CN1175052C - Thermoplastic resin formed article having high-rigidity and high-strength - Google Patents
Thermoplastic resin formed article having high-rigidity and high-strength Download PDFInfo
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- CN1175052C CN1175052C CNB008061831A CN00806183A CN1175052C CN 1175052 C CN1175052 C CN 1175052C CN B008061831 A CNB008061831 A CN B008061831A CN 00806183 A CN00806183 A CN 00806183A CN 1175052 C CN1175052 C CN 1175052C
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
- B29B9/14—Making granules characterised by structure or composition fibre-reinforced
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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Abstract
The present invention relates to a thermoplastic resin molded product which comprises glass fibers and thermoplastic resin, wherein the content by weight of the glass fibers is from 60% to 100%, the content of the glass fibers which are shorter than or equal to 0.5mm in the fibers is from10% to 90%, the content of the glass fibers which are longer than 0.5mm and shorter than 2mm is from 10% to 90%, and the content of the glass fibers which are longer than or equal to 2mm is from 0 to 30%.
Description
Technical field
The present invention relates to high stiffness high-intensity glass fibre enhanced thermoplastic resin formed article and production method thereof.
Background technology
As thermoplastic resin, known many resins such as polythylene resin, polypropylene-based resin, polystyrene resins and polyamide-based resin etc.Require these thermoplastic resins to have high stiffness and high strength according to its end-use.The most preferred method that these character are provided is to strengthen with glass fibre, for example glass fibre enhanced polypropylene resinoid, glass fibre enhanced polyamide-based resin etc.Wherein, glass fibre enhanced polyamide-based resin is widely used as the material etc. of case material, office machinery such as office chair of material, instrument such as the electric drill of automobile such as radiator tank.Even by mixed polyamide resinoid and glass fibre, this glass fibre enhanced polyamide-based resin also can show high stiffness and high strength, owing to higher intensity is arranged as the polyamide-based resin of matrix, thereby its Application Areas is very wide.On the other hand, compare with glass fibre enhanced polyamide-based resin, glass fibre enhanced polypropylene resinoid intensity is also not enough, since low as the strength ratio polyamide-based resin of the polypropylene-based resin of matrix own, thereby its purposes is limited at present.
When the universal resin of environment gentleness (this almost is the megatrend in the world) such as polypropylene-based resin are become high stiffness and high-intensity material, its purposes will be wider.When polyamide-based resin also becomes high stiffness and high-intensity material, can under very thin thickness, process, be beneficial to and cause it to lighten and reduce cost.Thereby, in the various thermoplastic resins, all required higher stiffness and high-intensity material.
Summary of the invention
In view of above situation, the purpose of this invention is to provide has higher stiffness and more high-intensity thermoplastic resin formed article.
The inventor mainly with polyolefin resin particularly polypropylene-based resin carried out deep research to realize above-mentioned purpose.Originally, at all do not satisfy the demand required functions such as material of case material, office machinery such as office chair of material, instrument such as electric drill of high stiffness and high-intensity application examples such as automobile such as radiator tank of polypropylene-based resin itself only.Thereby, studied the method for industrial being called " staple fibre method ", method commonly used in this method and the glass fibre enhanced polymeric amide is identical, and glass fibre (short glass fiber) is mixed with polypropylene-based resin, mediate with forcing machine, gained pelletizing injection moulding is formed moulded product.Yet when considering above-mentioned application, the gained moulded product does not a bit reach practical intensity, but the stiffness of described goods is compared with the polypropylene-based resin that does not wherein contain glass fibre with physical strength and made moderate progress.
JP-A-3-188131, JP-A-3-243308 and JP-A-8-336832 etc. disclose the method for a kind of being called " macrofiber method ", wherein make and contain polypropylene-based resin pelletizing and the polypropylene-based resin pelletizing blend that length is the 7-12mm glass fibre that is coated with polypropylene-based resin, straight forming.
In the above-mentioned staple fibre method, glass fibre (short glass fiber) is mixed with polypropylene-based resin, mediate with forcing machine, injection moulding forms moulded product then.
Thereby, carrying out twice kneading (screw rod kneading when extruding kneading and injection moulding), the result makes the glass fibre fragmentation, and it is extremely short that its length becomes.On the contrary, in the macrofiber method, owing to produce moulded product with screw rod kneading during only by injection moulding, it is very long that the length of glass fibre may keep.The result of study of this macrofiber method shows, though the length of glass fibre according to condition of moulding and difference, length can not show enough stiffness and intensity too in short-term, can not show enough surface appearances when length is oversize.
Yet unexpectedly, the length distribution that the inventor finds glass fibre is in specialized range the time, the surface appearance that moulded product becomes fabulous, stiffness and physical strength, the intensity that described moulded product becomes practical in above-mentioned application.Further, though the physical strength higher according to application need, but the inventor finds: the class rubber polymer that makes some shapes when comprising polypropylene-based resin and the moulded product coexistence of glass fibre of length distribution of specialized range arranged, moulded product become higher levels of surface appearance, stiffness and physical strength.Simultaneously, the inventor finds that the above fact is applicable to other resin except that polypropylene-based resin.
Based on above understanding, finished the present invention.
In this regard, it is as follows to make the coexistence of class rubber polymer the time can obtain the reason of moulded product of higher levels of physical strength: usually, when processing the raw material of moulded product by molding such as injection moulding, the glass fibre orientation, described goods show different physical strengths at its vertical and horizontal, cause physical strength that directivity (anisotropy) is arranged, thereby physical strength such as impact-resistance uprise in a direction, and the other direction step-down.Yet described class rubber polymer alleviates described directivity (anisotropy).
The present invention relates to a kind of thermoplastic resin formed article having high-rigidity and high-strength and production method thereof, described moulded product comprises glass fibre and thermoplastic resin, the content of wherein said glass fibre is 1 to 60% (weight), to be not more than the content of glass fiber of 0.5mm be 90 to 10% to length in the described fiber, length is that 0.5 to 2mm content is 10 to 90%, and the content that length is not less than 0.5mm is 0 to 30%.
More specifically, the present invention relates to the particularly fabulous thermoplastic resin formed article of impact-resistance of a kind of high stiffness high strength, comprise glass fibre, thermoplastic resin and class rubber polymer, the content of wherein said glass fibre is 1 to 60% (weight), to be not more than the content of glass fiber of 0.5mm be 90 to 10% to length in the described fiber, length is that 0.5 to 2mm content is 10 to 90%, and the content that length is not less than 2mm is 0 to 30%, and the content of described class rubber polymer is 1 to 40% (weight).
Moulded product of the present invention can improve particularly shock strength of physical strength significantly by making the coexistence of class rubber polymer and glass fibre.Make class rubber polymer when coexistence, more preferably make described class rubber polymer partly or crosslinked fully.When crosslinked, its improvement effect is bigger when uncrosslinked.Reason is as follows: under the uncrosslinked situation of described class rubber polymer, when the raw material of molding processing moulded product provided moulded product of the present invention, described material extended to its flow direction, thereby described class rubber polymer is orientated in the mode identical with glass fibre.On the contrary, under the crosslinked situation of described class rubber polymer, described material does not extend to its flow direction, thereby still keeps the shape of described class rubber polymer in moulded product, even the glass fibre orientation, described class rubber polymer is non-directional also.Therefore physical strength is significantly improved, particularly shock strength is significantly improved.
Preferred forms
Explain each component of the present invention at first, in detail.
Glass fibre mean diameter in the thermoplastic resin formed article of the present invention is 0.01 to 1000 μ m, preferred 0.1 to 500 μ m, more preferably 1 to 100 μ m, most preferably 5 to 50 μ m.Its mean length is 0.2 to 3mm, and preferred 0.5 to 2mm.Its mean diameter is during less than 0.01 μ m, and its enhancement is low, its physical strength improvement effect deficiency.Its mean diameter is during greater than 1000 μ m, and its dispersibility reduces, and makes its physical strength improvement effect deficiency equally.Its mean length is during less than 0.2mm, and its enhancement is low, physical strength improvement effect deficiency.On the other hand, its mean length is during greater than 3mm, and the surface appearance of moulded product is poor.The content of glass fiber of thermoplastic resin formed article of the present invention is 1 to 60% (weight), preferred 5 to 50% (weights), more preferably 10 to 40% (weights), most preferably 20 to 40% (weights).When content of glass fiber is lower than 1% (weight), its physical strength improvement effect deficiency.On the other hand, when content of glass fiber is higher than 60% (weight), the surface appearance variation of moulded product not only, and also owing to keep the thermoplastic resin content of physical strength to reduce, its physical strength reduces.
Though the physical strength of described moulded product is subjected to the mean diameter and the average effect length (as mentioned above) of glass fibre, influenced by the length distribution of glass fibre.In other words, exist many staple fibres may not cause physical strength significantly to be improved in the described moulded product.Wherein exist long fiber that physical strength is improved, but the length of glass fibre may not the longer the better in the described moulded product.
For example, JP-A-3-243308 discloses a kind of moulded product, wherein has at least 50% (weight) length glass fibre of 2mm at least.Yet, do not use the thermoplastic resin of very low molecular weight, can not produce the moulded product of this staple length.Even when comprising macrofiber in the described moulded product, itself shows low mechanical strength thermoplastic resin, thereby can not obtain the high-intensity moulded product of high stiffness.Even availablely be purchased thermoplastic resin moldedly, the appearance poor of gained moulded product is unworthy as commodity.
Glass fibre in the moulded product of the present invention requires: the content of glass fiber that length is not more than 0.5mm is 90 to 10%, and length is that 0.5 to 2mm content is 10 to 90%, and the content that length is not less than 2mm is 0 to 30%; The content of glass fiber that preferred length is not more than 0.5mm is 80 to 20%, and length is that 0.5 to 2mm content is 20 to 80%, and the content that length is not less than 2mm is 5 to 25%; More preferably to be not more than the content of glass fiber of 0.5mm be 60 to 25% to length, and length is that 0.5 to 2mm content is 40 to 75%, and the content that length is not less than 2mm is 5 to 20%.The length distribution that above glass fibre is arranged can provide the moulded product that has good appearance and high stiffness and high mechanical strength are arranged for the first time.
Length was not more than the content of glass fiber of 0.5mm greater than 90% o'clock, the improvement effect deficiency of physical strength.In addition, the length remarkably influenced surface appearance of glass fibre in the moulded product.Reason is as follows: long glass fibres is retained under the situation in the moulded product will adopts molding to add man-hour, be not easy to apply shearing.Glass fibre tends to be dispersed in hardly in the thermoplastic resin as a result, glass fibre dispersive state in resin becomes inhomogeneous, causes mutability (localization), because of fluffing or concavo-convex takes place the glass fibre bonding, thereby the surface appearance variation, physical strength reduces simultaneously.For this reason, in the time of keeping long glass fibres, surface appearance variation, physical strength are tended to reduce.Length was not more than the content of glass fiber of 0.5mm less than 10% o'clock, and the outward appearance of moulded product is bad, and physical strength reduces.
Length be 0.5 to 2mm content of glass fiber less than 10% o'clock, the content of glass fiber that length is not more than 0.5mm becomes big, physical strength improvement effect deficiency.Length be 0.5 to 2mm content of glass fiber greater than 90% o'clock, the outward appearance of moulded product is bad, physical strength is tended to reduce.
Length was not less than the content of glass fiber of 2mm greater than 30% o'clock, and is identical with above-mentioned situation.
The length of glass fibre changes and difference with the condition of moulding of molding moulded product material of the present invention in the moulded product.Usually, high and apply under the condition of shearing in the melt viscosity of moulded product material, glass fibre is broken in kneading, and length shortens.Thereby at high temperature molding keeps the original length of glass fibre.When keeping under the lower situation of screw speed molding during molding, keep the original long length of glass fibre.In addition, the length of glass fibre is different with the design of mould machine in the moulded product.For example, carry out molding with the screw rod that deep trouth is arranged and keep the original length of glass fibre.Thereby, preferably select best condition of moulding for obtaining to have the fabulous moulded product of glass fibre outward appearance of suitable length.
As the glass fibre in the moulded product of the present invention, can use E glass, S glass, C glass, AR glass etc.In this regard, be the viscosity of raising, the preferred use with coupling agent such as the pretreated glass fibre of silane coupling agent with resin.In the moulded product of the present invention, glass fibre is necessary component, but other fiber for example natural fiber as cotton, silk, hair, fiber crops etc., regenerated fibre such as artificial silk, cuprammonium a chain for binding criminals are entangled etc., semi-synthetic fibre such as cellulose acetate fibre, promix etc., synthon such as polyester, polyacrylonitrile, polymeric amide, aromatic poly, polyolefine, carbon fiber, polyvinyl chloride etc., inorganic fibre such as glass, asbestos etc., steel fiber such as SUS, copper, brass etc. also can use together.Wherein carbon fiber has the remarkable effect that improves stiffness, thereby uses with glass fibre and can further improve stiffness.
Then, describe described class rubber polymer, it is the component that preferably is contained in the thermoplastic resin formed article of the present invention.
Preferred ingredient in the moulded product of the present invention-class rubber polymer has and preferably is not higher than-30 ℃ second-order transition temperature (Tg).Described class rubber polymer for example comprises elastoprene such as polyhutadiene, poly-(styrene butadiene), poly-(acrylonitrile-butadiene) etc., the saturated rubber that obtains by the above-mentioned elastoprene of hydrogenation, synthetic polyisoprene, chloroprene rubber, acrylic rubber such as butyl polyacrylate etc. and ethylene-etc.Wherein, especially mainly contain the ethylene-of ethene and alpha-olefin and have the polymkeric substance of similar structures that fabulous weathering resistance and physical strength are arranged, thus preferred especially.Wherein have the polymkeric substance of similar structures for example to mean by hydrogenated butadiene polymer gained rubber, it is the rubber of similar in ethene-1-Butylene copolymer.
In the described ethylene-, more preferably mainly contain ethene and carbon number and be the ethylene-of 3 to 20 alpha-olefin.As carbon number is 3 to 20 alpha-olefin, for example can enumerate propylene, butene-1, amylene-1, hexene-1,4-methylpentene-1, heptene-1, octene-1, nonylene-1, decylene-1, undecene-1, dodecylene-1 etc.These alpha-olefins can use separately or at least two kinds be used in combination.
In addition, as the 3rd component, can comprise the component of copolymerization with it.But as described the 3rd copolymerization component, can enumerate conjugated diolefine such as 1,3-butadiene, isoprene etc., non-conjugated diene such as Dicyclopentadiene (DCPD), 1,4-hexadiene, cyclooctadiene, methyl norbornylene, ethylidene norbornene etc.But, can enumerate ethylene-propylene-conjugation or non-conjugated diene ter-polymer rubber (EPDM) as the ethylene-that contains described the 3rd copolymerization component.
Yet about the housing of one of purposes of moulded product of the present invention-power tool, described instrument uses usually out of doors, requires it to have weathering resistance.Unfriendly, it is poorer than the ethylene-that does not contain conjugation or non-conjugated diene to contain the ethylene-weathering resistance of conjugation or non-conjugated diene.
The present invention does not get rid of the ethylene-that contains conjugation or non-conjugated diene, but does not preferably contain the ethylene-of conjugation or non-conjugated diene.Can enumerate ethene and be selected from hexene-1,4-methylpentene-1 and octene-1 copolymer rubber one of at least etc. as its example.Wherein, the copolymer rubber of special optimal ethylene and octene-1.Reason is that it has fabulous weathering resistance and caoutchouc elasticity.In addition, reason also is with polyolefin resin as under the thermoplastic resin in the moulded product of the present invention and the described moulded product situation as the housing of power tool, the phenomenon that has occurred lineae ablicantes when using the high rubber of the degree of branching that the rubber of long chain branching is promptly arranged hardly, but generally when instrument lands, the phenomenon of lineae ablicantes has appearred on moulded product because of impact.
Be suitable as that the copolymer rubber of the ethene of class rubber polymer of the present invention and octene-1 preferably produces with metalloscene catalyst.As the melt index that obtains the raw materials used ethylene-of moulded product of the present invention preferably 0.01 to 100g/10min (190 ℃, in scope 2.16kg), more preferably in 0.2 to 20g/10min scope.When being higher than 100g/10min, described class rubber polymer is not enough to show caoutchouc elasticity.When being lower than 0.01g/10min, when molding obtained moulded product of the present invention, the flowable variation caused processibility to descend, and is disadvantageous.
Preferably make preferred ingredient of the present invention-class rubber polymer partially or completely crosslinked.Reason is as follows: as mentioned above, when the material of molding processing moulded product provided moulded product of the present invention, described resin generally extended to its flow direction, thereby makes described resin orientation.Yet under the crosslinked situation of described class rubber polymer, described material does not extend to its flow direction, thereby even in moulded product, keep the shape of described class rubber polymer, thereby described class rubber polymer alleviates its directivity, but the glass fibre orientation.
Make under the crosslinked situation of described class rubber polymer, during with the ratio definition degree of crosslinking of class rubber polymer total amount in crosslinked class rubber polymer (being insoluble to the class rubber polymer of solvent) amount and the thermoplastic resin formed article, described degree of crosslinking preferably is not less than 20%, more preferably is not less than 50%.
As the class rubber polymer of preferred ingredient of the present invention, when using as a component, its content is 1 to 30% (weight), preferred 5 to 30% (weights), more preferably 10 to 30% (weights), most preferably 15 to 25% (weights).Physical strength particularly impact-resistance to be subjected to the shape of class rubber polymer to be that its form influences very big.About shape, the flow direction number average bead diameter of measuring on the surface of cutting (by circle) that meets at right angles is preferably 0.1 to 1.5 μ m, more preferably 0.2 to 1.2 μ m with molding the time.Under the uncrosslinked situation of described class rubber polymer, extend to flow direction during its molding, thereby during the shape by class rubber polymer described in the electron microscope observation moulded product, be parallel to flow direction with different perpendicular to shape on the surface of flow direction.In addition, the shape of the surface portion of moulded product and inside is slightly different, and the shape of inlet end part and terminal portions is also slightly different.Therefore, the shape definition of class rubber polymer described in the moulded product of the present invention meets at right angles on the surface of cutting in the number average bead diameter by circle of the centre portions of moulded product and internal measurement for flow direction with molding the time.In this regard, the number average bead diameter by circle is defined as follows: no matter whether crosslinked, the shape of the rubber polymer of class described in the moulded product needn't be sphere, thereby the photo by electron microscope observation is carried out image analysis, uses by the number average bead diameter of circle and represents.When being not more than 0.1 μ m by round number average bead diameter, the improvement effect deficiency of physical strength.On the other hand, when being not less than 1.5 μ m, the improvement effect of physical strength is also not enough.
When the class rubber polymer in the moulded product of the present invention uses as a component, can multiple mixing use.In the case, can further improve processibility.
Thermoplastic resin in the explained later thermoplastic resin formed article of the present invention.
Thermoplastic resin in the thermoplastic resin formed article of the present invention is not limit, as long as the preferred described class rubber polymer that uses is scattered in wherein with it mutually perhaps equably, or by using expanding material to be scattered in wherein perhaps equably mutually with it.For example, resin such as polystyrene type (polystyrene type), polyphenylene oxide type (polyphenyl ethers), polyolefin-type (polyolefins), polyvinyl chloride-type, polymeric amide type (polyamide-based), polyester type (polyester), poly phenylene sulfoether type (poly phenylene sulfoether class), polycarbonate type, polymethacrylate type resin can use separately or use with at least two kinds form of mixtures.Wherein, preferably use polyolefin resin as described thermoplastic resin.Reason is as follows: when having the class rubber polymer in the thermoplastic resin formed article of the present invention, described resin is made the ethylene-of described class rubber polymer or the polymkeric substance of similar structures has very high consistency with being suitable for, and can obtain high-intensity moulded product.
Be applicable to that polyolefin resin of the present invention is divided three classes simply: the mixture of polythylene resin, polypropylene-based resin and polythylene resin and polypropylene-based resin.
Described polythylene resin comprises the multipolymer (EVA) etc. of multipolymer (EEA, EMMA etc.), vinyl acetate monomer and the ethene of high density polyethylene(HDPE) (HDPE), new LDPE (film grade) (LDPE), linear low density of polyethylene (LLDPE), acrylic acid or the like vinyl monomer and ethene.Wherein, preferred especially high density polyethylene(HDPE) (HDPE), new LDPE (film grade) (LDPE) and linear low density of polyethylene (LLDPE) because they have very high thermotolerance, and can obtain at an easy rate.These polythylene resins can use separately or at least two kinds be used in combination.
With high density polyethylene(HDPE) (HDPE) during as the raw material of moulded product of the present invention, its density generally 0.930 to 0.970g/cm
2Scope in, the melt flow rate (MFR) of measuring under 190 ℃ and 2.16kg load (MFR) is preferably in 0.05 to 100g/10min scope.When using new LDPE (film grade) (LDPE) or linear low density of polyethylene (LLDPE), its density generally 0.900 to 0.930g/cm
2Scope in, the melt flow rate (MFR) of measuring under 190 ℃ and 2.16kg load (MFR) is preferably in 0.05 to 100g/10min scope.Its melt flow rate (MFR) (MFR) is when being higher than 100g/10min, the physical strength of moulded product of the present invention and thermotolerance deficiency.On the other hand, its melt flow rate (MFR) (MFR) is when being lower than 0.05g/10min, when molding obtains moulded product of the present invention, and mobile variation, processibility descends, and is disadvantageous.
Described polypropylene-based resin comprises multipolymer (comprising segmented copolymer and the random copolymers) resin of polypropylene (homopolymer), propylene and another kind of alpha-olefin such as ethene, butene-1, amylene-1, hexene-1 etc.
Obtain melt flow rate (MFR) (MFR) that the used polypropylene-based resin of moulded product of the present invention measures under 230 ℃ and 2.16kg load preferably in 0.1 to 100g/10min scope.Its melt flow rate (MFR) (MFR) is when being higher than 100g/10min, the physical strength of moulded product of the present invention and thermotolerance deficiency.On the other hand, its melt flow rate (MFR) (MFR) is when being lower than 0.1g/10min, when molding obtains moulded product of the present invention, and mobile variation, processibility descends, and is disadvantageous.
As mentioned above, the polyolefin resin that is preferred for obtaining moulded product of the present invention comprises polyethylene kind and/or polypropylene-based resin.When moulded product of the present invention was used as the housing of power tool, its housing rose to high temperature because of the motor that wherein is provided with produces heat, thereby requires to have thermotolerance.For this reason, more preferably polypropylene-based resin is because it has thermotolerance.In addition, during radiator tank that described moulded product is used for contacting with high temperature coolant liquid, more preferably described polypropylene-based resin is because require to have thermotolerance.Yet homopolymer polypropylene generally is easy to oxygenolysis, and its molecular weight and molecular weight during because of life-time service is so physical strength easily reduces.On the other hand, polyethylene generally is difficult for oxygenolysis, tends to keep physical strength or passes through its crosslinked improvement.Thereby when using acrylic resin, in requiring stable on heating application, optimization polypropylene homopolymer and polythylene resin are used in combination sometimes, or the random or segmented copolymer of propylene monomer and vinyl monomer is used alone or in combination.
In this regard, thermoplastic resin in the thermoplastic resin formed article of the present invention is preferably polyolefin resin, because this resin is made the ethylene-of class rubber polymer or the polymkeric substance of similar has very high consistency with being suitable for, can obtain high-intensity moulded product.But as previously described, also can use thermoplastic resin such as polystyrene resins, polyphenylene oxide resinoid etc. except that described polyolefin resin.
When using the thermoplastic resin beyond the polyolefin resin, described resin usually may not be suitable for the ethylene-of making the class rubber polymer good consistency be arranged.In the case, use expanding material.As described expanding material, can enumerate polymer materials etc., the component of described polyolefins component and used thermoplastic resin or the component compatible with described thermoplastic resin are arranged in its molecule.As its example, when for example using polystyrene resins, can enumerate hydrogenated styrene-butadiene block copolymer resin and styrene-grafted polyethylene etc. as described resin.During as described resin, as above select the material of described expanding material with the thermoplastic resin beyond the polystyrene resins.
As previously described, thermoplastic resin formed article of the present invention comprises the thermoplastic resin that comprises glass fibre at least and preferably also comprise the class rubber polymer.When needing, can comprise other component as except that thermoplastic resin as described in matrix, providing thermoplastic polymkeric substance (properties-correcting agent), tenderizer, Powdered mineral filler, whisker, softening agent.As except that as the polymkeric substance (properties-correcting agent) the described thermoplastic resin of matrix, especially can enumerate the thermoplastic resin that can make glass fibre and thermoplastic resin interfacial adhesion of the present invention.For example, under the situation that is suitable for the polyolefin resin of making thermoplastic resin of the present invention, as improving glass fibre and as the material of interfacial adhesion between the thermoplastic resin of matrix, can enumerate the toxilic acid modification polyolefine or with maleic acid copolymerized polyolefine, acrylic acid modified polyolefine with the polyolefine of the polyolefine of acrylic acid copolymer, fumaric acid modification or with polyolefine of fumaric acid copolymerization etc.Exist above-mentioned properties-correcting agent can improve impact-resistance effectively.
As described tenderizer, can use treated oil such as paraffin oil, cycloalkanes wet goods.When having tenderizer,, can show the effect of further raising impact-resistance though stiffness descends a little.Also can show the effect that improves liquidity.Usually, when moulded product was fallen, as seen its circumferential section whitened because of impact, and the value of commodity is reduced.But described tenderizer has the effect that improves described whiting.
Described Powdered mineral filler comprises talcum, mica, clay, lime carbonate, magnesiumcarbonate, silicon oxide, carbon black, titanium oxide, magnesium hydroxide, aluminium hydroxide etc.Wherein, special preferably talc is because it can improve the stiffness of the polyolefin resin that is suitable for the described thermoplastic resin component who makes moulded product of the present invention.When adding talcum, it is measured in the scope of 1 to 50% (weight), preferably in the scope of 5 to 40% (weights), more preferably in the scope of 5 to 30% (weights), in the scope particularly preferably in 10 to 20% (weights).When having talcum, can and deposit with the mixture of glass fibre and thermoplastic resin, the mixture of perhaps preferred and glass fibre, thermoplastic resin and class rubber polymer is also deposited.
Described softening agent comprises polyoxyethylene glycol, phthalic ester such as dioctyl phthalate (DOP) (DOP) etc.Other additive such as organic or mineral dye, thermo-stabilizer, antioxidant, UV light absorber, photostabilizer, fire retardant, silicone oil, anti, whipping agent, static inhibitor, anti-mycotic agent can suitably use.
The preferred production process of thermoplastic resin formed article of the present invention is described below.
Moulded product of the present invention can make glass fibre itself or obtains with thermoplastic resin gained intermingling material with hardened glass fibre such as latex or thermoplastic resin etc. by direct molding.Preferably, can make glass fibre itself or with hardened glass fibre such as latex or thermoplastic resin etc. and the thermoplastic resin (hereinafter referred to as " thermoplastic elastomer ") that contains class rubber polymer (preferred partially or completely crosslinked class rubber polymer) and a kind of thermoplastic resin gained of needs intermingling material acquisition moulded product of the present invention by direct injection moulding.When carrying out this method, only finish once and to mediate, the length of fiber can keep very long in the described moulded product, with require with twin screw extruder carry out blend again the staple fibre method of injection moulding compare, can obtain the moulded product of high stiffness.Preferred method is as follows: a branch of glass fibre (rove) is immersed in the latex, use thermoplastic resin impregnated rove, or extruding thermoplastic resins, rove is covered by described resin, thereby preparation contain the thermoplastic resin pelletizing (hereinafter referred to as " macrofiber pelletizing ") with the glass fibre of described pelletizing equal length.Make described pelletizing and thermoplastic resin pelletizing blend then, its blend composition of injection moulding.When the class rubber polymer is included in the moulded product as component, make above-mentioned macrofiber pelletizing and contain the thermoplastic resin pelletizing (hereinafter referred to as " thermoplastic elastomer pelletizing ") of class rubber polymer (preferred partially or completely crosslinked class rubber polymer) and the thermoplastic resin pelletizing blend when needing, its blend composition of injection moulding.When talcum is included in the moulded product as component, makes above-mentioned macrofiber pelletizing and contain the pelletizing of steatitic thermoplastic resin and the thermoplastic resin pelletizing blend when needing, its blend composition of injection moulding.With polyolefin resin during as thermoplastic resin, the preferred adding to improve close-burning between resin and the glass fibre except that the thermoplastic resin that can be used for the cover glass fiber as the polymkeric substance the thermoplastic resin of matrix by any way, thermoplastic elastomer in, in the thermoplastic resin or during it makes up.
Here explain the preferred method of producing thermoplastic elastomer that contains cross-linked rubber that comprises the thermoplastic resin that contains partially or completely crosslinked class rubber polymer that uses with polyolefin resin as the example of thermoplastic resin.
Preferably the ethene-alpha-olefin copolymer that mainly comprises ethene and alpha-olefin and/or polymkeric substance, polyolefin resin, linking agent and the crosslinking coagent of similar structures are heat-treated with twin screw extruder or Banbury etc.As the linking agent that preferably uses, can enumerate radical initiator such as organic superoxide, organic azo-compound etc. herein.The example of described radical initiator comprises that peroxy ketal is as 1,1-two (t-butylperoxy)-3,3,5-trimethyl-cyclohexane, 1,1-two (uncle's hexyl peroxy)-3,3,5-trimethyl-cyclohexane, 1,1-two (uncle's hexyl peroxy) hexanaphthene, 1,1-two (t-butylperoxy) cyclododecane, 1,1-two (t-butylperoxy) hexanaphthene, 2,2-two (t-butylperoxy) octane, normal-butyl-4,4-two (t-butylperoxy) butane, normal-butyl-4,4-two (t-butyl peroxy) valerate etc.; Dialkyl peroxide such as di-t-butyl peroxide, dicumyl peroxide, tert-butyl peroxide cumyl, α, α '-two (t-butylperoxy-m-sec.-propyl) benzene, α, α '-two (t-butylperoxy) diisopropyl benzene, 2,5-dimethyl-2,5-two (t-butylperoxy) hexane, 2,5-dimethyl-2,5-two (t-butylperoxy) hexin-3 etc.; Diacyl peroxide such as acetyl peroxide, peroxidation isobutyryl, peroxidation decoyl, decanoyl peroxide, lauroyl peroxide, 3,5,5-trimethyl acetyl superoxide, benzoyl peroxide, 2,4 dichlorobenzoyl peroxide, toluoyl superoxide etc.; Peroxyester such as t-butyl peroxy-acetate, t-butylperoxy isobutylate, the peroxide-2 ethyl hexanoic acid tert-butyl ester, t-butyl peroxy-laurate, t-butylperoxyl benzoate, mistake m-phthalic acid di tert butyl carbonate, 2,5-dimethyl-2,5-two (uncle's benzoyl peroxy) hexane, tert butyl permaleic acid, BPIC (t butyl peroxy isopropyl carbonate), the sad withered ester of mistake etc.; Hydroperoxide such as t-butyl hydroperoxide, cumene hydroperoxide, di-isopropylbenzene hydroperoxide, 2,5-dimethylhexane-2,5-diperoxy hydrogen, 1,1,3,3-tetramethyl butyl superoxide etc.
In these compounds, preferred 1,1-two (t-butylperoxy)-3,3,5-trimethyl-cyclohexane, di-t-butyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-two (t-butylperoxy) hexane and 2,5-dimethyl-2,5-two (t-butylperoxy) hexin-3.
The consumption of described radical initiator is based on 100 parts by weight of ethylene-alpha-olefin copolymer and polyolefin resin, in the scope of 0.02 to 3 weight part, and preferred 0.05 to 1 weight part.Degree of crosslinking is mainly by this consumption decision.When consumption is lower than 0.02 weight part, crosslinked deficiency, even when consumption was higher than 3 weight parts, crosslinked ratio also may not be greatly improved.
As crosslinking coagent, the preferred Vinylstyrene that uses, triallyl isocyanurate, triallyl cyanurate, the diacetone diacrylamine, polyethyleneglycol diacrylate, polyethylene glycol dimethacrylate, trimethylolpropane trimethacrylate, Viscoat 295, Ethylene glycol dimethacrylate, triethylene glycol dimethacrylate, diethylene glycol dimethacrylate, di isopropenylbenzene, p-quinone dioxime, p, p '-dibenzoyl quininie dioxime, phenyl maleimide, allyl methacrylate(AMA), N, N '-meta-phenylene bismaleimide, Phthalic acid, diallyl ester, tetraene propoxy-ethane, 1,2-polyhutadiene etc.These crosslinking coagents can multiplely be used in combination.
The consumption of described crosslinking coagent is based on 100 parts by weight of ethylene-alpha-olefin copolymer and polyolefin resin, in the scope of 0.1 to 5 weight part, and preferred 0.5 to 2 weight part.When consumption was lower than 0.1 weight part, degree of crosslinking was lower, even when consumption was higher than 5 weight parts, degree of crosslinking also may not be greatly improved.
As cross-linking method, preferably use linking agent and crosslinking coagent as mentioned above, but in addition, also can use resol or bismaleimides etc.
The production method of macrofiber pelletizing is described below.
This method comprises: make fibre glass roving immerse in the fused thermoplastic resin pelletizing of making predetermined length then; Under the tensile situation, make fibre glass roving even, thermoplastic resin is extruded from its side direction with forcing machine, thereby described thermoplastic resin is squeezed on fiberglass surfacing, carry out pelletizing (being commonly referred to as " outstanding method ") then; With fibre glass roving is immersed in the emulsion (latex), dry then, make the methods such as pelletizing of predetermined length.The thermoplastic resin of cover glass fiber can suitably be selected from above-mentioned resin, but preferred with as the same kind of the thermoplastic resin of matrix.Described emulsion also preferred with as same kind of the thermoplastic resin of matrix or compatible with it kind.As the example of described emulsion, when described thermoplastic resin is polyolefin resin, can use ethylene-vinyl acetate emulsion; When described thermoplastic resin is polystyrene resins or modified polyphenyl ether resin, can use the styrene butadiene emulsion; When described thermoplastic resin is polyacrylonitrile-styrene resin (AS), polyacrylonitrile-butadiene styrene resin (ABS), polycarbonate type resin (PC), polyester resin (PET, PBT etc.), can use the acrylonitrile-styrene emulsion; When described thermoplastic resin is polyamide-based resin, can use the polyurethanes emulsion.
As above the length of gained macrofiber pelletizing is generally 2 to 100mm, and preferred 3 to 50mm, and more preferably 5 to 20mm.Described macrofiber pelletizing contains the glass fibre with described pelletizing equal length.The macrofiber pelletizing is mixed, injection moulding under the condition of moulding that is fit to the pelletizing of thermoplastic resin; Perhaps preferably make the macrofiber pelletizing with the pelletizing that contains class rubber polymer (preferred partially or completely crosslinked class rubber polymer) and/or steatitic thermoplastic resin and the thermoplastic resin pelletizing when needing mixes injection moulding under suitable condition of moulding.
For obtaining moulded product of the present invention, except that injection moulding, also can use such as molding methods such as extrusion molding, compression moulding.
So the moulded product of producing of the present invention has fabulous outward appearance, high stiffness and high strength, also has excellent heat resistance.
According to its purposes, wish to make moulded product of the present invention softening in its surface.For example,, can make the part of gripping softening, non fatigue feeling when using can be provided and the effect of warming sense is arranged about the housing of power tool.On the surface of moulded product of the present invention, soften the generation laminate, for example, preferably adopt following method: the material and the thermoplastic elastomer of double-colored molding moulded product of the present invention; Moulded product of the present invention is placed mould, carry out insert molding with thermoplastic elastomer then; Make the material of moulded product of the present invention and thermoplastic elastomer co-extrusion molding etc.As described thermoplastic elastomer, preferably contain the thermoplastic elastomer of above-mentioned class rubber polymer (preferred partially or completely crosslinked class rubber polymer).Thermoplastic resin in the moulded product of the present invention and the preferred class rubber polymer that exists, with the thermoplastic resin and the class rubber polymer that are laminated in its lip-deep described thermoplastic elastomer can be identical or different respectively.But it is preferably identical.Reason is as follows: when they were all identical, moulded product and laminated thereon thermoplastic elastomer had good binding property.When described material recycles, do not need to peel off described thermoplastic elastomer, only need be ground to the degree that intensity reduces, add glass fibre, these material produce of reusable edible moulded product of the present invention then from described moulded product.
Explain the present invention in detail below in conjunction with embodiment and Comparative Examples, but should not be construed as restriction the present invention.
Used method of producing thermoplastic elastomer is as follows when in this regard, estimating the testing method, raw material of each performance and blend in these embodiment and the Comparative Examples.
1. testing method
(1) tensile strength: the method for pressing JIS K6251 is measured down at 23 ℃.
(2) flexural strength: the method for pressing JIS K6758 is measured down at 23 ℃.
(3) flexural strength: the method for pressing JIS K6758 is measured down at 23 ℃.
(4) cantilever-type impact strength: the method for pressing JIS K6758 (v-notch, 1/4 inch test block) is measured down at 23 ℃.
(5) ball falling impact intensity:
With fall sphere test instrument (Toyoseikiseisaku-syo Ltd. manufacturing), measure the total energy that absorbs under the following conditions: falling sphere top end diameter: 13.6mm, weight: 6.5kg, descent altitude: 100cm, anchor clamps diameter: 5mm, test block thickness: 3mm, temperature: 23 ℃, humidity: 50%; Described value is high more, the difficult more fragmentation of described moulded product.
(6) thermotolerance (HDT): the method for pressing JIS K7207 is measured.
(7) length of glass fibre in the moulded product:, pass through the image analysis measurement fiber length distribution with opticmicroscope with the moulded product roasting.
(8) median size of class rubber polymer: the blanking punch goods that meet at right angles of the flow direction during with slicing machine and molding.Pass through electron microscope observation.Measure by round number average bead diameter by image analysis.
(9) degree of crosslinking: the crosslinked thermoplastic elastomer of 0.5g was refluxed 4 hours in 200ml dimethylbenzene.Solution is measured its amount with filter paper filtering.With the resistates vacuum-drying on the paper, measure its amount, the ratio (%) of the weight of class rubber polymer in the weight of calculating resistates and the crosslinked thermoplastic elastomer.
2. raw material
(1) class rubber polymer
(a) ethylene-octene-1 multipolymer:
Described in JP-A-3-163088, use the metalloscene catalyst method to produce.The ratio of components of ethylene/octene in the multipolymer-1 is 72/28 (weight ratio) (being called " TPE-1 ").
(b) ethylene-propylene-dicyclopentadiene copolymer:
Described in JP-A-3-163088, produce with the metalloscene catalyst method.The ratio of components of ethylene/propene/Dicyclopentadiene (DCPD) is 72/24/4 (weight ratio) (being called " TPE-2 ") in the multipolymer.
(2) thermoplastic resin
(a) polypropylene:
The isotactic propylene homopolymer (MAO3) (being called " PP ") that Japan Polychem Co. produces
(b) ethene (E)-propylene (PP) copolymer resin-1:
The block E-PP resin [E/P=6/94 (weight ratio) (PM 970A)] (being called " EP-1 ") that Japan Polyolefin Co. produces
(c) ethene (E)-propylene (PP) copolymer resin-2:
The random E-PP resin [E/P=7/93 (weight ratio) (PM 940M)] (being called " EP-2 ") that Japan Polyolefin Co. produces
(d) toxilic acid esterification polypropylene:
The ADMER (F305) (being called " M-PP ") that Mitsui Chemical Co. produces
(e) toxilic acid esterification polyethylene:
The ADMER (HB030) (being called " M-PE ") that Mitsui Chemical Co. produces
(f) high density polyethylene(HDPE):
The SUNTEC HD (B470) (being called " HDPE ") that Asahi Chemical Industry Co.Ltd. produces
(g) polystyrene:
The STYRON PS (683) (being called " PS ") that Asahi Chemical Industry Co.Ltd. produces
The STYRON HIPS (403) (being called " HIPS ") that Asahi Chemical Industry Co.Ltd. produces
(h) polyacrylonitrile-vinylbenzene:
The STYRAC AS (769) (being called " AS ") that Asahi Chemical Industry Co.Ltd. produces
(i) polyacrylonitrile-butadiene-styrene:
The STYRAC ABS (100) (being called " ABS ") that Asahi Chemical Industry Co.Ltd. produces
(j) polycarbonate:
The NOVALEX (702A) (being called " PC ") that Mitsubishi Engineering Plastics Co. produces
(k) polycarbonate/polyacrylonitrile-butadiene-styrene:
The PC/ABS (being called " PC/ABS ") that Asahi Chemical Industry Co.Ltd. produces
(l) polyester:
Again the abrasive substance of PET bottle (being called " PET ")
(3) radical initiator
2 of NOF CORPORATION production, 5-2 (PERHEXA 25B) (being called " POX ")
(4) crosslinking coagent
The Vinylstyrene (being called " DVB ") that Wako Pure Chemical Ltd. produces
(5) tenderizer (paraffin oil)
The DIANA treated oil (being called " PW-380 ") that Idemitsu Kosan Co. produces
(6) glass fibre
Fibre glass roving (the ER 740) (thickness: 13 μ m) of the usefulness aminosilane-treated that Asahi Fiber Co. produces
(7) talcum
The general commodity (being called " talcum ") that Japan Talc Co. produces
3. crosslinked method of producing thermoplastic elastomer
(1)TPV-1
(40mm φ is L/D=47) as forcing machine with the machine barrel centre twin screw extruder of opening for feed.Be close to the two-start screw of opening for feed as screw rod with kneading portion.Making TPE-1, PP, POX and DVB is the mixed of 55.6/44.4/0.38/0.74 (weight ratio) with the ratio of TPE-1/PP/POX/DVB, melt extrudes under 220 ℃ tube temperature.The degree of crosslinking of gained crosslinked thermoplastic elastomer is 82%.
(2)TPV-2
Carry out the step identical and obtain crosslinked thermoplastic elastomer, but the ratio of TPE-1/PP/POX/DVB changes 55.6/44.4/0.19/0.37 (weight ratio) into (1).The degree of crosslinking of gained crosslinked thermoplastic elastomer is 55%.
(3)TPV-3
Carry out the step identical and obtain crosslinked thermoplastic elastomer, but TPE-1, PP, POX and DVB change TPE-1, EP-1, POX and DVB into (1).The degree of crosslinking of gained crosslinked thermoplastic elastomer is 81%.
(4)TPV-4
Carry out the step identical with (1) and obtain crosslinked thermoplastic elastomer, but TPE-1, PP, POX and DVB change TPE-1, PP, HDPE, POX and DVB into, it is than changing 55.6/33.3/11.1/0.19/0.37 (weight ratio) into.The degree of crosslinking of gained crosslinked thermoplastic elastomer is 85%.
(5)TPV-5
Carry out the step identical and obtain crosslinked thermoplastic elastomer, but TPE-1, PP, POX and DVB change TPE-2, PP, POX and DVB into (1).The degree of crosslinking of gained crosslinked thermoplastic elastomer is approximately 100%.
(6)TPV-6
Carry out the step identical and obtain crosslinked thermoplastic elastomer, but based on the total amount of 100 weight part TPE-1 and PP, infeed 33 weight part tenderizers (paraffin oil) from the opening for feed in machine barrel centre with (1).The degree of crosslinking of gained crosslinked thermoplastic elastomer is 82%.
(7)TPV-7
Carry out the step identical and obtain crosslinked thermoplastic elastomer with (1), but the ratio of TPE-1/PP/POX/DVB changes 70.0/30.0/0.48/0.93 (weight ratio) into, based on the total amount of 100 weight part TPE-1 and PP, infeed 20 weight part tenderizers (paraffin oil) from the opening for feed in machine barrel centre.The degree of crosslinking of gained crosslinked thermoplastic elastomer is 81%.
4. non-crosslinked method of producing thermoplastic elastomer
(1)TPO-1
(40mm φ is L/D=47) as forcing machine with the machine barrel centre twin screw extruder of opening for feed.Be close to the two-start screw of opening for feed as screw rod with kneading portion.Making TPE-1 and PP is the mixed of 55.6/44.4 (weight ratio) with the ratio of TPE-1/PP, melt extrudes under 200 ℃ tube temperature.
Embodiment 1
Making the fibre glass roving of thick 13 μ m even under pulled out condition, is that 5%/95% M-PP and PP extrude from its side direction with forcing machine with ratio, thereby squeezes described polyolefin resin on fiberglass surfacing and cover described surface.The pelletizing of being cut into long 7mm then produces macrofiber pelletizing (being called " GF-1 ").The ratio of the glass fibre/polyolefin resin of described macrofiber pelletizing is 56/44 (weight ratio).Make the mixed of the pelletizing of GF-1 and PP with 53.6/46.4 (weight ratio), (Toshiba IS45PNV) carries out molding under 240 ℃ molding temperature with injection moulding machine, and other condition setting is at general condition, thereby obtains moulded product.Composition of described moulded product (comprising the distribution of glass fibre) and performance thereof are shown in Table 1.
Comparative Examples 1
The fibre glass roving of thick 13 μ m cut to the length of 7mm obtain chopped strand.Make described chopped strand and the PP mixed with 30/70 (weight ratio), extrude with twin screw extruder (Tosh iba TEM-35B) under 230 ℃ resin temperature, pelletizing obtains pelletizing.Under 230 ℃ molding temperature, carry out molding as raw material with described pelletizing, obtain moulded product with injection moulding machine (Toshiba IS45PNV).The composition and the performance thereof of described moulded product are shown in Table 1.
Comparative Examples 2
Make the mixed of the pelletizing of GF-1 and PP with 53.6/46.4 (weight ratio) by embodiment 1, carry out molding under the following conditions: molding temperature is arranged on 290 ℃, back pressure during molding, screw speed and injection rate are established extremely lowly, are difficult to apply shearing, and be different with embodiment 1.In the gained moulded product, the content of glass fiber that length is not more than 0.5mm is 0%, and length is that 0.5 to 2mm content is 49%, and the content that length is not less than 0.5mm is 51%, because the bonding of glass fibre is inhomogeneous, and the surface appearance extreme difference of described moulded product.On the other hand, the In Apparent Good Order and Condition of gained moulded product among the embodiment 1.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 2
Use as gained macrofiber pelletizing (GF-1) among the embodiment 1, make the mixed of the pelletizing of GF-1, TPV-1 and PP, use the injection moulding machine identical under 240 ℃ molding temperature, to carry out molding, obtain moulded product with embodiment 1 with 53.6/36.0/10.4 (weight ratio).It is formed and performance is shown in Table 1.
Comparative Examples 3
The fibre glass roving of thick 13 μ m cut to the length of 7mm obtain chopped strand.Make described chopped strand, TPV-1 and the PP mixed with 53.6/36.0/10.4 (weight ratio), use the twin screw extruder identical with Comparative Examples 1 to extrude under 230 ℃ resin temperature, pelletizing obtains pelletizing.Under 230 ℃ molding temperature, use the injection moulding machine identical to carry out molding with described pelletizing as raw material, obtain moulded product with embodiment 1.The composition and the performance thereof of described moulded product are shown in Table 1.
Comparative Examples 4
Make the mixed of the pelletizing of GF-1, TPV-1 and PP as embodiment 2, under the condition identical, carry out molding with Comparative Examples 2 with 53.6/36.0/10.4 (weight ratio).In the gained moulded product, the content of glass fiber that length is not more than 0.5mm is 0%, and length is that 0.5 to 2mm content is 56%, the content that length is not less than 0.5mm is 44%, similar with Comparative Examples 2, because the bonding of glass fibre is inhomogeneous, the surface appearance extreme difference of described moulded product.On the other hand, the In Apparent Good Order and Condition of gained moulded product among the embodiment 2.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 3
Carry out the step identical and obtain moulded product, but described molding temperature is arranged on 225 ℃ with embodiment 2.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 4
Carry out the step identical and obtain moulded product, but replace TPV-1 with TPV-2 with embodiment 2.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 5
Carry out the step identical and obtain moulded product, but replace TPV-1 with TPO-1 with embodiment 1.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 6
Carry out the step identical and obtain moulded product, but make the mixed of the pelletizing of GF-1, TPV-1 and PP with 53.6/18.0/28.4 (weight ratio) with embodiment 2.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 7
Carry out the step identical and obtain moulded product, but make the mixed of the pelletizing of GF-1, TPV-1 and PP with 35.7/36.0/28.3 (weight ratio) with embodiment 2.The composition and the performance thereof of described moulded product are shown in Table 1.
Embodiment 8
Carry out the step identical and obtain moulded product, but replace TPV-1 with TPV-5 with embodiment 1.The composition and the performance thereof of described moulded product are shown in Table 2.
Embodiment 9
Carry out the step identical and produce macrofiber pelletizing (being called " GF-2 "), but will squeeze on fiberglass surfacing and the material that covers described surface is that to make ratio into be 5%/95% M-PP and EP-1 for 5%/95% M-PP and PP by ratio with embodiment 1.The ratio of the glass fibre/polyolefin resin of described macrofiber pelletizing is 56/44 (weight ratio).Make the mixed of the pelletizing of GF-2, TPV-3 and EP-1, carry out molding, obtain moulded product by the mode identical with embodiment 2 with 53.6/36.0/10.4 (weight ratio).The composition and the performance thereof of described moulded product are shown in Table 2.
Embodiment 10
Carry out the step identical and obtain moulded product, but make the mixed of the pelletizing of GF-1, TPV-1 and EP-2 with 53.6/36.0/10.4 (weight ratio) with embodiment 2.It is formed and performance is shown in Table 2.
Embodiment 11
Carry out the step identical and produce macrofiber pelletizing (being called " GF-3 "), but will squeeze on fiberglass surfacing and the material that covers described surface is that to make ratio into be 5%/71.3%/23.7% M-PP, PP and HDEP for 5%/95% M-PP and PP by ratio with embodiment 1.The ratio of the glass fibre/polyolefin resin of described macrofiber pelletizing is 56/44 (weight ratio).Make the mixed of the pelletizing of GF-3, TPV-4 and PP, carry out molding, obtain moulded product by the mode identical with embodiment 2 with 53.6/36.0/10.4 (weight ratio).The composition and the performance thereof of described moulded product are shown in Table 2.
Embodiment 12
Carry out the step identical and obtain moulded product, but make the mixed of the pelletizing of GF-1 and TPV-1 with 53.6/46.4 (weight ratio) with embodiment 2.The composition and the performance thereof of described moulded product are shown in Table 2.About used test spare in the ball falling impact strength trial, the moulded product of embodiment 2 whitens a little, and the moulded product of embodiment 12 does not whiten.
Embodiment 13
Make TPV-1, PP and the talcum mixed with 56.0/28.5/15.5 (weight ratio), (Toshiba TEM-35B) extrudes under 230 ℃ resin temperature with twin screw extruder, and pelletizing obtains pelletizing.Make the mixed of the pelletizing of this pelletizing and GF-1, carry out molding, obtain moulded product in the mode identical with embodiment 2 with 64.3/35.7 (weight ratio).The composition and the performance thereof of described moulded product are shown in Table 3.
Embodiment 14 and 15
Carry out the step identical and obtain moulded product, but replace TPV-1 with TPV-6 with embodiment 1.The pelletizing that makes GF-1, TPV-6 and PP in embodiment 14 with the ratio of 53.6/36.0/10.4, in embodiment 15 with the mixed of 53.6/46.4/0 (weight ratio), carry out molding in the mode identical with embodiment 2, obtain moulded product.The composition and the performance thereof of described moulded product are shown in Table 3.
Embodiment 16
Make the fibre glass roving of thick 13 μ m even under pulled out condition, immersion contains AS emulsion (acrylonitrile-styrene latex; Vinyl cyanide 25%, solids concn: in the bath 50% weight), thereby covered by the AS resin, dry then.The pelletizing of being cut into long 5.5mm produces macrofiber pelletizing (being called " GF-4 ").The ratio of the glass fibre of described macrofiber pelletizing/AS resin is 80/20 (dry state weight ratio).Make the mixed of the pelletizing of GF-4 and PS, carry out molding, obtain moulded product in the mode identical with embodiment 2 with 25.0/75.0 (weight ratio).The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 17
Carry out the step identical and obtain moulded product, but replace PS with HIPS with embodiment 16.The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 18
Carry out the step identical and obtain moulded product, but replace PS with AS with embodiment 16.The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 19
Carry out the step identical and obtain moulded product, but replace PS with ABS with embodiment 16.The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 20
Carry out the step identical and obtain moulded product, but replace PS with PC with embodiment 16.The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 21
Carry out the step identical and obtain moulded product, but replace PS with PC/ABS with embodiment 16.The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 22
Carry out the step identical and obtain moulded product, but replace PS with PET with embodiment 16.The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 23
Carry out the step identical and produce macrofiber pelletizing (being called " GF-5 "), but will squeeze on fiberglass surfacing and the material that covers described surface is that to make ratio into be 5%/95% M-PE and HDPE for 5%/95% M-PP and PP by ratio with embodiment 1.The ratio of the glass fibre/polyolefin resin of described macrofiber pelletizing is 56/44 (weight ratio).Make the mixed of the pelletizing of GF-5 and HDPE, carry out molding, obtain moulded product by the mode identical with embodiment 1 with 53.6/46.4 (weight ratio).The composition and the performance thereof of described moulded product are shown in Table 4.
Embodiment 24
Use the mould machine identical, will be placed on as the moulded product that obtains in embodiment 1 and 2 in the metal die that is arranged on 40 ℃, under 240 ℃ tube temperature, carry out insert molding with TPV-7 with embodiment 1.The gained laminate has high binding property, thereby the two-layer of described laminate at the interface can not strip off at it.The surface hardness of described thermoplastic elastomer (A hardness) is 78, and the soft feel(ing) of described moulded product is fabulous.
Industrial applicibility
Thermoplastic resin formed article of the present invention can be used in high stiffness of requirement and the high-intensity application, the case material, office component such as the office chair etc. that not only comprise vehicle component such as radiator tank etc., industrial part such as power tool, but also comprise electronic component, various daily neces saries, building materials etc., in industry, play a significant role.
Table 1
The composition of compound and moulded product and rerum natura | Embodiment 1 | Comparative Examples 1 | Comparative Examples 2 | Embodiment 2 | Comparative Examples 3 | Comparative Examples 4 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 | Embodiment 7 | |
Compound | PP EP-1 EP-2 | 46.4 | 70.0 | 46.4 | 10.4 | 34.0 | 10.4 | 10.4 | 10.4 | 10.4 | 28.4 | 28.3 |
TPV-1 TPV-2 TPV-3 TPV-4 TPV-5 TPV-6 TPO-1 | 36.0 | 36.0 | 36.0 | 36.0 | 36.0 | 36.0 | 18.0 | 36.0 | ||||
GF-1 GF-2 GF-3 staple fibre | 53.6 | 30.0 | 53.6 | 53.6 | 30.0 | 53.6 | 53.6 | 53.6 | 53.6 | 53.6 | 35.7 | |
The composition of moulded product | Thermoplastic resin polypropylene-based resin polythylene resin glass fibre class rubber polymer | 70.0 30.0 | 70.0 30.0 | 70.0 30.0 | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 60.0 30.0 10.0 | 60.0 20.0 20.0 |
The ratio length that length is not more than the glass fibre of 0.5mm is the ratio that the ratio length of 0.5 to 2mm glass fibre is not less than the glass fibre of 2mm | 27 58 15 | 100 0 0 | 0 49 51 | 49 51 8 | 100 0 0 | 0 56 44 | 82 18 0 | 35 54 11 | 25 59 16 | 34 54 12 | 25 60 15 | |
The class rubber polymer is by the median size (μ m) of circle | 0.53 | 0.56 | 1.08 | 0.42 | 0.68 | 0.83 | 0.58 | 0.72 | ||||
The rerum natura of moulded product | Tensile strength (kg/cm 2) flexural strength (kg/cm 2) modulus in flexure (kg/cm 2) under the high-load (18.5kg) HDT (℃) total energy that absorbs of cantilever-type impact strength (kg*cm/cm) ball falling impact intensity (J) | 1130 1700 70300 160 14.2 5.9 | 820 980 49000 150 6.3 3.1 | 730 1120 52000 154 7.1 3.3 | 890 1240 51200 157 28.9 12.8 | 650 820 39000 148 10.1 4.6 | 720 930 41000 153 10.9 4.7 | 780 1120 49200 156 21.2 9.3 | 870 1210 50200 156 27.7 12.3 | 850 1140 48300 155 17.8 8.0 | 1070 1420 51200 157 23.7 10.6 | 870 1180 35000 153 24.2 10.8 |
Table 2
The composition of compound and moulded product and rerum natura | Embodiment 8 | Embodiment 9 | Embodiment 10 | Embodiment 11 | Embodiment 12 | |
Compound | PP EP-1 EP-2 | 10.4 | 10.4 | 10.4 | 10.4 | |
TPV-1 TPV-2 TPV-3 TPV-4 TPV-5 TPV-6 TPO-1 | 36.0 | 36.0 | 36.0 | 36.0 | 46.4 | |
GF-1 GF-2 GF-3 staple fibre | 53.6 | 53.6 | 53.6 | 536. | 53.6 | |
The composition of moulded product | Thermoplastic resin polypropylene-based resin polythylene resin glass fibre class rubber polymer | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 50.0 30.0 20.0 | 40.4 9.6 30.0 20.0 | 46.1 30.0 25.8 |
The ratio length that length is not more than the glass fibre of 0.5mm is the ratio that the ratio length of 0.5 to 2mm glass fibre is not less than the glass fibre of 2mm | 45 45 10 | 45 46 9 | 45 47 8 | 27 58 15 | 50 43 7 | |
The class rubber polymer is by the median size (μ m) of circle | 0.51 | 0.54 | 0.53 | 0.62 | 0.49 | |
The rerum natura of moulded product | Tensile strength (kg/cm 2) flexural strength (kg/cm 2) modulus in flexure (kg/cm 2) under the high-load (18.5kg) HDT (℃) total energy that absorbs of cantilever-type impact strength (kg*cm/cm) ball falling impact intensity (J) | 860 1180 52200 158 25.8 11.5 | 880 1210 50800 155 29.7 13.2 | 9 10 1220 51400 156 28.8 12.7 | 870 1210 50600 153 29.5 12.9 | 690 900 39800 147 41.1 18.0 |
Table 3
The composition of compound and moulded product and rerum natura | Embodiment 13 | Embodiment 14 | Embodiment 15 | |
Compound | PP | 18.3 | 10.4 | |
TPV-1 TPV-6 | 36.0 | 36.0 | 46.4 | |
GF-1 | 35.7 | 53.6 | 53.6 | |
Talcum | 10.0 | |||
The composition of moulded product | Thermoplastic resin polypropylene-based resin glass fibre class rubber polymer tenderizer (paraffin oil) talcum | 50.0 20.0 20.0 10.0 | 46.1 30.0 15.0 8.9 | 39.1 30.0 19.4 11.5 |
The ratio length that length is not more than the glass fibre of 0.5mm is the ratio that the ratio length of 0.5 to 2mm glass fibre is not less than the glass fibre of 2mm | 40 50 10 | 41 48 11 | 30 56 14 | |
The class rubber polymer is by the median size (μ m) of circle | 0.38 | 0.54 | 0.68 | |
The rerum natura of moulded product | Tensile strength (kg/cm 2) flexural strength (kg/cm 2) modulus in flexure (kg/cm 2) under the high-load (18.5kg) HDT (℃) total energy that absorbs of cantilever-type impact strength (kg*cm/cm) ball falling impact intensity (J) | 900 1230 45000 155 25.1 11.1 | 760 1140 49400 150 29.3 12.9 | 630 740 38100 144 41.7 14.8 |
Table 4
The composition of compound and moulded product and rerum natura | Embodiment 16 | Embodiment 17 | Embodiment 18 | Embodiment 19 | Embodiment 20 | Embodiment 21 | Embodiment 22 | Embodiment 23 | |
Compound | PP HIPS AS ABS PC PC/ABS PET HDPE | 75.0 | 75.0 | 75.0 | 75.0 | 75.0 | 75.0 | 75.0 | 46.4 |
GF-4 GF-5 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | 25.0 | 53.6 | |
The composition of moulded product | Thermoplastic resin polystyrene resins AS resin PC resin PET resin PE plexiglas fiber-like rubber polymer | 75.0 5.0 20.0 | 69.0 5.0 20.0 6.0 | 80.0 20.0 | 60.0 20.0 20.0 | 5.0 75.0 20.0 | 35.0 37.5 20.0 7.5 | 5.0 75.0 20.0 | 70.0 30.0 |
The ratio length that length is not more than the glass fibre of 0.5mm is the ratio that the ratio length of 0.5 to 2mm glass fibre is not less than the glass fibre of 2mm | 37 52 11 | 40 50 10 | 45 47 8 | 41 48 11 | 53 42 5 | 41 49 10 | 40 50 10 | 35 54 11 | |
The class rubber polymer is by the median size (μ m) of circle | 1.03 | 0.32 | 0.32 | ||||||
The rerum natura of moulded product | Tensile strength (kg/cm 2) flexural strength (kg/cm 2) modulus in flexure (kg/cm 2) total energy that absorbs of cantilever-type impact strength (kg*cm/cm) ball falling impact intensity (J) | 760 1290 63530 8.2 4.0 | 680 1080 48000 13.1 6.0 | 1210 1880 87230 14.1 6.3 | 750 1190 48500 28.2 13.0 | 1250 1930 65000 10.0 4.8 | 790 1250 48000 32.8 14.5 | 1060 1580 74880 15.5 7.0 | 660 930 56400 17.7 8.0 |
Claims (11)
1. thermoplastic resin formed article that comprises glass fibre and thermoplastic resin, the content of wherein said glass fibre is 1 to 40% of thermoplastic resin formed article gross weight, to be not more than the content of glass fiber of 0.5mm be 90 to 10% of fibre weight to length in the described fiber, length is that 0.5 to 2mm content is 10 to 90%, the content that length is not less than 2mm is 0 to 30%, and described thermoplastic resin is selected from polystyrene type resin, polyphenylene ether type resin, the polyolefin-type resin, the polyvinyl chloride-type resin, the polyamides amine type resin, polyester resin, poly phenylene sulfoether type resin, polycarbonate type resin, polymethacrylate type resin or more than a kind of above-mentioned mixture of polymers.
2. the thermoplastic resin formed article of claim 1, also comprise the thermoplastic resin formed article gross weight 1 to 30% be the rubbery polymkeric substance that 3 to 20 the unitary ethene-alpha-olefin copolymer of alpha-olefin constitutes by containing ethylene unit and carbon number.
3. claim 1 or 2 thermoplastic resin formed article also comprise 1 to 50% talcum of thermoplastic resin formed article gross weight.
4. claim 1 or 2 thermoplastic resin formed article, wherein said thermoplastic resin is a polyolefin resin.
5. the thermoplastic resin formed article of claim 4, wherein said polyolefin resin contains polypropylene-based resin.
6. the thermoplastic resin formed article of claim 2, wherein said rubbery polymer moieties or crosslinked fully.
7. the production method of the thermoplastic resin formed article of claim 1 comprises and mixing and step of injection molding:
(i) mix
(a) with thermoplastic resin cover mean diameter be the fibre glass roving of 1 to 50 μ m, the thermoplastic resin pelletizing that contains glass fibre that obtains with 1 to 25mm mean length cutting then and
(b) be selected from thermoplastic resin pelletizing, the thermoplastic resin pelletizing that contains the rubbery polymkeric substance, talcose thermoplastic resin pelletizing and contain the rubbery polymkeric substance and at least a arborescens pelletizing of steatitic thermoplastic resin pelletizing, and
(ii) (a) and the mixing pellet (b) that obtain by step (i) of injection molding.
8. the production method of the thermoplastic resin formed article of claim 7, wherein also comprise the thermoplastic resin formed article gross weight 1 to 30 weight % be the rubbery polymkeric substance that 3 to 20 the unitary ethene-alpha-olefin copolymer of alpha-olefin constitutes by containing ethylene unit and carbon number.
9. the laminated moulded product of the moulded product of a thermoplastic resin that comprises thermoplastic elastomer and claim 1, wherein said thermoplastic resin formed article is covered by described thermoplastic elastomer, and described thermoplastic resin is selected from polystyrene type resin, polyphenylene ether type resin, polyolefin-type resin, polyvinyl chloride-type resin, polyamides amine type resin, polyester resin, poly phenylene sulfoether type resin, polycarbonate type resin, polymethacrylate type resin or more than a kind of above-mentioned mixture of polymers.
10. the laminated moulded product of claim 9, what wherein also comprise 1 to 30 weight % is the rubbery polymkeric substance that 3 to 20 the unitary ethene-alpha-olefin copolymer of alpha-olefin constitutes by containing ethylene unit and carbon number.
11. the laminated moulded product of claim 9, wherein said thermoplastic elastomer are polyolefins thermoplastic elastomer.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2000/000794 WO2001059009A1 (en) | 2000-02-14 | 2000-02-14 | Thermoplastic resin formed article having high rigidity and high strength |
Publications (2)
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CN1347437A CN1347437A (en) | 2002-05-01 |
CN1175052C true CN1175052C (en) | 2004-11-10 |
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CNB008061831A Expired - Fee Related CN1175052C (en) | 2000-02-14 | 2000-02-14 | Thermoplastic resin formed article having high-rigidity and high-strength |
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Country | Link |
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CN (1) | CN1175052C (en) |
DE (1) | DE10084451T1 (en) |
WO (1) | WO2001059009A1 (en) |
Families Citing this family (14)
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JP2005141182A (en) | 2003-10-14 | 2005-06-02 | Kawai Musical Instr Mfg Co Ltd | Repetition lever of grand piano |
JP2005255733A (en) * | 2004-03-09 | 2005-09-22 | Asahi Kasei Chemicals Corp | Molded article of automobile underhood structure part |
JP2008202013A (en) * | 2007-02-23 | 2008-09-04 | Daicel Polymer Ltd | Automotive exterior resin part |
JP2009185150A (en) * | 2008-02-05 | 2009-08-20 | Idemitsu Kosan Co Ltd | Heat conductive resin composition and its resin molded article |
KR101476286B1 (en) * | 2013-03-26 | 2014-12-24 | 동국실업 주식회사 | Polypropylene resin composition |
JP5738374B2 (en) * | 2013-09-27 | 2015-06-24 | 住友理工株式会社 | Glass fiber reinforced thermoplastic resin molded article and method for producing the same |
US9175158B2 (en) * | 2013-11-29 | 2015-11-03 | Sumitomo Chemical Company, Limited | Resin composition |
JP2015203049A (en) * | 2014-04-11 | 2015-11-16 | テクノポリマー株式会社 | Tubular body for lens-barrel and lens-barrel |
KR20170006683A (en) * | 2015-07-09 | 2017-01-18 | 한국파렛트풀주식회사 | Composition comprising at least two kinds of mixed resin including recycled resin, glass fiber and olefin rubber-resin |
WO2016013819A1 (en) * | 2014-07-25 | 2016-01-28 | 한국컨테이너풀 주식회사 | Composition comprising at least two resins, fiber glass and olefin-based rubber resin |
JP6067767B2 (en) | 2015-03-26 | 2017-01-25 | 住友理工株式会社 | Glass fiber reinforced thermoplastic resin molded article and method for producing the same |
JP6895292B2 (en) * | 2017-03-31 | 2021-06-30 | 住友理工株式会社 | A method for producing a glass fiber reinforced thermoplastic resin molded product, and a glass fiber reinforced thermoplastic resin molded product obtained thereby. |
WO2020091051A1 (en) * | 2018-11-02 | 2020-05-07 | 株式会社プライムポリマー | Long fiber-reinforced propylene-based resin composition and long fiber-reinforced molded body |
CN112266615A (en) * | 2020-11-19 | 2021-01-26 | 南京特塑复合材料有限公司 | Preparation method of polyphenylene sulfide composite material with high dimensional stability |
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JPH0819262B2 (en) * | 1988-07-22 | 1996-02-28 | 東海ゴム工業株式会社 | Conductive resin composition |
JPH0292952A (en) * | 1988-09-29 | 1990-04-03 | Unitika Ltd | Phenolic resin molding material composition |
JPH03263445A (en) * | 1990-03-13 | 1991-11-22 | Mitsubishi Petrochem Co Ltd | Propylene-based resin composition for blow molding |
WO1998021281A1 (en) * | 1996-11-14 | 1998-05-22 | Kawasaki Steel Corporation | Long glass fiber-reinforced conductive thermoplastic resin molding and process for preparing the same |
JPH10219027A (en) * | 1997-02-06 | 1998-08-18 | Nitto Boseki Co Ltd | Powdery glass fiber-reinforced resin composition |
JPH10298364A (en) * | 1997-04-24 | 1998-11-10 | Calp Corp | Reinforced polyolefin resin composition and formed article made of the composition |
JP4217284B2 (en) * | 1997-10-28 | 2009-01-28 | 株式会社プライムポリマー | Glass fiber reinforced polyolefin resin pellets |
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2000
- 2000-02-14 DE DE10084451T patent/DE10084451T1/en not_active Withdrawn
- 2000-02-14 CN CNB008061831A patent/CN1175052C/en not_active Expired - Fee Related
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WO2001059009A1 (en) | 2001-08-16 |
CN1347437A (en) | 2002-05-01 |
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