CN117483356A - Basalt fiber pipe detection device and method - Google Patents

Basalt fiber pipe detection device and method Download PDF

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Publication number
CN117483356A
CN117483356A CN202410001662.4A CN202410001662A CN117483356A CN 117483356 A CN117483356 A CN 117483356A CN 202410001662 A CN202410001662 A CN 202410001662A CN 117483356 A CN117483356 A CN 117483356A
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China
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wall
basalt fiber
ring
plate
fiber pipe
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CN202410001662.4A
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CN117483356B (en
Inventor
庄春义
赵川
郭俊利
罗茂盛
姜国新
刘洪雨
曹杨
王筱红
郭玲
李登勇
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HYDRAULIC SCIENCE RESEARCH INSTITUTE OF SICHUAN PROVINCE
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HYDRAULIC SCIENCE RESEARCH INSTITUTE OF SICHUAN PROVINCE
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/045Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices being rotated while moved, e.g. flexible rotating shaft or "snake"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/047Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/34Purifying; Cleaning

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Pathology (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Mechanical Engineering (AREA)
  • Medicinal Chemistry (AREA)
  • Food Science & Technology (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)

Abstract

The invention discloses a basalt fiber pipe detection device and a basalt fiber pipe detection method, and relates to the technical field of basalt fiber pipe detection. Wherein, a basalt fiber tubular product detection device, including processing platform, fixed plate, driving piece, screw rod and guide bar, the output of driving piece passes the fixed plate and is connected with the screw rod, and the outer wall threaded connection of screw rod has the sliding ring, and sliding ring and guide bar sliding connection, and the outer wall of sliding ring is provided with annular nondestructive test ware through the frame plate, still includes: positioning and clamping mechanisms and cleaning mechanisms; the positioning clamping mechanism comprises two expansion plates, an L-shaped plate, a bending clamping plate, an inclined expansion rod and a collision wheel, wherein the inclined expansion rod is provided with a plurality of telescopic rods and is annularly distributed along the outer wall of the slip ring. According to the invention, the inner wall and the outer wall of the basalt fiber pipe are clamped by the positioning and clamping mechanism, so that the detection device is convenient for detecting basalt fiber pipes with different sizes, and the detection efficiency of workers on the basalt fiber pipes is improved.

Description

Basalt fiber pipe detection device and method
Technical Field
The invention relates to the technical field of basalt fiber pipe detection, in particular to a basalt fiber pipe detection device and method.
Background
The basalt fiber pipe, also called basalt fiber reinforced composite pipe, is a pipe using basalt fiber as a reinforcing material, and is usually made by combining with materials such as resin, and the inside wall of the basalt fiber pipe needs to be subjected to nondestructive testing in the production process of the basalt fiber pipe, so that a nondestructive testing device is used.
Patent publication number CN217586951U discloses a carbon fiber tube nondestructive test device, including the lantern ring, the left side welding of lantern ring has the solid fixed ring, and one side welding that the lantern ring was kept away from to the solid fixed ring has the apron, and one side fixed mounting that the solid fixed ring was kept away from to the apron has the endoscope, and the outer lane of solid fixed ring all overlaps all around and is equipped with the rack, and the rack is located the one end of solid fixed ring outer lane and all welds the arc. Through setting up the endoscope on the device and observing the inner wall of carbon fiber tube, realize detecting the visualization, thereby utilize simultaneously to rotate the handle and rotate driving gear, reuse driving gear rotates first gear, and receive the rack of first gear traction's inside or outside withdrawal extension to solid fixed ring then can control, and then can let the bearing roller on the arc contact with the inner wall of carbon fiber tube, thereby let the device can be at the inside slip detection of carbon fiber tube, and can be applicable to the carbon fiber tube of different pipe diameters, easy operation, convenient to use.
However, the above-described detecting device has the following problems: when the detection device carries out nondestructive detection on basalt fiber pipes, the detection device is inconvenient for detecting basalt fiber pipes with different sizes, so that the detection efficiency of workers on the basalt fiber pipes is reduced.
Disclosure of Invention
The invention aims to provide a basalt fiber pipe detection device and a basalt fiber pipe detection method, which are used for solving the problem that the existing detection device is inconvenient to detect basalt fiber pipes with different sizes when the basalt fiber pipe is subjected to nondestructive detection, so that the detection efficiency of workers on the basalt fiber pipe is reduced.
The technical scheme for solving the technical problems is as follows:
the utility model provides a basalt fiber tubular product detection device, including the processing platform, set up the fixed plate at the top of processing platform, set up the driving piece in one side of fixed plate and set up respectively at the opposite side of fixed plate and along the screw rod and the guide bar that the length direction of processing platform extends, the output of driving piece passes the fixed plate and is connected with the screw rod, the outer wall threaded connection of screw rod has the sliding ring, and sliding ring and guide bar sliding connection, the outer wall of sliding ring is provided with annular nondestructive detector through the frame plate, still include: positioning and clamping mechanisms and cleaning mechanisms;
the positioning and clamping mechanism comprises an L-shaped plate, a bending clamping plate, an inclined telescopic rod and an abutting wheel, wherein the L-shaped plate is arranged at the top of a processing table and adjacent to the top of the processing table, the L-shaped plate is respectively arranged at the telescopic ends of the two telescopic plates which are far away from each other, the bending clamping plate is arranged at the end part of the transverse connecting section of the L-shaped plate, the inclined telescopic rod is arranged at the outer wall of one side of the sliding ring, which is close to the fixing plate, and the abutting wheel is arranged at the end part of the inclined telescopic rod, which is far away from the sliding ring, and the inclined telescopic rod is annularly distributed along the outer wall of the sliding ring.
The telescopic plate and the inclined telescopic rod have certain elasticity, and under the action of the elasticity of the telescopic plate, the telescopic plate drives the L-shaped plate to push the bending clamping plate to clamp the outer wall of the basalt fiber pipe, and the bending clamping plate can guide the outer wall of the basalt fiber pipe, so that the basalt fiber pipe is convenient to clamp; meanwhile, the pipe wall extrusion contact wheel of the basalt fiber pipe drives the telescopic end of the inclined telescopic rod to stretch, and under the action of the elasticity of the inclined telescopic rod, the telescopic end of the inclined telescopic rod drives the contact wheel to abut against the inner wall of the basalt fiber pipe, so that the inner wall of the basalt fiber pipe is clamped, the inner wall and the outer wall of the basalt fiber pipe are clamped, the basalt fiber pipe with different sizes is conveniently detected by the detection device, and the detection efficiency of a worker on the basalt fiber pipe is improved.
Further, the cleaning mechanism comprises a fixing frame arranged on the outer wall of the end part of the slip ring, which is far away from the inclined telescopic rod, a driving motor arranged at the bottom of the slip ring, a gear arranged on the output end of the driving motor, a fixed cylinder arranged on the end part of the fixing frame, which is far away from the slip ring, a rotating ring arranged on the outer wall of the fixed cylinder, a toothed ring arranged on the side wall of the rotating ring and meshed with the gear, a plurality of arc plates arranged on the outer wall of the rotating ring in a rotating manner, a short plate arranged on the outer wall of the arc plates, a rotating rod arranged on the short plate and a plurality of cleaning brushes arranged on the outer wall of the rotating rod, and a spring connected between the inner wall of the arc plates and the outer wall of the rotating ring.
According to the invention, the driving motor drives the gear to rotate, the gear drives the toothed ring to drive the swivel to rotate, the swivel drives the arc plate to rotate, the arc plate is unfolded in a direction away from the swivel under the action of centrifugal force, the arc plate drives the short plate and the rotating rod to synchronously move, and the rotating rod drives the cleaning brush to contact with the inner wall of the basalt fiber tube, so that the cleaning brush cleans impurities adhered to the inner wall of the basalt fiber tube, and the problem that the accuracy of a nondestructive testing result of the annular nondestructive tester on the basalt fiber tube is influenced by the impurities adhered to the inner wall of the basalt fiber tube is avoided; the spring can drive the arc plate to reset when the arc plate is not subjected to centrifugal force.
Further, the cleaning mechanism further comprises a rotating wheel, and the end part of the rotating rod penetrates through the short plate and is connected with the rotating wheel.
According to the cleaning brush, the rotating rod drives the rotating wheel to abut against the inner wall of the basalt fiber pipe, the rotating wheel abutting against the inner wall of the basalt fiber pipe rotates under the action of friction force between the inner wall of the basalt fiber pipe and the rotating wheel, the rotating wheel drives the rotating rod to rotate, and the rotating rod drives the cleaning brush to dynamically clean impurities adhered on the inner wall of the basalt fiber pipe, so that the cleaning effect of the cleaning brush on cleaning the impurities adhered on the inner wall of the basalt fiber pipe is improved.
Further, all the oblique telescopic rods are obliquely arranged along the direction of the fixed plate.
Further, the device also comprises an adsorption mechanism;
the adsorption mechanism comprises a collision column arranged on one side of the arc plate, far away from the toothed ring, a U-shaped fur plate arranged on the outer wall of the rotating rod and located between the adjacent cleaning brushes, and a sliding rod arranged on the bottom wall of the U-shaped fur plate in a sliding manner, wherein an elastic piece is arranged between the end part of the sliding rod and the end part of the rotating rod, close to the short plate, of the sliding rod, a plurality of rubber rods are arranged on the outer wall of the sliding rod at intervals, and the outer wall of the rubber rods is in contact with the inner wall of the U-shaped fur plate.
Further, the end part of the sliding rod, which is far away from the elastic sheet, is provided with a half arc block, and the abutting column is positioned on the motion track of the half arc block of the sliding rod.
According to the adsorption mechanism disclosed by the invention, the rotating rod drives the U-shaped fur plate to rotate, the U-shaped fur plate drives the sliding rod to rotate, when the sliding rod moves to the position of the abutting column, the abutting column pushes the half arc block of the sliding rod to drive the sliding rod to move, and the sliding rod drives the rubber rod to rub with the outer wall of the U-shaped fur plate, so that static electricity is generated at the inner wall of the U-shaped fur plate, impurities cleaned by the cleaning brush are adsorbed, the amount of the impurities cleaned by the cleaning brush floating in the basalt fiber tube is reduced, and the problem that the annular nondestructive detector is affected by the impurities to perform nondestructive detection on the basalt fiber tube is further avoided.
Further, the anti-sticking mechanism is also included;
the anti-sticking mechanism comprises a folding ring bag, a nozzle ring, a plurality of guide pipes, a pressing plate, an arc-shaped rod and a plurality of triangular blocks, wherein the folding ring bag is annularly arranged on the outer wall of the slip ring, the nozzle ring is positioned on the outer side of the folding ring bag, the guide pipes are connected between the folding ring bag and the nozzle ring, the pressing plate is arranged on the side wall, close to the toothed ring, of the folding ring bag, the arc-shaped rod is arranged on the pressing plate, far away from the side wall of the folding ring bag, the triangular blocks are uniformly distributed on the side edge of the toothed ring at equal intervals, and the arc-shaped rod is positioned on the movement track of all the triangular blocks.
Further, the nozzles of the nozzle ring are arranged toward the detection head of the annular nondestructive detector.
The triangular blocks are driven to rotate when the toothed ring rotates, the cambered surface rods are driven by the inclined surfaces of the triangular blocks to drive the pressing plates to extrude the folding ring bags, air in the folding ring bags is transmitted to the nozzle ring through the guide pipe to be sprayed out, and the air sprayed out of the nozzle ring can blow and clean the detection end of the annular nondestructive detector, so that the problem that the surface of the detection end of the annular nondestructive detector is adhered with impurities to influence the annular nondestructive detector to perform nondestructive detection on the basalt fiber tube is avoided.
The invention also provides a use method of the basalt fiber pipe detection device, which comprises the following steps:
s1, inserting a basalt fiber pipe to be detected into a processing table from an inclined plane of a bending clamping plate in a positioning clamping mechanism, and pushing the basalt fiber pipe along the direction of a fixed plate;
s2, abutting against the outer wall of one end of the basalt fiber pipe through a bending clamping plate, driving the abutting contact wheel to abut against the inner wall of the basalt fiber pipe by the telescopic end of the inclined telescopic rod, and clamping the basalt fiber pipe;
s3, after the basalt fiber pipe is clamped, driving the screw to rotate through the driving piece, and driving the slip ring to move along the guide rod by the screw;
s4, the slip ring drives the annular nondestructive detector to move, and nondestructive detection is carried out on the inner wall of the basalt fiber tube through the annular nondestructive detector.
Further, in step S2:
s21, the basalt fiber pipe abuts against the inclined surface of the bending clamping plate to drive the bending clamping plate to move in the direction away from the screw rod, and the L-shaped plate is driven to push the bending clamping plate to clamp the outer wall of the basalt fiber pipe under the elastic force action of the telescopic plate;
s22, the inner wall of the basalt fiber pipe extrudes the contact wheel and drives the telescopic end of the inclined telescopic rod to stretch, the contact wheel is driven to abut against the inner wall of the basalt fiber pipe under the elastic action of the inclined telescopic rod, and the inner wall of the basalt fiber pipe is clamped.
The invention has the following beneficial effects:
(1) According to the invention, by arranging the positioning and clamping mechanism, the telescopic plate drives the L-shaped plate to push the bending clamping plate to clamp the outer wall of the basalt fiber pipe under the elastic action of the telescopic plate, meanwhile, the pipe wall of the basalt fiber pipe extrudes the contact wheel to drive the telescopic end of the inclined telescopic rod to stretch, and under the elastic action of the inclined telescopic rod, the telescopic end of the inclined telescopic rod drives the contact wheel to abut against the inner wall of the basalt fiber pipe, so that the inner wall of the basalt fiber pipe is clamped, and the inner wall and the outer wall of the basalt fiber pipe are clamped, so that the detection device is convenient for detecting basalt fiber pipes with different sizes, and the detection efficiency of workers on the basalt fiber pipe is improved.
(2) According to the invention, through the arrangement of the cleaning mechanism, the driving motor, the gear, the toothed ring, the swivel, the arc plate, the short plate and the rotating rod are matched to drive the cleaning brush to be in contact with the inner wall of the basalt fiber tube, so that the cleaning brush cleans impurities adhered to the inner wall of the basalt fiber tube, and the problem that the accuracy of a nondestructive testing result of the annular nondestructive tester on the basalt fiber tube is affected due to the adhesion of the impurities to the inner wall of the basalt fiber tube is avoided; simultaneously under the frictional force effect between basalt fiber pipe inner wall and the runner for rotate with the runner that the basalt fiber pipe inner wall was contradicted, the runner drives the bull stick and rotates, and the bull stick drives the cleaning brush and cleans the impurity of adhesion on the basalt fiber pipe inner wall on a dynamic way, thereby has improved the cleaning brush and has cleaned the cleaning effect of the impurity of adhesion on the basalt fiber pipe inner wall.
(3) According to the invention, through the arrangement of the adsorption mechanism, the U-shaped fur plate, the sliding rod and the interference column are matched, so that the sliding rod drives the rubber rod to rub with the outer wall of the U-shaped fur plate, static electricity is generated on the inner wall of the U-shaped fur plate, and the U-shaped fur plate adsorbs impurities cleaned by the cleaning brush, so that the amount of the impurities cleaned by the cleaning brush floating in the basalt fiber tube is reduced, and the problem that the annular nondestructive detector is affected by the impurities to perform nondestructive detection on the basalt fiber tube is further avoided.
(4) According to the invention, through the arrangement of the anti-adhesion mechanism, the toothed ring and the triangular block are matched to push the cambered surface rod to drive the pressing plate to lean against the folding ring bag, the pressing plate extrudes the folding ring bag, air in the folding ring bag is transmitted to the nozzle ring through the guide pipe to be sprayed out, and the air sprayed out by the nozzle ring can blow and clean the detection end of the annular nondestructive detector, so that the problem that the surface of the detection end of the annular nondestructive detector is adhered with impurities to influence the annular nondestructive detector to perform nondestructive detection on the basalt fiber tube is avoided.
Drawings
FIG. 1 is a schematic structural diagram of a basalt fiber pipe detecting device;
FIG. 2 is a schematic diagram of a concrete structure of a basalt fiber pipe detecting device;
FIG. 3 is a schematic view of a partial structure of a basalt fiber pipe detecting device;
FIG. 4 is a schematic cross-sectional view of a telescoping plate in a positioning and clamping mechanism;
FIG. 5 is a schematic cross-sectional view of a diagonal telescoping rod in a positioning and clamping mechanism;
FIG. 6 is a schematic view of a cleaning mechanism;
FIG. 7 is an enlarged schematic view of the portion A of FIG. 6;
FIG. 8 is a schematic diagram of an adsorption mechanism;
fig. 9 is a schematic view of an anti-adhesion mechanism.
In the figure: 1. a processing table; 11. a fixing plate; 12. a screw; 13. a guide rod; 14. a ring-like nondestructive detector; 15. a slip ring; 2. positioning and clamping mechanisms; 21. a telescoping plate; 22. an L-shaped plate; 221. a transverse connection section; 23. bending the clamping plate; 24. an oblique telescopic rod; 25. a contact wheel; 3. a cleaning mechanism; 31. a fixing frame; 32. a driving motor; 33. a gear; 34. a fixed cylinder; 35. a swivel; 36. a toothed ring; 37. an arc plate; 38. a short plate; 39. a rotating rod; 310. a cleaning brush; 311. a rotating wheel; 4. an adsorption mechanism; 41. a contact column; 42. u-shaped fur plates; 43. a slide bar; 431. a spring plate; 432. a half arc block; 44. a rubber rod; 5. an anti-sticking mechanism; 51. folding the annular bag; 52. a nozzle ring; 53. a conduit; 54. a pressing plate; 55. a cambered surface rod; 56. triangular blocks.
Detailed Description
The following description of the embodiments of the present invention will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
As shown in fig. 1 to 5, in one embodiment of the present invention, there is provided a basalt fiber pipe inspection apparatus, a processing table 1, a fixed plate 11 disposed at the top of the processing table 1, a driving member disposed at one side of the fixed plate 11, and a screw 12 and a guide rod 13 disposed at the other side of the fixed plate 11 and extending in the length direction of the processing table 1, respectively, the fixed plate 11 is fixedly connected at one side of the top end of the processing table 1, an output end of the driving member passes through the fixed plate 11 and is connected with the screw 12, an outer wall of the screw 12 is threadedly connected with a slip ring 15, and the slip ring 15 is slidably connected with the guide rod 13, an outer wall of the slip ring 15 is provided with an annular nondestructive inspection device 14 through a frame plate, the guide rod 13 and the screw 12 are parallel to each other, and the length of the guide rod 13 is equal to the length of the screw 12, the driving member employs a servo motor for driving the screw 12 to rotate clockwise/counterclockwise, and driving the slip ring 15 and the annular nondestructive inspection device 14 to move linearly along the guide rod 13, further comprising: positioning the clamping mechanism 2 and the cleaning mechanism 3;
wherein, location fixture 2 is including setting up at the top of processing platform 1 and two adjacent expansion plates 21, set up respectively on the flexible end that two expansion plates 21 kept away from each other L shaped plate 22, set up the splint 23 of buckling of the tip of the transverse connection section 221 of L shaped plate 22, set up the oblique telescopic link 24 of one side outer wall department that the sliding ring 15 is close to fixed plate 11 and rotate the conflict wheel 25 that sets up the tip that the sliding ring 15 was kept away from at oblique telescopic link 24, oblique telescopic link 24 is provided with a plurality ofly and distributes along the outer wall annular of sliding ring 15. The contact wheel 25 and the inclined telescopic rod 24 are matched through the shaft holes to realize rotation, and the end part of the inclined telescopic rod 24 far away from the slip ring 15 is used as a telescopic end. The ends of the two bending clamping plates 23 far away from the L-shaped plate 22 are in a horn shape, so that when the basalt fiber pipe is placed, the inclined surfaces of the two bending clamping plates 23 can guide the basalt fiber pipe, and the L-shaped plate 22 is not driven by hands to drive the bending clamping plates 23 to move to two sides, so that the basalt fiber pipe bending clamp is more convenient to use. In this embodiment, the expansion plate 21 includes an expansion outer plate and an expansion inner plate movably disposed in the expansion outer plate, a movable groove for facilitating the movement of the expansion inner plate is formed in the expansion outer plate along the length direction, and a spring is connected between the side wall of the expansion inner plate and the bottom wall of the movable groove of the expansion outer plate, so that the expansion inner plate can reciprocate along the expansion outer plate under the action of the spring to realize expansion, and the expansion inner plate serves as an output end of the expansion plate 21. In other embodiments of the present invention, the expansion plate 21 may have a conventional structure having elastic expansion and contraction, and is not particularly limited herein. In the embodiment, 3 inclined telescopic rods 24 are provided, and 3 corresponding contact wheels 25 are also provided, wherein each inclined telescopic rod 24 comprises an outer telescopic pipe and an inner telescopic pipe slidably arranged in the outer telescopic pipe, a shaft hole matched with the inner telescopic pipe is axially formed in the outer telescopic pipe, and a reset spring is connected between the end part of the inner telescopic pipe and the bottom wall of the shaft hole of the outer telescopic pipe, so that the telescopic end of each inclined telescopic rod 24 can be elastically telescopic; the tilt-telescopic rod 24 may be of a conventional structure having elastic telescopic property, and is not particularly limited herein. All the diagonal telescoping rods 24 are arranged obliquely in the direction of the fixed plate 11.
Under the elastic force of expansion plate 21, expansion plate 21 drives L shaped plate 22 and promotes buckling splint 23 to carry out the centre gripping to basalt fiber pipe outer wall, 3 oblique telescopic link 24 evenly distributed is at the outer wall of sliding ring 15, the pipe wall extrusion of basalt fiber pipe is supported feeler wheel 25 and is driven the flexible end of oblique telescopic link 24 simultaneously, under the elastic force of oblique telescopic link 24, the flexible end of oblique telescopic link 24 drives to support feeler wheel 25 and contradict with basalt fiber pipe inner wall, thereby realize carrying out the centre gripping to basalt fiber pipe inner wall, through carrying out the centre gripping to basalt fiber pipe's interior outer wall, thereby make detection device be convenient for detect the basalt fiber pipe of equidimension not, thereby improved the workman to basalt fiber pipe's detection efficiency.
As shown in fig. 6 and 7, the cleaning mechanism 3 includes a fixed frame 31 provided at an outer wall of an end portion of the slip ring 15 remote from the diagonal extension bar 24, a driving motor 32 provided at a bottom portion of the slip ring 15, a gear 33 provided at an output end of the driving motor 32, a fixed cylinder 34 provided at an end portion of the fixed frame 31 remote from the slip ring 15, a rotating ring 35 provided at an outer wall of the fixed cylinder 34, a toothed ring 36 provided at a side wall of the rotating ring 35 and engaged with the gear 33, a plurality of arc plates 37 provided at an outer wall of the rotating ring 35, a short plate 38 provided at an outer wall of the arc plates 37, a rotating lever 39 provided on the short plate 38, and a plurality of cleaning brushes 310 provided at an outer wall of the rotating lever 39. In this embodiment, the fixing frames 31 are provided with a plurality of fixing frames and distributed along the circumference of the slip ring 15, the end portions of all fixing frames 31 far away from the slip ring 15 are connected with the fixing cylinders 34, one end of the arc plate 37 is in running fit with the outer wall of the swivel 35 through a rotating shaft, and the short plates 38 are fixedly connected to the outer wall of the arc plate 37 and far away from the connection position of the arc plate 37 and the swivel 35.
The fixed frame 31 is fixedly connected with the outer wall of the end part of the slip ring 15, the driving motor 32 is fixed at the bottom of the slip ring 15 through a frame plate, the gear 33 is fixed on an output shaft of the driving motor 32, the fixed cylinder 34 is fixedly connected with the fixed frame 31, the inner diameter of the rotating ring 35 is matched with the outer diameter of the fixed cylinder 34, the driving motor 32 drives the gear 33 to rotate, the gear 33 drives the toothed ring 36 to drive the rotating ring 35 to rotate, the rotating ring 35 drives the arc plate 37 to rotate, and the arc plate 37 is unfolded in a direction away from the rotating ring 35 under the action of centrifugal force through the rotating shaft and is matched with the outer wall of the rotating ring 35, at the moment, the arc plate 37 drives the short plate 38 and the rotating rod 39 to synchronously move, and the rotating rod 39 drives the cleaning brush 310 to be in contact with the inner wall of the basalt fiber tube, so that the cleaning brush 310 cleans impurities adhered on the inner wall of the basalt fiber tube; a spring (not shown) is connected between the inner wall of the arc plate 37 and the outer wall of the swivel 35, and when the swivel 35 does not rotate, the arc plate 37 is not subjected to centrifugal force, and the spring is used for driving the arc plate 37 to reset. The cleaning mechanism 3 further comprises a rotating wheel 311, and the end of the rotating rod 39 penetrates the short plate 38 and is connected with the rotating wheel 311. The rotating rod 39 drives the rotating wheel 311 to collide with the inner wall of the basalt fiber pipe, under the action of friction force between the inner wall of the basalt fiber pipe and the rotating wheel 311, the rotating wheel 311 rotates against the inner wall of the basalt fiber pipe, the rotating wheel 311 drives the rotating rod 39 to rotate, and the rotating rod 39 drives the cleaning brush 310 to dynamically clean impurities adhered on the inner wall of the basalt fiber pipe, so that the cleaning effect of the cleaning brush 310 for cleaning the impurities adhered on the inner wall of the basalt fiber pipe is improved.
As shown in fig. 7 to 9, in another embodiment of the present invention, on the basis of the above-described embodiment, an adsorption mechanism 4 and an anti-adhesion mechanism 5 are further included.
The adsorption mechanism 4 comprises a collision post 41 arranged on one side of the arc plate 37 far away from the toothed ring 36, a U-shaped fur plate 42 arranged on the outer wall of the rotary rod 39 and positioned between the adjacent cleaning brushes 310, and a sliding rod 43 arranged on the bottom wall of the U-shaped fur plate 42 in a sliding manner, wherein a sliding seat is fixed on the bottom wall of the U-shaped fur plate 42, and a sliding groove matched with the sliding rod 43 is formed in the top of the sliding seat along the axial direction; an elastic piece 431 is arranged between the end part of the sliding rod 43 and the end part of the rotating rod 39, which is close to the short plate 38, a plurality of rubber rods 44 are arranged on the outer wall of the sliding rod 43 at intervals, the outer wall of the rubber rods 44 is in contact with the inner wall of the U-shaped fur plate 42, the rubber rods 44 are in an L-shaped structure, and the side wall of the vertical connecting part of the rubber rods 44 is in contact with the inner wall of the U-shaped fur plate 42. The end of the sliding rod 43 far away from the elastic sheet 431 is provided with a half arc block 432, and the abutting column 41 is positioned on the motion track of the half arc block 432 of the sliding rod 43. When the sliding rod 43 moves to the position of the abutting column 41, the abutting column 41 pushes the half arc block 432 of the sliding rod 43 to drive the sliding rod 43 to move along the sliding seat of the bottom wall of the U-shaped Mao Piban, the sliding rod 43 drives the rubber rod 44 to rub against the inner wall of the U-shaped fur plate 42, static electricity is generated at the U-shaped fur plate 42, and the U-shaped fur plate 42 adsorbs impurities cleaned by the cleaning brush 310, so that the amount of the impurities cleaned by the cleaning brush 310 floating in the basalt fiber tube is reduced, and the problem that the annular nondestructive detector 14 is affected by the impurities to perform nondestructive detection on the basalt fiber tube is further avoided.
The anti-adhesion mechanism 5 comprises a folding ring bag 51 annularly arranged on the outer wall of the slip ring 15 close to the oblique telescopic rod 24, a nozzle ring 52 positioned on the outer side of the folding ring bag 51, a plurality of guide pipes 53 connected between the folding ring bag 51 and the nozzle ring 52, a pressing plate 54 arranged on the side wall of the folding ring bag 51 close to the toothed ring 36, a cambered surface rod 55 arranged on the side wall of the pressing plate 54 far from the folding ring bag 51, and a plurality of triangular blocks 56 arranged on the toothed ring 36 and close to one side of the folding ring bag 51, wherein the triangular blocks 56 are uniformly distributed on the side edge of the toothed ring 36 at equal intervals, and the cambered surface rod 55 is positioned on the movement track of all the triangular blocks 56. Specifically, the folding ring bag 51 is fixed to the outer wall of the slip ring 15 by a frame plate ring shape, the folding ring bag 51 communicates with the nozzle ring 52 by a duct 53, and the nozzles of the nozzle ring 52 are arranged toward the detection head direction of the annular nondestructive detector 14. When the toothed ring 36 rotates, the triangular blocks 56 are driven to rotate, the inclined surfaces of the triangular blocks 56 push the cambered surface rods 55 to drive the pressing plates 54 to squeeze the folding ring bags 51, air in the folding ring bags 51 is transmitted to the nozzle ring 52 through the guide pipes 53 and is sprayed out from the nozzles, and air sprayed out from the nozzle ring 52 can blow and clean the detection end of the annular nondestructive detector 14, so that the problem that impurities adhere to the surface of the detection end of the annular nondestructive detector 14 and the annular nondestructive detector 14 is affected to perform nondestructive detection on basalt fiber tubes is avoided.
In another embodiment of the present invention, a method for using a basalt fiber pipe detecting device is provided, including the following steps:
s1, inserting a basalt fiber tube to be detected into a processing table 1 from an inclined plane of a bending clamping plate 23 in a positioning and clamping mechanism 2, and pushing the basalt fiber tube along the direction of a fixed plate 11;
s2, abutting against the outer wall of one end of the basalt fiber pipe through a bending clamping plate 23, and driving an abutting wheel 25 to abut against the inner wall of the basalt fiber pipe by the telescopic end of an inclined telescopic rod 24 to clamp the basalt fiber pipe;
s21, the basalt fiber pipe abuts against the inclined surface of the bending clamp plate 23 to drive the bending clamp plate 23 to move in the direction away from the screw rod 12, and the L-shaped plate 22 is driven to push the bending clamp plate 23 to clamp the outer wall of the basalt fiber pipe under the elastic force of the telescopic plate 21;
s22, the inner wall of the basalt fiber pipe extrudes the contact wheel 25 and drives the telescopic end of the inclined telescopic rod 24 to stretch, and the contact wheel 25 is driven to abut against the inner wall of the basalt fiber pipe under the elastic force action of the inclined telescopic rod 24 and clamp the inner wall of the basalt fiber pipe.
S3, after the basalt fiber pipe is clamped, driving the screw rod 12 to rotate through the driving piece, and driving the slip ring 15 to move along the guide rod 13 by the screw rod 12;
s4, the slip ring 15 drives the annular nondestructive detector 14 to move, and nondestructive detection is carried out on the inner wall of the basalt fiber tube through the annular nondestructive detector 14.
When the basalt fiber tube detection device is used, a basalt fiber tube to be detected is inserted into a processing table 1 from the inclined surface of a bending clamp plate 23, the basalt fiber tube is abutted against the inclined surface of the bending clamp plate 23 to drive the bending clamp plate 23 to move in the direction away from a screw 12, under the elastic action of a telescopic plate 21, the telescopic plate 21 drives an L-shaped plate 22 to push the bending clamp plate 23 to clamp the outer wall of the basalt fiber tube, meanwhile, the tube wall of the basalt fiber tube is extruded to abut against a contact wheel 25 to drive the telescopic end of an inclined telescopic rod 24 to stretch, under the elastic action of the inclined telescopic rod 24, the telescopic end of the inclined telescopic rod 24 is driven to abut against the inner wall of the basalt fiber tube, so that the inner wall of the basalt fiber tube is clamped, and the basalt fiber tube detection device is convenient for detecting basalt fiber tubes with different sizes by clamping the inner wall and outer wall of the basalt fiber tube; after the basalt fiber pipe is clamped, the screw rod 12 is driven to rotate through the servo motor, the screw rod 12 drives the slip ring 15 to move along the outer wall of the guide rod 13, the slip ring 15 drives the annular nondestructive detector 14 to move, and the annular nondestructive detector 14 carries out nondestructive detection on the inner wall of the basalt fiber pipe.
Meanwhile, in the nondestructive testing process of the annular nondestructive detector 14 on the inner wall of the basalt fiber tube, the driving motor 32 is started, the driving motor 32 drives the gear 33 to rotate, the gear 33 drives the toothed ring 36 to drive the rotary ring 35 to rotate, the rotary ring 35 drives the arc plate 37 to rotate, the arc plate 37 is unfolded in the direction away from the rotary ring 35 under the action of centrifugal force, the arc plate 37 drives the short plate 38 and the rotating rod 39 to synchronously move, and the rotating rod 39 drives the cleaning brush 310 to contact with the inner wall of the basalt fiber tube, so that the cleaning brush 310 cleans impurities adhered to the inner wall of the basalt fiber tube, and the problem that the accuracy of the nondestructive testing result of the annular nondestructive detector 14 on the basalt fiber tube is affected is avoided; meanwhile, the rotating rod 39 drives the rotating wheel 311 to collide with the inner wall of the basalt fiber pipe, under the action of friction force between the inner wall of the basalt fiber pipe and the rotating wheel 311, the rotating wheel 311 rotates against the inner wall of the basalt fiber pipe, the rotating wheel 311 drives the rotating rod 39 to rotate, and the rotating rod 39 drives the cleaning brush 310 to dynamically clean impurities adhered on the inner wall of the basalt fiber pipe, so that the cleaning effect of the cleaning brush 310 for cleaning the impurities adhered on the inner wall of the basalt fiber pipe is improved.
The runner 311 drives the bull stick 39 to rotate, the bull stick 39 drives U-shaped pelt board 42 to rotate, U-shaped pelt board 42 drives slide bar 43 to rotate, when slide bar 43 moves to the conflict post 41 position, the conflict post 41 promotes half arc piece 432 and drives slide bar 43 along the inner wall of U-shaped Mao Piban 42 to the direction of short board 38, when the conflict post 41 does not promote half arc piece 432, under the elastic force of the shell fragment 431 that slide bar 43 corresponds, slide bar 43 resets and moves to the direction of keeping away from short board 38, in this way, slide bar 43 drives rubber pole 44 and the outer wall of U-shaped pelt board 42 to rub, U-shaped pelt board 42 department produces static, U-shaped pelt board 42 adsorbs the clear impurity of cleaning brush 310, thereby the impurity that has reduced cleaning brush 310 and has floated the inside volume of basalt fiber pipe, thereby further avoided the impurity to influence annular nondestructive detector 14 to carry out nondestructive test's problem to basalt fiber pipe.
Meanwhile, when the toothed ring 36 rotates, the triangular blocks 56 are driven to rotate, the inclined surfaces of the triangular blocks 56 push the cambered surface rods 55 to drive the pressing plates 54 to lean against the folding ring bags 51, the pressing plates 54 squeeze the folding ring bags 51, air in the folding ring bags 51 is transmitted to the nozzle ring 52 through the guide pipes 53 to be sprayed out, and the air sprayed out of the nozzle ring 52 can blow and clean the detection end of the annular nondestructive detector 14, so that the problems that impurities adhere to the surface of the detection end of the annular nondestructive detector 14 and the annular nondestructive detector 14 is influenced to perform nondestructive detection on basalt fiber tubes are avoided.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (10)

1. The utility model provides a basalt fiber tubular product detection device, includes processing platform (1), sets up fixed plate (11) at the top of processing platform (1), sets up the driving piece in one side of fixed plate (11) and set up respectively in the opposite side of fixed plate (11) and follow screw rod (12) and guide bar (13) that the length direction of processing platform (1) extends, the output of driving piece passes fixed plate (11) and with screw rod (12) are connected, the outer wall threaded connection of screw rod (12) has sliding ring (15), just sliding ring (15) and guide bar (13) sliding connection, the outer wall of sliding ring (15) is provided with annular nondestructive test ware (14) through the frame plate, its characterized in that still includes: a positioning clamping mechanism (2) and a cleaning mechanism (3);
the positioning and clamping mechanism (2) comprises two adjacent telescopic plates (21) arranged at the top of the machining table (1), L-shaped plates (22) respectively arranged at the telescopic ends of the two telescopic plates (21) which are far away from each other, a bending clamping plate (23) arranged at the end part of a transverse connecting section (221) of the L-shaped plates (22), an inclined telescopic rod (24) arranged at the outer wall of one side of the sliding ring (15) close to the fixed plate (11) and an abutting wheel (25) arranged at the end part of the inclined telescopic rod (24) far away from the sliding ring (15), wherein the inclined telescopic rods (24) are arranged in a plurality and annularly distributed along the outer wall of the sliding ring (15).
2. Basalt fiber pipe detecting device according to claim 1, characterized in that the cleaning mechanism (3) comprises a fixed frame (31) arranged on the outer wall of the end part of the slip ring (15) far away from the inclined telescopic rod (24), a driving motor (32) arranged at the bottom of the slip ring (15), a gear (33) arranged on the output end of the driving motor (32), a fixed cylinder (34) arranged on the end part of the fixed frame (31) far away from the slip ring (15), a rotating ring (35) arranged on the outer wall of the fixed cylinder (34) in a rotating way, a toothed ring (36) arranged on the side wall of the rotating ring (35) and meshed with the gear (33), a plurality of arc plates (37) arranged on the outer wall of the rotating ring (35) in a rotating way, a short plate (38) arranged on the outer wall of the arc plates (37) in a rotating way, a rotating rod (39) and a plurality of cleaning brushes (310) arranged on the outer wall of the rotating rod (39), wherein springs are connected between the inner wall of the arc plates (37) and the outer wall of the rotating ring (35).
3. Basalt fiber pipe detecting device according to claim 2, wherein the cleaning mechanism (3) further comprises a rotating wheel (311), and the end of the rotating rod (39) penetrates through the short plate (38) and is connected with the rotating wheel (311).
4. Basalt fiber pipe detecting device according to claim 2, characterized in that all the oblique telescopic rods (24) are arranged obliquely in the direction of the fixing plate (11).
5. Basalt fiber pipe detecting device according to claim 2, further comprising an adsorption mechanism (4);
the adsorption mechanism (4) is in including setting up arc board (37) keep away from conflict post (41) of one side of ring gear (36), set up the outer wall of bull stick (39) and be located adjacently U-shaped fur board (42) and slide bar (43) of the diapire of U-shaped fur board (42) are set up, the tip of slide bar (43) with bull stick (39) are close to be provided with shell fragment (431) between the tip of short board (38), the outer wall interval of slide bar (43) is provided with a plurality of rubber poles (44), and the outer wall of rubber pole (44) with the inner wall contact of U-shaped fur board (42).
6. The basalt fiber pipe detecting device according to claim 5, wherein a half arc block (432) is arranged at the end part of the sliding rod (43) far away from the elastic sheet (431), and the abutting column (41) is located on the motion track of the half arc block (432) of the sliding rod (43).
7. Basalt fiber pipe detecting device according to any one of claims 2 to 6, further comprising an anti-sticking mechanism (5);
the anti-adhesion mechanism (5) comprises a folding ring bag (51) which is annularly arranged on the sliding ring (15) and close to the outer wall of the inclined telescopic rod (24), a nozzle ring (52) which is arranged on the outer side of the folding ring bag (51), a plurality of guide pipes (53) which are connected between the folding ring bag (51) and the nozzle ring (52), a pressing plate (54) which is arranged on the folding ring bag (51) and close to the side wall of the toothed ring (36), an arc-surface rod (55) which is arranged on the pressing plate (54) and far away from the side wall of the folding ring bag (51), and a plurality of triangular blocks (56) which are arranged on the toothed ring (36) and close to one side of the folding ring bag (51), wherein the triangular blocks (56) are uniformly distributed on the side edges of the toothed ring (36), and the arc-surface rod (55) is positioned on the movement track of all the triangular blocks (56).
8. The basalt fiber pipe detecting device according to claim 7, wherein the nozzles of the nozzle ring (52) are arranged toward the detecting head direction of the annular nondestructive detector (14).
9. A method of using the basalt fiber pipe detecting apparatus as defined in any one of claims 1 to 8, comprising the steps of:
s1, inserting a basalt fiber pipe to be detected into a processing table (1) from an inclined plane of a bending clamping plate (23) in a positioning and clamping mechanism (2), and pushing the basalt fiber pipe along the direction of a fixed plate (11);
s2, abutting against the outer wall of one end of the basalt fiber pipe through a bending clamping plate (23), and driving an abutting wheel (25) to abut against the inner wall of the basalt fiber pipe by the telescopic end of an inclined telescopic rod (24) to clamp the basalt fiber pipe;
s3, after the basalt fiber pipe is clamped, driving the screw rod (12) to rotate through the driving piece, and driving the slip ring (15) to move along the guide rod (13) by the screw rod (12);
s4, the slip ring (15) drives the annular nondestructive detector (14) to move, and nondestructive detection is carried out on the inner wall of the basalt fiber tube through the annular nondestructive detector (14).
10. The method of using a basalt fiber pipe detecting apparatus according to claim 9, wherein in step S2:
s21, the basalt fiber pipe abuts against the inclined surface of the bending clamp plate (23) to drive the bending clamp plate (23) to move in the direction away from the screw (12), and the L-shaped plate (22) is driven to push the bending clamp plate (23) to clamp the outer wall of the basalt fiber pipe under the elastic force of the telescopic plate (21);
s22, the inner wall of the basalt fiber pipe extrudes the contact wheel (25) and drives the telescopic end of the inclined telescopic rod (24) to stretch, and the contact wheel (25) is driven to abut against the inner wall of the basalt fiber pipe under the elastic action of the inclined telescopic rod (24) and clamp the inner wall of the basalt fiber pipe.
CN202410001662.4A 2024-01-02 2024-01-02 Basalt fiber pipe detection device and method Active CN117483356B (en)

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