CN117488675A - Cable crane tower frame construction method integrating hanging and buckling - Google Patents
Cable crane tower frame construction method integrating hanging and buckling Download PDFInfo
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- CN117488675A CN117488675A CN202311354202.1A CN202311354202A CN117488675A CN 117488675 A CN117488675 A CN 117488675A CN 202311354202 A CN202311354202 A CN 202311354202A CN 117488675 A CN117488675 A CN 117488675A
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- 238000010276 construction Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000012544 monitoring process Methods 0.000 claims description 45
- 238000006073 displacement reaction Methods 0.000 claims description 42
- 238000004873 anchoring Methods 0.000 claims description 41
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 11
- 230000001276 controlling effect Effects 0.000 claims description 7
- 238000013461 design Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000007665 sagging Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims 1
- 239000000725 suspension Substances 0.000 abstract description 6
- 239000003921 oil Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The invention belongs to the technical field of cable crane tower frame construction, in particular to a construction method of a cable crane tower frame with a combined hanging buckle. According to the cable suspension tower construction method combining the suspension tower and the cable suspension system, the device achieves a high-efficiency, flexible and safe construction mode, and further improves construction efficiency: the construction method of the cable crane frame with the integrated lifting and buckling functions can realize seamless connection of the crane and the cable crane system, the crane does not need to be disassembled and built in the whole construction process, a great amount of time and labor cost are saved, and the construction efficiency is improved.
Description
Technical Field
The invention relates to the technical field of cable suspension tower frame construction, in particular to a cable suspension tower frame construction method combining suspension and buckling.
Background
The multi-span continuous arch bridge is characterized by that the central arch seat is stressed by multi-arch effect, and after the bridge is formed, the horizontal thrust produced by two sides of central arch seat are opposite in direction, identical in size and balanced, and the central arch seat is only stressed by vertical pressure. However, in the arch rib hoisting process, because the cable crane can only hoist one arch rib section at a time, after the single-side arch rib section is hoisted, larger unbalanced bending moment and horizontal force can be generated on the pier body of the central arch base and the buckling tower, so that the stress of the buckling tower is increased, the buckling tower is deviated, and the arch shape is influenced. In order to eliminate unbalanced force generated during single-side arch rib hoisting, the traditional technology generally adopts a large cantilever single-tower double-buckling construction method, specifically, after the single-side arch rib is hoisted and installed in place, the single-side arch rib is temporarily connected with the upper section through an inner flange bolt between the sections, then a cable hoist is used for loosening a hook to install the other-side arch rib section, and buckling and tensioning are simultaneously carried out after the installation of the arch rib sections at the two sides is completed.
The method is characterized in that the weight of the arch rib of the section transmits load to the buckling cable of the last section through the inter-section flange, the buckling cable of the last section bears the gravity component force of the two arch rib sections at the same time, the consumption of the buckling cable is increased, the increase of the buckling cable force can lead to the increase of the input buckling tower materials, the pier body and the buckling tower are relatively larger in deflection, and the risk of the arch rib installation process is relatively higher.
Disclosure of Invention
Based on the technical problems that the existing method bears the gravity component force of two arch rib sections simultaneously, the consumption of buckling ropes is increased, the added buckling tower materials are increased due to the increase of the buckling rope force, the deviation between the pier body and the buckling tower is larger, and the risk in the arch rib installation process is higher, the invention provides a cable crane tower frame construction method integrating lifting and buckling.
The invention provides a construction method of a cable crane tower frame with integrated lifting and buckling, which comprises the following steps of firstly, preparing construction, namely, controlling 1-6 # arch rib sections on two sides of a middle pier to be installed, installing the middle pier buckling tower in place, and preparing an intelligent adjusting rope system, wherein the intelligent adjusting rope system consists of an intelligent jack, an intelligent load-adjusting hydraulic pump station, a Beidou control system, an adjusting rope and an anchoring device;
the Beidou control system consists of a displacement monitoring station, a displacement reference station, a site monitoring room, a control box, a pump starting box and a sensor for monitoring the working state of the intelligent jack;
the anchoring device consists of a ground anchoring device and a tower anchoring device;
installing a ground end anchoring device of an intelligent adjusting rope system, an intelligent jack, an intelligent load-adjusting hydraulic pump station and a displacement reference station of a Beidou control system at the root of an 8# juncture pier, installing a tower end anchoring device of the intelligent adjusting rope system and a displacement monitoring station of the Beidou control system at the design position of a middle pier buckling tower, and installing an adjusting rope on an anchoring device arranged on the small mileage side of a 7# buckling anchor beam of the middle pier buckling tower, wherein initial installation sagging is 20m;
step three, hoisting the middle pier large mileage side 7# arch rib section in place, temporarily connecting the middle pier large mileage side 7# arch rib section with the joint of the last arch rib section, and then installing the middle pier large mileage side 7# arch rib section buckling rope; step-by-step tensioning the buckling rope to the designed rope force according to the requirement of the monitoring instruction, wherein the buckling tower deflects to the middle pier in the buckling rope loading process, the displacement monitoring station sends tower deflection information into the control room, the control room automatically outputs control signals to the electromagnetic valve according to the tower deflection data, the intelligent jack is controlled to gradually tighten the adjusting rope, and the buckling tower deflection in the whole process is always controlled within 20 mm;
step four, a cable crane loose hook moves to a hoisting area, a middle pier small mileage side 7# arch rib section is hoisted to be in place, temporary connection with a joint of a last arch rib section is completed, and then a middle pier small mileage side 7# arch rib section buckle cable is installed; step-by-step tensioning the buckling cable to the designed cable force according to the monitoring instruction requirement, wherein the buckling tower deflects towards the middle pier in the buckling cable loading process, the displacement monitoring station sends tower deflection information into the control room, and the intelligent jack is controlled to gradually loosen the adjusting cable, so that the buckling tower deflection in the whole process is always controlled within 20 mm;
step five, finishing installation of the middle pier 7# arch rib section, moving a cable crane loose hook to the position above the tower end anchoring device, dropping an anchor box connected with the anchoring device by a lifting appliance, manually pulling out bolts of the anchor box and an anchor seat, integrally lifting the anchor box and an adjusting rope to the position of the anchoring device arranged on the small mileage side of the 8# buckle anchor beam by the cable crane, and inserting the bolts for fixing after the anchor box and the anchor seat are positioned; and installing the adjusting rope on the other side in place according to the same steps, and adjusting the pier 8# arch rib section of the system rear crane.
Preferably, the intelligent jack is composed of a main top, an upper clamping top, a lower clamping top, a guide part and a component clamping top, wherein the upper clamping top is connected with a piston of the main top, and the lower clamping top is connected with a supporting leg at the lower part of the main top oil cylinder.
Preferably, the intelligent load-regulating hydraulic pump station comprises an oil tank, a motor pump set, a high-pressure filter, an air filter, a clamping valve group, a main top valve group, an oil return filter, an air cooler and a heater.
Preferably, each Beidou control system realizes control of the actions driven by one intelligent load-adjusting hydraulic pump station and two intelligent jacks.
Preferably, the displacement reference station adopts GNSS satellite earth surface displacement monitoring equipment, the displacement reference station is installed in a space near the monitoring room, the displacement monitoring station is installed at the top of the buckling tower, and data information is sent to a server workstation in the field monitoring room through a wireless bridge.
Preferably, a server workstation is configured in the field monitoring room, and the workstation is provided with HCMONITOR monitoring equipment software as a data resolving and analyzing service station; and simultaneously, the LabVIEW is installed, is used for processing the buckling tower displacement data, and is transmitted to a programmable controller of the main control box, and is used as a system monitoring interface.
Preferably, the control box is arranged on the intelligent load-regulating hydraulic pump station, is provided with an SVR type human-computer interface server, is connected with the Internet through a 4G cloud route, and is used for a command center to remotely monitor tower displacement data and data backup and remotely perform emergency stop operation; the control box outputs control signals to the electromagnetic valve, so that the intelligent jack action is controlled, and meanwhile, sensor data of the intelligent jack are collected in real time to form closed-loop control.
Preferably, the pump starting box is arranged on the intelligent load-regulating hydraulic pump station, is provided with a frequency converter and is used for controlling the start and stop of the pump, and simultaneously, the output flow of the pump is regulated and controlled in real time by matching with a control signal in the operation process of the pump; and each intelligent jack is provided with a pressure sensor and a displacement sensor, and the position condition and the load condition of the piston of the intelligent jack are monitored in real time.
Preferably, 2 groups of adjusting cables are arranged on the single main arch rib, one end of each adjusting cable is connected with the anchor device at the tower end, and the other end of each adjusting cable penetrates into the intelligent jack; the single adjusting rope consists of 18 steel strands with the diameter of 17.8mm and high strength and low relaxation, and the tensile strength of the steel strands is 1860Mpa.
Preferably, the ground anchor end anchoring device is arranged at the root of the 8# juncture pier and mainly comprises an anchor beam, a limiting device and an intelligent jack anchor seat, wherein the anchor beam is designed into a steel box structure and is arranged close to the rear edge of a pier column, the intelligent jack anchor seat and the limiting device are symmetrically arranged on overhanging parts at two sides, the limiting device consists of an I25 a and an embedded part, and the top of the anchor beam is closely attached to the bottom of the limiting device; the horizontal tension force of the adjusting cable is transmitted to the rear edge of the pier column by the anchor beam to counteract, and the displacement of the anchor beam caused by the vertical force is limited by a limiting device;
the tower end anchoring device is arranged on a middle pier buckling tower, three layers are designed up and down, the positions corresponding to 7# and 9# buckling ropes mainly comprise buckling anchor beams, adjusting rope brackets, anchor seats and anchor boxes, the buckling anchor beams are designed into steel box structures and are arranged on a flat-joint buckling tower, the brackets are welded on the side surfaces of the buckling anchor beams, the anchor seats are welded at the end parts of the beams of the brackets, pin joints are arranged between the anchor seats and the anchor boxes, and the adjusting rope steel stranded wires penetrate through the anchor boxes and are fixed through extrusion sleeves.
The beneficial effects of the invention are as follows:
1. the device combines the hoisting tower and the cable hoisting system to achieve a high-efficiency, flexible and safe construction mode, thereby improving the construction efficiency: the construction method of the cable crane frame with the integrated lifting and buckling functions can realize seamless connection of the crane and the cable crane system, the crane does not need to be disassembled and built in the whole construction process, a great amount of time and labor cost are saved, and the construction efficiency is improved.
2. Also reduces occupation of site space: the traditional construction of the crane tower frame occupies a larger construction space, and the construction method of the cable crane tower frame with the integrated hanging and buckling is adopted, so that the operation is only needed to be carried out at the top of a building or other positions suitable for installing a cable crane system, and the influence on the ground and surrounding areas is reduced.
3. And the equipment transportation difficulty is reduced: the hanging tower is usually composed of a plurality of large-scale components, the traditional construction needs to transport the hanging tower components to the site and assemble the hanging tower components, and the hanging and buckling combined cable hanging tower frame construction method can directly transport a cable hanging system to the site and can be quickly installed through hanging operation, so that the difficulty and cost of equipment transportation are reduced.
4. And finally, the construction safety is enhanced: the cable crane tower frame construction method adopting the hanging buckle in one can reduce the number of high-altitude operation personnel in the construction process, reduce the risk of high-altitude operation and improve the construction safety. Meanwhile, the cable hoisting system has a self-locking function, and accidents can be effectively prevented.
Drawings
FIG. 1 is a process flow diagram of an installation of a method of construction of a cable hoist tower with one hoist;
FIG. 2 is a front view of the construction of a lifting buckle integrated cable crane tower frame;
FIG. 3 is a perspective view of a structure of an intelligent load-adjusting hydraulic pump station for a construction method of a cable crane tower frame with a hanging buckle in one;
FIG. 4 is a flow diagram of a Beidou control system of a cable crane tower construction method with a combined hanging buckle;
FIG. 5 is a construction layout of a ground anchor end anchoring device for a cable hanging tower construction method with a hanging buckle in one;
FIG. 6 is a construction layout elevation block diagram of a tower end anchoring device of a cable hoist tower construction method with a hoist integrated;
FIG. 7 is a side view of a tower end anchor construction layout of a cable-hoist tower construction method incorporating hoist links;
FIG. 8 is a plan view of a construction layout of a tower end anchoring device of a cable hanging tower construction method with a hanging buckle in one;
FIG. 9 is a schematic illustration of installation of a center pier mileage side 7# rib section of a cable hoist tower construction method with one hoist;
fig. 10 is a schematic illustration of installation of a center pier small mileage side 7# arch rib section of a cable hoist tower construction method with a hoist integrated.
In the figure: 1. a motor pump group; 2. an oil tank; 3. a high pressure filter; 4. a main top valve group; 5. an air filter; 6. clamping the valve group; 7. an oil return filter; 8. an air cooler; 9. a heater.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 10 in conjunction with the drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments.
As shown in fig. 1, the construction method of the cable crane tower frame with the integrated lifting buckles comprises the following steps of firstly, preparing construction, firstly controlling the installation of 1-6 # arch rib sections on two sides of a middle pier to be completed, installing the middle pier buckling tower in place, and preparing an intelligent adjusting rope system, wherein the intelligent adjusting rope system consists of an intelligent jack, an intelligent load-adjusting hydraulic pump station, a Beidou control system, an adjusting rope and an anchoring device.
As shown in fig. 2, the intelligent jack is composed of five parts, namely a main top, an upper clamping top, a lower clamping top, a guiding component and a component clamping top, wherein the upper clamping top is connected with a piston of the main top, and the lower clamping top is connected with a supporting leg at the lower part of an oil cylinder of the main top.
As shown in fig. 3, the intelligent load-regulating hydraulic pump station is composed of an oil tank 2, a motor pump set 1, a high-pressure filter 3, an air filter 5, a clamping valve group 6, a main top valve group 4, an oil return filter 7, an air cooler 8 and a heater 9.
The hydraulic pump station provides pressure oil for the intelligent jack through the intelligent load-adjusting, the piston of the intelligent jack is pushed to stretch and retract, the upper clamping top clamping bearing steel strand arranged at the top end of the piston moves upwards along with the lifting weight when stretching the cylinder, the lower clamping top clamping bearing steel strand connected with the supporting feet when retracting the cylinder ensures that the lifting weight stays at a new position safely and reliably, the upper clamping top arranged at the top end of the piston releases the bearing steel strand, and the piston returns to prepare for the next stroke. The hydraulic circuit of the intelligent jack is provided with a hydraulic control one-way valve and a balance valve, and when sudden accidents such as sudden power failure and the like are encountered, the oil circuit can be blocked, so that the lifting weight is safely suspended at a fixed height.
As shown in fig. 4, the Beidou control system is composed of a displacement monitoring station, a displacement reference station, a site monitoring room, a control box, a pump starting box and sensors for monitoring the working state of the intelligent jack.
Every big dipper control system realizes controlling the action that an intelligence was transferred and is carried hydraulic power unit and two intelligent jack drive, and 1 intelligence is transferred and is carried hydraulic power unit can control 2 intelligent jacks simultaneously, drives intelligent jack through the hydraulic oil that the intelligence was transferred and is carried hydraulic power unit output, realizes promoting the main top of intelligent jack and stretches jar, contracts jar, centre gripping top tight anchor, loose anchor.
The displacement reference station adopts GNSS satellite earth surface displacement monitoring equipment, the displacement reference station is arranged at a clearance near the monitoring room, the displacement monitoring station is arranged at the top of the buckling tower, and data information is sent to a server workstation in the field monitoring room through a wireless bridge.
The method comprises the steps that a server workstation is configured in a site monitoring room, and HCMONITOR monitoring equipment software is installed in the workstation to serve as a data resolving and analyzing service station; and simultaneously, the LabVIEW is installed, is used for processing the buckling tower displacement data, and is transmitted to a programmable controller of the main control box, and is used as a system monitoring interface.
The control box is arranged on the intelligent load-regulating hydraulic pump station, is provided with an SVR type human-computer interface server, is connected with the Internet through a 4G cloud route, and is used for a command center to remotely monitor tower displacement data and data backup and remotely perform emergency stop operation; the control box outputs control signals to the electromagnetic valve, so that the intelligent jack action is controlled, and meanwhile, the intelligent jack sensor data are collected in real time to form closed-loop control.
The pump starting box is arranged on the intelligent load-regulating hydraulic pump station, is provided with a frequency converter and is used for controlling the start and stop of the pump, and meanwhile, the output flow of the pump is regulated and controlled in real time by matching with a control signal in the operation process of the pump; each intelligent jack is provided with a pressure sensor and a displacement sensor, and the position condition and the load condition of the piston of the intelligent jack are monitored in real time.
2 groups of adjusting cables are arranged on the single main arch rib, one end of each adjusting cable is connected with a buckling tower end anchoring device, and the other end of each adjusting cable penetrates into the intelligent jack; the single adjusting rope consists of 18 steel strands with the diameter of 17.8mm and high strength and low relaxation, and the tensile strength of the steel strands is 1860Mpa.
As shown in fig. 5, the anchoring device is composed of a ground anchoring device and a tower anchoring device; the ground anchor end anchoring device is arranged at the root of the 8# juncture pier and mainly comprises an anchor beam, a limiting device and an intelligent jack anchor seat, wherein the anchor beam is designed into a steel box structure and is arranged close to the rear edge of a pier column, the intelligent jack anchor seat and the limiting device are symmetrically arranged on overhanging parts on two sides, the limiting device consists of an I25 a and an embedded part, and the top of the anchor beam is closely attached to the bottom of the limiting device; the horizontal force of the adjusting cable tensioning is transmitted to the rear edge of the pier column by the anchor beam to counteract, and the displacement of the anchor beam caused by the vertical force is limited by the limiting device.
As shown in fig. 6, 7 and 8, the tower end anchoring device is arranged on the middle pier buckling tower, three layers are designed up and down, the positions corresponding to 7# buckling ropes mainly comprise buckling anchor beams, adjusting rope brackets, anchor seats and anchor boxes, the buckling anchor beams are designed into steel box structures and are arranged on the buckling tower parallel connection, the brackets are welded on the side surfaces of the buckling anchor beams, the anchor seats are welded at the end parts of the beams of the brackets, pin joints are arranged between the anchor seats and the anchor boxes, and the adjusting rope steel stranded wires penetrate through the anchor boxes and are fixed by adopting extrusion sleeves.
Step two, a ground end anchoring device of an intelligent adjusting rope system, an intelligent jack, an intelligent load-adjusting hydraulic pump station and a displacement reference station of a Beidou control system are installed at the root of an 8# juncture pier, a tower end anchoring device of the intelligent adjusting rope system and a displacement monitoring station of the Beidou control system are installed at the design position of a middle pier buckling tower, and an adjusting rope is installed on an anchoring device arranged on the small mileage side of a 7# buckling anchor beam of the middle pier buckling tower, wherein initial installation sagging is 20m.
Step three, as shown in fig. 9, hoisting the middle pier mileage side 7# arch rib section in place, completing temporary connection with the joint of the last arch rib section, and then installing the middle pier mileage side 7# arch rib section buckling rope; and step-by-step tensioning the buckling rope to the designed rope force according to the monitoring instruction, wherein the buckling tower deflects to the middle pier in the buckling rope loading process, the displacement monitoring station sends tower deflection information into the control room, the control room automatically outputs control signals to the electromagnetic valve according to the tower deflection data, the intelligent jack is controlled to gradually tighten the adjusting rope, and the buckling tower deflection in the whole process is always controlled within 20 mm.
As shown in fig. 10, moving a cable lifting hook to a lifting area, lifting the middle pier small mileage side 7# arch rib section in place, temporarily connecting with the joint of the last arch rib section, and then installing the middle pier small mileage side 7# arch rib section buckle cable; and step-by-step tensioning the buckling rope to the designed rope force according to the monitoring instruction, wherein the buckling tower deflects towards the middle pier in the buckling rope loading process, the displacement monitoring station sends tower deflection information to the control room, the intelligent jack is controlled to gradually loosen the adjusting rope, and the buckling tower deflection in the whole process is always controlled within 20 mm.
Step five, finishing installation of the middle pier 7# arch rib section, moving a cable crane loose hook to the position above the tower end anchoring device, dropping an anchor box connected with the anchoring device by a lifting appliance, manually pulling out bolts of the anchor box and an anchor seat, integrally lifting the anchor box and an adjusting rope to the position of the anchoring device arranged on the small mileage side of the 8# buckle anchor beam by the cable crane, and inserting the bolts for fixing after the anchor box and the anchor seat are positioned; and installing the adjusting rope on the other side in place according to the same steps, and adjusting the pier 8# arch rib section of the system rear crane.
The device combines the hoisting tower and the cable hoisting system to achieve a high-efficiency, flexible and safe construction mode, thereby improving the construction efficiency: the construction method of the cable crane frame with the integrated lifting and buckling functions can realize seamless connection of the crane and a cable lifting system, and the whole construction process does not need to disassemble and build a crane, so that a great amount of time and labor cost are saved, and the construction efficiency is improved; also reduces occupation of site space: the traditional construction of the crane tower frame occupies a larger construction space, and the construction method of the cable crane tower frame with the combination of hanging and buckling is adopted, so that the operation is only needed to be carried out at the top of a building or other positions suitable for installing a cable crane system, and the influence on the ground and surrounding areas is reduced; and the equipment transportation difficulty is reduced: the hoisting tower is usually composed of a plurality of large-scale components, the traditional construction needs to transport the hoisting tower components to the site and assemble, and the construction method of the cable hoisting tower frame with the integrated hoisting buckle can directly transport the cable hoisting system to the site and quickly install the cable hoisting system through hoisting operation, thereby reducing the difficulty and cost of equipment transportation; and finally, the construction safety is enhanced: the cable crane tower frame construction method adopting the hanging buckle in one can reduce the number of high-altitude operation personnel in the construction process, reduce the risk of high-altitude operation and improve the construction safety. Meanwhile, the cable hoisting system has a self-locking function, and accidents can be effectively prevented.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. A cable crane tower frame construction method integrating hanging and buckling is characterized in that: firstly, construction preparation, namely, controlling 1-6 # arch rib sections on two sides of a middle pier to be installed, installing a middle pier buckling tower in place, and preparing an intelligent adjusting rope system, wherein the intelligent adjusting rope system comprises an intelligent jack, an intelligent load-adjusting hydraulic pump station, a Beidou control system, an adjusting rope and an anchoring device;
the Beidou control system consists of a displacement monitoring station, a displacement reference station, a site monitoring room, a control box, a pump starting box and a sensor for monitoring the working state of the intelligent jack;
the anchoring device consists of a ground anchoring device and a tower anchoring device;
installing a ground end anchoring device of an intelligent adjusting rope system, an intelligent jack, an intelligent load-adjusting hydraulic pump station and a displacement reference station of a Beidou control system at the root of an 8# juncture pier, installing a tower end anchoring device of the intelligent adjusting rope system and a displacement monitoring station of the Beidou control system at the design position of a middle pier buckling tower, and installing an adjusting rope on an anchoring device arranged on the small mileage side of a 7# buckling anchor beam of the middle pier buckling tower, wherein initial installation sagging is 20m;
step three, hoisting the middle pier large mileage side 7# arch rib section in place, temporarily connecting the middle pier large mileage side 7# arch rib section with the joint of the last arch rib section, and then installing the middle pier large mileage side 7# arch rib section buckling rope; step-by-step tensioning the buckling rope to the designed rope force according to the requirement of the monitoring instruction, wherein the buckling tower deflects to the middle pier in the buckling rope loading process, the displacement monitoring station sends tower deflection information into the control room, the control room automatically outputs control signals to the electromagnetic valve according to the tower deflection data, the intelligent jack is controlled to gradually tighten the adjusting rope, and the buckling tower deflection in the whole process is always controlled within 20 mm;
step four, a cable crane loose hook moves to a hoisting area, a middle pier small mileage side 7# arch rib section is hoisted to be in place, temporary connection with a joint of a last arch rib section is completed, and then a middle pier small mileage side 7# arch rib section buckle cable is installed; step-by-step tensioning the buckling cable to the designed cable force according to the monitoring instruction requirement, wherein the buckling tower deflects towards the middle pier in the buckling cable loading process, the displacement monitoring station sends tower deflection information into the control room, and the intelligent jack is controlled to gradually loosen the adjusting cable, so that the buckling tower deflection in the whole process is always controlled within 20 mm;
step five, finishing installation of the middle pier 7# arch rib section, moving a cable crane loose hook to the position above the tower end anchoring device, dropping an anchor box connected with the anchoring device by a lifting appliance, manually pulling out bolts of the anchor box and an anchor seat, integrally lifting the anchor box and an adjusting rope to the position of the anchoring device arranged on the small mileage side of the 8# buckle anchor beam by the cable crane, and inserting the bolts for fixing after the anchor box and the anchor seat are positioned; and installing the adjusting rope on the other side in place according to the same steps, and adjusting the pier 8# arch rib section of the system rear crane.
2. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the intelligent jack is composed of a main jack, an upper clamping jack, a lower clamping jack, a guide component and a component clamping jack, wherein the upper clamping jack is connected with a piston of the main jack, and the lower clamping jack is connected with a supporting foot at the lower part of the main jack oil cylinder.
3. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the intelligent load-adjusting hydraulic pump station is composed of an oil tank (2), a motor pump set (1), a high-pressure filter (3), an air filter (5), a clamping valve group (6), a main top valve group (4), an oil return filter (7), an air cooler (8) and a heater (9).
4. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: each Beidou control system realizes control of one intelligent load-adjusting hydraulic pump station and two intelligent jack driven actions.
5. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the displacement reference station adopts GNSS satellite earth surface displacement monitoring equipment, the displacement reference station is installed in a clear place nearby the monitoring room, the displacement monitoring station is installed at the top of the buckling tower, and data information is sent to a server workstation in the field monitoring room through a wireless bridge.
6. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the internal configuration server workstation of the on-site monitoring room is provided with HCMONITOR monitoring equipment software as a data resolving and analyzing service station; and simultaneously, the LabVIEW is installed, is used for processing the buckling tower displacement data, and is transmitted to a programmable controller of the main control box, and is used as a system monitoring interface.
7. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the control box is arranged on the intelligent load-regulating hydraulic pump station, is provided with an SVR type human-computer interface server, is connected with the Internet through a 4G cloud route, and is used for a command center to remotely monitor tower displacement data and data backup and remotely perform emergency stop operation; the control box outputs control signals to the electromagnetic valve, so that the intelligent jack action is controlled, and meanwhile, sensor data of the intelligent jack are collected in real time to form closed-loop control.
8. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the pump starting box is arranged on the intelligent load-adjusting hydraulic pump station, is provided with a frequency converter and is used for controlling the start and stop of the pump, and meanwhile, the output flow of the pump is regulated and controlled in real time by matching with a control signal in the operation process of the pump; and each intelligent jack is provided with a pressure sensor and a displacement sensor, and the position condition and the load condition of the piston of the intelligent jack are monitored in real time.
9. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: 2 groups of adjusting cables are arranged on the single main arch rib, one end of each adjusting cable is connected with a buckling tower end anchoring device, and the other end of each adjusting cable penetrates into the intelligent jack; the single adjusting rope consists of 18 steel strands with the diameter of 17.8mm and high strength and low relaxation, and the tensile strength of the steel strands is 1860Mpa.
10. The cable crane tower construction method combining hanging and buckling as set forth in claim 1, wherein: the ground anchor end anchoring device is arranged at the root of an 8# juncture pier and mainly comprises an anchor beam, a limiting device and an intelligent jack anchor seat, wherein the anchor beam is designed into a steel box structure and is arranged close to the rear edge of a pier column, the intelligent jack anchor seat and the limiting device are symmetrically arranged on overhanging parts on two sides, the limiting device consists of an I25 a and an embedded part, and the top of the anchor beam is closely attached to the bottom of the limiting device; the horizontal tension force of the adjusting cable is transmitted to the rear edge of the pier column by the anchor beam to counteract, and the displacement of the anchor beam caused by the vertical force is limited by a limiting device;
the tower end anchoring device is arranged on a middle pier buckling tower, three layers are designed up and down, the positions corresponding to 7# and 9# buckling ropes mainly comprise buckling anchor beams, adjusting rope brackets, anchor seats and anchor boxes, the buckling anchor beams are designed into steel box structures and are arranged on a flat-joint buckling tower, the brackets are welded on the side surfaces of the buckling anchor beams, the anchor seats are welded at the end parts of the beams of the brackets, pin joints are arranged between the anchor seats and the anchor boxes, and the adjusting rope steel stranded wires penetrate through the anchor boxes and are fixed through extrusion sleeves.
Priority Applications (1)
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CN202311354202.1A CN117488675A (en) | 2023-10-18 | 2023-10-18 | Cable crane tower frame construction method integrating hanging and buckling |
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CN202311354202.1A CN117488675A (en) | 2023-10-18 | 2023-10-18 | Cable crane tower frame construction method integrating hanging and buckling |
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CN117488675A true CN117488675A (en) | 2024-02-02 |
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CN202311354202.1A Pending CN117488675A (en) | 2023-10-18 | 2023-10-18 | Cable crane tower frame construction method integrating hanging and buckling |
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2023
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