CN117484329A - Cutting grinding device suitable for PVC power tube production and processing - Google Patents

Cutting grinding device suitable for PVC power tube production and processing Download PDF

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Publication number
CN117484329A
CN117484329A CN202311467968.0A CN202311467968A CN117484329A CN 117484329 A CN117484329 A CN 117484329A CN 202311467968 A CN202311467968 A CN 202311467968A CN 117484329 A CN117484329 A CN 117484329A
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CN
China
Prior art keywords
cutting
frame
pipe
ring
quality control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202311467968.0A
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Chinese (zh)
Other versions
CN117484329B (en
Inventor
陈红女
李细兰
沈玉富
张琴琴
王兰平
王铁勤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuyang Bainuo Pipe Co ltd
Original Assignee
Fuyang Bainuo Pipe Co ltd
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Filing date
Publication date
Application filed by Fuyang Bainuo Pipe Co ltd filed Critical Fuyang Bainuo Pipe Co ltd
Priority to CN202311467968.0A priority Critical patent/CN117484329B/en
Publication of CN117484329A publication Critical patent/CN117484329A/en
Application granted granted Critical
Publication of CN117484329B publication Critical patent/CN117484329B/en
Active legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278—Arrangement or mounting of spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
    • B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/16—Cutting rods or tubes transversely
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention discloses a cutting and polishing device suitable for PVC power tube production and processing, which belongs to the technical field of power tube production devices and is used for solving the technical problem that the lack of the collection and analysis of related interference data affecting the quality control of power tubes, so that the cutting and polishing integrated device performs idle work treatment on the power tubes with abnormal quality control on parts and affects the processing efficiency of the whole power tubes; the invention comprises a bracket, wherein a main stabilizing frame is fixedly arranged at the top of the bracket; the invention can not only collect the rough surface value and the pipe diameter wall thickness average value of the power pipe to be processed transported on the cutting and polishing device, but also comprehensively and efficiently monitor the power pipe in real time before and after transportation, thereby being beneficial to judging the quality control rate of the transported power pipe, effectively detecting whether the quality control of the power pipe is qualified or not, avoiding the cutting and polishing treatment of idle work on the abnormal power pipe, and further improving the cutting and polishing efficiency of the whole device on the power pipe.

Description

Cutting grinding device suitable for PVC power tube production and processing
Technical Field
The invention relates to the technical field of power tube production devices, in particular to a cutting and polishing device suitable for PVC power tube production and processing.
Background
The power tube is a product which is coated inside and outside by PE and PVC through hot dip molding or epoxy resin, has excellent corrosion resistance, and meanwhile, the coating has good electrical insulation, does not generate electric corrosion, can achieve the purpose of long-term use, and can effectively prevent plant root systems, soil environmental stress from being damaged and the like;
in connection with the above, it should be noted that: in the production process of the traditional PVC power tube, the phenomena of bubbles, cracks, decomposition color-changing lines, obvious impurities and the like exist on the tube wall due to the influence of the power tube production process, the traditional cutting and polishing integrated device is lack of acquisition and analysis of related interference data influencing the quality control of the power tube, so that the cutting and polishing integrated device performs idle work on the power tube with abnormal quality control on part, the processing efficiency of the whole power tube is influenced, the power tube to be processed in the prior art is easily interfered by production, transportation and other factors, the power tube is bent and deformed before cutting and polishing, and the power tube with different tube diameters needs to be replaced due to the processing, so that the serious efficiency problem exists when the traditional conveying device clamps and limits the power tube with the problems;
in view of the above technical drawbacks, a solution is now proposed.
Disclosure of Invention
The invention aims to provide a cutting and polishing device suitable for PVC power tube production and processing, which is characterized in that the surface value of the wall roughness and the average value of the wall thickness of a power tube to be processed are collected and transported on the cutting and polishing device, and the power tube is comprehensively and efficiently monitored in real time before and after transportation, so that the quality control rate of the transported power tube is judged, whether the quality control of the power tube is qualified or not is effectively detected, the cutting and polishing treatment of idle work on the abnormal power tube is avoided, the cutting and polishing efficiency of the power tube by the integral device is further improved, the collected data of a rejection signal is subjected to secondary targeted adjustment and analysis, the collected data of the rejection signal is subjected to careful targeted comparison and analysis with preset related data, the reason for generating the abnormality of the quality control abnormal power tube is obtained, the related regulation signal is generated, the corresponding parts are controlled to make up for treatment according to the reason, the subsequent shunting of the power tube with the quality control abnormality is facilitated, and the secondary processing and other aspects of the power tube can be partially remolded are realized, and the problems are solved.
The aim of the invention can be achieved by the following technical scheme: the cutting and polishing device suitable for PVC power tube production and processing comprises a bracket, wherein a main stabilizer is fixedly arranged at the top of the bracket, a traction frame is fixedly arranged at one end of the main stabilizer, a circular cutting frame is fixedly arranged at the other end of the main stabilizer, a plurality of groups of conveying rollers are arranged at the top of the traction frame, an adjustable stabilizing mechanism is arranged at one end of the traction frame, the adjustable stabilizing mechanism comprises a first auxiliary stabilizer and a second auxiliary stabilizer which are in sliding connection with the bracket, one end face of the second auxiliary stabilizer is rotationally connected with a driven ring frame, the middle part of the driven ring frame is rotationally connected with an extrusion rod, a marking assembly is clamped at one end of the first auxiliary stabilizer and one end of the second auxiliary stabilizer, the marking assembly comprises an inner rotating ring, and a plurality of groups of marking spray heads are arranged on the inner wall of the inner rotating ring;
the control panel is installed on the outer wall of the side edge of the annular cutting frame, the middle part of the end face of the annular cutting frame is sleeved with a rotary toothed ring, one side of the rotary toothed ring is in transmission connection with a gear motor, the end face of the rotary toothed ring is provided with a plurality of groups of cutting blades, one end of the annular cutting frame, which is far away from the main stabilizing frame, is provided with a pipe grinding frame, and one end of the pipe grinding frame, which is far away from the annular cutting frame, is provided with a distributing plate fixedly connected with a bracket.
Preferably, the center of the top of the bracket is provided with an electric guide rail, two sides of the electric guide rail are sunken to be provided with limit grooves, the bottom of the traction frame is provided with a traction sliding frame close to the electric guide rail, the top of the traction sliding frame is provided with a traction sliding block, a traction pushing cylinder sleeved with the traction sliding block is embedded in the traction sliding frame, the top of the traction sliding block is rotationally connected with a traction lifting cylinder, the top of the traction sliding block is embedded with a traction swinging cylinder sleeved with the traction lifting cylinder, the top of the traction lifting cylinder is clamped with a rotating block, a concave frame is rotationally connected on the inner wall of the rotating block, a conveying roller is sleeved in the concave frame, and a driving motor connected with the conveying roller in a transmission manner is installed at the top of the concave frame.
Preferably, the main stabilizer is the same as the auxiliary stabilizer and the auxiliary stabilizer, a limit rotating column embedded in the auxiliary stabilizer is arranged above the side edge of the driven ring frame, a rectangular block is rotatably sleeved on the surface of the limit rotating column, a rotating motor is clamped on the rectangular block, a screw rod connected with the rotating motor in a transmission manner is penetrated and sleeved in the middle of the rectangular block, a sleeve block is rotatably sleeved on the outer wall of the driven ring frame, the sleeve block is sleeved with the screw rod, a plurality of groups of extrusion rods are annularly arrayed along the periphery of the driven ring frame, one end of each extrusion rod is rotatably sleeved with the auxiliary stabilizer, a limit rotating shaft penetrating through the driven ring frame is arranged in the middle of each extrusion rod, and an extrusion wheel is sleeved at the other end of each extrusion rod.
Preferably, the outside sleeve that is provided with of mark subassembly and connects vice stabilizing frame one and vice stabilizing frame two, inner rotating ring side transmission is connected with the mark revolving cylinder, the mark shower nozzle is provided with the mark telescopic cylinder of being connected with the inner rotating ring, the symmetry is provided with the induction port on the inner wall of sleeve bottom both sides, be provided with pigment case and cotton filter box on the outer wall of sleeve bottom both sides respectively, and pigment case internally mounted has the suction pump, cotton filter box internally mounted has the air exhauster of being connected with the induction port.
Preferably, the outer wall of the rotary toothed ring is sleeved with an outer sleeve ring, the inner wall, far away from the rotary toothed ring, of the outer sleeve ring is sleeved with a deflection rod connected with the cutting blade, the deflection rod is clamped with a servo motor in transmission connection with the cutting blade, and the middle opening of the outer sleeve ring is sleeved with a cutting rotary cylinder.
Preferably, the pipe grinding frame top is provided with the driving box, the driving box bottom has cup jointed the wheel of polishing, and the driving box inside is provided with the motor of polishing of being connected with the wheel transmission of polishing, the driving box is kept away from the ring and is cut the one end bottom of frame and be provided with arc dustproof curtain, pipe grinding frame bottom is provided with the ash accumulation groove with the bracket joint, and ash accumulation groove bottom slidable mounting has the pull box.
Preferably, a plurality of groups of balls are embedded at the top of the distributing plate, a micro motor connected with the balls in a transmission manner is arranged inside the distributing plate, a distributing rotary cylinder is sleeved at the bottom of the distributing plate, and a distributing jacking cylinder connected with the bracket in a clamping manner is arranged at the bottom of the distributing rotary cylinder.
Preferably, a processor, a data acquisition module, a data analysis module, a grading identification module and a signal execution module are arranged in the control panel;
the data acquisition module is used for acquiring a wall roughness representation value Q and a pipe diameter wall thickness average value W of an inner pipe of the electric power pipe on the cutting and polishing device at a time threshold value, transmitting the wall roughness representation value Q and the pipe diameter wall thickness average value W to the data analysis module through the processor, and setting a period of time in the operation period of the cutting and polishing device as the time threshold value;
the data analysis module immediately analyzes the quality control rate of the electric power pipe to be processed transported on the cutting and polishing device after receiving the rough surface value Q of the pipe wall and the average value W of the pipe wall thickness, and the specific analysis process is as follows: obtaining a pipe wall roughness representation value Q and a pipe wall thickness average value W in a time threshold, obtaining a quality control coefficient Xo through a formula, immediately calling a stored and recorded preset quality control coefficient Ho from a processor, and comparing and analyzing the stored and recorded preset quality control coefficient Ho with the quality control coefficient Xo:
if the quality control coefficient Xo is more than or equal to a preset quality control coefficient Ho, judging that the section of the power tube has quality control abnormality, generating a rejection signal, and transmitting the generated rejection signal to a signal execution module and a grading identification module through a processor; the signal execution module immediately controls the gear motor to work after receiving the rejection signal;
if the quality control coefficient Xo is smaller than the preset quality control coefficient Ho, not generating any signal;
when the classifying and identifying module receives the rejection signal, the processor synchronously transmits the wall roughness representation value Q and the pipe wall thickness average value W for generating the rejection signal to the classifying and identifying module, and after receiving the wall roughness representation value Q and the pipe wall thickness average value W, the classifying and identifying module immediately retrieves a stored and recorded preset roughness range value E, preset wall thickness average value range T and the wall roughness representation value Q and the pipe wall thickness average value W from the processor for comparison and analysis;
if the pipe wall roughness representation value Q is not in the preset roughness range value E, judging that the section of the power pipe has pipe wall roughness representation, generating a primary regulation signal, sending the generated primary regulation signal to a signal execution module through a processor, and immediately controlling a gear motor to work after the signal execution module receives the primary regulation signal;
if the wall roughness appearance value Q is within the preset roughness range value E, no signal is generated;
if the pipe diameter wall thickness average value W is not in the preset wall thickness average value range T, judging that the section of the power pipe has huge wall thickness difference, producing a secondary regulation signal, sending the generated secondary regulation signal to a signal execution module through a processor, and immediately controlling a gear motor to work after the signal execution module receives the secondary regulation signal;
if the processor receives the primary regulation signal and the secondary regulation signal at the same time, a tertiary regulation signal is generated, the generated tertiary regulation signal is sent to the signal execution module, and the signal execution module immediately controls the water pump to work after receiving the tertiary regulation signal.
The invention has the beneficial effects that:
(1) According to the invention, the rough surface value and the pipe diameter wall thickness average value of the power pipe to be processed are collected and transported on the cutting and polishing device, and the power pipe is comprehensively and efficiently monitored in real time before and after transportation, so that the quality control rate judgment of the transported power pipe is facilitated, whether the quality control of the power pipe is qualified is effectively detected, the abnormal power pipe is prevented from being subjected to idle work cutting and polishing treatment, and the cutting and polishing efficiency of the whole device on the power pipe is improved; meanwhile, the acquired data of the generated rejection signals are subjected to secondary targeted retrieval, and are subjected to careful targeted comparison and analysis with preset related data, so that the reasons for the abnormality of the section of abnormal power control tubes are obtained, related regulation signals are generated, corresponding parts are controlled to perform offset treatment according to the reasons, so that the power control tubes with abnormal quality control are conveniently split, and secondary processing and other application of partial remodelable power tubes are realized;
(2) The invention uses the traction frame, the adjustable stabilizing mechanism and the main stabilizing frame in a linkage and mutual matching way, uses a plurality of groups of extrusion wheels to form centering limit and clamping of the power tube, and uses the conveying pipe to carry out traction conveying on the centering limit power tube, thereby being beneficial to stable centering conveying of the power tube and facilitating subsequent cutting and polishing treatment of the power tube;
(3) According to the invention, the marking component is matched with the adjustable stabilizing mechanism and the main stabilizing frame to form the surface pigment coating marking treatment for the power pipe with abnormal quality control, so that the subsequent classification treatment for the power pipe with abnormal quality control according to pigment marks is facilitated, the power pipe is greatly improved for reuse, the useless processing of the power pipe with abnormal quality control is reduced, the cost is reduced, and the processing efficiency is improved;
(4) According to the invention, the adjustable stabilizing mechanism, the main stabilizing frame and the circular cutting frame and the pipe grinding frame are matched for use, the electric pipe to be processed is limited and stably clamped, multiple groups of cutting blades rotating along the rotary toothed ring and the outer sleeve are utilized to realize the circular cutting of the electric pipe, the problem that the deformation is caused by the stress of a single area of the electric pipe, the abnormal cutting or wire drawing connection is generated is avoided, and the cut section of the electric pipe is polished through the pipe grinding frame, so that structural linkage is formed, and time and labor are saved;
(5) The invention uses the material dividing plate auxiliary ring cutting frame and the pipe grinding frame to carry out carrying on the cut and ground power pipe, and carries out targeted operation according to the generated related signals, thereby carrying out split treatment on the power pipe with abnormal quality control.
Drawings
The invention is further described below with reference to the accompanying drawings;
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the connection structure of the main stabilizer and the traction frame of the present invention;
FIG. 3 is a schematic view of the structure of the tube mill frame of the present invention;
FIG. 4 is a schematic cross-sectional view of the ring cutting frame of the present invention;
FIG. 5 is a schematic view of an adjustable stabilization mechanism according to the present invention;
FIG. 6 is a schematic view of the construction of a marking assembly of the present invention;
FIG. 7 is a schematic view of the structure of the distributing plate of the present invention;
fig. 8 is a flow chart of the system of the present invention.
Legend description: 1. a bracket; 101. an electric guide rail; 2. a main stabilizing rack; 3. an adjustable stabilizing mechanism; 301. a first auxiliary stabilizing frame; 302. limiting the rotating column; 303. a rotating electric machine; 304. a screw rod; 305. sleeving blocks; 306. a driven ring frame; 307. a pressing wheel; 308. an extrusion rod; 309. a second auxiliary stabilizing frame; 4. a material dividing plate; 401. a material-distributing jacking cylinder; 402. a material-distributing rotary cylinder; 403. a ball; 5. a tube grinding frame; 501. a drive box; 502. grinding wheel; 503. a dust-proof curtain; 504. an ash accumulation groove; 505. drawing the box; 6. a control panel; 7. a circular cutting frame; 701. a speed reducing motor; 702. rotating the toothed ring; 703. an outer collar; 704. cutting a rotary cylinder; 705. a deflection lever; 706. a servo motor; 707. a cutting blade; 8. a marking assembly; 801. an inner swivel; 802. marking a rotary cylinder; 803. marking a telescopic cylinder; 804. marking a spray head; 805. a pigment box; 806. an air suction port; 807. a cotton filter box; 808. an exhaust fan; 9. a traction frame; 901. traction carriage; 902. traction slide; 903. traction lifting cylinder; 904. a rotating block; 905. a concave frame; 906. a driving motor; 907. and a conveying roller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
the embodiment is used for solving the problems that the traditional PVC power tube is influenced by the power tube production process in the production process, bubbles, cracks, decomposition color-changing lines, obvious impurities and the like exist on the tube wall, and the traditional cutting and polishing integrated device for the power tube lacks of acquisition and analysis of related interference data influencing the quality control of the power tube, and then the cutting and polishing integrated device performs idle work treatment on the power tube with abnormal quality control on the part, so that the processing efficiency of the whole power tube is influenced.
Referring to fig. 1-8, the present embodiment is a cutting and polishing device suitable for PVC power pipe production and processing, including a bracket 1, a main stabilizer 2 is fixedly installed at the top of the bracket 1, a traction frame 9 is fixedly installed at one end of the main stabilizer 2, a ring cutting frame 7 is fixedly installed at the other end of the main stabilizer 2, a plurality of groups of conveying rollers 907 are provided at the top of the traction frame 9, an adjustable stabilizer 3 is provided at one end of the traction frame 9, the adjustable stabilizer 3 includes a first auxiliary stabilizer 301 and a second auxiliary stabilizer 309 which are slidably connected with the bracket 1, a driven ring frame 306 is rotatably connected to an end face of the first auxiliary stabilizer 301, a squeeze rod 308 is rotatably connected to a middle part of the driven ring frame 306, a marking assembly 8 is clamped at an adjacent end of the first auxiliary stabilizer 301 and the second auxiliary stabilizer 309, the marking assembly 8 includes an inner rotating ring 801, and a plurality of groups of marking nozzles 804 are provided on an inner wall of the inner rotating ring 801; a control panel 6 is arranged on the outer wall of the side edge of the ring cutting frame 7, a rotary toothed ring 702 is sleeved in the middle of the end surface of the ring cutting frame 7, one side of the rotary toothed ring 702 is in transmission connection with a gear motor 701, a plurality of groups of cutting blades 707 are arranged on the end surface of the rotary toothed ring 702, a pipe grinding frame 5 is arranged at one end of the ring cutting frame 7 far away from the main stabilizing frame 2, and a distributing plate 4 fixedly connected with the bracket 1 is arranged at one end of the pipe grinding frame 5 far away from the ring cutting frame 7;
the control panel 6 is internally provided with a processor, a data acquisition module, a data analysis module, a hierarchical recognition module and a signal execution module; the data acquisition module is used for acquiring a wall roughness representation value Q and a pipe diameter wall thickness average value W of an inner pipe of the electric power pipe on the cutting and polishing device at a time threshold, sending the wall roughness representation value Q and the pipe diameter wall thickness average value W to the data analysis module through the processor, and setting 30min in the operation period of the cutting and polishing device as the time threshold;
it should be noted that: the wall roughness representation value Q is a maximum value and a minimum value of the wall roughness of the power tube, which are acquired in a time threshold, wherein the wall roughness of the power tube comprises values of a comprehensive set of relevant wall shape data such as burrs, wrinkles, defects of the wall caused by bubbles and the like, the larger the value is, the more serious the wall roughness of the power tube is, the wall thickness average value W of the pipe diameter is represented as the wall thickness diameter of the end face of the power tube, in addition, the wall roughness representation value Q is acquired by a plurality of groups of infrared scanning sensors arranged on a main stabilizer and an adjustable stabilizer, and the wall thickness average value W of the pipe diameter is acquired by a plurality of groups of thickness sensors arranged on the main stabilizer and the adjustable stabilizer;
the data analysis module immediately analyzes the quality control rate of the electric power pipe to be processed transported on the cutting and polishing device after receiving the rough surface value Q of the pipe wall and the average value W of the pipe wall thickness, and the specific analysis process is as follows:
obtaining the surface value Q of the rough wall of the pipe and the average value W of the wall thickness of the pipe in the time threshold value, and carrying out a formulaObtaining a quality control coefficient Xo, wherein a and b are respectively the proportional coefficients of a pipe wall roughness representation value and a pipe wall thickness average value W, a is more than b is more than 0, xo is represented as the quality control coefficient, and the stored and recorded preset quality control coefficient Ho and the quality control coefficient Xo are immediately retrieved from a processor and compared and analyzed:
if the quality control coefficient Xo is more than or equal to a preset quality control coefficient Ho, judging that the section of the power tube has quality control abnormality, generating a rejection signal, and transmitting the generated rejection signal to a signal execution module and a grading identification module through a processor; the signal execution module immediately controls the gear motor 701 to work after receiving the rejection signal, the gear motor 701 drives the rotary toothed ring 702 to deflect through the coupler, the rotary toothed ring 702 drives the outer sleeve ring 703 to deflect synchronously, at the moment, the cutting rotary cylinder 704 slides along the surface of the deflection rod 705 through the metal column, and then drives the deflection rod 705 to deflect along the outer sleeve ring 703 until the cutting blade 707 is abutted on the power tube, the servo motor 706 drives the cutting blade 707 to rotate through the coupler, the cutting of the power tube is completed, the cut-off abnormal quality control power tube falls on the distributing plate 4, the distributing jacking cylinder 401 drives the distributing plate 4 to slide downwards, and the distributing rotary cylinder 402 drives the distributing plate 4 to deflect towards two sides until the abnormal quality control power tube on the distributing plate 4 falls to other classified recovery areas;
if the quality control coefficient Xo is smaller than the preset quality control coefficient Ho, not generating any signal;
when the classifying and identifying module receives the rejection signal, the processor synchronously transmits the wall roughness representation value Q and the pipe wall thickness average value W for generating the rejection signal to the classifying and identifying module, and after receiving the wall roughness representation value Q and the pipe wall thickness average value W, the classifying and identifying module immediately retrieves a stored and recorded preset roughness range value E, preset wall thickness average value range T and the wall roughness representation value Q and the pipe wall thickness average value W from the processor for comparison and analysis;
if the pipe wall roughness representation value Q is not in the preset roughness range value E, judging that the pipe wall roughness exists in the section of power pipe, generating a first-level regulation signal, sending the generated first-level regulation signal to a signal execution module through a processor, immediately controlling a speed reducing motor 701 to work after the signal execution module receives the first-level regulation signal, and after the speed reducing motor 701 drives a cutting blade 707 to cut off a quality control abnormal power pipe caused by the pipe wall roughness, feeding a material distributing plate 4 into a material distributing jacking cylinder 401 to lift and slide down, driving the material distributing plate 4 to deflect to one side by a material distributing rotary cylinder 402, and putting the quality control abnormal power pipe caused by the pipe wall roughness into the area;
if the wall roughness appearance value Q is within the preset roughness range value E, no signal is generated;
if the pipe diameter wall thickness average value W is not in the preset wall thickness average value range T, judging that the section of power pipe has huge wall thickness difference, producing a secondary regulation signal, sending the generated secondary regulation signal to a signal execution module through a processor, immediately controlling a gear motor 701 to work after the signal execution module receives the secondary regulation signal, and after the gear motor 701 drives a cutting blade 707 to cut off a quality control abnormal power pipe caused by huge wall thickness difference, feeding a material distributing plate 4 into a material distributing jacking cylinder 401 to lift and slide down, and driving the material distributing plate 4 to deflect towards the other side by a material distributing rotary cylinder 402 to put the quality control abnormal power pipe caused by huge wall thickness difference into the area;
if the processor receives the primary regulation signal and the secondary regulation signal at the same time, generating a tertiary regulation signal, and sending the generated tertiary regulation signal to the signal execution module, wherein the signal execution module immediately controls the water pump to work after receiving the tertiary regulation signal; the suction pump extracts pigment in the pigment box 805, the surface of the electric pipe with rough pipe wall and huge wall thickness difference is sprayed and marked, at the moment, the marking revolving cylinder 802 drives the inner revolving ring 801 to rotate, the marking spray nozzle is driven to move to an abnormal area of the electric pipe, the marking telescopic cylinder 803 drives the marking spray nozzle to be close to the abnormal area, the pigment in the pigment box 805 is conveyed into the marking spray nozzle 804 through the suction pump and a pipeline, the pigment in the area is sprayed, the suction fan 808 in the cotton filter box 807 is synchronously started, the suction fan 808 extracts pigment flown in the sleeve through the pipeline and the suction port 806, meanwhile, airflow is driven to flow, the marked pigment is accelerated to be quickly dried and solidified, after the marked electric pipe diameter is cut off, the material distributing and jacking cylinder 401 is driven to move away from the pipe grinding frame 5 on the bracket 1 through the electric guide rail 101 until the marked electric pipe diameter is close to the scrapped area, the material distributing revolving cylinder 402 drives the material distributing plate 4 to incline, and the marked electric pipe is dumped to the area.
Embodiment two:
the embodiment is used for solving the problems that a power tube to be processed in the prior art is easy to be interfered by production, transportation and other factors, so that the power tube is bent and deformed before cutting and polishing, and the power tube with different tube diameters is required to be replaced by processing, and when the power tube with the problems is clamped and limited by a traditional conveying device, a serious efficiency problem exists.
Referring to fig. 1-7, the cutting and polishing device for PVC power pipe production and processing of the present embodiment includes a bracket 1, an electric guide rail 101 is provided at the center of the top of the bracket, limiting grooves are concavely provided at two sides of the electric guide rail 101, a traction carriage 901 close to the electric guide rail 101 is provided at the bottom of a traction frame 9, a traction sliding block 902 is provided at the top of the traction carriage 901, a traction pushing cylinder sleeved with the traction sliding block 902 is embedded in the traction carriage 901, a traction lifting cylinder 903 is rotatably connected at the top of the traction sliding block 902, a traction swinging cylinder sleeved with the traction lifting cylinder 903 is embedded at the top of the traction lifting cylinder 903, a rotating block 904 is clamped at the top of the traction lifting cylinder 903, a concave frame 905 is rotatably connected on the inner wall of the rotating block 904, a conveying roller 907 is sleeved in the concave frame 905, and a driving motor 906 in driving connection with the conveying roller 907 is installed at the top of the concave frame 905;
when the electric pipe is clamped and conveyed to be close by the adjustable stabilizing mechanism 3, the traction pushing cylinder drives the traction sliding block 902 to slide along the top of the traction sliding frame 901 and to be close to each other, the traction revolving cylinder drives the traction lifting cylinder 903 to deflect towards the electric pipe until the conveying roller 907 is abutted against the electric pipe, when an angle problem exists between the conveying roller 907 and the electric pipe, the miniature cylinder is arranged in the rotating block 904 and drives the concave frame to deflect and adapt to the electric pipe through the coupling and the connecting piece, the driving motor 906 drives the conveying roller 907 to rotate through the coupling and the connecting piece, and the electric pipe is clamped and conveyed to the circular cutting frame 7;
the structure of the main stabilizing frame 2 is the same as that of the auxiliary stabilizing frame 301 and the auxiliary stabilizing frame 309, a limiting rotating column 302 embedded in the auxiliary stabilizing frame 301 is arranged above the side edge of the driven ring frame 306, a rectangular block is rotatably sleeved on the surface of the limiting rotating column 302, a rotating motor 303 is clamped on the rectangular block, a screw rod 304 in transmission connection with the rotating motor 303 is rotatably sleeved in the middle of the rectangular block, a sleeve block 305 is rotatably sleeved on the outer wall of the driven ring frame 306, the sleeve block 305 is sleeved with the screw rod 304, a plurality of groups of extrusion rods 308 are annularly arrayed along the periphery of the driven ring frame 306, one end of each extrusion rod 308 is rotatably sleeved with the auxiliary stabilizing frame 301, a limiting rotating shaft penetrating through the driven ring frame 306 is arranged in the middle of each extrusion rod 308, and an extrusion wheel 307 is sleeved at the other end of each extrusion rod 308;
the rotating motor 303 drives the screw rod 304 to rotate through the coupler and the connecting piece, the screw rod 304 drives the sleeve block 305 to pull the driven ring frame 306 to deflect, the driven ring frame 306 slides along the surface of the extrusion rod 308 through the limiting rotating shaft, and the extrusion rod 308 is pulled to deflect along the first auxiliary stabilizing frame 301 until a plurality of groups of extrusion wheels 307 are mutually close, and the power tube is clamped;
the outside of the marking component 8 is provided with a sleeve for connecting the first auxiliary stabilizing rack 301 and the second auxiliary stabilizing rack 309, the side edge of the inner rotating ring 801 is in transmission connection with a marking rotary cylinder 802, the marking spray head 804 is provided with marking telescopic cylinders 803 connected with the inner rotating ring 801, the inner walls of the two sides of the bottom of the sleeve are symmetrically provided with air inlets 806, the outer walls of the two sides of the bottom of the sleeve are respectively provided with a pigment box 805 and a filter cotton box 807, a water pump is arranged in the pigment box 805, and an exhaust fan 808 connected with the air inlets 806 is arranged in the filter cotton box 807; the marking revolving cylinder 802 drives the inner revolving ring 801 to rotate so as to drive the marking spray nozzle to move to an abnormal region of the power tube, after the marking telescopic cylinder 803 drives the marking spray nozzle to be close to the abnormal region, pigment in the pigment box 805 is conveyed into the marking spray nozzle 804 through a water suction pump and a pipeline to spray the region, an exhaust fan 808 in the cotton filter box 807 is synchronously started, and the exhaust fan 808 sucks pigment flying in a sleeve through the pipeline and the air suction port 806, and simultaneously promotes airflow to flow so as to accelerate quick drying and solidification of the marked pigment;
the outer wall of the rotary toothed ring 702 is sleeved with an outer sleeve 703, the inner wall, far away from the rotary toothed ring 702, of the outer sleeve 703 is sleeved with a deflection rod 705 connected with a cutting blade 707, the deflection rod 705 is clamped with a servo motor 706 in transmission connection with the cutting blade 707, and the middle opening of the outer sleeve 703 is sleeved with a cutting rotary cylinder 704; the gear motor 701 drives the rotary toothed ring 702 to deflect through the coupler, the rotary toothed ring 702 drives the outer sleeve ring 703 to deflect synchronously, at the moment, the cutting rotary cylinder 704 slides along the surface of the deflection rod 705 through the metal column, and then drives the deflection rod 705 to deflect along the outer sleeve ring 703 until the cutting blade 707 is abutted on the power tube, the servo motor 706 drives the cutting blade 707 to rotate through the coupler, the cut-off abnormal power tube of quality control is completed to fall on the distributing plate 4, the distributing jacking cylinder 401 drives the distributing plate 4 to slide downwards, and the distributing rotary cylinder 402 drives the distributing plate 4 to deflect towards two sides until the abnormal power tube of quality control on the distributing plate 4 falls to other classified recycling areas;
the top of the pipe grinding frame 5 is provided with a driving box 501, the bottom of the driving box 501 is sleeved with a grinding wheel 502, a grinding motor in transmission connection with the grinding wheel 502 is arranged in the driving box 501, one end bottom of the driving box 501, which is far away from the circular cutting frame 7, is provided with an arc-shaped dustproof curtain 503, the bottom of the pipe grinding frame 5 is provided with an ash accumulation groove 504 which is clamped with the bracket 1, and the bottom of the ash accumulation groove 504 is slidably provided with a drawing box 505; a pipe mill jacking cylinder connected with the driving box 501 is embedded in the pipe mill frame 5, the pipe mill jacking cylinder drives the driving box 501 to slide downwards to be close to a cut-off power pipe, the power pipe is pushed and abutted on the grinding wheel 502 through a conveying pipe, a grinding motor drives the grinding wheel 502 to rotate through a coupling and a connecting piece, the section of the power pipe is ground, and fragments generated by grinding are shielded by a dustproof curtain 503 and fall into the dust accumulation groove 504;
the top of the material distributing plate 4 is embedded with a plurality of groups of balls 403, a micro motor in transmission connection with the balls 403 is arranged inside the material distributing plate 4, a material distributing rotary cylinder 402 is sleeved at the bottom of the material distributing plate 4, and a material distributing jacking cylinder 401 connected with the bracket 1 in a clamping mode is arranged at the bottom of the material distributing rotary cylinder 402.
By combining the first embodiment and the second embodiment, the method can not only collect the rough surface value and the pipe diameter wall thickness average value of the electric pipe to be processed transported on the cutting and polishing device, but also comprehensively and efficiently monitor the electric pipe in real time before and after transportation, thereby being beneficial to judging the quality control rate of the transported electric pipe, effectively detecting whether the quality control of the electric pipe is qualified or not, avoiding the cutting and polishing treatment of idle work on the abnormal electric pipe, and further improving the cutting and polishing efficiency of the whole device on the electric pipe; meanwhile, the acquired data for generating the rejection signals are subjected to secondary targeted adjustment, and are subjected to careful targeted comparison and analysis with preset related data, so that the reasons for abnormality of the section of quality control abnormal power tube are obtained, related control signals are generated, corresponding parts are controlled to perform offset processing according to the reasons, so that the power tube with abnormality of quality control is split, secondary processing and other aspects of application of partial remodelable power tubes are realized, the power tubes are subjected to structural linkage and interaction through the traction frame 9, the adjustable stabilizing mechanism 3 and the main stabilizing frame 2, the centering limiting and clamping of the power tubes are formed by utilizing a plurality of groups of extrusion wheels 307, the power tubes with the centering limiting are subjected to traction conveying through the conveying tubes, the smooth centering conveying of the power tubes is facilitated, and the follow-up cutting and polishing processing of the power tubes are facilitated.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (8)

1. The utility model provides a cutting grinding device suitable for PVC power tube production and processing, includes bracket (1), its characterized in that, bracket (1) top fixed mounting has main steady rest (2), main steady rest (2) one end fixed mounting has traction frame (9), main steady rest (2) other end fixed mounting has ring cutting frame (7), traction frame (9) top is provided with multiunit conveying roller (907), traction frame (9) one end is provided with adjustable stabilizing mechanism (3), adjustable stabilizing mechanism (3) include with bracket (1) sliding connection's vice steady rest one (301) and vice steady rest two (309), vice steady rest one (301) terminal surface rotation is connected with driven ring frame (306), and driven ring frame (306) middle part rotation is connected with extrusion rod (308), adjacent one end joint of vice steady rest one (301) and vice steady rest two (309) has mark subassembly (8), mark subassembly (8) include inner rotating ring (801), be provided with multiunit shower nozzle (804) on the inner wall of inner rotating ring (801);
control panel (6) are installed on the outer wall of ring cutting frame (7) side, ring cutting frame (7) terminal surface middle part has cup jointed rotatory ring gear (702), and rotatory ring gear (702) one side transmission is connected with gear motor (701), rotatory ring gear (702) terminal surface is provided with multiunit cutting blade (707), ring cutting frame (7) are kept away from the one end of main steady rest (2) and are provided with tube grinding frame (5), one end that ring cutting frame (7) was kept away from to tube grinding frame (5) is provided with branch flitch (4) with bracket (1) fixed connection.
2. The cutting and polishing device suitable for PVC power tube production and processing according to claim 1, wherein an electric guide rail (101) is arranged at the center of the top of the bracket (1), limit grooves are concavely formed in two sides of the electric guide rail (101), a traction sliding frame (901) close to the electric guide rail (101) is arranged at the bottom of the traction frame (9), a traction sliding block (902) is arranged at the top of the traction sliding frame (901), a traction lifting cylinder (903) is rotatably connected to the top of the traction sliding block (902), a rotating block (904) is clamped at the top of the traction lifting cylinder (903), a concave frame (905) is rotatably connected to the inner wall of the rotating block (904), a conveying roller (907) is sleeved inside the concave frame (905), and a driving motor (906) in transmission connection with the conveying roller (907) is arranged at the top of the concave frame (905).
3. The cutting and polishing device suitable for PVC power tube production and processing according to claim 2, wherein the main stabilizer (2) is identical to the auxiliary stabilizer (301) and the auxiliary stabilizer (309) in structure, a limit rotating column (302) embedded in the auxiliary stabilizer (301) is arranged above the side edge of the driven ring frame (306), a rectangular block is rotatably sleeved on the surface of the limit rotating column (302), a rotating motor (303) is clamped on the rectangular block, a lead screw (304) in transmission connection with the rotating motor (303) is rotatably sleeved in the middle of the rectangular block, a sleeve block (305) is rotatably sleeved on the outer wall of the driven ring frame (306), a plurality of groups of extrusion rods (308) are sleeved with the lead screw (304), one end of each extrusion rod (308) is rotatably sleeved with the auxiliary stabilizer (301), a limit rotating shaft penetrating through the driven ring frame (306) is arranged in the middle of each extrusion rod (308), and an extrusion wheel (307) is sleeved on the other end of each extrusion rod (308).
4. A cutting and polishing device suitable for PVC power pipe production and processing according to claim 3, wherein the marking assembly (8) is externally provided with a sleeve connecting the first auxiliary stabilizer (301) and the second auxiliary stabilizer (309), the side edge of the inner rotary ring (801) is in transmission connection with a marking rotary cylinder (802), the marking nozzle (804) is provided with a marking telescopic cylinder (803) connected with the inner rotary ring (801), the inner walls of the two sides of the bottom of the sleeve are symmetrically provided with air inlets (806), the outer walls of the two sides of the bottom of the sleeve are respectively provided with a pigment box (805) and a cotton filter box (807), the pigment box (805) is internally provided with a water pump, and the cotton filter box (807) is internally provided with an exhaust fan (808) connected with the air inlets (806).
5. The cutting and polishing device suitable for PVC power tube production and processing according to claim 1, wherein an outer sleeve ring (703) is sleeved on the outer wall of the rotary toothed ring (702), a deflection rod (705) connected with a cutting blade (707) is sleeved on the inner wall, far away from the rotary toothed ring (702), of the outer sleeve ring (703), a servo motor (706) in transmission connection with the cutting blade (707) is clamped on the deflection rod (705), and a cutting rotary cylinder (704) is sleeved on an opening in the middle of the outer sleeve ring (703).
6. The cutting and polishing device suitable for PVC power tube production and processing according to claim 5, wherein a driving box (501) is arranged at the top of the tube grinding frame (5), a polishing wheel (502) is sleeved at the bottom of the driving box (501), a polishing motor in transmission connection with the polishing wheel (502) is arranged inside the driving box (501), an arc-shaped dustproof curtain (503) is arranged at the bottom of one end, far away from the circular cutting frame (7), of the driving box (501), an ash accumulation groove (504) clamped with the bracket (1) is arranged at the bottom of the tube grinding frame (5), and a drawing box (505) is slidably arranged at the bottom of the ash accumulation groove (504).
7. The cutting and polishing device suitable for PVC power tube production and processing according to claim 6, wherein a plurality of groups of balls (403) are embedded at the top of the distributing plate (4), a micro motor in transmission connection with the balls (403) is arranged inside the distributing plate (4), a distributing rotary cylinder (402) is sleeved at the bottom of the distributing plate (4), and a distributing jacking cylinder (401) connected with the bracket (1) in a clamping mode is arranged at the bottom of the distributing rotary cylinder (402).
8. The cutting and polishing device suitable for PVC power tube production and processing according to claim 1, wherein a processor, a data acquisition module, a data analysis module, a grading identification module and a signal execution module are arranged in the control panel (6);
the data acquisition module is used for acquiring a wall roughness representation value Q and a pipe diameter wall thickness average value W of an inner pipe of the electric power pipe on the cutting and polishing device at a time threshold value, transmitting the wall roughness representation value Q and the pipe diameter wall thickness average value W to the data analysis module through the processor, and setting a period of time in the operation period of the cutting and polishing device as the time threshold value;
the data analysis module immediately analyzes the quality control rate of the electric power pipe to be processed transported on the cutting and polishing device after receiving the rough surface value Q of the pipe wall and the average value W of the pipe wall thickness, and the specific analysis process is as follows: obtaining a pipe wall roughness representation value Q and a pipe wall thickness average value W in a time threshold, obtaining a quality control coefficient Xo through a formula, immediately calling a stored and recorded preset quality control coefficient Ho from a processor, and comparing and analyzing the stored and recorded preset quality control coefficient Ho with the quality control coefficient Xo:
if the quality control coefficient Xo is more than or equal to a preset quality control coefficient Ho, judging that the section of the power tube has quality control abnormality, generating a rejection signal, and transmitting the generated rejection signal to a signal execution module and a grading identification module through a processor; the signal execution module immediately controls the gear motor (701) to work after receiving the rejection signal;
if the quality control coefficient Xo is smaller than the preset quality control coefficient Ho, not generating any signal;
when the classifying and identifying module receives the rejection signal, the processor synchronously transmits the wall roughness representation value Q and the pipe wall thickness average value W for generating the rejection signal to the classifying and identifying module, and after receiving the wall roughness representation value Q and the pipe wall thickness average value W, the classifying and identifying module immediately retrieves a stored and recorded preset roughness range value E, preset wall thickness average value range T and the wall roughness representation value Q and the pipe wall thickness average value W from the processor for comparison and analysis;
if the pipe wall roughness representation value Q is not in the preset roughness range value E, judging that the section of the power pipe has pipe wall roughness representation, generating a primary regulation signal, sending the generated primary regulation signal to a signal execution module through a processor, and immediately controlling a gear motor (701) to work after the signal execution module receives the primary regulation signal;
if the wall roughness appearance value Q is within the preset roughness range value E, no signal is generated;
if the pipe diameter wall thickness average value W is not in the preset wall thickness average value range T, judging that the section of the power pipe has huge wall thickness difference, producing a secondary regulation signal, sending the generated secondary regulation signal to a signal execution module through a processor, and immediately controlling a gear motor (701) to work after the signal execution module receives the secondary regulation signal;
if the processor receives the primary regulation signal and the secondary regulation signal at the same time, a tertiary regulation signal is generated, the generated tertiary regulation signal is sent to the signal execution module, and the signal execution module immediately controls the water pump to work after receiving the tertiary regulation signal.
CN202311467968.0A 2023-11-07 2023-11-07 Cutting grinding device suitable for PVC power tube production and processing Active CN117484329B (en)

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CN114102722A (en) * 2021-11-26 2022-03-01 王新友 Multi-pipe-diameter PVC pipe cutting and polishing device and method based on architectural design
CN216067657U (en) * 2021-11-11 2022-03-18 泰和县丰亨管业有限公司 PVC electric power pipe production is with cutting integrative device of polishing
CN116728491A (en) * 2023-07-08 2023-09-12 杭州鑫璐实业有限公司 Integrated device is cut with interval traction to MPP tubular product shaping

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101717929B1 (en) * 2016-02-05 2017-03-20 (주)표준산업 Jig for machining pipe
CN111070277A (en) * 2019-12-31 2020-04-28 重庆泓通管业有限公司 Tubular product cutting device with polishing function
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