CN117509206A - Aluminum ash feeding system and application method thereof - Google Patents
Aluminum ash feeding system and application method thereof Download PDFInfo
- Publication number
- CN117509206A CN117509206A CN202311248462.0A CN202311248462A CN117509206A CN 117509206 A CN117509206 A CN 117509206A CN 202311248462 A CN202311248462 A CN 202311248462A CN 117509206 A CN117509206 A CN 117509206A
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- aluminum ash
- assembly
- conveyor
- feeding
- screen
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 235
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 235
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000012216 screening Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000000843 powder Substances 0.000 claims description 52
- 238000004806 packaging method and process Methods 0.000 claims description 36
- 239000000428 dust Substances 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 10
- 238000005303 weighing Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000012258 stirred mixture Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/44—Devices for emptying otherwise than from the top using reciprocating conveyors, e.g. jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/46—Devices for emptying otherwise than from the top using screw conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/12—Sieving bulk materials during loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
- B65G69/182—Preventing escape of dust by means of sealed systems with aspiration means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/042—Granular material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The invention provides an aluminum ash feeding system and an aluminum ash feeding method, and belongs to the technical field of material feeding equipment. The aluminum ash feeding device solves the problems that the purity of aluminum ash is difficult to ensure and the feeding amount of aluminum ash is difficult to control in the existing material feeding device. The invention relates to an aluminum ash feeding system of an aluminum ash feeding system and a using method thereof. The aluminum ash feeding system disclosed by the invention not only can realize full-automatic feeding of aluminum ash, but also can realize the functions of twice screening, quantitative conveying and automatic mixing of the aluminum ash in the feeding process, so that the working efficiency of the aluminum ash feeding system can be effectively improved.
Description
Technical Field
The invention belongs to the technical field of material feeding equipment, and relates to an aluminum ash feeding system and a using method thereof.
Background
The aluminum ash is a scum generated in the process of smelting aluminum liquid, is slightly lighter than aluminum, is in a loose ash slag shape and is easy to escape, so that the aluminum ash is difficult to operate in the process of feeding, especially the original aluminum ash contains more impurities, the ash conveying process is easy to be blocked to cause shutdown, the feeding amount of the aluminum ash is difficult to control, and the metal impurities also damage conveying equipment, so that the production cannot be normally carried out; moreover, when the aluminum ash is to be put in, people often need to put the aluminum ash on equipment after manually breaking the packaging bag filled with the aluminum ash, and in the process, the aluminum ash can escape, so that a large amount of aluminum ash is attached to the body of an operator, the pollution to the working environment and the surrounding environment is serious, and the mode is completely operated manually, so that the automation degree is low and the efficiency is low.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an aluminum ash feeding system with high automation degree and capability of realizing secondary screening in the quantitative feeding process and a use method thereof.
The aim of the invention can be achieved by the following technical scheme: an aluminum ash feed system comprising:
a feed assembly;
the aluminum ash tank is arranged on one side of the feeding component, the feeding component screens the aluminum ash after crushing the packaging bags of the aluminum ash, and the screened aluminum ash is conveyed into the aluminum ash tank;
the screening assembly is arranged at the lower end of the aluminum ash tank, and a first conveying assembly is arranged below the screening assembly;
the first conveying component can convey the aluminum ash screened by the screening component into the powder returning bin;
the second conveying component is arranged at the lower end of the powder returning bin;
the collecting assembly is arranged below one end of the second conveying assembly, and the second conveying assembly weighs the aluminum ash and conveys the aluminum ash into the collecting assembly.
In the above-mentioned aluminum ash feeding system, the feeding subassembly includes first sieve shell and first conveyer, be equipped with the first hopper with the bottom intercommunication of first sieve shell on the first conveyer, the top of first sieve shell is equipped with thorn awl piece.
In the aluminum ash feeding system, a first vibrating screen is hinged in the first screen shell, one end of the first vibrating screen penetrates through the first screen shell, and a first screen barrel is arranged right below one end of the first vibrating screen penetrating through the first screen shell.
In the above-mentioned aluminum ash feed system, the lower extreme of aluminum ash jar is equipped with first support, screening assembly includes the second sieve shell with the bottom intercommunication of aluminum ash jar, the slope is equipped with the second shale shaker in the second sieve shell, the bottom surface of second sieve shell is equipped with the primer pipe, the bottom of primer pipe is equipped with the second sieve barrel.
In the aluminum ash feeding system, the height of one side, away from the primer tube, of the second vibrating screen is larger than the height of one side, close to the primer tube, of the second vibrating screen, and a reserved distance is reserved between the inner wall, adjacent to the second screen shell, of one side, close to the primer tube, of the second vibrating screen.
In the above-mentioned aluminum ash feeding system, first conveying assembly includes first conveyer and second conveyer, the one end and the second conveyer intercommunication of first conveyer, the other end and the first leg joint of first conveyer and this end are last to still be equipped with to scrape the trigger, scrape the trigger and be located under the second shale shaker.
In the above-mentioned aluminum ash feed system, the bottom of returning the powder storehouse is equipped with the second support, second conveying assembly includes the second conveyer, the one end of second conveyer with return the bottom in powder storehouse and with the second support hinge, the other end and the collection subassembly intercommunication of second conveyer.
In the above-mentioned aluminum ash feed system, collection subassembly includes formation storehouse and mixer, the top in formation storehouse is located to the mixer, the bottom of mixer is equipped with the output tube, and this output tube inserts in the formation storehouse, the one end of second conveyer is equipped with the intubate, the intubate inserts in the mixer, be equipped with the feed inlet on the mixer.
In the aluminum ash feeding system, the aluminum ash collecting device further comprises a dust collector, wherein the dust collector is used for collecting aluminum ash dissipated at the feeding assembly and the screening assembly.
A method of using an aluminum ash feed system, comprising:
step 1, conveying a packaging bag filled with aluminum ash into a feeding assembly, and then lowering the packaging bag, wherein the feeding assembly punctures the packaging bag after the packaging bag is lowered to a preset height so that the aluminum ash in the packaging bag leaks out of the packaging bag and falls into the feeding assembly;
step 2, the feeding component performs first screening on the aluminum ash, and impurities mixed in the aluminum ash are removed from the aluminum ash;
step 3, conveying the aluminum ash subjected to the first screening into an aluminum ash tank through a first conveyor of a feeding assembly;
step 4, a first valve at the bottom end in the aluminum ash tank is opened, aluminum ash in the aluminum ash tank falls into a screening assembly under the action of gravity, and meanwhile, the screening assembly carries out second screening on the aluminum ash, after the second screening of the aluminum ash is completed, the aluminum ash falls onto a first conveying assembly, and the first conveying assembly conveys the aluminum ash into a powder returning bin;
step 5, opening a second valve at the bottom of the powder returning bin, smoothly dropping the aluminum ash in the powder returning bin onto a second conveying assembly, weighing the aluminum ash by the second conveying assembly, conveying the quantitative aluminum ash into a collecting assembly, adding external materials into the collecting assembly in the process, mixing the aluminum ash in the collecting assembly with the external materials, and standing for a preset time.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, after the packaging bag is crushed by the feeding component, the feeding can screen the aluminum ash for the first time, so that the purity of the aluminum ash in temporary storage can be effectively improved; when the aluminum ash is to be used, the screening component can screen the aluminum ash for the second time, so that the purity of the aluminum ash in use can be effectively improved.
2. The aluminum ash feeding system not only can realize full-automatic feeding of aluminum ash, but also can realize the functions of twice screening, quantitative conveying and automatic mixing of aluminum ash in the feeding process, so that the working efficiency of the aluminum ash feeding system can be effectively improved.
3. When a great amount of aluminum ash is urgently needed in the powder returning bin, an operator can connect the suction pipe on the powder returning machine, and the suction pipe is contacted with the pure aluminum ash outside, so that the aluminum ash can be sucked into the powder returning pipe; or, people can pour the outside pure aluminum ash into the powder returning machine so that the powder returning machine can blow the aluminum ash into the second feeding hopper, and thus the aluminum ash in the powder returning bin can be rapidly replenished.
Drawings
FIG. 1 is a schematic diagram of a preferred embodiment of the present invention.
Fig. 2 is an enlarged schematic view of the structure at a in fig. 1.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-2, an aluminum ash feed system of the present invention includes a feed assembly 100, an aluminum ash tank 200, a screening assembly 300, a first conveying assembly 400, a powder return bin 500, a second conveying assembly 600, and a collecting assembly 700.
The aluminum ash tank 200 is arranged at one side of the feeding component 100, the feeding component 100 screens the aluminum ash after crushing the packaging bag of the aluminum ash, the screened aluminum ash is conveyed into the aluminum ash tank 200, the screening component 300 is arranged at the lower end of the aluminum ash tank 200, the first conveying component 400 is arranged below the screening component 300, the powder returning bin 500 is arranged at one side of the aluminum ash tank 200, the first conveying component 400 can convey the aluminum ash screened by the screening component 300 into the powder returning bin 500, the second conveying component 600 is arranged at the lower end of the powder returning bin 500, the collecting component 700 is arranged below one end of the second conveying component 600, the second conveying component 600 weighs the aluminum ash and conveys the aluminum ash into the collecting component 700, when in operation, people need to convey the packaging bag filled with the aluminum ash into the feeding component 100 by using a forklift, and then, the packaging bag is lowered, when the packaging bag is lowered to a certain height, the feeding assembly 100 punctures the packaging bag, so that the aluminum ash in the packaging bag leaks out from the packaging bag and falls into the feeding assembly 100, after that, the feeding assembly 100 performs a first screening on the aluminum ash, specifically, rejects impurities mixed in the aluminum ash from the aluminum ash, after that, the aluminum ash after the first screening is conveyed into the aluminum ash tank 200 through the feeding assembly 100, when people want to use the aluminum ash in the aluminum ash tank 200, only a first valve (not labeled in the figure) at the bottom end in the aluminum ash tank 200 is required to be opened, so that the aluminum ash in the aluminum ash tank 200 falls into the screening assembly 300 under the action of gravity, the screening assembly 300 screens the aluminum ash, after the second screening of the aluminum ash is completed, the aluminum ash falls onto the first conveying assembly 400, and the aluminum ash is conveyed into the powder returning bin 500 by the first conveying assembly 400, people can open a second valve (not marked in the figure) at the bottom of the powder returning bin 500, so that the aluminum ash in the powder returning bin 500 smoothly falls onto the second conveying assembly 600, the second conveying assembly 600 can weigh the aluminum ash and convey the aluminum ash quantitatively into the collecting assembly 700, in the process, people need to add external materials into the collecting assembly 700 so that the aluminum ash in the collecting assembly 700 is mixed with the external materials, and then the aluminum ash is kept stand for a preset time, so that full-automatic feeding of the aluminum ash can be completed, secondary screening and quantitative conveying of the aluminum ash can be realized, and the working efficiency of an aluminum ash feeding system is effectively improved.
The feeding assembly 100 comprises a first sieve shell 110 and a first conveyor 120, a first hopper 121 communicated with the bottom end of the first sieve shell 110 is arranged on the first conveyor 120, a thorn cone block 111 is arranged at the top of the first sieve shell 110, a first vibrating sieve 112 is hinged in the first sieve shell 110, one end of the first vibrating sieve 112 penetrates through the first sieve shell 110, a first sieve barrel 112a is arranged right below one end of the first vibrating sieve 112, when the thorn cone block 111 punctures packaging bags, aluminum ash in the packaging bags, crushed packaging bags and sundries on the packaging bags fall into the first sieve shell 110 below the thorn cone block 111 together, and in this process, the first vibrating sieve 112 is always in a vibrating state, so that the aluminum ash smoothly penetrates through the first vibrating sieve 112 into the first hopper, is vertically conveyed into the aluminum ash can 200 by the first conveyor 120, and the first vibrating sieve barrel 112a can be completely screened by the first vibrating sieve barrel 112a without penetrating through the first vibrating sieve 112 and along the first vibrating barrel 112.
In the present invention, the first conveyor 120 is a vertical conveyor.
Each aluminum ash tank 200 is provided with a guide pipe 220, the first conveyor 120 is provided with a first outlet pipe 122, when the first conveyor 120 conveys aluminum ash from the bottom end to the top end, the aluminum ash is conveyed out through the first outlet pipe 122, the aluminum ash is conveyed into each guide pipe 220 in a scattered manner through the three-way valves 123 due to the three-way valves 123 arranged on the first outlet pipe 122 and communicated with each guide pipe 220, the aluminum ash conveyed from the first outlet pipe 122 can smoothly enter each aluminum ash tank 200 due to the communication of the guide pipes 220 and the corresponding aluminum ash tanks 200,
the lower end of the aluminum ash tank 200 is provided with a first bracket 210, the screening assembly 300 comprises a second screen shell 310 communicated with the bottom end of the aluminum ash tank 200, a second vibrating screen 320 is obliquely arranged in the second screen shell 310, the bottom surface of the second screen shell 310 is provided with a primer pipe 330, the bottom end of the primer pipe 330 is provided with a second screen barrel 340, the height of the second vibrating screen 320 away from the primer pipe 330 is larger than the height of the second vibrating screen 320 close to the primer pipe 330, a reserved distance 350 is reserved between the inner wall of the side of the second vibrating screen 320 close to the primer pipe 330 and the adjacent inner wall of the second screen shell 310, and the primer pipe 330 is positioned right below the reserved distance 350; when a first valve at the bottom end of the aluminum ash tank 200 is opened, aluminum ash in the aluminum ash tank 200 falls into the second screen shell 310 and contacts with the second vibrating screen 320, and the second vibrating screen 320 is always in a vibrating state, so that the second vibrating screen 320 screens aluminum ash again, specifically, the aluminum ash smoothly passes through the second vibrating screen 320 and enters the first conveying assembly 400 and is smoothly conveyed into the powder returning bin 500 through the first conveying assembly 400, impurities mixed in the aluminum ash can move along the track of the second vibrating screen 320 towards the reserved distance 350, then fall into the primer tube 330 and finally enter the second screen barrel 340, and the second screening of the aluminum ash can be completed, so that the aluminum ash used by people is purer, and the probability of mixing the impurities in the aluminum ash is effectively reduced.
In the present invention, the first conveyor 410 is a screw conveyor, and the second conveyor 420 is a vertical conveyor.
The first conveying assembly 400 comprises a first conveyor 410 and a second conveyor 420, one end of the first conveyor 410 is communicated with the second conveyor 420, the other end of the first conveyor 410 is connected with the first support 210, a scraper 430 is further arranged at the end, the scraper 430 is located right below the second vibrating screen 320, a second feed hopper 421 is arranged on the second conveyor 420, a powder return pipe 422 is arranged on the second feed hopper 421, a powder return machine 422a is arranged on the powder return pipe 422, a connecting pipe 422b communicated with the first conveyor 410 is arranged on the side surface of the powder return pipe 422, a second outlet pipe 423 communicated with the powder return bin 500 is arranged on the second conveyor 420, when the aluminum ash is screened for the second time, the aluminum ash smoothly enters the scraper 430, the scraper 430 drives the aluminum ash to move, so that the aluminum ash can smoothly drop into the first conveyor 410, after that, the first conveyor 410 conveys the aluminum ash to one end far away from the scraper 430, a powder return pipe 422 is arranged on the second conveyor 422b, a powder return pipe 422a is arranged in the powder return pipe 422, and the aluminum ash is prevented from entering the inner wall of the second conveyor 422a through the connecting pipe 422b, and the aluminum ash returns to the second conveyor 422a, and the aluminum ash is in the aluminum ash return bin 500 is blown into the aluminum ash bin 420.
Further, when a large amount of aluminum ash is needed in the powder returning bin 500, an operator can connect a suction pipe (not labeled in the figure) on the powder returning machine 422a, and contact the suction pipe with the pure aluminum ash outside, so that the aluminum ash can be sucked into the powder returning pipe 422; alternatively, one can pour the pure aluminum ash from outside into the powder returning machine 422a so that the powder returning machine 422a can blow the aluminum ash into the second feeding hopper 421.
In the present invention, the second conveyor 610 is a screw conveyor.
The bottom of the powder returning bin 500 is provided with a second support 510, the second conveying assembly 600 comprises a second conveyor 610, one end of the second conveyor 610 is communicated with the bottom end of the powder returning bin 500 and hinged with the second support 510, the other end of the second conveyor 610 is communicated with the collecting assembly 700, when a second valve is opened by people, aluminum ash falls into the second conveyor 610 from the powder returning bin 500, the second conveyor 610 conveys the aluminum ash to the collecting assembly 700, further, the second support 510 is provided with a hinge table 520 for supporting the second conveyor 610, the hinge table 520 is hinged with the second conveyor 610, the second conveyor 610 is connected with the powder returning bin 500 through a hose 530, one end of the second conveyor 610, which is far away from the hinge table 520, is provided with a weighing hook 612, and the weighing hook 612 is hung on a device suitable for the weighing hook 612.
The collecting assembly 700 comprises a forming warehouse 710 and a stirrer 720, the stirrer 720 is arranged above the forming warehouse 710, an output pipe 721 is arranged at the bottom of the stirrer 720, the output pipe 721 is inserted into the forming warehouse 710, a cannula 611 is arranged at one end of the second conveyor 610, the cannula 611 is inserted into the stirrer 720, a feed port 722 is arranged on the stirrer 720, when the second conveyor 610 conveys aluminum ash into the stirrer 720 through the cannula 611, a screw rod (not labeled in the drawing) in the stirrer 720 stirs the aluminum ash inside, meanwhile, people convey other materials into the stirrer 720 through the feed port 722, so that the stirrer 720 can mix and stir the aluminum ash with the other materials to form a mixture, in the process, the screw rod pushes the stirred mixture into the output pipe 721, and finally, the mixture is transferred into the forming warehouse 710 through the output pipe 721, and then the mixture is kept still for a period of time in the forming warehouse 710, so that the required materials can be achieved.
The aluminum ash feeding system further comprises a dust collector 800, the dust collector 800 is used for collecting aluminum ash dissipated at the feeding assembly 100 and the screening assembly 300, further, the powder inlet bin 113 is wrapped outside the first screen shell 110, the stab cone block 111, the first vibrating screen 112 and the bottom end of the first conveyor 120 are all located in the powder inlet bin 113, two dust collection pipes 810 are arranged on the dust collector 800, one dust collection pipe 810 is communicated with the top of the powder inlet bin 113, the other dust collection pipe 810 is communicated with the second screen shell 310, when aluminum ash dissipated inside the powder inlet bin 113 or inside the second screen shell 310 occurs, the dust collector 800 can easily suck the dissipated aluminum ash into the dust collector 800, so that the aluminum ash is prevented from dissipating to the outside, the aluminum ash loss occurs, and the working environment of the aluminum ash feeding system can be purified.
The following is a method for using the aluminum ash feeding system of the invention, which comprises the following steps:
step 1, conveying a packaging bag filled with aluminum ash into a feeding assembly through a forklift, enabling the packaging bag to be located right above a thorn cone block 111, controlling the forklift to descend the packaging bag, and enabling the packaging bag to be penetrated by the thorn cone block 111 after the packaging bag descends to a preset height, namely after the thorn cone block 111 penetrates into the bottom of the packaging bag, so that the aluminum ash in the packaging bag leaks out of the packaging bag and falls into a first sieve shell 110 of the feeding assembly and contacts a first vibrating sieve 112 in the first sieve shell 110;
step 2, the first vibrating screen 112 is always in a vibrating state during operation, so that aluminum ash smoothly passes through the first vibrating screen 112 and enters the first hopper 121, and then is vertically conveyed into the aluminum ash tank 200 by the first conveyor 120, and broken packaging bags and sundries which do not pass through the first vibrating screen 112 fall into the first screen barrel 112a along the track of the first vibrating screen 112, so that the first screening of the aluminum ash can be completed, and impurities mixed in the aluminum ash are removed from the aluminum ash;
step 3, conveying the aluminum ash subjected to the first screening into an aluminum ash tank through a first conveyor 120 of a feeding assembly;
step 4, a first valve at the bottom end of the aluminum ash tank 200 is opened, aluminum ash in the aluminum ash tank 200 falls into the second screen shell 310 under the action of gravity and contacts with the second vibrating screen 320, and the second vibrating screen 320 is always in a vibrating state at the moment, so that the second vibrating screen 320 screens aluminum ash again, specifically, the aluminum ash smoothly passes through the second vibrating screen 320 and enters the first conveying assembly 400 and is smoothly conveyed into the powder returning bin 500 through the first conveying assembly 400, impurities mixed in the aluminum ash can move along the track of the second vibrating screen 320 towards the direction of a reserved distance 350, then fall into the primer tube 330 and finally enter the second screen barrel 340, the second screening of the aluminum ash can be completed, the aluminum ash used by people is purer, the probability of mixing the impurities in the aluminum ash is effectively reduced, and secondly, the aluminum ash in the aluminum ash tank 200 is also convenient for people to use;
and 5, opening a second valve at the bottom of the powder returning bin, smoothly dropping the aluminum ash in the powder returning bin onto a second conveying component, weighing the aluminum ash by the second conveying component, conveying the aluminum ash in a quantitative amount into a collecting component, and meanwhile, adding external materials into the collecting component by people to mix the aluminum ash in the collecting component with the external materials to form a mixture, wherein in the process, a screw rod pushes the stirred mixture into an output pipe 721, and finally, the mixture is transferred into a forming warehouse 710 through the output pipe 721, and then, standing the mixture in the forming warehouse 710 for a period of time to reach the materials required by people.
Through the use method of the aluminum ash feeding system, not only full-automatic feeding of aluminum ash is realized, but also functions of twice screening and quantitative conveying of aluminum ash in the feeding process can be automatically realized, and thus, the efficiency of aluminum ash feeding can be effectively improved.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, descriptions such as those referred to herein as "first," "second," "a," and the like are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or an implicit indication of the number of features being indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical solutions of the embodiments of the present invention may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present invention.
Claims (10)
1. An aluminum ash feed system, comprising:
a feed assembly;
the aluminum ash tank is arranged on one side of the feeding component, the feeding component screens the aluminum ash after crushing the packaging bags of the aluminum ash, and the screened aluminum ash is conveyed into the aluminum ash tank;
the screening assembly is arranged at the lower end of the aluminum ash tank, and a first conveying assembly is arranged below the screening assembly;
the first conveying component can convey the aluminum ash screened by the screening component into the powder returning bin;
the second conveying component is arranged at the lower end of the powder returning bin;
the collecting assembly is arranged below one end of the second conveying assembly, and the second conveying assembly weighs the aluminum ash and conveys the aluminum ash into the collecting assembly.
2. The aluminum ash feed system of claim 1, wherein the feed assembly comprises a first screen housing and a first conveyor, a first hopper is provided on the first conveyor and is in communication with a bottom end of the first screen housing, and a stabbing cone is provided on a top of the first screen housing.
3. The aluminum ash feed system of claim 2, wherein a first vibrating screen is hinged in the first screen shell, one end of the first vibrating screen penetrates through the first screen shell, and a first screen barrel is arranged right below one end of the first vibrating screen penetrating through the first screen shell.
4. The aluminum ash feeding system of claim 1, wherein the lower end of the aluminum ash tank is provided with a first bracket, the screening assembly comprises a second screen shell communicated with the bottom end of the aluminum ash tank, a second vibrating screen is obliquely arranged in the second screen shell, a primer pipe is arranged on the bottom surface of the second screen shell, and a second screen barrel is arranged at the bottom end of the primer pipe.
5. The aluminum ash feed system of claim 4, wherein the second vibrating screen has a greater height away from the side of the primer tube than the second vibrating screen has adjacent side of the primer tube, and a predetermined distance is provided between the adjacent side of the second vibrating screen adjacent to the primer tube and the adjacent inner wall of the second screen housing.
6. The aluminum ash feed system of claim 4, wherein the first conveyor assembly comprises a first conveyor and a second conveyor, one end of the first conveyor is in communication with the second conveyor, the other end of the first conveyor is connected to the first bracket and is further provided with a scraper, and the scraper is located directly below the second vibrating screen.
7. The aluminum ash feeding system according to claim 1, wherein a second support is arranged at the bottom of the powder returning bin, the second conveying assembly comprises a second conveyor, one end of the second conveyor is communicated with the bottom end of the powder returning bin and hinged to the second support, and the other end of the second conveyor is communicated with the collecting assembly.
8. The aluminum ash feeding system according to claim 7, wherein the collecting assembly comprises a forming warehouse and a stirrer, the stirrer is arranged above the forming warehouse, an output pipe is arranged at the bottom of the stirrer and is inserted into the forming warehouse, a cannula is arranged at one end of the second conveyor and is inserted into the stirrer, and a feeding hole is formed in the stirrer.
9. The aluminum ash feed system of claim 1, further comprising a dust collector for collecting aluminum ash escaping at the feed assembly and the screen assembly.
10. A method of using an aluminum ash feed system, comprising:
step 1, conveying a packaging bag filled with aluminum ash into a feeding assembly, and then lowering the packaging bag, wherein the feeding assembly punctures the packaging bag after the packaging bag is lowered to a preset height so that the aluminum ash in the packaging bag leaks out of the packaging bag and falls into the feeding assembly;
step 2, the feeding component performs first screening on the aluminum ash, and impurities mixed in the aluminum ash are removed from the aluminum ash;
step 3, conveying the aluminum ash subjected to the first screening into an aluminum ash tank through a first conveyor of a feeding assembly;
step 4, a first valve at the bottom end in the aluminum ash tank is opened, aluminum ash in the aluminum ash tank falls into a screening assembly under the action of gravity, and meanwhile, the screening assembly carries out second screening on the aluminum ash, after the second screening of the aluminum ash is completed, the aluminum ash falls onto a first conveying assembly, and the first conveying assembly conveys the aluminum ash into a powder returning bin;
step 5, opening a second valve at the bottom of the powder returning bin, smoothly dropping the aluminum ash in the powder returning bin onto a second conveying assembly, weighing the aluminum ash by the second conveying assembly, conveying the quantitative aluminum ash into a collecting assembly, adding external materials into the collecting assembly in the process, mixing the aluminum ash in the collecting assembly with the external materials, and standing for a preset time.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311248462.0A CN117509206A (en) | 2023-09-26 | 2023-09-26 | Aluminum ash feeding system and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311248462.0A CN117509206A (en) | 2023-09-26 | 2023-09-26 | Aluminum ash feeding system and application method thereof |
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| CN202311248462.0A Pending CN117509206A (en) | 2023-09-26 | 2023-09-26 | Aluminum ash feeding system and application method thereof |
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