CN117518973A - PLC equipment data integrated management and debugging system - Google Patents
PLC equipment data integrated management and debugging system Download PDFInfo
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- CN117518973A CN117518973A CN202311699191.0A CN202311699191A CN117518973A CN 117518973 A CN117518973 A CN 117518973A CN 202311699191 A CN202311699191 A CN 202311699191A CN 117518973 A CN117518973 A CN 117518973A
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- 230000000007 visual effect Effects 0.000 claims abstract description 7
- 238000004458 analytical method Methods 0.000 claims description 16
- 230000003993 interaction Effects 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 10
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 238000011161 development Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 238000007405 data analysis Methods 0.000 abstract description 3
- 238000004088 simulation Methods 0.000 abstract description 3
- 230000002452 interceptive effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a PLC equipment data integrated management and debugging system, which comprises a PLC control end, an industrial equipment end and a central control end connected with the PLC control end and the industrial equipment end, wherein the central control end can acquire real-time operation data of the industrial equipment and historical operation data of the equipment operation from the PLC control end, so that data analysis of different types of data of different equipment is realized, and a reference is provided for correcting corresponding control parameters; meanwhile, a visual input interface can be provided for a user, a unified PLC program debugging interface can be provided for a technician, the technician does not need to know the bottom operation principle of all PLC control ends, only simulation parameters are needed to be input in the interactive interface, and the debugging cost is reduced.
Description
Technical Field
The invention relates to the field of industrial automation, in particular to a PLC (programmable logic controller) equipment data integrated management and debugging system.
Background
The PLC (Programmable Logic Controller) is control equipment widely applied to the field of industrial automation, and needs to exchange data with other equipment (such as a sensor, an actuator and the like) to monitor the production process and realize automatic control of the production process.
The PLC integrated development environment is a software platform for writing, editing, compiling, and running PLC programs. The traditional PLC integrated development environment has single function, a text interface is boring in display and short in information output, but in order to more effectively manage equipment and ensure normal and efficient production, the developed PLC program needs to be modified and perfected according to the history or real-time running state of the equipment, but the traditional PLC debugging method mainly depends on manual observation and analysis, and has low efficiency and easy error; for technicians, when debugging different PLC programs, the technicians need to know the corresponding PLC programs, and maintenance difficulty is high.
Disclosure of Invention
In order to solve the problems, the invention provides a PLC equipment data integrated management and debugging system.
The main content of the invention comprises:
a PLC equipment data integrated management and debugging system comprises a PLC control end, a central control end and an industrial equipment end; the central control end is connected with the PLC control end and the industrial equipment end respectively, and the PLC control end is connected with corresponding industrial equipment; the central control end is used for providing a visual input interface for a user, and receiving and executing a command line input by the user on the input interface;
the central control end comprises:
the bottom layer packaging library comprises a communication protocol library and a grammar semantic library;
the storage module is used for storing user help documents, a configuration file template library and data of the PLC control end and the industrial equipment end;
the interaction module is used for receiving and compiling a command line input by a user and displaying the analyzed data of the PLC control end and the industrial equipment end;
the compiling and analyzing module is used for providing configuration files for the PLC control end and analyzing data transmitted by the PLC control end;
the data processing module is used for receiving the data of the industrial equipment end and the PLC control end, analyzing the real-time data and the historical data of the industrial equipment end according to a set analysis method, and transmitting analysis results to the interaction module and the compiling analysis module.
Preferably, the central control end further comprises a development module, and the development module is used for developing or packaging a new underlying protocol.
Preferably, the step of providing the configuration file for the PLC control terminal by the compiling and analyzing module includes:
basic information of a PLC control end to be configured is obtained;
acquiring a corresponding configuration file template by the storage module according to basic information of a PLC control end to be configured;
displaying the configuration file template through the interaction module, and guiding a user to input a corresponding command line;
and packaging the command line and the configuration file template input by the user into the configuration file of the corresponding PLC control end, and transmitting the configuration file to the PLC control end.
Preferably, when no corresponding configuration file template is obtained from the storage module, the step of providing the configuration file for the PLC control terminal by the compiling and analyzing module further includes a step of creating a configuration file template.
Preferably, the step of the compiling module for analyzing the data transmitted by the PLC control terminal includes:
basic information of a corresponding PLC control end is obtained;
acquiring a data log file of the PLC control terminal according to the basic information of the PLC control terminal;
analyzing the data log file to obtain historical data of the corresponding industrial equipment, displaying the corresponding data on the interaction module, and transmitting the corresponding data to the data processing module.
Preferably, the central control end is connected with the PLC control end through a Modbus protocol; the central control end is connected with industrial equipment through a serial port or a network.
The invention has the beneficial effects that: the invention provides a PLC (programmable logic controller) equipment data integrated management and debugging system, which provides a central control end connected with a PLC control end and an industrial equipment end, wherein the central control end can acquire real-time operation data of the industrial equipment and historical operation data of the equipment operation from the PLC control end, so that data analysis of different types of data of different equipment is realized, and a reference is provided for correcting corresponding control parameters; meanwhile, a visual input interface can be provided for a user, a unified PLC program debugging interface can be provided for a technician, the technician does not need to know the bottom operation principle of all PLC control ends, only simulation parameters are needed to be input in the interactive interface, and the debugging cost is reduced.
Drawings
Fig. 1 is a functional block diagram of the present invention.
Detailed Description
The technical scheme protected by the invention will be specifically described with reference to the accompanying drawings.
The invention provides a PLC equipment data integrated management and debugging system, which not only can carry out centralized management on the operation data of each industrial equipment, but also can provide a unified debugging interface for technicians, thereby reducing the learning and debugging cost of the technicians.
Specifically, as shown in fig. 1, the invention provides a system for integrated management and debugging of data of a PLC device, which comprises a PLC control end, a central control end and an industrial device end; in this embodiment, the central control end is connected to the PLC control end through a Modbus protocol; the central control end is connected with industrial equipment through a serial port or a network.
The central control end is respectively connected with the PLC control end and the industrial equipment end, acquires real-time operation data of different industrial equipment, acquires historical operation data, error reporting, debugging data and the like of the corresponding industrial equipment by the PLC control end, and is used for carrying out centralized management on all data of the industrial equipment; the PLC control end is connected with the corresponding industrial equipment and is used for directly controlling the corresponding industrial equipment, namely, executing a control command according to a set configuration file, wherein the configuration file can be a configuration file stored in the PLC control end in advance or can be a data analysis result combined with the central control end, and the corresponding configuration file after correction and completion by the central control end can be used for better industrial control; and the central control end can also provide a visual input interface for the user, receive and execute command lines input by the user on the input interface, and provide visual viewing of important parameters for the user.
Furthermore, the central control end comprises a bottom packaging library, a storage module, an interaction module, a compiling analysis module and a data processing module, wherein the bottom packaging library comprises various communication protocol libraries and a grammar semantic library, the communication protocol library is a protocol for carrying out data transmission with the PLC control end and data acquisition components of various industrial equipment ends, can be an existing general communication protocol, can also be a new protocol designed for a new data acquisition component, namely, when the new industrial equipment end is accessed, the development module is allowed to develop and package the new bottom communication protocol, so that the application range and the expandability of the system are increased; and the grammar semantic library is a support required for performing compilation and parsing.
The storage module is used for storing user help documents, a configuration file template library and data of the PLC control end and the industrial equipment end, is connected with the interaction module, the compiling analysis module and the data processing module, and is used for storing analysis results of the data processing module, important parameters analyzed by the compiling analysis module and compiled configuration files, and simultaneously can also store real-time data of the acquired industrial equipment end and data log files of the PLC control end.
The interaction module can receive and compile command lines input by a user, display analyzed data of the PLC control end and the industrial equipment end, provide unified and convenient parameter viewing for the user, and provide a unified visual debugging interface for technicians.
The compiling and analyzing module is used for providing a configuration file for the PLC control end and analyzing data transmitted by the PLC control end; specifically, first, basic information of a to-be-configured PLC control end is obtained, for example, the type of the PLC control end is obtained, so that an open interface and a configurable parameter type of a corresponding PLC controller can be known; therefore, the corresponding configuration file template can be obtained by the storage module according to the basic information of the PLC control end to be configured; displaying the configuration file template through the interaction module, and guiding a user to input a corresponding command line; packaging a command line and a configuration file template input by a user into a configuration file of a corresponding PLC control end, and transmitting the configuration file to the PLC control end; the user can input simulation parameters to debug the corresponding PLC program, and the suggested control parameters can be transmitted to the PLC control end according to the analysis result of the data processing module so as to better control industrial equipment.
In one embodiment, when no corresponding configuration file template is obtained from the storage module, the step of providing the configuration file for the PLC control terminal by the compiling analysis module further includes a step of creating a configuration file template.
The step of analyzing the data transmitted by the PLC control end by the compiling module comprises the following steps: basic information of a corresponding PLC control end is obtained; acquiring a data log file of the PLC control terminal according to the basic information of the PLC control terminal; analyzing the data log file to obtain historical data of corresponding industrial equipment, displaying the corresponding data on the interaction module, transmitting the data to the data processing module, wherein the data processing module can receive the data of the industrial equipment end and the PLC control end and is used for analyzing the real-time data and the historical data of the industrial equipment end according to a set analysis method, and transmitting an analysis result to the interaction module and the compiling analysis module.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.
Claims (6)
1. The PLC equipment data integrated management and debugging system is characterized by comprising a PLC control end, a central control end and an industrial equipment end; the central control end is connected with the PLC control end and the industrial equipment end respectively, and the PLC control end is connected with corresponding industrial equipment; the central control end is used for providing a visual input interface for a user, and receiving and executing a command line input by the user on the input interface;
the central control end comprises:
the bottom layer packaging library comprises a communication protocol library and a grammar semantic library;
the storage module is used for storing user help documents, a configuration file template library and data of the PLC control end and the industrial equipment end;
the interaction module is used for receiving and compiling a command line input by a user and displaying the analyzed data of the PLC control end and the industrial equipment end;
the compiling and analyzing module is used for providing configuration files for the PLC control end and analyzing data transmitted by the PLC control end;
the data processing module is used for receiving the data of the industrial equipment end and the PLC control end, analyzing the real-time data and the historical data of the industrial equipment end according to a set analysis method, and transmitting analysis results to the interaction module and the compiling analysis module.
2. The system for integrated management and debugging of PLC device data according to claim 1, wherein the central control terminal further comprises a development module, and the development module is configured to develop or package a new underlying protocol.
3. The PLC device data integrated management and debug system of claim 1, wherein the step of providing the configuration file for the PLC control terminal by the compiling parsing module comprises:
basic information of a PLC control end to be configured is obtained;
acquiring a corresponding configuration file template by the storage module according to basic information of a PLC control end to be configured;
displaying the configuration file template through the interaction module, and guiding a user to input a corresponding command line;
and packaging the command line and the configuration file template input by the user into the configuration file of the corresponding PLC control end, and transmitting the configuration file to the PLC control end.
4. The PLC device data integrated management and debug system of claim 3, wherein the step of compiling the parsing module to provide the configuration file for the PLC control terminal further comprises the step of creating a configuration file template when no corresponding configuration file template is obtained from the memory module.
5. The integrated management and debug system of PLC device data according to claim 1, wherein the step of the compiling module for parsing the data transmitted by the PLC control terminal comprises:
basic information of a corresponding PLC control end is obtained;
acquiring a data log file of the PLC control terminal according to the basic information of the PLC control terminal;
analyzing the data log file to obtain historical data of the corresponding industrial equipment, displaying the corresponding data on the interaction module, and transmitting the corresponding data to the data processing module.
6. The system for integrated management and debugging of PLC device data according to any one of claims 1 to 5, wherein the central control terminal is connected to the PLC control terminal via a Modbus protocol; the central control end is connected with industrial equipment through a serial port or a network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311699191.0A CN117518973A (en) | 2023-12-12 | 2023-12-12 | PLC equipment data integrated management and debugging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311699191.0A CN117518973A (en) | 2023-12-12 | 2023-12-12 | PLC equipment data integrated management and debugging system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117518973A true CN117518973A (en) | 2024-02-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311699191.0A Pending CN117518973A (en) | 2023-12-12 | 2023-12-12 | PLC equipment data integrated management and debugging system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117518973A (en) |
-
2023
- 2023-12-12 CN CN202311699191.0A patent/CN117518973A/en active Pending
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