CN219464257U - Portable pipeline inner wall cleaning device - Google Patents
Portable pipeline inner wall cleaning device Download PDFInfo
- Publication number
- CN219464257U CN219464257U CN202223356331.8U CN202223356331U CN219464257U CN 219464257 U CN219464257 U CN 219464257U CN 202223356331 U CN202223356331 U CN 202223356331U CN 219464257 U CN219464257 U CN 219464257U
- Authority
- CN
- China
- Prior art keywords
- pipeline
- head
- assembly
- mounting plate
- brush head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 34
- 239000007921 spray Substances 0.000 claims description 21
- 239000002173 cutting fluid Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 230000010354 integration Effects 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Cleaning In General (AREA)
Abstract
Portable pipeline inner wall cleaning device, its characterized in that: the cleaning device comprises a brush head assembly, a four-jaw chuck, a retaining ring assembly, a sliding rail support assembly and a rotating seat, wherein the four-jaw chuck is arranged on the rotating seat and driven to rotate by the rotating seat, the retaining ring assembly is arranged between the four-jaw chuck and the sliding rail support assembly, after the four-jaw chuck clamps one end of a pipeline to be cleaned, the other end of the pipeline to be cleaned passes through the retaining ring assembly, one end of the brush head assembly passes through the pipeline to be cleaned, and the other end of the brush head assembly is connected with the sliding rail support assembly and is driven to axially reciprocate along the pipeline to be cleaned by the sliding rail support assembly. The utility model has convenient clamping, is suitable for pipelines with various pipe diameters, realizes the integration of washing, saves time and labor for cleaning the pipelines by automatic operation, has large contact area of the inner wall of the brush head cleaning pipe and low passing resistance.
Description
Technical Field
The utility model relates to the technical field of pipeline cleaning equipment, in particular to a portable pipeline inner wall cleaning device.
Background
In the pipeline production process, the laser blanking mode has the advantages of easiness in forming, high efficiency and convenience in use. But a large amount of laser cutting slag is mixed in the inner wall of the pipeline after blanking, and the inner wall of the pipeline needs to be cleaned. At present, the pipeline is cleaned mainly by manually brushing the pipeline with a brush head, and the inner wall is difficult to clean. Especially, the pipeline with longer length and smaller diameter is more difficult to clean, and is time-consuming and labor-consuming.
Disclosure of Invention
In order to overcome the defects of the technology, the utility model aims to provide a convenient pipeline inner wall cleaning device.
The technical scheme adopted by the utility model is as follows: portable pipeline inner wall cleaning device, its characterized in that: the cleaning device comprises a brush head assembly, a four-jaw chuck, a retaining ring assembly, a sliding rail support assembly and a rotating seat, wherein the four-jaw chuck is arranged on the rotating seat and driven to rotate by the rotating seat, the retaining ring assembly is arranged between the four-jaw chuck and the sliding rail support assembly, after the four-jaw chuck clamps one end of a pipeline to be cleaned, the other end of the pipeline to be cleaned passes through the retaining ring assembly, one end of the brush head assembly passes through the pipeline to be cleaned, and the other end of the brush head assembly is connected with the sliding rail support assembly and is driven to axially reciprocate along the pipeline to be cleaned by the sliding rail support assembly.
Further, the brush head assembly comprises a long shaft, a universal head, a reciprocating head and a spray pipe, one end of the reciprocating head is connected with the spray pipe, the other end of the reciprocating head is connected with the long shaft through the universal head, the reciprocating head is cylindrical, a plurality of mounting grooves are formed in the reciprocating head and are sequentially arranged at intervals along the circumferential direction of the reciprocating head, one brush head is arranged in each mounting groove, the brush head and the axial direction of the reciprocating head are arranged at an angle of 45 degrees, a rack is arranged on the long shaft, and the rack is arranged along the length direction of the long shaft; the sliding rail support assembly comprises a motor and a gear connected with an output shaft of the motor, and the gear is meshed with the rack.
Preferably, the both sides symmetry of major axis is provided with the spout, all is provided with one or more direction locating wheel in every spout, and the outer wall contact spout of direction locating wheel inner wall, the motor passes through the support and supports, the direction locating wheel rotates and sets up on the support.
Preferably, the two ends of the chute are respectively provided with a first baffle and a second baffle.
Further, the brush head includes the mounting panel and sets up the wire brush on the mounting panel, the wire brush contact is waited the inner wall of cleaning tube, the both ends of mounting panel are provided with first draw-in groove and second draw-in groove respectively, the one end that the mounting groove is close to the universal head is provided with spacing post, and the other end is provided with the internal thread hole, the mounting panel wears to establish in the mounting groove, first draw-in groove card is on spacing post, the second draw-in groove is corresponding with the position of internal thread hole, threaded connection has the bolt in the internal thread hole, threaded connection has the nut on the bolt, the nut is pressed on the mounting panel to make mounting panel detachable be fixed in the mounting groove.
Further, a plurality of spray holes are formed in the spray pipe, the spray holes are sequentially arranged at intervals along the circumferential direction of the spray pipe, and one end, far away from the reciprocating head, of the spray pipe is connected with a cutting fluid inlet pipe.
Further, the retainer plate assembly includes support and a plurality of locating component, and a plurality of locating component set up along the circumferencial direction of cleaning tube way interval in proper order, locating component includes cylinder and gyro wheel, the cylinder body fixed mounting of cylinder is on the support, the gyro wheel rotates the free end of installing the telescopic link at the cylinder.
Compared with the prior art, the utility model has the following beneficial effects: the portable pipeline inner wall cleaning device is convenient to clamp, is suitable for pipelines with various pipe diameters, realizes the integration of washing, saves time and labor in cleaning the pipelines by automatic operation, has large contact area of the inner wall of the brush head cleaning pipe, and has low passing resistance.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic structural view of a brush head assembly;
FIG. 3 is an enlarged partial schematic view at A in FIG. 2;
FIG. 4 is a schematic view of the structure of a brush head;
fig. 5 is a schematic structural view of the reciprocating head.
Detailed Description
The utility model will now be described in detail with reference to the drawings and to specific embodiments.
As shown in fig. 1 to 5, a portable cleaning device for the inner wall of a pipeline comprises a brush head assembly 1, a four-jaw chuck 2, a retaining ring assembly 3, a sliding rail support assembly 4 and a rotating seat 5, wherein the four-jaw chuck 2 is arranged on the rotating seat 5 and is driven to rotate by the rotating seat 5, the retaining ring assembly 3 is arranged between the four-jaw chuck 2 and the sliding rail support assembly 4, after the four-jaw chuck 2 clamps one end of the pipeline 6 to be cleaned, the other end of the pipeline 6 to be cleaned passes through the retaining ring assembly 3, one end of the brush head assembly 1 is arranged in the pipeline 6 to be cleaned in a penetrating manner, and the other end of the brush head assembly is connected with the sliding rail support assembly 4 and is driven to axially reciprocate along the pipeline 6 to be cleaned by the sliding rail support assembly 4.
When the rotating seat 5 rotates, the four-jaw chuck 2 clamps the cleaning pipeline 6 and rotates along with the cleaning pipeline, so that the inner wall of the cleaning pipeline 6 can be cleaned.
The brush head assembly 1 comprises a long shaft 101, a universal head 102, a reciprocating head 103 and a spray pipe 104, one end of the reciprocating head 103 is connected with the spray pipe 104, the other end of the reciprocating head 103 is connected with the long shaft 101 through the universal head 102, the reciprocating head 103 is cylindrical, a plurality of mounting grooves 105 are formed in the reciprocating head 103, the plurality of mounting grooves 105 are sequentially arranged at intervals along the circumferential direction of the reciprocating head 103, a brush head 106 is arranged in each mounting groove 105, the brush head 106 and the axial direction of the reciprocating head 103 are arranged at an angle of 45 degrees, a rack 1008 is arranged on the long shaft 101, and the rack 1008 is arranged along the length direction of the long shaft 101; the slide rail support assembly 4 comprises a motor 401 and a gear 402 connected with the output shaft of the motor 401, and the gear 402 is meshed with a rack 1008.
The motor 401 rotates the gear 402, and the motor rotates forward and backward at a certain frequency, so that the rack 108 reciprocates, and the reciprocating head 103 reciprocates in the cleaning pipe. The brush head 106 and the axial direction of the reciprocating head 103 are arranged at an angle of 45 degrees, so that the contact area between the brush head 106 and the inner wall of the cleaning tube is greatly increased in the reciprocating movement process, and the passing resistance is reduced. The universal head 102 is used for calibrating concentricity to avoid clamping stagnation caused by the fact that the cleaning pipeline is not concentric with the reciprocating head 103.
The two sides of the long shaft 101 are symmetrically provided with sliding grooves 108, one or more guiding and positioning wheels 403 are arranged in each sliding groove 108, the outer walls of the guiding and positioning wheels 403 are contacted with the inner walls of the sliding grooves 108, the motor 401 is supported by a support 404, and the guiding and positioning wheels 403 are rotatably arranged on the support 404.
The two ends of the chute 108 are respectively provided with a first baffle 109 and a second baffle 1010. When the guide positioning wheel 403 contacts the first shutter 109 or the second shutter 1010, the brush head assembly 1 stops moving in one direction and then moves in the other direction.
The brush head 106 comprises a mounting plate 1061 and a wire brush 1062 arranged on the mounting plate 1061, the wire brush 1062 contacts the inner wall of the pipeline 6 to be cleaned, a first clamping groove 1063 and a second clamping groove 1064 are respectively arranged at two ends of the mounting plate 1061, a limit column 1051 is arranged at one end, close to the universal head 102, of the mounting plate 105, an internal threaded hole 1052 is arranged at the other end of the mounting plate 105, the mounting plate 1061 is arranged in the mounting plate 105 in a penetrating mode, the first clamping groove 1063 is clamped on the limit column 1051, the second clamping groove 1064 corresponds to the position of the internal threaded hole 1052, a bolt 1053 is connected to the internal threaded hole 1052 in a threaded mode, a nut 1054 is connected to the bolt 1053 in a threaded mode, and the nut 1054 is pressed on the mounting plate 1061, so that the mounting plate 1061 is detachably fixed in the mounting plate 105. According to the diameter difference of the pipeline to be cleaned, the brush heads with different lengths of the steel wire brush can be replaced, so that the application range is wider.
The spray pipe 104 is provided with a plurality of spray holes 1041, the spray holes 1041 are sequentially arranged at intervals along the circumferential direction of the spray pipe 104, and one end of the spray pipe 104 far away from the reciprocating head 103 is connected with a cutting fluid inlet pipe 107. The cutting fluid enters the shower pipe 104 through the cutting fluid inlet pipe 107 and is discharged from the shower holes 1041, thereby flushing the cutting slag. Realizing the integration of washing and brushing.
The retainer ring assembly 3 comprises a support 301 and a plurality of positioning components, the positioning components are sequentially arranged at intervals along the circumferential direction of the cleaning pipeline 6, each positioning component comprises a cylinder 302 and a roller 303, the cylinder body of each cylinder 302 is fixedly arranged on the support 301, and the rollers 303 are rotatably arranged at the free ends of telescopic rods of the cylinders 302.
When in use, the air cylinder 302 drives the telescopic rod to extend out, so that the outer wall of the roller 303 contacts the outer wall of the cleaning pipeline 6, and the axial position of the cleaning pipeline 6 is unchanged when the cleaning pipeline 6 rotates.
The number of the positioning components is three.
The above examples give detailed embodiments and specific operation procedures on the premise of the technical solution of the present utility model, but the scope of protection of the present utility model is not limited to the above examples.
Claims (7)
1. Portable pipeline inner wall cleaning device, its characterized in that: including brush head assembly (1), four-jaw chuck (2), retainer ring assembly (3), slide rail support subassembly (4) and roating seat (5), four-jaw chuck (2) are installed on roating seat (5) and are driven its rotation by roating seat (5), retainer ring assembly (3) set up between four-jaw chuck (2) and slide rail support subassembly (4), after four-jaw chuck (2) clamp the one end of waiting to wash pipeline (6), the other end of waiting to wash pipeline (6) wears to establish through retainer ring assembly (3), the one end of brush head assembly (1) is worn to establish in waiting to wash pipeline (6), and the other end is connected and is driven its axial reciprocating motion along waiting to wash pipeline (6) by slide rail support subassembly (4).
2. A portable pipe inner wall cleaning apparatus as defined in claim 1, wherein: the brush head assembly (1) comprises a long shaft (101), universal heads (102), reciprocating heads (103) and spray pipes (104), one end of each reciprocating head (103) is connected with each spray pipe (104), the other end of each reciprocating head (103) is connected with the long shaft (101) through each universal head (102), each reciprocating head (103) is cylindrical, a plurality of mounting grooves (105) are formed in each reciprocating head (103), the mounting grooves (105) are sequentially arranged at intervals along the circumferential direction of each reciprocating head (103), one brush head (106) is arranged in each mounting groove (105) at an angle of 45 degrees with the axial direction of each reciprocating head (103), a rack (1008) is arranged on each long shaft (101), and the racks (1008) are arranged along the length direction of each long shaft (101); the sliding rail support assembly (4) comprises a motor (401) and a gear (402) connected with an output shaft of the motor (401), and the gear (402) is meshed with the rack (1008).
3. A portable pipe inner wall cleaning apparatus as defined in claim 2, wherein: the two sides of the long shaft (101) are symmetrically provided with sliding grooves (108), one or more guiding and positioning wheels (403) are arranged in each sliding groove (108), the outer walls of the guiding and positioning wheels (403) are in contact with the inner walls of the sliding grooves (108), the motor (401) is supported by the support (404), and the guiding and positioning wheels (403) are rotatably arranged on the support (404).
4. A portable pipe inner wall cleaning apparatus as defined in claim 3, wherein: the two ends of the chute (108) are respectively provided with a first baffle (109) and a second baffle (1010).
5. A portable pipe inner wall cleaning apparatus as defined in claim 2, wherein: the brush head (106) comprises a mounting plate (1061) and a wire brush (1062) arranged on the mounting plate (1061), the wire brush (1062) contacts the inner wall of a pipeline (6) to be cleaned, a first clamping groove (1063) and a second clamping groove (1064) are respectively arranged at two ends of the mounting plate (1061), one end, close to the universal head (102), of the mounting plate (105) is provided with a limit column (1051), the other end is provided with an internal threaded hole (1052), the mounting plate (1061) is arranged in the mounting plate (105) in a penetrating mode, the first clamping groove (1063) is clamped on the limit column (1051), the second clamping groove (1064) corresponds to the position of the internal threaded hole (1052), a bolt (1053) is connected to the internal threaded hole (1052), and a nut (1054) is pressed on the mounting plate (1061), so that the mounting plate (1061) is detachably fixed in the mounting plate (105).
6. A portable pipe inner wall cleaning apparatus as defined in claim 2, wherein: the novel cutting tool is characterized in that a plurality of spray holes (1041) are formed in the spray pipe (104), the spray holes (1041) are sequentially arranged at intervals along the circumferential direction of the spray pipe (104), and one end, far away from the reciprocating head (103), of the spray pipe (104) is connected with a cutting fluid inlet pipe (107).
7. A portable pipe inner wall cleaning apparatus as defined in claim 1, wherein: the retainer ring assembly (3) comprises a support (301) and a plurality of positioning components, the positioning components are sequentially arranged at intervals along the circumferential direction of a pipeline (6) to be cleaned, each positioning component comprises an air cylinder (302) and a roller (303), the cylinder body of each air cylinder (302) is fixedly arranged on the corresponding support (301), and each roller (303) is rotatably arranged at the free end of a telescopic rod of each air cylinder (302).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223356331.8U CN219464257U (en) | 2022-12-14 | 2022-12-14 | Portable pipeline inner wall cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223356331.8U CN219464257U (en) | 2022-12-14 | 2022-12-14 | Portable pipeline inner wall cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219464257U true CN219464257U (en) | 2023-08-04 |
Family
ID=87467776
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223356331.8U Active CN219464257U (en) | 2022-12-14 | 2022-12-14 | Portable pipeline inner wall cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219464257U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118950622A (en) * | 2024-10-18 | 2024-11-15 | 南通沿江管业有限公司 | Pipeline cleaning device for pipeline repair |
| CN119456601A (en) * | 2025-01-16 | 2025-02-18 | 陕西优润安石油科技有限公司 | Oil pipe cleaning device and cleaning process |
-
2022
- 2022-12-14 CN CN202223356331.8U patent/CN219464257U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118950622A (en) * | 2024-10-18 | 2024-11-15 | 南通沿江管业有限公司 | Pipeline cleaning device for pipeline repair |
| CN119456601A (en) * | 2025-01-16 | 2025-02-18 | 陕西优润安石油科技有限公司 | Oil pipe cleaning device and cleaning process |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |