CN117509436B - Steel reinforcement cage handling system - Google Patents
Steel reinforcement cage handling system Download PDFInfo
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- CN117509436B CN117509436B CN202311408525.4A CN202311408525A CN117509436B CN 117509436 B CN117509436 B CN 117509436B CN 202311408525 A CN202311408525 A CN 202311408525A CN 117509436 B CN117509436 B CN 117509436B
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- reinforcement cage
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- steel reinforcement
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 130
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 70
- 239000010959 steel Substances 0.000 title claims abstract description 70
- 238000001514 detection method Methods 0.000 claims abstract description 62
- 238000004891 communication Methods 0.000 claims abstract description 27
- 238000000465 moulding Methods 0.000 claims abstract description 20
- 238000013527 convolutional neural network Methods 0.000 claims abstract description 15
- 238000003062 neural network model Methods 0.000 claims abstract description 15
- 230000032258 transport Effects 0.000 claims description 54
- 230000007246 mechanism Effects 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 16
- 230000001133 acceleration Effects 0.000 claims description 15
- 230000009471 action Effects 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 description 6
- 230000033228 biological regulation Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000009430 construction management Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
- B66C13/063—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads electrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/22—Control systems or devices for electric drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
- B66C15/065—Arrangements or use of warning devices electrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/40—Control devices
- B66D1/48—Control devices automatic
- B66D1/485—Control devices automatic electrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/60—Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
- B66D1/74—Capstans
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The application relates to a steel reinforcement cage lifting system, and belongs to the technical field of steel reinforcement cage mold-entering systems. The cloud platform, the CNN neural network model and the execution module are all in communication connection with the control terminal; the detection module detects and acquires lifting and moulding data of the reinforcement cage and transmits the lifting and moulding data to the CNN neural network model, the CNN neural network model analyzes lifting and moulding data of the reinforcement cage to obtain errors and transmits the errors to the control terminal, the control terminal uploads the error data and working parameters of the equipment to be tested to the cloud platform, the cloud platform compares the lifting and moulding error data of each group of reinforcement cage within a period of time and transmits the equipment working parameters with the lowest error data to the control terminal of each equipment, and the control terminal instructs the execution module to conduct operation. The application improves the mold-in alignment precision of the small-sized prefabricated frame and ensures the quality of the prefabricated component.
Description
Technical Field
The invention belongs to the technical field of reinforcement cage mold entering systems, and particularly relates to a reinforcement cage lifting system.
Background
The molding of the reinforcement cage is one of the key steps in the production process of the prefabricated components, and the quality and accuracy of the reinforcement cage directly influence the performance and service life of the final components. Therefore, when the reinforcement cage is put into the mold, the reinforcement cage is required to be operated strictly according to the design requirement and the construction specification, and necessary quality control and inspection are performed.
In the production process of traditional small-size prefabricated components such as concrete pipelines, box culverts, new jersey guardrails and the like, the mould entering of the reinforcement cage is generally carried out in a manual mould entering mode, the reinforcement cage is manually moved and matched in the mould entering process, the prefabricated small-size reinforcement cage is manually placed in a mould, the position and the direction of the cage are adjusted according to design requirements, and the tight contact between the reinforcement cage and the mould is ensured.
The prior art has the following defects: because the gap between the reinforcement cage and the inner wall of the die is smaller, the die entering treatment is carried out in a manual carrying mode, the alignment accuracy is poor, the reinforcement is easy to deviate, the manual die entering accuracy is influenced by the technical level and experience of workers, the consistency of the size and shape of each component is difficult to ensure, the manual die entering is easy to cause omission and errors, and the quality of the components is easy to influence; in addition, rib exposing phenomenon easily occurs in the mold entering process, workers are required to operate around the mold during manual mold entering, safety risks exist, the labor intensity of worker carrying is high, and therefore improvement space exists.
Disclosure of Invention
The invention provides a steel reinforcement cage lifting system, which aims to solve the problems that the mould entering precision is poor and the quality of components is easily affected due to manual mould entering.
The aim of the invention can be achieved by the following technical scheme:
The steel reinforcement cage lifting system comprises a control terminal, a detection module, a cloud platform, a CNN neural network model and an execution module, wherein the detection module, the cloud platform, the CNN neural network model and the execution module are all in communication connection with the control terminal; the detection module detects and acquires lifting and moulding data of the reinforcement cage and transmits the lifting and moulding data to the CNN neural network model, the CNN neural network model analyzes lifting and moulding data of the reinforcement cage to obtain errors and transmits the errors to the control terminal, the control terminal uploads the error data and working parameters of the equipment to be tested to the cloud platform, the cloud platform compares the lifting and moulding error data of each group of reinforcement cage within a period of time and transmits the equipment working parameters with the lowest error data to the control terminal of each equipment, and the control terminal instructs the execution module to conduct operation.
Preferably, the execution module comprises a track system, a transport vehicle, a mold, a lifting mechanism, a mold entering mechanism, a lifting area and a mold entering area; the steel reinforcement cage is placed in the lifting area, the lifting mechanism lifts the steel reinforcement cage from the lifting area and places the steel reinforcement cage on a transport vehicle, the transport vehicle conveys the steel reinforcement cage from the lifting area to the mold entering area along a track system, the mold is placed in the mold entering area, and the mold entering mechanism lifts the steel reinforcement cage from the transport vehicle and places the steel reinforcement cage in the mold; and the transport vehicle, the lifting mechanism and the mold feeding mechanism are all in communication connection with the control terminal.
Preferably, the lifting mechanism is provided with a vibration detection unit and a lifting detection unit, the vibration detection unit and the lifting detection unit are in communication connection with the control terminal, the lifting detection unit detects the lifting condition of the reinforcement cage in the lifting area and the placement condition of the reinforcement cage on the transport vehicle, and the vibration detection unit detects the shaking amplitude of the reinforcement cage after lifting and the required time for placing the reinforcement cage on the transport vehicle after waiting for stabilization of the reinforcement cage and transmits the parameters to the control terminal.
Preferably, the die entering mechanism is provided with a laser detection unit and a die entering detection unit, the laser detection unit and the die entering detection unit are all in communication connection with the control terminal, the die entering detection unit detects the lifting condition of the reinforcement cage on the transport vehicle and the die entering condition on the die, and the laser detection unit detects the swinging amplitude of the reinforcement cage after lifting from the transport vehicle and the position deviation between the reinforcement cage and the die after being stable and transmits the parameters to the control terminal.
Preferably, the die entering mechanism is a KBK lifting mechanism, the KBK lifting mechanism comprises a suspension arm, a plurality of groups of lifting chains and a lifting hook, the lifting hook is used for lifting a reinforcement cage, each group of lifting chains is arranged on the suspension arm through a winch, and the winch is in communication connection with a control terminal.
Preferably, the track system comprises a first track and a second track, the transport vehicle transports the reinforcement cage from the lifting area to the mold entering area along the first track, a first driving assembly is arranged at the bottom of the mold and used for driving the mold to slide along the second track.
Preferably, the track system further comprises a third track, and a second driving assembly is arranged on the second track and used for driving the second track to slide along the third track.
Preferably, the transport vehicle is provided with an acceleration detection unit and a third driving assembly, the third driving assembly drives the transport vehicle to slide along the first track, the acceleration detection unit is used for detecting acceleration of the transport vehicle in starting and stopping processes, and the acceleration detection unit and the third driving assembly are all in communication connection with the control terminal.
Preferably, the action information of the winch is fed back to the control terminal, and the control terminal instructs the second driving assembly according to the action information of the winch, so that the die and the reinforcement cage keep the same-frequency movement trend.
Preferably, the control terminal is also in communication connection with an alarm module, and after receiving the alarm signal, the control terminal controls the equipment to stop working and controls the alarm lamp to flash.
The beneficial effects of the invention are as follows:
1. Through the setting of the cloud platform and the CNN neural network model, the probability of error occurrence of the execution module is reduced, the working efficiency of the execution module is improved, meanwhile, the working efficiency of the execution module can be ensured through the working parameters of low equipment of error data, the automatic debugging of the execution module is realized, the debugging time of workers to the execution module is reduced, and the working precision of the execution module is ensured;
2. The winch is in communication connection with the control terminal, the control terminal instructs the winch to operate according to feedback information of the laser detection unit, the steel reinforcement cage is stably adjusted, the die entering efficiency of the steel reinforcement cage is improved, meanwhile, the probability of collision between the steel reinforcement cage and a die in the shaking process is reduced, the die entering quality of the steel reinforcement cage is guaranteed, and the pouring quality of prefabricated components is further guaranteed; the winch is in communication connection with the control terminal and feeds back action information to the control terminal, and the control terminal instructs the second driving assembly according to the action information of the winch, so that the mould and the steel reinforcement cage after stable adjustment keep approximate movement trend, the steel reinforcement cage can fall into the mould more quickly and accurately, and the accuracy and efficiency of steel reinforcement cage mould entering are further improved.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a diagram of a cloud control system according to the present invention;
FIG. 2 is a block diagram of an execution module according to the present invention.
Detailed Description
In order to further describe the technical means and effects adopted by the invention for achieving the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the invention with reference to the attached drawings and the preferred embodiment.
Referring to fig. 1-2, the present embodiment provides a steel reinforcement cage lifting system, which includes a control terminal, a detection module, a cloud platform, a CNN neural network model and an execution module, wherein the detection module, the cloud platform, the CNN neural network model and the execution module are all in communication connection with the control terminal; the detection module detects and acquires lifting and moulding data of the reinforcement cage and transmits the lifting and moulding data to the CNN neural network model, the CNN neural network model analyzes the lifting and moulding data of the reinforcement cage to obtain errors and transmits the errors to the control terminal, the control terminal uploads the error data and the working parameters of the equipment to the cloud platform, the cloud platform compares the lifting and moulding error data of each group of reinforcement cage within a period of time and transmits the equipment working parameters with the lowest error data to the control terminal of each equipment, and the control terminal instructs the execution module to operate, so that the probability of errors of the execution module is reduced, the working efficiency of the execution module is improved, meanwhile, the working efficiency of the execution module can be ensured through the working parameters of the equipment with low errors, the automatic debugging of the execution module is realized, the debugging time of workers to the execution module is shortened, and the working precision of the execution module is ensured.
In order to better ensure the order and efficiency of automatic molding of the reinforcement cage, in one embodiment, the execution module comprises a track system, a transport vehicle, a mold, a hoisting mechanism, a molding mechanism, a hoisting area and a molding area; the steel reinforcement cage is placed in a lifting area, the lifting mechanism lifts the steel reinforcement cage from the lifting area and places the steel reinforcement cage on a transport vehicle, the transport vehicle conveys the steel reinforcement cage from the lifting area to a mold entering area along a track system, a mold is placed in the mold entering area, and the mold entering mechanism lifts the steel reinforcement cage from the transport vehicle and places the steel reinforcement cage in the mold; the transport vehicle, the lifting mechanism and the mold feeding mechanism are all in communication connection with the control terminal. After the execution module receives the working parameters transmitted by the control terminal, the execution module starts to execute the action, the lifting mechanism lifts the reinforcement cage and transfers the reinforcement cage to the transport vehicle, the transport vehicle lifts the reinforcement cage from the lifting area to the mould entering area, after the transport vehicle stops steadily, the mould entering mechanism lifts the reinforcement cage from the transport vehicle and places the reinforcement cage in the mould, so that the automatic mould entering of the reinforcement cage is realized, meanwhile, the regional setting facilitates the management of staff on the operation site, and the automatic mould entering efficiency is improved.
In order to analyze the condition of the steel reinforcement cage lifted from the lifting area and shorten the time spent in the lifting process, in an embodiment, a vibration detection unit and a lifting detection unit are arranged on the lifting mechanism, the vibration detection unit and the lifting detection unit are in communication connection with a control terminal, the lifting detection unit detects the lifting condition of the steel reinforcement cage in the lifting area and the placement condition of the steel reinforcement cage on a transport vehicle, the vibration detection unit detects the shaking amplitude of the steel reinforcement cage after lifting and the required time for placing the steel reinforcement cage on the transport vehicle after waiting for the stability of the steel reinforcement cage and transmits the parameters to the control terminal, and the control terminal compares the shortest equipment action instruction with the shortest shaking amplitude and placement time in a period of time to analyze and screen out and transmits the instruction to the lifting mechanism so as to shorten the time spent in the lifting process.
In order to analyze the condition of the steel reinforcement cage lifted from the transport vehicle and shorten the time spent in the mold entering process, in an embodiment, a laser detection unit and a mold entering detection unit are arranged on the mold entering mechanism, the laser detection unit and the mold entering detection unit are in communication connection with a control terminal, the mold entering detection unit detects the lifting condition of the steel reinforcement cage from the transport vehicle and the mold entering condition on the mold, the laser detection unit detects the shaking amplitude of the steel reinforcement cage lifted from the transport vehicle and the position deviation between the steel reinforcement cage and the mold after being stable, the parameters are transmitted to the control terminal, and the control terminal compares and analyzes and screens out the shortest equipment action instruction with the minimum shaking amplitude and the shortest placement time in a period, and transmits the instruction to the mold entering mechanism so as to shorten the time spent in the mold entering process.
In order to accelerate the steady process of lifting by crane the back steel reinforcement cage, improve the income mould efficiency of steel reinforcement cage, in an embodiment, go into mould mechanism and be KBK handling mechanism, KBK handling mechanism includes davit, multiunit hanging chain and lifting hook, and the lifting hook is used for lifting by crane the steel reinforcement cage, and each group hanging chain is all installed on the davit through the capstan winch, capstan winch and control terminal communication connection. The KBK lifting mechanism has higher flexibility, can be flexibly arranged in plants with different shapes and heights, and can be adjusted and expanded according to the working requirements; the KBK lifting mechanism is of a light weight design, and is simple and compact in structure, light in weight and convenient to operate; compared with the traditional heavy lifting equipment, the KBK lifting mechanism is more convenient and quick to install and detach, and labor and time cost are saved. The winch is in communication connection with the control terminal, the laser detection unit instructs the winch to operate according to feedback information of the laser detection unit through the information feedback control terminal such as the shaking amplitude and the frequency after the steel reinforcement cage is lifted from the transport vehicle, the steel reinforcement cage is stably regulated by the control terminal, the lifted steel reinforcement cage tends to be stable, the mold entering efficiency of the steel reinforcement cage is improved, the probability that the steel reinforcement cage collides with a mold in the shaking process is reduced, the mold entering quality of the steel reinforcement cage is guaranteed, and the pouring quality of prefabricated components is further guaranteed.
In order to further guarantee the accuracy of steel reinforcement cage die-in position, improve concrete structure's intensity and stability, in an embodiment, track system includes first track and second track, and the transport vechicle is followed first track and is transported steel reinforcement cage to die-in district from lifting by crane the district, and the mould bottom is provided with first drive assembly, and first drive assembly is used for driving the mould and slides along the second track. The laser detection unit detects data such as shaking amplitude, frequency and the like of lifting the reinforcement cage from the transport vehicle, the data are transmitted to the control terminal, and the control terminal instructs the first driving assembly to act according to the data information, so that the die is driven to slide along the second track, and the sliding amplitude of the second track is enabled to be the same as that of the reinforcement cage. The arrangement of the first driving assembly and the second rail ensures that the reinforcement cage is quickly and stably hung in the die mechanism, ensures the accuracy of the die entering position of the reinforcement cage, reduces the collision caused by lower position accuracy in the die entering process of the reinforcement cage, and ensures the die entering quality of the reinforcement cage; meanwhile, the time for waiting for the reinforcement cage to tend to be stable and then hoisting into the die is shortened, and the die feeding efficiency of the reinforcement cage is improved.
In order to realize the regional placement of the prefabricated parts and improve the management efficiency of the prefabricated parts, in an embodiment, the track system further comprises a third track, and a second driving assembly is arranged on the second track and used for driving the second track to slide along the third track. The setting of third track has realized the transfer with the mould, after placing the steel reinforcement cage in the mould, slides to specific pouring maintenance district along the third track, according to construction progress and technological requirement, rationally arranges the position of putting of construction order and prefabricated component, has realized the regional of prefabricated component and put, has made things convenient for the operating personnel to carry out construction management to the prefabricated component, has improved efficiency and the accuracy of carrying out construction management to the prefabricated component.
In order to enable the transport vehicle to have the same swing frequency as the reinforcement cage, the operation efficiency of placing the reinforcement cage on the transport vehicle from the lifting area is improved, in an embodiment, an acceleration detection unit and a third driving assembly are arranged on the transport vehicle, the third driving assembly drives the transport vehicle to slide along a first track, the acceleration detection unit is used for detecting acceleration of the transport vehicle in starting and stopping processes, and the acceleration detection unit and the third driving assembly are in communication connection with a control terminal. The acceleration detection unit detects the acceleration of the transport vehicle in the starting and stopping processes, the detection data are fed back to the control terminal, and the control terminal instructs the third driving assembly according to the feedback data of the vibration detection unit and the acceleration detection unit, so that the trolley has an approximate swing frequency with the reinforcement cage, the time for waiting for the reinforcement cage to stop swinging is reduced, the efficiency of the lifting mechanism for placing the reinforcement cage on the transport vehicle is improved, and the lifting efficiency of the reinforcement cage is further improved.
Since the steel reinforcement cage lifts by crane the back from the transport vechicle, carry out steady regulation through the capstan winch, make the steel reinforcement cage tend to be stable, the motion range and the frequency of steel reinforcement cage constantly change this moment, in order to further improve the accurate rate of steel reinforcement cage income mould, in an embodiment, the action information feedback to the control terminal of capstan winch, control terminal makes mould and steel reinforcement cage keep the same frequency motion trend according to the action information instruction second drive assembly of capstan winch. After lifting by crane the reinforcing bar cage from the transport vechicle in die entering mechanism, the laser detection unit feeds back the control terminal with the confidence such as rocking range, the frequency of reinforcing bar cage, control terminal adjusts each group's capstan winch according to feedback information, carry out steady regulation to the reinforcing bar cage, capstan winch and control terminal communication connection and with action information feedback to control terminal, control terminal makes mould and the reinforcing bar cage after steady regulation keep approximate trend of movement according to the action information instruction second drive assembly of capstan winch, make the reinforcing bar cage can fall into the mould more fast, accurately, the precision and the efficiency of reinforcing bar cage entering mould have further been improved.
In order to avoid accidents caused by further expansion of faults or anomalies in the hoisting process of the reinforcement cage, in one embodiment, the control terminal is also in communication connection with an alarm module, and the control terminal stops working and controls the alarm lamp to flash after receiving the alarm signal. The alarm module is arranged, when the equipment is in fault or abnormal, an alarm signal is sent out in time, an operator is reminded to process and maintain the equipment, the fault is removed in time, and the reliability and the stability of the equipment are improved; meanwhile, the further expansion of faults or accidents caused by faults are avoided, and the maintenance cost and the maintenance time are reduced.
Although the present invention has been described in terms of preferred embodiments, it should be understood that the invention is not limited to the specific embodiments, but is capable of numerous modifications and equivalents, and alternative embodiments and modifications may be made thereto by those skilled in the art without departing from the scope of the invention.
Claims (4)
1. Steel reinforcement cage handling system, its characterized in that: the cloud platform, the CNN neural network model and the execution module are all in communication connection with the control terminal; the detection module detects and acquires lifting and moulding data of the reinforcement cage and transmits the lifting and moulding data to the CNN neural network model, the CNN neural network model analyzes the lifting and moulding data of the reinforcement cage to obtain errors and transmits the errors to the control terminal, the control terminal uploads the error data and the working parameters of the equipment to be tested to the cloud platform, the cloud platform compares the lifting and moulding error data of each group of reinforcement cage within a period of time and transmits the equipment working parameters with the lowest error data to the control terminal of each equipment, and the control terminal instructs the execution module to operate;
The execution module comprises a track system, a transport vehicle, a mold, a lifting mechanism, a mold entering mechanism, a lifting area and a mold entering area; the steel reinforcement cage is placed in the lifting area, the lifting mechanism lifts the steel reinforcement cage from the lifting area and places the steel reinforcement cage on a transport vehicle, the transport vehicle conveys the steel reinforcement cage from the lifting area to the mold entering area along a track system, the mold is placed in the mold entering area, and the mold entering mechanism lifts the steel reinforcement cage from the transport vehicle and places the steel reinforcement cage in the mold; the transport vehicle, the lifting mechanism and the mold feeding mechanism are all in communication connection with the control terminal;
The die entering mechanism is provided with a laser detection unit and a die entering detection unit, the laser detection unit and the die entering detection unit are both in communication connection with the control terminal, the die entering detection unit detects the lifting condition of the steel reinforcement cage from the transport vehicle and the die entering condition on the die, and the laser detection unit detects the shaking amplitude of the steel reinforcement cage after the steel reinforcement cage is lifted from the transport vehicle and the position deviation between the steel reinforcement cage and the die after the steel reinforcement cage is stable and transmits the parameters to the control terminal;
The die entering mechanism is a KBK lifting mechanism, the KBK lifting mechanism comprises a suspension arm, a plurality of groups of lifting chains and a lifting hook, the lifting hook is used for lifting a reinforcement cage, each group of lifting chains is arranged on the suspension arm through a winch, and the winch is in communication connection with the control terminal;
the rail system comprises a first rail and a second rail, the transport vehicle transports the reinforcement cage from the lifting area to the mold entering area along the first rail, a first driving assembly is arranged at the bottom of the mold and used for driving the mold to slide along the second rail;
The track system further comprises a third track, a second driving assembly is arranged on the second track, and the second driving assembly is used for driving the second track to slide along the third track;
The action information of the winch is fed back to the control terminal, and the control terminal instructs the second driving assembly according to the action information of the winch, so that the die and the reinforcement cage keep the same-frequency movement trend.
2. The rebar cage handling system of claim 1, wherein: the lifting mechanism is provided with a vibration detection unit and a lifting detection unit, the vibration detection unit is in communication connection with the lifting detection unit and is in communication connection with the control terminal, the lifting detection unit detects the lifting condition of the steel reinforcement cage in the lifting area and the placement condition of the steel reinforcement cage on the transport vehicle, and the vibration detection unit detects the shaking amplitude of the steel reinforcement cage after lifting and the required time for placing the steel reinforcement cage on the transport vehicle after waiting for the steel reinforcement cage to be stable and transmits the parameters to the control terminal.
3. The rebar cage handling system of claim 2, wherein: the acceleration detection unit and the third driving assembly are arranged on the transport vehicle and drive the transport vehicle to slide along the first track, the acceleration detection unit is used for detecting acceleration of the transport vehicle in the starting and stopping processes, and the acceleration detection unit and the third driving assembly are all in communication connection with the control terminal.
4. The rebar cage handling system of claim 1, wherein: the control terminal is also in communication connection with an alarm module, and after receiving the alarm signal, the control terminal controls the equipment to stop working and controls the alarm lamp to flash.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311408525.4A CN117509436B (en) | 2023-10-27 | 2023-10-27 | Steel reinforcement cage handling system |
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| CN202311408525.4A CN117509436B (en) | 2023-10-27 | 2023-10-27 | Steel reinforcement cage handling system |
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| CN117509436A (en) | 2024-02-06 |
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