装热沉,微电子封装热沉,高热载电子器件热管理材料等诸多领域,可升级替代传统导热材料,使得器件温升得到大幅下降。With the continuous improvement of the power and integration of various devices, traditional heat-conducting materials have gradually been unable to meet the demand. High-thermal conductive diamond/copper composite materials, as a new generation of thermal management materials, have excellent thermal conductivity and low thermal expansion coefficient. , widely used in integrated heat sinks, laser diode heat sinks, solid-state laser heat sinks, CPU heat sinks or heat sinks, high-power electronic device substrates (such as IGBT substrates), LED and HB-LED heat sinks, RF and microwave packaging Heat sinks, microelectronic packaging heat sinks, thermal management materials for high heat load electronic devices and many other fields can be upgraded to replace traditional thermal conductive materials, significantly reducing device temperature rise.

现有薄片状金刚石金属基复合材料由于金刚石的体积分数高,颗粒尺寸大,因此加工的时候难以避免的需要对单晶金刚石颗粒进行加工。由于单晶金刚石颗粒异常坚硬,铜又非常软,因此这种材料无法像常规金属材料一样攻螺纹、研磨、抛光。研磨、抛光的时候不仅难以达到常规金属材料的表面光洁度,而且会损失材料的热导率。Due to the high volume fraction and large particle size of diamond in existing flaky diamond metal matrix composite materials, it is unavoidable to process single crystal diamond particles during processing. Because single crystal diamond particles are extremely hard and copper is very soft, this material cannot be threaded, ground, or polished like conventional metal materials. When grinding and polishing, it is not only difficult to achieve the surface finish of conventional metal materials, but also the thermal conductivity of the material will be lost.

现有薄片状高热导率金刚石金属基复合材料通过在金刚石金属基复合材料表面覆铜,使得金刚石金属基复合材料表面为无单晶金刚石颗粒的金属层,更易于加工,但是这种方法需要使用气压浸渗设备和等离子体放电烧结设备两种设备来完成原材料的制备,不利于发展成为批量化低成本的原材料制备方法。专利CN112974809B将基体金属或合金整体熔融之后,使其流到单晶金刚石颗粒周围,使用特定的装置对其加气压使其复合,制成金刚石铜复合材料,之后使金刚石铜复合材料表面和铜层发生放电微区熔化并加压力而结合在一起,该方法的放电只发生在复合材料和表面层之间且该方法所制备复合材料的表面光洁度优于0.8μm,远远不能满足需求。如果能够使所制备复合材料的表面光洁度提高将为后续研磨抛光提供便利,因此亟待开发一种能够保持薄片状金刚石金属基复合材料高热导率的同时,又能保持其高表面光洁度的制备方法。The existing flaky high thermal conductivity diamond metal matrix composite materials are coated with copper on the surface of the diamond metal matrix composite materials, so that the surface of the diamond metal matrix composite materials is a metal layer without single crystal diamond particles, which is easier to process, but this method requires the use of Air pressure impregnation equipment and plasma discharge sintering equipment are used to complete the preparation of raw materials, which is not conducive to the development of a batch and low-cost raw material preparation method. Patent CN112974809B melts the base metal or alloy as a whole and allows it to flow around the single crystal diamond particles. It uses a specific device to apply air pressure to compound it to form a diamond-copper composite material. Then, the surface of the diamond-copper composite material and the copper layer are The discharge micro-areas are melted and combined under pressure. The discharge in this method only occurs between the composite material and the surface layer. The surface finish of the composite material prepared by this method is better than 0.8 μm, which is far from meeting the demand. If the surface finish of the prepared composite material can be improved, it will facilitate subsequent grinding and polishing. Therefore, it is urgent to develop a preparation method that can maintain the high thermal conductivity of flake diamond metal matrix composite materials while maintaining its high surface finish.

发明内容Contents of the invention

本发明为了解决现有的高热导率薄片状金刚石金属基复合材料难以加工的问题,提出一种单一设备中制备高热导率高表面光洁度薄片状金刚石金属基复合材料的方法。所制备的薄片状金刚石金属基复合材料的表面光洁度为0.012μm-0.04μm。In order to solve the problem that existing high thermal conductivity flake diamond metal matrix composite materials are difficult to process, the present invention proposes a method for preparing high thermal conductivity and high surface finish flake diamond metal matrix composite materials in a single device. The surface smoothness of the prepared flake diamond metal matrix composite material is 0.012 μm-0.04 μm.

本发明高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish of the present invention is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

二、在单晶金刚石颗粒表面均匀镀覆厚度10~100纳米的金属镀层,金属镀层表面粗糙度在1~10纳米之间;2. The surface of single crystal diamond particles is uniformly plated with a metal coating with a thickness of 10 to 100 nanometers, and the surface roughness of the metal coating is between 1 and 10 nanometers;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以50~60K/min的速度升温至金属箔片熔点以下100~200℃并保温10~60min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 100-200°C below the melting point of the metal foil at a speed of 50-60K/min, and keep it warm for 10-60 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles. Generate metal carbides, causing the metal powder to react with single crystal diamond particles to generate metal carbides;

十、然后将等离子体放电烧结设备以10~20K/min的速度升温至基体金属熔点以下20~50℃,到温后施加压力10~50MPa并进行保温保压10~60min,实现加压复合;10. Then heat the plasma discharge sintering equipment to 20-50°C below the melting point of the base metal at a speed of 10-20K/min. After reaching the temperature, apply a pressure of 10-50MPa and maintain heat and pressure for 10-60 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成。11. Cool down the plasma discharge sintering equipment to room temperature, release the pressure, remove the vacuum, and demould, and it is completed.

本发明原理及有益效果为:The principles and beneficial effects of the present invention are:

1、本发明提出一种在单一设备中制备高热导率薄片状金刚石金属基复合材料的方法,所得的金刚石金属基复合材料的上下表面为特定厚度的金属层,易于加工,为后续加工、成型、精密研磨、电镀及焊接提供了便利条件。并且由于工艺方法的改进,所得金刚石金属基复合材料的整体热导率较高,而且工艺简单。1. The present invention proposes a method for preparing high thermal conductivity flake diamond metal matrix composite materials in a single device. The upper and lower surfaces of the obtained diamond metal matrix composite material are metal layers of a specific thickness, which is easy to process and is suitable for subsequent processing and shaping. , precision grinding, electroplating and welding provide convenient conditions. And due to the improvement of the process method, the overall thermal conductivity of the obtained diamond metal matrix composite material is high, and the process is simple.

2、本发明采用放电等离子体烧结方法使镀覆金属薄膜的单晶金刚石颗粒与金属粉末及金属箔片形成冶金结合,反应时间短,界面层的组织结构可以进行调控,单晶金刚石颗粒的热损伤小,并且本发明能够实现单晶金刚石颗粒的排列方向的调控。2. The present invention uses a discharge plasma sintering method to form a metallurgical bond between single crystal diamond particles coated with metal films, metal powder and metal foil. The reaction time is short, the organizational structure of the interface layer can be controlled, and the thermal stability of the single crystal diamond particles can be controlled. The damage is small, and the present invention can control the arrangement direction of single crystal diamond particles.

3、本发明制备周期短,工艺流程简单,从装模到脱模3个小时可以完成,适应批量化生产。3. The present invention has a short preparation cycle and a simple process flow. It can be completed in 3 hours from mold installation to demoulding, and is suitable for mass production.

4、本发明可以通过对金刚石体积分数的调控,以及同层(表层)成分和厚度的调控,可以实现对整体材料热导率和热膨胀系数的更精细的调控。4. The present invention can achieve more precise control of the thermal conductivity and thermal expansion coefficient of the overall material by controlling the diamond volume fraction, as well as the composition and thickness of the same layer (surface layer).

5、本发明通过铺层过程调控单晶金刚石颗粒的排列方向,从而为后续精密研磨抛光提供良好的表面状态,能够达到较高的表面光洁度。5. The present invention regulates the arrangement direction of single crystal diamond particles through the layering process, thereby providing a good surface state for subsequent precision grinding and polishing and achieving a higher surface finish.

6、本发明可以实现0.12mm厚度的超薄高热导率金刚石金属基复合材料的制备,复合材料的中间层是单晶金刚石颗粒,上、下层是金属基体或者金属基体的合金,复合材料热导率在700~1000W/(m·K),表面光洁度为0.012μm-0.04μm,厚度0.12~6mm。6. The present invention can realize the preparation of ultra-thin high thermal conductivity diamond metal matrix composite materials with a thickness of 0.12mm. The middle layer of the composite material is single crystal diamond particles, and the upper and lower layers are a metal matrix or an alloy of a metal matrix. The thermal conductivity of the composite material The rate is 700~1000W/(m·K), the surface finish is 0.012μm-0.04μm, and the thickness is 0.12~6mm.

本申请相对于“一种金刚石/铜复合材料表面覆铜的方法,CN112974809A”的区别为:①、使用的设备不同。本申请只使用等离子体放电烧结一台设备即可完成材料制备,即得到中间层是金刚石颗粒,上下表面是铜或者铜合金的整体材料。CN112974809A需要使用气压浸渗和等离子体放电烧结两台设备才能实现在金刚石铜复合材料表面覆铜。②、材料的复合过程不同。本申请是金刚石颗粒表面镀层与周围铜粉整体放电微区熔化并加压力成型为片状材料。CN112974809A是将基体合金整体熔融之后,使其流到金刚石颗粒周围,使用特定的装置对其加气压使其复合,制成金刚石铜复合材料,之后使金刚石铜复合材料表面和铜层发生放电微区熔化并加压力而结合在一起。即发生放电的区域范围不同。本申请的放电发生在整个材料中。CN112974809A的放电只发生在复合材料和表面层之间。本申请由于使金属粉体发生放电微区熔化,再加压复合,因此整个制备周期短,节省工时。CN112974809A需要将块体金属熔融后制备,整体工时非常长。③、所制备材料的性能不同。CN112974809A所制备复合材料的表面光洁度优于0.8μm,本申请所制备复合材料的表面光洁度0.012~0.04μm,表面光洁度提高了一个数量级。由于在铺层过程中使金刚石颗粒的(100)晶面平行于材料表面,减少了金刚石颗粒棱角露头,因而能够在后续加工中实现较高表面光洁度。CN112974809A的无法控制金刚石颗粒的排列。金刚石颗粒棱角露头会嵌入铜层,相当于在软基体中嵌入硬质点,为后续研磨抛光带来难度。The differences between this application and "A method of coating copper on the surface of diamond/copper composite materials, CN112974809A" are: 1. The equipment used is different. This application only uses one piece of plasma discharge sintering equipment to complete the material preparation, that is, to obtain a monolithic material in which the middle layer is made of diamond particles and the upper and lower surfaces are made of copper or copper alloy. CN112974809A requires the use of two pieces of equipment: air pressure impregnation and plasma discharge sintering to achieve copper coating on the surface of the diamond copper composite material. ②. The composite process of materials is different. In this application, the surface coating of diamond particles and the surrounding copper powder are melted in the integral discharge micro-area and pressed to form a sheet material. CN112974809A is to melt the matrix alloy as a whole, then flow it around the diamond particles, and use a specific device to apply air pressure to compound it to form a diamond-copper composite material. Then, discharge micro-areas occur on the surface of the diamond-copper composite material and the copper layer. Melted and held together by pressure. That is, the range of areas where discharge occurs is different. Discharge in this application occurs throughout the material. The discharge of CN112974809A only occurs between the composite material and the surface layer. In this application, the metal powder is melted in the discharge micro-area and then pressed and compounded, so the entire preparation cycle is short and man-hours are saved. CN112974809A requires the bulk metal to be melted and prepared, and the overall working hours are very long. ③. The properties of the prepared materials are different. The surface finish of the composite material prepared by CN112974809A is better than 0.8 μm. The surface finish of the composite material prepared by this application is 0.012-0.04 μm, and the surface finish is improved by one order of magnitude. Since the (100) crystal plane of the diamond particles is made parallel to the material surface during the laying process, the exposed corners of the diamond particles are reduced, thus enabling higher surface finish to be achieved in subsequent processing. CN112974809A cannot control the arrangement of diamond particles. The angular outcrops of diamond particles will be embedded in the copper layer, which is equivalent to embedding hard points in the soft matrix, making subsequent grinding and polishing difficult.

本申请相对于“一种超薄厚度金刚石/铜复合材料的近净成形方法,CN114147223A”的区别为:①、所制备材料的性能不同。CN114147223A所制备材料的热导率最高为434W/mK。本申请所制备材料的热导率700~1000W/mK。②、本申请通过调控金刚石颗粒表面镀层的厚度和表面粗糙度,从而调控放电程度,获得理想的界面和较好的热导率。CN114147223A将镀层元素限定为钨,但是对镀层厚度和表面粗糙度没有任何限定。如果实现较高质量的界面结合,除了对工艺参数进行精确控制之外,还需要对表面粗糙度进行限定。表面粗糙度影响等离子体放电过程中的电流分布、温度分布、以及试样的组织结构。本申请限定了金刚石颗粒表面镀层的厚度10~100纳米,镀层表面粗糙度在1~10纳米之间。这样一定程度上保证了材料制备过程中均匀放电,保证了等离子体放电过程中电流及温度在复合材料块体内接近均匀分布,减小了温度梯度,也减小了组织、成分的不均匀性。CN114147223A只对金刚石颗粒和铜粉末的粒径做了限定,并没有对钨镀层的厚度和表面粗糙度做任何限定。本申请所得薄片状金刚石金属基复合材料的热导率700~1000W/mK,CN114147223A制备材料的热导率最高为434W/mK。(CN114147223A的实施例1),本申请最低热导率比CN114147223A最高热导率高出266W/mK。本申请所制备的材料导热性能提高之后,这种材料的应用范围扩大了,更易于实现批量生产,所制备热沉器件的散热效果更好。③、本申请对金刚石颗粒的排列进行了调控。CN114147223A没有对金刚石颗粒的排列进行调控。由于在铺层过程中使金刚石颗粒的(100)晶面平行于材料表面,减少了金刚石颗粒棱角露头,因而能够在后续加工中实现较高表面光洁度。The differences between this application and "A near-net forming method for ultra-thin thickness diamond/copper composite materials, CN114147223A" are: ①. The properties of the prepared materials are different. The thermal conductivity of the material prepared by CN114147223A is the highest 434W/mK. The thermal conductivity of the material prepared in this application is 700-1000W/mK. ②. This application regulates the degree of discharge by regulating the thickness and surface roughness of the surface coating of diamond particles to obtain an ideal interface and better thermal conductivity. CN114147223A limits the coating element to tungsten, but does not limit the coating thickness and surface roughness. If high-quality interface bonding is to be achieved, in addition to precise control of process parameters, surface roughness also needs to be limited. Surface roughness affects the current distribution, temperature distribution, and sample structure during the plasma discharge process. This application limits the thickness of the coating on the surface of diamond particles to 10 to 100 nanometers, and the surface roughness of the coating to be between 1 and 10 nanometers. This ensures uniform discharge during the material preparation process to a certain extent, ensures that the current and temperature are nearly uniformly distributed within the composite material block during the plasma discharge process, reduces the temperature gradient, and also reduces the inhomogeneity of the structure and composition. CN114147223A only limits the particle size of diamond particles and copper powder, and does not limit the thickness and surface roughness of the tungsten coating. The thermal conductivity of the flaky diamond metal matrix composite material obtained in this application is 700-1000W/mK, and the thermal conductivity of the material prepared by CN114147223A is the highest 434W/mK. (Embodiment 1 of CN114147223A), the lowest thermal conductivity of this application is 266W/mK higher than the highest thermal conductivity of CN114147223A. After the thermal conductivity of the material prepared in this application is improved, the application scope of this material is expanded, it is easier to achieve mass production, and the heat sink device prepared has better heat dissipation effect. ③. This application regulates the arrangement of diamond particles. CN114147223A does not regulate the arrangement of diamond particles. Since the (100) crystal plane of the diamond particles is made parallel to the material surface during the laying process, the exposed corners of the diamond particles are reduced, thus enabling higher surface finish to be achieved in subsequent processing.

本申请相对于“一种金属基金刚石制品及其制备方法,CN115365505A”的区别为:①、材料的制备过程不同,CN115365505A使用热压烧结法制备材料,通过高温下对材料预制体施加压力使其致密化,没有放电过程。本申请使用等离子体放电烧结法制备材料,在真空环境下使材料预制体发生放电微区熔化加压进行,本申请实施起来更加简单方便。②、本申请对金刚石颗粒的排列进行了调控,CN115365505A没有对金刚石颗粒的排列进行调控。由于在铺层过程中使金刚石颗粒的(100)晶面平行于材料表面,减少了金刚石颗粒棱角露头,因而能够在后续加工中实现较高表面光洁度。本申请对材料的后续的研磨抛光是在金属基体上进行的,CN115365505A对材料的研磨抛光是在金刚石颗粒露头及金属基体两相共存的基础上进行的,所以CN115365505A研磨抛光难度更高。CN115365505A实施例1“所述金刚石选自12/14目的未镀层金刚石”,筛网的目数与尺寸对应为,12目:1397μm,14目:1165μm。即金刚石颗粒尺寸超过1.1mm。经一系列步骤之后“金刚石制品的厚度由3.25mm减至1mm”,说明金刚石颗粒的边角或者棱边被磨掉了。而且所得材料的表面应该是由金刚石颗粒和金属构成。本申请并没有破坏金刚石颗粒。而且本申请所得到材料的上下表面为均质表面。只有金属基体,没有金刚石颗粒露头,这为后续电镀等带来了极大方便。③、CN115365505A实施例1“所述外基体选自厚度为1mm的片状铜,所述内基体选自厚度为0.5mm的片状银基合金,所述金刚石选自12/14目的未镀层金刚石”。由于金刚石与铜和银均不润湿,因此金刚石颗粒与周围基体的界面层不是一个碳化物构成的界面层。本申请“用磁控溅射方法在金刚石颗粒表面均匀镀覆厚度50~100纳米的金属镀层,镀层表面粗糙度在1~10纳米之间”,在后续等离子体放电烧结过程中,金属镀层与金刚石颗粒反应生成金属碳化物,因此金刚石颗粒与周围基体的界面层是一个互相反应生成碳化物的界面层,因此结合力更强一些。The differences between this application and "A metal base diamond product and its preparation method, CN115365505A" are: ①. The preparation process of the material is different. CN115365505A uses a hot pressing sintering method to prepare the material, and applies pressure to the material preform at high temperature to make it Densification, no discharge process. This application uses a plasma discharge sintering method to prepare materials. The material preform is melted and pressurized by discharge in micro-areas in a vacuum environment. This application is simpler and more convenient to implement. ②. This application regulates the arrangement of diamond particles, while CN115365505A does not regulate the arrangement of diamond particles. Since the (100) crystal plane of the diamond particles is made parallel to the material surface during the laying process, the exposed corners of the diamond particles are reduced, thus enabling higher surface finish to be achieved in subsequent processing. The subsequent grinding and polishing of the material in this application is performed on the metal matrix. The grinding and polishing of the material in CN115365505A is performed on the basis of the coexistence of diamond particle outcrops and the metal matrix. Therefore, the grinding and polishing of CN115365505A is more difficult. CN115365505A Example 1 "The diamond is selected from 12/14 mesh uncoated diamonds", the mesh number and size of the screen correspond to 12 mesh: 1397 μm, 14 mesh: 1165 μm. That is, the diamond particle size exceeds 1.1mm. After a series of steps, "the thickness of the diamond product was reduced from 3.25mm to 1mm", indicating that the corners or edges of the diamond particles were ground away. And the surface of the resulting material should be composed of diamond particles and metal. This application does not destroy the diamond particles. Moreover, the upper and lower surfaces of the material obtained by this application are homogeneous surfaces. There is only a metal matrix and no diamond particles exposed, which brings great convenience to subsequent electroplating. ③, CN115365505A Example 1 "The outer matrix is selected from flake copper with a thickness of 1 mm, the inner matrix is selected from flake silver-based alloys with a thickness of 0.5 mm, and the diamond is selected from 12/14 mesh uncoated diamond ". Since diamond does not wet copper or silver, the interface layer between the diamond particles and the surrounding matrix is not an interface layer composed of carbides. This application "uses magnetron sputtering method to uniformly plate a metal coating with a thickness of 50 to 100 nanometers on the surface of diamond particles, and the surface roughness of the coating is between 1 and 10 nanometers." In the subsequent plasma discharge sintering process, the metal coating and Diamond particles react to form metal carbides, so the interface layer between the diamond particles and the surrounding matrix is an interface layer that reacts with each other to form carbides, so the bonding force is stronger.

本申请相对于“一种无模板随炉钎焊的单层金刚石磨粒有序排布钎焊方法,CN113524058B”的区别为:①、材料的复合过程不同。CN113524058B“将上述得到的金刚石排布均匀的待焊基体放入真空退火炉中进行钎焊工作,取出试样即可得到金刚石均匀密布的钎焊工具制品”、“钎焊时,真空退火炉内气压控制在5×10-3Pa以下,钎焊温度为900或920℃,保温时间为5min”。CN113524058B没有放电过程。本申请使用等离子体放电烧结法制备材料,在真空环境下使材料预制体发生放电微区熔化加压进行。本申请由于使金属粉体发生放电微区熔化,再加压复合,温度低,时间短,对金刚石颗粒的热损伤小。②、对金刚石颗粒排列的调控要求不同。CN113524058B进行磨粒有序排布“首先截取适量大小的胶带贴于筛网下部,然后取一定量的金刚石磨粒撒布在筛网下部贴有胶带的区域上,用刷子将堆叠的金刚石颗粒分散开,之后用压缩空气吹掉胶带表层未被胶带粘住的金刚石磨粒,最后将排布好的胶带从筛网上慢慢揭下”。整个过程并没有调控金刚石颗粒的某个晶面平行于表面,只是保证金刚石颗粒没有堆叠。本申请“铺层过程中调控金刚石颗粒的排列,使金刚石颗粒的(100)晶面平行于整体材料的上下表面;”。本申请由于使金刚石颗粒的(100)晶面平行于整体材料的上下表面,减少了金刚石颗粒棱角露头,因而能够在后续加工中实现较高表面光洁度。③、所制备材料的性能要求不同。CN113524058B是为了得到硬度高、强度高、耐磨性好的复合材料,而本申请目的是得到高热导率的复合材料。④、金刚石颗粒与基体的界面结合状态不同。CN113524058B没有对界面进行调控的步骤,金刚石颗粒表面也没有进行镀敷处理。如果基体金属为铝、铁之类能够跟金刚石反应生成碳化物的金属,界面结合会强一些,如果基体金属为铜、银之类跟金刚石不润湿的金属,界面结合会非常弱。本申请采用的方案为“先以50~60K/min的速度升温至基体金属熔点以下100~200℃并保温10~60min,进行界面调控;再以10~20K/min的速度升温至基体金属熔点以下20~50℃,然后施加压力10~50MPa,进行保温保压10~60min,实现加压复合;以50~60K/min的速度升温至金属箔片熔点以下100~200℃并保温10~60min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;然后以10~20K/min的速度升温至基体金属熔点以下20~50℃,到温后施加压力10~50MPa并进行保温保压10~60min,实现加压复合;”,能够实现通过控制金刚石颗粒与金属基体的界面层来获得较高的热导率。The differences between this application and "A single-layer diamond abrasive grains ordered arrangement brazing method without template and furnace brazing, CN113524058B" are: 1. The composite process of the materials is different. CN113524058B "Put the substrate to be welded with uniformly arranged diamonds obtained above into a vacuum annealing furnace for brazing, and take out the sample to obtain a brazing tool product with uniformly dense diamonds.""During brazing, in the vacuum annealing furnace The air pressure is controlled below 5×10 -3 Pa, the brazing temperature is 900 or 920°C, and the holding time is 5 minutes. CN113524058B has no discharge process. This application uses a plasma discharge sintering method to prepare materials, and the material preform is melted and pressurized by discharge micro-areas in a vacuum environment. In this application, the metal powder is melted in the discharge micro-area and then pressed and compounded. The temperature is low, the time is short, and the thermal damage to the diamond particles is small. ②. The requirements for regulating the arrangement of diamond particles are different. CN113524058B carries out the orderly arrangement of abrasive grains. "First, cut out an appropriate amount of tape and stick it on the lower part of the screen. Then take a certain amount of diamond abrasive grains and spread it on the area where the tape is attached on the lower part of the screen. Use a brush to disperse the stacked diamond particles. , then use compressed air to blow off the diamond abrasive grains on the surface of the tape that are not stuck by the tape, and finally slowly peel off the arranged tape from the screen." The entire process does not control a certain crystal plane of the diamond particles to be parallel to the surface, but only ensures that the diamond particles are not stacked. This application "regulates the arrangement of diamond particles during the layering process so that the (100) crystal plane of the diamond particles is parallel to the upper and lower surfaces of the overall material;". In this application, since the (100) crystal plane of the diamond particles is parallel to the upper and lower surfaces of the overall material, the exposed corners of the diamond particles are reduced, and therefore a higher surface finish can be achieved in subsequent processing. ③. The performance requirements of the prepared materials are different. CN113524058B is to obtain composite materials with high hardness, high strength and good wear resistance, while the purpose of this application is to obtain composite materials with high thermal conductivity. ④. The interface bonding states between diamond particles and matrix are different. CN113524058B does not have the step of controlling the interface, and the surface of the diamond particles is not plated. If the base metal is a metal that can react with diamond to form carbide, such as aluminum or iron, the interface bonding will be stronger. If the base metal is copper, silver, or other metal that does not wet diamond, the interface bonding will be very weak. The plan adopted in this application is to "first raise the temperature to 100-200°C below the melting point of the base metal at a speed of 50-60K/min and keep it for 10-60 minutes to control the interface; then raise the temperature to the melting point of the base metal at a speed of 10-20K/min. below 20~50℃, then apply pressure of 10~50MPa, maintain heat and pressure for 10~60min to achieve pressure compounding; raise the temperature to 100~200℃ below the melting point of the metal foil at a speed of 50~60K/min and keep it warm for 10~60min , the metal coating on the diamond surface reacts with the single crystal diamond particles to form metal carbides, and the metal powder reacts with the single crystal diamond particles to form metal carbides; then the temperature is raised to 20~ below the melting point of the base metal at a speed of 10~20K/min. 50°C, after reaching the temperature, apply a pressure of 10 to 50MPa and keep the temperature and pressure for 10 to 60 minutes to achieve pressurized composite;" it is possible to obtain higher thermal conductivity by controlling the interface layer between diamond particles and metal matrix.

本申请相对于“一种金刚石层铺铜基高导热复合材料及其制备方法,CN109808258A”的区别为:①、材料的复合过程不同。CN109808258A通过墩压、焊接、热压处理工艺制备,没有放电烧结的过程。整个过程在熔点以下200℃进行。本申请由于使金属粉体发生放电微区熔化,再加压复合,因此整个制备过程工序少、周期短,节省工时。本申请技术方案需要将金属箔片、金刚石颗粒、金属箔片手工装配;之后在等离子体放电烧结设备中完成制备。CN109808258A技术方案需要先将金属箔片、铜网或泡沫铜、金刚石颗粒、金属箔片进行冷压装配;然后将冷压装配好的材料进行超声滚压固相焊接;之后在真空状态下进行热压扩散焊接。整体工序多、周期长、工时长。②、CN109808258A没有给出该所制备材料的表面光洁度。CN109808258A中记载了:所述的金刚石颗粒均匀分散在所述的铜网或泡沫铜上、所述铜网的目数为35-150目,根据目数尺寸对照表,35目为0.425mm,150目为0.106mm,CN109808258A由于只是简单的将金刚石颗粒分散在铜网或泡沫铜上,没有对金刚石颗粒的方向作任何要求,因此最后所获得材料中很有可能金刚石颗粒的棱角或者尖端顶在上下层铜箔上,甚至在后续加压过程中出现金刚石颗粒露头。严重影响材料的表面质量。本申请将带有金属镀层的金刚石颗粒平铺在金属薄片表面;铺层过程中调控金刚石颗粒的排列,使金刚石颗粒的(100)晶面平行于整体材料的上下表面,由于在铺层过程中使金刚石颗粒的(100)晶面平行于材料表面,减少了金刚石颗粒棱角露头,因而能够在后续加工中实现较高表面光洁度。③、金刚石颗粒与基体的界面结合状态不同。CN109808258A没有给出该所制备材料的热导率。CN109808258A权利要求5中金刚石颗粒表面采用磁控溅射或者冷喷涂方式涂敷一层金属薄层,薄层厚度在1-20μm之间,实施例中是15μm和16μm。权利要求6中顺序放置金属箔片、铜网或泡沫铜、金刚石颗粒、金属箔片,完成材料的冷压装配;冷压装配好的材料进行超声滚压固相焊接;在真空状态下进行热压扩散焊接,完成金刚石层铺铜基高导热复合材料的制备”,没有界面调控的步骤和过程。目前冷喷涂无法在颗粒状粉体材料表面均匀涂覆,只能在块体材料表面均匀涂覆。本申请采用“用磁控溅射方法在金刚石颗粒表面均匀镀覆厚度50~100纳米的金属镀层,镀层表面粗糙度在1~10纳米之间”。同时采用“以50~60K/min的速度升温至金属箔片熔点以下100~200℃并保温10~60min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;然后以10~20K/min的速度升温至基体金属熔点以下20~50℃,到温后施加压力10~50MPa并进行保温保压10~60min,实现加压复合”的技术方案,能够实现控制金刚石颗粒与金属基体的界面层(使金刚石表面的金属镀层与金刚石颗粒反应生成金属碳化物,使金属粉体与金刚石颗粒反应生成金属碳化物)来获得较高的热导率。本申请金刚石颗粒表面镀层的厚度与CN109808258A相差1个数量级以上,界面层过厚会增大界面热阻,降低材料的热导率。(4)本申请是单层金刚石颗粒,原理上更容易实现热短路,即不存在多层之间的界面热阻,因此能够极大程度上提高材料的整体热导率。CN109808258A是多层金刚石颗粒。铜网或泡沫铜会残留在基体中,引入新的界面,降低铜基体的热导率。The differences between this application and "A diamond-layered copper-based high thermal conductivity composite material and its preparation method, CN109808258A" are: 1. The composite process of the materials is different. CN109808258A is prepared through pier pressing, welding, and hot pressing processes, and there is no discharge sintering process. The entire process takes place at 200°C below the melting point. In this application, the metal powder is melted in discharge micro-areas and then pressed and compounded, so the entire preparation process has fewer steps, a shorter cycle, and saves man-hours. The technical solution of this application requires the manual assembly of metal foils, diamond particles, and metal foils; and then the preparation is completed in plasma discharge sintering equipment. The technical solution of CN109808258A requires that metal foil, copper mesh or foamed copper, diamond particles, and metal foil be cold-pressed and assembled first; then the cold-pressed and assembled materials are subjected to ultrasonic rolling solid phase welding; and then heated in a vacuum state. Pressure diffusion welding. The overall process is many, the cycle is long, and the working hours are long. ②. CN109808258A does not provide the surface finish of the prepared material. CN109808258A records that the diamond particles are evenly dispersed on the copper mesh or copper foam, and the mesh number of the copper mesh is 35-150 mesh. According to the mesh size comparison table, 35 mesh is 0.425mm, and 150 mesh is 0.425mm. The mesh size is 0.106mm. CN109808258A simply disperses diamond particles on a copper mesh or copper foam without any requirements on the direction of the diamond particles. Therefore, in the final material obtained, it is very likely that the edges or tips of the diamond particles are at the top and bottom. On the layer of copper foil, diamond particles even appeared during the subsequent pressurization process. Seriously affects the surface quality of the material. In this application, diamond particles with metal coating are laid flat on the surface of metal sheets; during the laying process, the arrangement of the diamond particles is controlled so that the (100) crystal plane of the diamond particles is parallel to the upper and lower surfaces of the overall material. Making the (100) crystal plane of the diamond particles parallel to the surface of the material reduces the outcropping of edges and corners of the diamond particles, thus enabling higher surface finish to be achieved in subsequent processing. ③. The interface bonding states between diamond particles and matrix are different. CN109808258A does not give the thermal conductivity of the prepared material. According to claim 5 of CN109808258A, the surface of the diamond particles is coated with a thin metal layer by magnetron sputtering or cold spraying. The thickness of the thin layer is between 1-20 μm, in the embodiment, it is 15 μm and 16 μm. In claim 6, metal foil, copper mesh or foamed copper, diamond particles, and metal foil are sequentially placed to complete the cold pressing assembly of the material; the cold pressed assembled material is subjected to ultrasonic rolling solid phase welding; and thermal processing is performed in a vacuum state. "Pressure diffusion welding to complete the preparation of diamond-layered copper-based high thermal conductivity composite materials" without interface control steps and processes. At present, cold spraying cannot evenly coat the surface of granular powder materials and can only evenly coat the surface of bulk materials. Coating. This application adopts "Use magnetron sputtering method to uniformly coat the surface of diamond particles with a metal coating with a thickness of 50 to 100 nanometers, and the surface roughness of the coating is between 1 and 10 nanometers." At the same time, it adopts "with a temperature of 50 to 60K/min The temperature is raised to 100-200°C below the melting point of the metal foil and kept for 10-60 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to form metal carbides, and the metal powder reacts with the single crystal diamond particles to form metal carbides. ; Then, the temperature is raised to 20-50°C below the melting point of the base metal at a speed of 10-20K/min. After reaching the temperature, a pressure of 10-50MPa is applied and the temperature and pressure are maintained for 10-60min to achieve the technical solution of "pressure compounding", which can achieve control The interface layer between the diamond particles and the metal matrix (the metal coating on the diamond surface reacts with the diamond particles to form metal carbides, and the metal powder reacts with the diamond particles to form metal carbides) to obtain higher thermal conductivity. The diamond particles of this application The thickness of the surface coating is more than 1 order of magnitude different from that of CN109808258A. If the interface layer is too thick, it will increase the interface thermal resistance and reduce the thermal conductivity of the material. (4) This application uses a single layer of diamond particles, which is easier to achieve thermal short circuit in principle, that is There is no interfacial thermal resistance between multiple layers, so the overall thermal conductivity of the material can be greatly improved. CN109808258A is a multi-layer diamond particle. The copper mesh or copper foam will remain in the matrix, introducing a new interface and reducing the copper content. Thermal conductivity of the substrate.

附图说明Description of drawings

图1为实施例1中薄片状金刚石金属基复合材料的截面照片,图中a为单晶金刚石颗粒的一个(100)晶面;Figure 1 is a cross-sectional photograph of the flaky diamond metal matrix composite material in Example 1. In the figure, a is a (100) crystal plane of a single crystal diamond particle;

图2为实施例1中薄片状金刚石金属基复合材料的单晶金刚石颗粒表面形貌;Figure 2 shows the surface morphology of single crystal diamond particles of the flaky diamond metal matrix composite material in Example 1;

图3为实施例2中薄片状金刚石金属基复合材料的单晶金刚石颗粒表面形貌。Figure 3 shows the surface morphology of single crystal diamond particles of the flaky diamond metal matrix composite material in Example 2.

具体实施方式Detailed ways

本发明技术方案不局限于以下所列举具体实施方式,还包括各具体实施方式间的任意合理组合。The technical solution of the present invention is not limited to the specific implementations listed below, but also includes any reasonable combination between specific implementations.

具体实施方式一:本实施方式高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:Specific Embodiment 1: In this embodiment, the preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

二、在单晶金刚石颗粒表面均匀镀覆厚度10~100纳米的金属镀层,金属镀层表面粗糙度在1~10纳米之间;2. The surface of single crystal diamond particles is uniformly plated with a metal coating with a thickness of 10 to 100 nanometers, and the surface roughness of the metal coating is between 1 and 10 nanometers;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以50~60K/min的速度升温至金属箔片熔点以下100~200℃并保温10~60min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 100-200°C below the melting point of the metal foil at a speed of 50-60K/min, and keep it warm for 10-60 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles. Generate metal carbides, causing the metal powder to react with single crystal diamond particles to generate metal carbides;

十、然后将等离子体放电烧结设备以10~20K/min的速度升温至基体金属熔点以下20~50℃,到温后施加压力10~50MPa并进行保温保压10~60min,实现加压复合;10. Then heat the plasma discharge sintering equipment to 20-50°C below the melting point of the base metal at a speed of 10-20K/min. After reaching the temperature, apply a pressure of 10-50MPa and maintain heat and pressure for 10-60 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成。11. Cool down the plasma discharge sintering equipment to room temperature, release the pressure, remove the vacuum, and demould, and it is completed.

1、本实施方式提出一种在单一设备中制备高热导率薄片状金刚石金属基复合材料的方法,所得的金刚石金属基复合材料的上下表面为特定厚度的金属层,易于加工,为后续加工、成型、精密研磨、电镀及焊接提供了便利条件。并且由于工艺方法的改进,所得金刚石金属基复合材料的整体热导率较高,而且工艺简单。1. This embodiment proposes a method for preparing high thermal conductivity flake diamond metal matrix composite materials in a single device. The upper and lower surfaces of the obtained diamond metal matrix composite material are metal layers of a specific thickness, which is easy to process and is suitable for subsequent processing. Forming, precision grinding, electroplating and welding provide convenient conditions. And due to the improvement of the process method, the overall thermal conductivity of the obtained diamond metal matrix composite material is high, and the process is simple.

2、本实施方式采用放电等离子体烧结方法使镀覆金属薄膜的单晶金刚石颗粒与金属粉末及金属箔片形成冶金结合,反应时间短,界面层的组织结构可以进行调控,单晶金刚石颗粒的热损伤小,并且本实施方式能够实现单晶金刚石颗粒的排列方向的调控。2. This embodiment uses a discharge plasma sintering method to form a metallurgical bond between single crystal diamond particles coated with metal films, metal powder and metal foil. The reaction time is short, the organizational structure of the interface layer can be controlled, and the single crystal diamond particles Thermal damage is small, and this embodiment can control the arrangement direction of single crystal diamond particles.

3、本实施方式制备周期短,工艺流程简单,从装模到脱模3个小时可以完成,适应批量化生产。3. This embodiment has a short preparation cycle and a simple process flow. It can be completed in 3 hours from mold installation to demoulding, and is suitable for mass production.

4、本实施方式可以通过对金刚石体积分数的调控,以及同层(表层)成分和厚度的调控,可以实现对整体材料热导率和热膨胀系数的更精细的调控。4. This embodiment can achieve more precise control of the thermal conductivity and thermal expansion coefficient of the overall material by controlling the diamond volume fraction, as well as the composition and thickness of the same layer (surface layer).

5、本实施方式通过铺层过程调控单晶金刚石颗粒的排列方向,从而为后续精密研磨抛光提供良好的表面状态,能够达到较高的表面光洁度。5. This embodiment regulates the arrangement direction of single crystal diamond particles through the layering process, thereby providing a good surface state for subsequent precision grinding and polishing, and achieving a higher surface finish.

6、本实施方式可以实现0.12mm厚度的超薄高热导率金刚石金属基复合材料的制备,复合材料的中间层是单晶金刚石颗粒,上、下层是金属基体或者金属基体的合金,复合材料热导率在700~1000W/(m·K),表面光洁度0.012μm-0.04μm,厚度0.12~6mm。6. This embodiment can realize the preparation of ultra-thin high thermal conductivity diamond metal matrix composite materials with a thickness of 0.12mm. The middle layer of the composite material is single crystal diamond particles, and the upper and lower layers are a metal matrix or an alloy of a metal matrix. The thermal conductivity of the composite material The conductivity is 700~1000W/(m·K), the surface finish is 0.012μm-0.04μm, and the thickness is 0.12~6mm.

具体实施方式二:本实施方式与具体实施方式一不同的是:步骤一所述的单晶金刚石颗粒尺寸为100μm~1200μm。Specific Embodiment 2: The difference between this embodiment and Specific Embodiment 1 is that the size of the single crystal diamond particles described in step one is 100 μm to 1200 μm.

具体实施方式三:本实施方式与具体实施方式一或二不同的是:步骤二所述的金属镀层材质为W、Cr、Mo、Ti或Zr。Specific Embodiment 3: The difference between this embodiment and Specific Embodiment 1 or 2 is that the metal plating material in step two is W, Cr, Mo, Ti or Zr.

具体实施方式四:本实施方式与具体实施方式一至三之一不同的是:步骤二所述金属镀层采用磁控溅射工艺制备,温度为300~400℃,电流为0.5~1.5A,所得金属镀层为多晶状态。Specific Embodiment 4: The difference between this embodiment and one of Embodiments 1 to 3 is that the metal plating layer described in step 2 is prepared by a magnetron sputtering process, the temperature is 300~400°C, the current is 0.5~1.5A, and the resulting metal The coating is polycrystalline.

具体实施方式五:本实施方式与具体实施方式一至四之一不同的是:步骤三所述金属箔片的厚度为0.01~3mm。Specific Embodiment 5: The difference between this embodiment and one of Specific Embodiments 1 to 4 is that the thickness of the metal foil in step three is 0.01 to 3 mm.

具体实施方式六:本实施方式与具体实施方式一至五之一不同的是:步骤三所述金属箔片的材质为铜、铜合金、铝、铝合金、银或者银合金。Specific Embodiment Six: The difference between this embodiment and one of the specific embodiments one to five is that the material of the metal foil in step three is copper, copper alloy, aluminum, aluminum alloy, silver or silver alloy.

具体实施方式七:本实施方式与具体实施方式一至六之一不同的是:步骤四所述金属粉体为Cu粉、Al粉、Ag粉、Ti粉、Cr粉、B粉、Si粉、Zr粉、W粉、Mo粉中的一种或多种;金属粉体的直径不超过100μm,金属粉体的形状为球形。Specific Embodiment 7: The difference between this embodiment and one of Specific Embodiments 1 to 6 is that the metal powder described in step 4 is Cu powder, Al powder, Ag powder, Ti powder, Cr powder, B powder, Si powder, Zr One or more of powder, W powder, and Mo powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical.

具体实施方式八:本实施方式与具体实施方式一至七之一不同的是:步骤六所述金属粉体为Cu粉、Al粉、Ag粉、Ti粉、Cr粉、B粉、Si粉、Zr粉、W粉、Mo粉中的一种或多种;金属粉体的直径不超过100μm,金属粉体的形状为球形。Specific Embodiment 8: The difference between this embodiment and one of Specific Embodiments 1 to 7 is that the metal powder described in step 6 is Cu powder, Al powder, Ag powder, Ti powder, Cr powder, B powder, Si powder, Zr One or more of powder, W powder, and Mo powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical.

具体实施方式九:本实施方式与具体实施方式一至八之一不同的是:步骤九中对等离子体放电烧结设备抽真空至真空度为10~100Pa。Specific Embodiment 9: The difference between this embodiment and any one of Specific Embodiments 1 to 8 is that in step 9, the plasma discharge sintering equipment is evacuated to a vacuum degree of 10 to 100 Pa.

具体实施方式十:本实施方式与具体实施方式一至九之一不同的是:步骤十一中降温至室温时的降温速度为20~40K/min。Specific Embodiment 10: The difference between this embodiment and one of Specific Embodiments 1 to 9 is that the cooling rate when cooling to room temperature in step 11 is 20-40K/min.

实施例1Example 1

本实施例高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish in this embodiment is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

所述的单晶金刚石颗粒尺寸为700μm;The single crystal diamond particle size is 700 μm;

二、在单晶金刚石颗粒表面均匀镀覆厚度100纳米的金属镀层,金属镀层表面粗糙度为10纳米;2. A metal coating with a thickness of 100 nanometers is evenly plated on the surface of single crystal diamond particles, and the surface roughness of the metal coating is 10 nanometers;

所述的金属镀层材质为Ti;The metal plating material is Ti;

所述金属镀层采用磁控溅射工艺制备,温度为300℃,电流为0.5A,所得金属镀层为多晶状态;The metal coating is prepared by a magnetron sputtering process, the temperature is 300°C, the current is 0.5A, and the resulting metal coating is in a polycrystalline state;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

所述金属箔片的厚度为0.2mm;The thickness of the metal foil is 0.2mm;

所述金属箔片的材质为纯铜;The metal foil is made of pure copper;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

所述金属粉体为Cu粉;金属粉体的直径15μm,金属粉体的形状为球形;The metal powder is Cu powder; the diameter of the metal powder is 15 μm, and the shape of the metal powder is spherical;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

所述金属粉体为Cu粉;金属粉体的直径15μm,金属粉体的形状为球形;The metal powder is Cu powder; the diameter of the metal powder is 15 μm, and the shape of the metal powder is spherical;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以50K/min的速度升温至金属箔片熔点以下100℃并保温10min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 100°C below the melting point of the metal foil at a speed of 50K/min, and keep it warm for 10 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to generate metal carbides. Metal powder reacts with single crystal diamond particles to form metal carbide;

步骤九中对等离子体放电烧结设备抽真空至真空度为10Pa;In step nine, evacuate the plasma discharge sintering equipment until the vacuum degree is 10Pa;

十、然后将等离子体放电烧结设备以20K/min的速度升温至基体金属熔点以下20℃,到温后施加压力10MPa并进行保温保压20min,实现加压复合;10. Then heat the plasma discharge sintering equipment to 20°C below the melting point of the base metal at a speed of 20K/min. After reaching the temperature, apply a pressure of 10MPa and maintain heat and pressure for 20 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成;11. The plasma discharge sintering equipment is cooled to room temperature, the pressure is released, the vacuum is removed, and the mold is demoulded, and it is completed;

步骤十一中降温至室温时的降温速度为20K/min。The cooling rate when cooling to room temperature in step 11 is 20K/min.

采用实施例1方法得到的薄片状金刚石铜基复合材料的热导率为900W/mK。通过控制中间层单晶金刚石颗粒的排列,及单晶金刚石颗粒与金属基体的界面结合实现了高热导率的单层金刚石铜基复合材料的制备,图1为实施例1中薄片状金刚石金属基复合材料的截面照片,图中a为单晶金刚石颗粒的一个(100)晶面;图2为实施例1中薄片状金刚石金属基复合材料的单晶金刚石颗粒表面形貌;复合材料厚度为1.1mm,金刚石层的厚度为0.7mm,上、下铜层的厚度总和为0.4mm。The thermal conductivity of the flaky diamond copper-based composite material obtained by using the method of Example 1 is 900W/mK. By controlling the arrangement of the single crystal diamond particles in the middle layer and the interface between the single crystal diamond particles and the metal matrix, the preparation of single-layer diamond-copper-based composite materials with high thermal conductivity is achieved. Figure 1 shows the flake diamond metal matrix in Example 1 Cross-sectional photo of the composite material, a in the picture is a (100) crystal plane of the single crystal diamond particle; Figure 2 is the surface morphology of the single crystal diamond particle of the flake diamond metal matrix composite material in Example 1; the thickness of the composite material is 1.1 mm, the thickness of the diamond layer is 0.7mm, and the total thickness of the upper and lower copper layers is 0.4mm.

实施例2Example 2

本实施例高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish in this embodiment is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

所述的单晶金刚石颗粒尺寸为100μm;The single crystal diamond particle size is 100 μm;

二、在单晶金刚石颗粒表面均匀镀覆厚度50纳米的金属镀层,金属镀层表面粗糙度为10纳米;2. A metal coating with a thickness of 50 nanometers is evenly plated on the surface of single crystal diamond particles, and the surface roughness of the metal coating is 10 nanometers;

所述的金属镀层材质为W;The metal plating material is W;

所述金属镀层采用磁控溅射工艺制备,温度为400℃,电流为1.5A,所得金属镀层为多晶状态;The metal coating is prepared by a magnetron sputtering process, the temperature is 400°C, the current is 1.5A, and the resulting metal coating is in a polycrystalline state;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

所述金属箔片的厚度为0.01mm;The thickness of the metal foil is 0.01mm;

所述金属箔片的材质为纯铜;The metal foil is made of pure copper;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

所述金属粉体为Cu粉;金属粉体的直径不超过100μm,金属粉体的形状为球形;The metal powder is Cu powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

所述金属粉体为Cu粉;金属粉体的直径不超过100μm,金属粉体的形状为球形;The metal powder is Cu powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以50K/min的速度升温至金属箔片熔点以下100℃并保温20min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 100°C below the melting point of the metal foil at a speed of 50K/min, and keep it warm for 20 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to generate metal carbides. Metal powder reacts with single crystal diamond particles to form metal carbide;

步骤九中对等离子体放电烧结设备抽真空至真空度为10Pa;In step nine, evacuate the plasma discharge sintering equipment until the vacuum degree is 10Pa;

十、然后将等离子体放电烧结设备以20K/min的速度升温至基体金属熔点以下25℃,到温后施加压力15MPa并进行保温保压60min,实现加压复合;10. Then heat the plasma discharge sintering equipment at a speed of 20K/min to 25°C below the melting point of the base metal. After reaching the temperature, apply a pressure of 15MPa and maintain heat and pressure for 60 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成;11. The plasma discharge sintering equipment is cooled to room temperature, the pressure is released, the vacuum is removed, and the mold is demoulded, and it is completed;

步骤十一中降温至室温时的降温速度为20K/min。The cooling rate when cooling to room temperature in step 11 is 20K/min.

图3为实施例2中薄片状金刚石金属基复合材料的单晶金刚石颗粒表面形貌。实施例2得到的薄片状金刚石铜基复合材料热导率为750W/mK。通过控制中间层单晶金刚石颗粒的排列,及单晶金刚石颗粒与金属基体的界面结合来获得高热导率的单层金刚石铜基复合材料。复合材料厚度为0.12mm,金刚石层的厚度为0.1mm,上、下铜层的厚度均为0.01mm,表面光洁度优于0.012μm。Figure 3 shows the surface morphology of single crystal diamond particles of the flaky diamond metal matrix composite material in Example 2. The thermal conductivity of the flaky diamond copper-based composite material obtained in Example 2 is 750W/mK. By controlling the arrangement of single-crystal diamond particles in the middle layer and the interface combination between single-crystal diamond particles and the metal matrix, a single-layer diamond-copper-based composite material with high thermal conductivity is obtained. The thickness of the composite material is 0.12mm, the thickness of the diamond layer is 0.1mm, the thickness of the upper and lower copper layers are both 0.01mm, and the surface finish is better than 0.012μm.

实施例3Example 3

本实施例高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish in this embodiment is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

所述的单晶金刚石颗粒尺寸为425μm;The single crystal diamond particle size is 425 μm;

二、在单晶金刚石颗粒表面均匀镀覆厚度10纳米的金属镀层,金属镀层表面粗糙度为1纳米;2. A metal coating with a thickness of 10 nanometers is evenly plated on the surface of single crystal diamond particles, and the surface roughness of the metal coating is 1 nanometer;

所述的金属镀层材质为Ti;The metal plating material is Ti;

所述金属镀层采用磁控溅射工艺制备,温度为320℃,电流为0.7A,所得金属镀层为多晶状态;The metal coating is prepared by a magnetron sputtering process, the temperature is 320°C, the current is 0.7A, and the resulting metal coating is in a polycrystalline state;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

所述金属箔片的厚度为3mm;The thickness of the metal foil is 3mm;

所述金属箔片的材质为纯铜;The metal foil is made of pure copper;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

所述金属粉体为Ti粉;金属粉体的直径不超过30μm,金属粉体的形状为球形;The metal powder is Ti powder; the diameter of the metal powder does not exceed 30 μm, and the shape of the metal powder is spherical;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

所述金属粉体为Ti粉;金属粉体的直径不超过30μm,金属粉体的形状为球形;The metal powder is Ti powder; the diameter of the metal powder does not exceed 30 μm, and the shape of the metal powder is spherical;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以55K/min的速度升温至金属箔片熔点以下120℃并保温20min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 120°C below the melting point of the metal foil at a speed of 55K/min, and keep it warm for 20 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to generate metal carbides. Metal powder reacts with single crystal diamond particles to form metal carbide;

步骤九中对等离子体放电烧结设备抽真空至真空度为100Pa;In step nine, the plasma discharge sintering equipment is evacuated to a vacuum degree of 100Pa;

十、然后将等离子体放电烧结设备以10K/min的速度升温至基体金属熔点以下50℃,到温后施加压力10MPa并进行保温保压60min,实现加压复合;10. Then the plasma discharge sintering equipment is heated to 50°C below the melting point of the base metal at a speed of 10K/min. After reaching the temperature, a pressure of 10MPa is applied and the heat and pressure are maintained for 60 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成;11. The plasma discharge sintering equipment is cooled to room temperature, the pressure is released, the vacuum is removed, and the mold is demoulded, and it is completed;

步骤十一中降温至室温时的降温速度为40K/min。The cooling rate when cooling to room temperature in step 11 is 40K/min.

实施例4得到的薄片状金刚石铝基复合材料热导率为710W/mK,通过控制中间层单晶金刚石颗粒的排列,及单晶金刚石颗粒与金属基体的界面结合来获得高热导率的单层金刚石铜基复合材料。复合材料厚度为0.2mm,金刚石层的厚度为0.1mm,上、下铜层的厚度均为0.05mm,表面光洁度优于0.012μm。The thermal conductivity of the flake diamond aluminum-based composite material obtained in Example 4 is 710W/mK. By controlling the arrangement of the single crystal diamond particles in the middle layer and the interface combination between the single crystal diamond particles and the metal matrix, a single layer with high thermal conductivity is obtained. Diamond copper matrix composites. The thickness of the composite material is 0.2mm, the thickness of the diamond layer is 0.1mm, the thickness of the upper and lower copper layers are both 0.05mm, and the surface finish is better than 0.012μm.

实施例4Example 4

本实施例高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish in this embodiment is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

所述的单晶金刚石颗粒尺寸为100μm;The single crystal diamond particle size is 100 μm;

二、在单晶金刚石颗粒表面均匀镀覆厚度50纳米的金属镀层,金属镀层表面粗糙度为10纳米;2. A metal coating with a thickness of 50 nanometers is evenly plated on the surface of single crystal diamond particles, and the surface roughness of the metal coating is 10 nanometers;

所述的金属镀层材质为W;The metal plating material is W;

所述金属镀层采用磁控溅射工艺制备,温度为380℃,电流为1.2A,所得金属镀层为多晶状态;The metal coating is prepared by a magnetron sputtering process, the temperature is 380°C, the current is 1.2A, and the resulting metal coating is in a polycrystalline state;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

所述金属箔片的厚度为0.05mm;The thickness of the metal foil is 0.05mm;

所述金属箔片的材质为纯铝;The material of the metal foil is pure aluminum;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

所述金属粉体为Al粉;金属粉体的直径不超过50μm,金属粉体的形状为球形;The metal powder is Al powder; the diameter of the metal powder does not exceed 50 μm, and the shape of the metal powder is spherical;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

所述金属粉体为Al粉;金属粉体的直径不超过50μm,金属粉体的形状为球形;The metal powder is Al powder; the diameter of the metal powder does not exceed 50 μm, and the shape of the metal powder is spherical;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以60K/min的速度升温至金属箔片熔点以下100℃并保温60min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 100°C below the melting point of the metal foil at a speed of 60K/min, and keep it warm for 60 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to generate metal carbides. Metal powder reacts with single crystal diamond particles to form metal carbide;

步骤九中对等离子体放电烧结设备抽真空至真空度为50Pa;In step nine, evacuate the plasma discharge sintering equipment to a vacuum degree of 50Pa;

十、然后将等离子体放电烧结设备以15K/min的速度升温至基体金属熔点以下30℃,到温后施加压力25MPa并进行保温保压30min,实现加压复合;10. Then heat the plasma discharge sintering equipment to 30°C below the melting point of the base metal at a speed of 15K/min. After reaching the temperature, apply a pressure of 25MPa and keep the temperature and pressure for 30 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成;11. The plasma discharge sintering equipment is cooled to room temperature, the pressure is released, the vacuum is removed, and the mold is demoulded, and it is completed;

步骤十一中降温至室温时的降温速度为30K/min。The cooling rate when cooling to room temperature in step 11 is 30K/min.

实施例4得到的薄片状金刚石铝基复合材料热导率为710W/mK。通过控制中间层单晶金刚石颗粒的排列,及单晶金刚石颗粒与金属基体的界面结合来获得高热导率的单层金刚石铜基复合材料,复合材料厚度为0.2mm,金刚石层的厚度为0.1mm,上、下铜层的厚度均为0.05mm,表面光洁度优于0.012μm。The thermal conductivity of the flaky diamond-aluminum matrix composite material obtained in Example 4 is 710 W/mK. By controlling the arrangement of single-crystal diamond particles in the middle layer and the interface combination between single-crystal diamond particles and the metal matrix, a single-layer diamond-copper-based composite material with high thermal conductivity is obtained. The thickness of the composite material is 0.2mm, and the thickness of the diamond layer is 0.1mm. , the thickness of the upper and lower copper layers are both 0.05mm, and the surface finish is better than 0.012μm.

实施例5Example 5

本实施例高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish in this embodiment is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

所述的单晶金刚石颗粒尺寸为700μm;The single crystal diamond particle size is 700 μm;

二、在单晶金刚石颗粒表面均匀镀覆厚度30纳米的金属镀层,金属镀层表面粗糙度为10纳米;2. The surface of single crystal diamond particles is evenly coated with a metal coating with a thickness of 30 nanometers, and the surface roughness of the metal coating is 10 nanometers;

所述的金属镀层材质为W;The metal plating material is W;

所述金属镀层采用磁控溅射工艺制备,温度为350℃,电流为1A,所得金属镀层为多晶状态;The metal coating is prepared by a magnetron sputtering process, the temperature is 350°C, the current is 1A, and the resulting metal coating is in a polycrystalline state;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

所述金属箔片的厚度为3mm;The thickness of the metal foil is 3mm;

所述金属箔片的材质为纯铝;The material of the metal foil is pure aluminum;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

所述金属粉体为Al粉;金属粉体的直径不超过100μm,金属粉体的形状为球形;The metal powder is Al powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

所述金属粉体为Al粉;金属粉体的直径不超过100μm,金属粉体的形状为球形;The metal powder is Al powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以58K/min的速度升温至金属箔片熔点以下200℃并保温30min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 200°C below the melting point of the metal foil at a speed of 58K/min, and keep it warm for 30 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to generate metal carbides. Metal powder reacts with single crystal diamond particles to form metal carbide;

步骤九中对等离子体放电烧结设备抽真空至真空度为30Pa;In step nine, evacuate the plasma discharge sintering equipment to a vacuum degree of 30Pa;

十、然后将等离子体放电烧结设备以18K/min的速度升温至基体金属熔点以下40℃,到温后施加压力50MPa并进行保温保压10min,实现加压复合;10. Then the plasma discharge sintering equipment is heated to 40°C below the melting point of the base metal at a speed of 18K/min. After reaching the temperature, a pressure of 50MPa is applied and the heat and pressure are maintained for 10 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成;11. The plasma discharge sintering equipment is cooled to room temperature, the pressure is released, the vacuum is removed, and the mold is demoulded, and it is completed;

步骤十一中降温至室温时的降温速度为25K/min。The cooling rate when cooling to room temperature in step 11 is 25K/min.

实施例5得到的薄片状金刚石铝基复合材料热导率为850W/mK。通过控制中间层单晶金刚石颗粒的排列,及单晶金刚石颗粒与金属基体的界面结合来获得高热导率的单层金刚石铜基复合材料,复合材料厚度为6.7mm,金刚石层的厚度为0.7mm,上、下铜层的厚度均为3mm,表面光洁度优于0.012μm。The thermal conductivity of the flaky diamond-aluminum matrix composite material obtained in Example 5 is 850 W/mK. By controlling the arrangement of single-crystal diamond particles in the middle layer and the interface combination between single-crystal diamond particles and the metal matrix, a single-layer diamond-copper-based composite material with high thermal conductivity is obtained. The thickness of the composite material is 6.7mm, and the thickness of the diamond layer is 0.7mm. , the thickness of the upper and lower copper layers are both 3mm, and the surface finish is better than 0.012μm.

实施例6Example 6

本实施例高热导率高表面光洁度薄片状金刚石金属基复合材料的制备方法按照以下步骤进行:The preparation method of the flaky diamond metal matrix composite material with high thermal conductivity and high surface finish in this embodiment is carried out according to the following steps:

一、筛选单晶金刚石颗粒,依次进行酸洗、碱洗和无水乙醇清洗,并烘干;1. Screen single crystal diamond particles, wash them with acid, alkali and absolute ethanol in sequence, and dry them;

所述的单晶金刚石颗粒尺寸为100μm;The single crystal diamond particle size is 100 μm;

二、在单晶金刚石颗粒表面均匀镀覆厚度80纳米的金属镀层,金属镀层表面粗糙度为10纳米;2. A metal coating with a thickness of 80 nanometers is evenly plated on the surface of single crystal diamond particles, and the surface roughness of the metal coating is 10 nanometers;

所述的金属镀层材质为Zr;The metal coating material is Zr;

所述金属镀层采用磁控溅射工艺制备,温度为300℃,电流为1.2A,所得金属镀层为多晶状态;The metal coating is prepared by a magnetron sputtering process, the temperature is 300°C, the current is 1.2A, and the resulting metal coating is in a polycrystalline state;

三、在模具底部铺金属箔片;3. Spread metal foil on the bottom of the mold;

所述金属箔片的厚度为0.02mm;The thickness of the metal foil is 0.02mm;

所述金属箔片的材质为纯银;The metal foil is made of pure silver;

四、在金属箔片上铺金属粉体;4. Spread metal powder on the metal foil;

所述金属粉体为Ag粉;金属粉体的直径不超过20μm,金属粉体的形状为球形;The metal powder is Ag powder; the diameter of the metal powder does not exceed 20 μm, and the shape of the metal powder is spherical;

五、在金属粉体上铺单晶金刚石颗粒,平铺过程中在体式显微镜下调整单晶金刚石颗粒的排列,使单晶金刚石颗粒的一个(100)晶面朝上且(100)晶面相对金属箔片的倾斜角度为0~15°;相邻的单晶金刚石颗粒的间隙不超过50μm,同时不发生颗粒堆叠;5. Spread single crystal diamond particles on the metal powder. During the tiling process, adjust the arrangement of the single crystal diamond particles under a stereo microscope so that one (100) crystal face of the single crystal diamond particles faces upward and the (100) crystal faces face each other. The tilt angle of the metal foil is 0 to 15°; the gap between adjacent single crystal diamond particles does not exceed 50 μm, and particle stacking does not occur;

六、在单晶金刚石颗粒的间隙内填充金属粉体直至与单晶金刚石颗粒最高点平齐高度;6. Fill the gaps between single crystal diamond particles with metal powder until it is flush with the highest point of the single crystal diamond particles;

所述金属粉体为Ag粉;金属粉体的直径不超过100μm,金属粉体的形状为球形;The metal powder is Ag powder; the diameter of the metal powder does not exceed 100 μm, and the shape of the metal powder is spherical;

七、在单晶金刚石颗粒和金属粉体表面平铺与步骤三相同的金属箔片;7. Lay the same metal foil as in step 3 on the surface of the single crystal diamond particles and metal powder;

八、将模具放置于等离子体放电烧结设备中;8. Place the mold in the plasma discharge sintering equipment;

九、对等离子体放电烧结设备进行抽真空,并以50K/min的速度升温至金属箔片熔点以下100℃并保温20min,使金刚石表面的金属镀层与单晶金刚石颗粒反应生成金属碳化物,使金属粉体与单晶金刚石颗粒反应生成金属碳化物;9. Evacuate the plasma discharge sintering equipment, raise the temperature to 100°C below the melting point of the metal foil at a speed of 50K/min, and keep it warm for 20 minutes, so that the metal coating on the diamond surface reacts with the single crystal diamond particles to generate metal carbides. Metal powder reacts with single crystal diamond particles to form metal carbide;

步骤九中对等离子体放电烧结设备抽真空至真空度为40Pa;In step nine, the plasma discharge sintering equipment is evacuated to a vacuum degree of 40Pa;

十、然后将等离子体放电烧结设备以20K/min的速度升温至基体金属熔点以下20℃,到温后施加压力30MPa并进行保温保压20min,实现加压复合;10. Then heat the plasma discharge sintering equipment to 20°C below the melting point of the base metal at a speed of 20K/min. After reaching the temperature, apply a pressure of 30MPa and maintain heat and pressure for 20 minutes to achieve pressurized composite;

十一、等离子体放电烧结设备降温至室温、卸压、卸掉真空、脱模,即完成;11. The plasma discharge sintering equipment is cooled to room temperature, the pressure is released, the vacuum is removed, and the mold is demoulded, and it is completed;

步骤十一中降温至室温时的降温速度为30K/min。The cooling rate when cooling to room temperature in step 11 is 30K/min.

实施例6得到的薄片状金刚石银基复合材料热导率为890W/mK。通过控制中间层单晶金刚石颗粒的排列,及单晶金刚石颗粒与金属基体的界面结合来获得高热导率的单层金刚石铜基复合材料,复合材料厚度为0.14mm,金刚石层的厚度为0.1mm,上、下铜层的厚度均为0.02mm,表面光洁度优于0.012μm。The thermal conductivity of the flaky diamond silver-based composite material obtained in Example 6 is 890 W/mK. By controlling the arrangement of single-crystal diamond particles in the middle layer and the interface combination between single-crystal diamond particles and the metal matrix, a single-layer diamond-copper-based composite material with high thermal conductivity is obtained. The thickness of the composite material is 0.14mm, and the thickness of the diamond layer is 0.1mm. , the thickness of the upper and lower copper layers are both 0.02mm, and the surface finish is better than 0.012μm.

Claims (10)

1. A preparation method of a high-heat conductivity high-surface-finish lamellar diamond metal-based composite material is characterized by comprising the following steps of: the preparation method of the high-heat conductivity high-surface-finish lamellar diamond metal-based composite material comprises the following steps:
1. Screening monocrystalline diamond particles, sequentially carrying out acid washing, alkali washing and absolute ethyl alcohol washing, and drying;
2. uniformly plating a metal coating with the thickness of 10-100 nanometers on the surface of the monocrystalline diamond particles, wherein the surface roughness of the metal coating is 1-10 nanometers;
3. paving a metal foil on the bottom of the die;
4. paving metal powder on the metal foil;
5. spreading monocrystalline diamond particles on the metal powder, and adjusting the arrangement of the monocrystalline diamond particles under a split microscope in the spreading process to enable one (100) crystal face of the monocrystalline diamond particles to face upwards and the inclination angle of the (100) crystal face relative to the metal foil to be 0-15 degrees; gaps between adjacent single crystal diamond particles do not exceed 50 μm, while no stacking of particles occurs;
6. filling metal powder in the gaps of the monocrystalline diamond particles until the metal powder is level with the highest point of the monocrystalline diamond particles;
7. spreading metal foils which are the same as those in the third step on the surfaces of the monocrystalline diamond particles and the metal powder;
8. placing the mold in a plasma discharge sintering device;
9. vacuumizing the plasma discharge sintering equipment, heating to 100-200 ℃ below the melting point of the metal foil at the speed of 50-60K/min, and preserving heat for 10-60 min to enable the metal coating on the diamond surface to react with the monocrystalline diamond particles to generate metal carbide, and enabling the metal powder to react with the monocrystalline diamond particles to generate metal carbide;
10. Then heating the plasma discharge sintering equipment to 20-50 ℃ below the melting point of the matrix metal at the speed of 10-20K/min, applying the pressure of 10-50 MPa after reaching the temperature, and carrying out heat preservation and pressure maintaining for 10-60 min to realize pressurized compounding;
11. and cooling the plasma discharge sintering equipment to room temperature, releasing pressure, discharging vacuum and demoulding.
2. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: the grain size of the single crystal diamond in the step one is 100-1200 mu m.
3. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: and in the second step, the metal coating is W, cr, mo, ti or Zr.
4. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: and step two, preparing the metal coating by adopting a magnetron sputtering process, wherein the temperature is 300-400 ℃, the current is 0.5-1.5A, and the obtained metal coating is in a polycrystalline state.
5. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: and step three, the thickness of the metal foil is 0.01-3 mm.
6. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: and step three, the metal foil is made of copper, copper alloy, aluminum alloy, silver or silver alloy.
7. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: the metal powder is one or more of Cu powder, al powder, ag powder, ti powder, cr powder, B powder, si powder, zr powder, W powder and Mo powder; the diameter of the metal powder is not more than 100 mu m, and the shape of the metal powder is spherical.
8. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: the metal powder is one or more of Cu powder, al powder, ag powder, ti powder, cr powder, B powder, si powder, zr powder, W powder and Mo powder; the diameter of the metal powder is not more than 100 mu m, and the shape of the metal powder is spherical.
9. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: and step nine, vacuumizing the plasma discharge sintering equipment to a vacuum degree of 10-100 Pa.
10. The method for preparing the high-thermal-conductivity high-surface-finish lamellar diamond metal-based composite material according to claim 1, wherein the method comprises the following steps of: in the eleventh step, the cooling speed is 20-40K/min when cooling to room temperature.
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CN105220049A (en) * 2015-10-12 2016-01-06 中南大学 A kind of sheet diamond reinforced metal-base composite material and preparation method
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