CN117466033A - Non-stop winding machine without internal glue - Google Patents
Non-stop winding machine without internal glue Download PDFInfo
- Publication number
- CN117466033A CN117466033A CN202311699406.9A CN202311699406A CN117466033A CN 117466033 A CN117466033 A CN 117466033A CN 202311699406 A CN202311699406 A CN 202311699406A CN 117466033 A CN117466033 A CN 117466033A
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- station
- preparation station
- air expansion
- pair
- swing arm
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- 238000004804 winding Methods 0.000 title claims abstract description 26
- 239000003292 glue Substances 0.000 title claims description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 85
- 238000002360 preparation method Methods 0.000 claims abstract description 60
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 17
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000002372 labelling Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 29
- 238000003825 pressing Methods 0.000 claims description 10
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/021—Multiple web roll supports
- B65H18/0212—Turrets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/28—Attaching the leading end of the web to the replacement web-roll core or spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
- B65H75/243—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages actuated by use of a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses an inner glue-free rolling machine without stopping. Comprising the following steps: the machine frame is provided with a rotary table, and a plurality of groups of inflatable shafts are arranged on the rotary table; the material storage mechanism is arranged in front of the frame and is used for storing materials to be rolled; the pipe feeding mechanism is used for conveying the pipe bodies to the feeding position of the rack and pushing and sleeving a plurality of pipe bodies on an air expansion shaft on the pipe feeding station; a traction mechanism; the slitting mechanism is arranged between the traction mechanism and the inflatable shaft on the preparation station and is used for slitting the winding material; the lower swing arm carrier roller is arranged below the preparation station and presses the material to be rolled on the inflatable shaft on the preparation station from below; the upper swing arm press roll is arranged above the preparation station and presses the material to be rolled on the air expansion shaft on the preparation station from above; a sliding cutting device; and a labeling mechanism.
Description
Technical Field
The invention relates to an inner glue-free rolling machine without stopping.
Background
The winding machine is a material receiving part of a coil material processing production line, and is used for mechanically winding raw materials into coil materials and widely applied to paper rolls, cloth rolls, plastic rolls and metal coil material processing production lines.
In order to facilitate the lamination of the rolled material and the inner tube body, the rolling machine used in the current market is to coat glue on the tube body first, adhere the rolled material and the tube body together, and finally start to rotate the rolled material. This results in the material of the first winding being contaminated or even unusable, which is connected to the tubular body, and is wasteful.
In addition, the existing winding machine can only wind up one pipe body, and can not wind up pipe bodies with different sizes in the same batch, and at present, different equipment is often needed to be replaced for winding up pipe bodies with different sizes or cutting equipment is used for targeted cutting after the winding machine is stopped.
Disclosure of Invention
In order to achieve the technical purpose, the application provides an inner glue-free continuous winding machine, which aims to solve the problem that the waste is caused by the fact that the first layer of the existing winding material is adhered to a pipe body by coating glue; and the winding problem of the pipe bodies with different sizes cannot be completed in the same batch.
No inner glue is rolling machine of stopping, include: the device comprises a rack, a plurality of groups of air expansion shafts, a plurality of air expansion shaft winding mechanisms and a plurality of air expansion shaft winding mechanisms, wherein the rack is provided with a turntable; the turntable drives the inflatable shaft to rotate by a driving mechanism to switch stations; the material storage mechanism is arranged in front of the frame and is used for storing materials to be rolled; the pipe feeding mechanism is used for conveying the pipe bodies to the feeding position of the rack and pushing and sleeving a plurality of pipe bodies on an air expansion shaft on the pipe feeding station; the traction mechanism is arranged between the material storage mechanism and the frame and is used for drawing the material to be coiled in the material storage mechanism to the inflatable shaft on the preparation station; the slitting mechanism is arranged between the traction mechanism and the inflatable shaft on the preparation station and is used for slitting the winding material; the lower swing arm carrier roller is arranged below the preparation station and presses the material to be rolled on the inflatable shaft on the preparation station from below; the upper swing arm press roll is arranged above the preparation station and presses the material to be rolled on the air expansion shaft on the preparation station from above; the sliding cutting device is arranged on the outer side of the upper swing arm pressing roller, cuts off the material to be received and presses the material head of the material to be received down to the air expansion shaft of the preparation station; the labeling mechanism is arranged at the finishing station and is used for printing labels and attaching the labels to the tail of the material to be rolled.
Preferably, the lower swing arm carrier roller includes: a pair of lower telescopic cylinders; a pair of lower swing arms, wherein the lower swing arms are in a hook shape; each lower swing arm is connected with one lower telescopic cylinder respectively; the pair of lower swing arms are connected through a first connecting rod; the tail ends of the first linkage structures are respectively fixed on each lower swing arm, the front ends of the first linkage structures are respectively and movably connected to the front ends of the lower swing arms, and the front ends of the first linkage structures are respectively connected with the two ends of a first rubber press roller; the lower telescopic cylinder drives the lower swing arm and the first linkage structure to move upwards or downwards, and then drives the rubber press roller to be close to or far away from the air expansion shaft on the preparation station.
Preferably, the upper swing arm press roller includes: a pair of upper telescopic cylinders; the rear ends of the upper swing arms are respectively connected with the upper telescopic cylinders; the pair of upper swing arms are connected through a second connecting rod; a second rubber press roll structure comprising: the two ends of the supporting plate are respectively fixed at the middle top of the pair of upper swing arms; the first motor is fixed on the supporting plate; the lower end of the second linkage structure is respectively connected with two ends of a second rubber press roller, the upper end of the second linkage structure is connected with the first motor, and the first motor drives the second linkage structure and the second rubber press roller to be close to or upwards away from the inflatable shaft on the preparation station; the picture peg structure includes: a pair of board holders fixed to front ends of the pair of upper swing arms, respectively; the upper end parts of the pair of cylinders are fixed on the plugboard bracket through plugboard adjusting nuts; a plugboard connected to lower ends of the pair of cylinders; the plugboard is of a structure which is bent towards the inflatable shaft of the preparation station; the plugboard is driven by the air cylinder to be close to the air expansion shaft or to be far away from the preparation station.
Preferably, the upper swing arm press roller further comprises a third rubber press roller, the third rubber press roller is arranged below the front ends of the pair of upper swing arms, and the third rubber press roller is driven by the upper telescopic cylinder and the upper swing arms to press the material to be rolled between the preparation station and the finishing station downwards.
Preferably, the sliding cutting device comprises a linear cutter structure and a pneumatic lower bottom plate structure; wherein: the linear cutter structure comprises a sliding cutting belt motor, a belt, a plurality of rollers and a linear cutter; the linear cutter is driven by the sliding-cutting belt motor to move upwards or downwards in a linear manner through a belt; the linear cutter structure is positioned between the preparation station and the completion station; the pneumatic lower bottom plate structure comprises a pneumatic telescopic cylinder, an L-shaped bed knife and a support, wherein the L-shaped bed knife is connected to the pneumatic telescopic cylinder; the bed knife is driven by the pneumatic telescopic cylinder to approach the material to be coiled between the preparation station and the completion station, and cuts off the material to be coiled after contacting with the linear cutter.
Preferably, the pipe feeding mechanism comprises a conveying rail, a V-shaped feeding channel which is in butt joint with the preparation station and a pushing structure which is arranged at the top end of the preparation station; the pipe bodies enter the feeding channel one by one through the conveying track, and the pushing structure pushes out each pipe body in the feeding channel to be sleeved on the air expansion shaft on the pipe feeding station.
Preferably, a discharging V-shaped pipe is erected on the pipe conveying mechanism, and the initial end of the discharging V-shaped pipe is in butt joint with the air expansion shaft on the discharging station.
Preferably, a discharging mechanism is arranged at the discharging station, and the discharging mechanism corresponds to the air expansion shaft at the discharging station; when the air expansion shaft is stopped at the discharging station, the discharging mechanism pushes the pipe body on the air expansion shaft from inside to the discharging V-shaped pipe.
Preferably, the pipe feeding mechanism is connected with a vibration disc mechanism.
Preferably, the slitting mechanism includes: the mounting seat is fixed on the frame; the two ends of the driving roller are connected to the mounting seat, and the driving roller is provided with spaced driving adjusting wheels; one end of the driving roller is connected with a driving mechanism, and the driving mechanism drives the driving roller to rotate; the driving roller is provided with scales; the locking mechanism is arranged on two sides of the mounting seat and comprises a locking seat, a locking sliding seat and a locking handle; the locking seat is provided with a circular locking groove, the locking sliding seat is provided with a semicircular sliding groove, the front end of the locking handle penetrates through the semicircular sliding groove to be respectively locked with two ends of a slitting upper knife roll, and the rear end of the locking handle is locked in the circular locking groove; the two ends of the upper cutter roll are arranged at the two ends of the mounting seat through adjustable brackets; the upper slitting knife roll is provided with a knife wheel with adjustable interval; and when the relative positions of the locking handle in the locking seat and the locking sliding seat are adjusted, the position between the slitting upper knife roll and the driving roll is adjusted.
By adopting the technical scheme, the material head can be directly pressed on the air expansion shaft without the action of glue through the cooperation of the upper swing arm pressing roller and the lower swing arm carrier roller; and due to the arrangement of the slitting mechanism, the winding of the same batch of tube bodies with different types can be realized.
Drawings
FIG. 1 is a cross-sectional view and an operation schematic diagram of an overall structure according to an embodiment of the present application;
FIG. 2 is a schematic structural view of a storage mechanism of the present application;
FIG. 3 is a schematic view of a partial structure of a pipe feeding mechanism according to the present application;
fig. 4A to 4C are schematic structural views of a slitting mechanism according to an embodiment of the present application;
fig. 5A and 5B are schematic structural views of the lower swing arm;
FIG. 6 is a schematic structural view of an upper swing arm press roller of the present application;
FIG. 7 is a cross-sectional view of the upper swing arm press roll of FIG. 6;
fig. 8 is a schematic diagram of the mechanism of the sliding cutting device of the present application.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 is a cross-sectional view and an action schematic diagram of an overall structure according to an embodiment of the present application. As shown in fig. 1, the embodiment comprises a frame 1, a turntable 2, four groups of inflatable shafts 3, a material storage mechanism 4, a traction mechanism 5, a slitting mechanism 6, a lower swing arm carrier roller 7, an upper swing arm press roller 8, a sliding cutting device 9, a labeling mechanism 10, a tube feeding mechanism 11, a vibration disc mechanism 12 and the like.
The frame 1 supports and protects the whole equipment. The turntable 2 is connected to the middle of the frame through shaft equipment, four groups of air expansion shafts 3 are arranged on the turntable, and each air expansion shaft 3 is connected with an air expansion shaft winding mechanism to control the work such as air expansion and rotation of the air expansion shaft. The turntable 2 is divided into a pipe feeding station 21, a preparation station 22, a completion station 23 and a discharging station 24 according to the working area, and each station corresponds to one air expansion shaft 3. The turntable 2 drives each air expansion shaft 3 to rotate and switch the stations by a driving mechanism.
The material storage mechanism 4 is arranged at the front end of the whole winding machine and is connected with a machine for conveying materials to be wound in front. The material storage mechanism 14 realizes zero-speed material receiving through pre-stored materials, and ensures the stability of the material receiving of the whole winding machine. As shown in fig. 2, the material storage mechanism 4 is composed of staggered rollers 41, and stores the material to be wound to the maximum extent. The material storage mechanism 4 can be arranged into a transverse or vertical structure according to the requirement.
As shown in fig. 1 and 3, the pipe feeding mechanism 11 is used for feeding the pipe body conveyed by the vibration disc mechanism 12 into the pipe feeding station 21, and pushing and sleeving a plurality of pipe bodies on an inflatable shaft 3 on the pipe feeding station 21. The pipe feeding mechanism 11 comprises a conveying rail 111, a V-shaped feeding channel which is in butt joint with the preparation station, and a pushing structure which is arranged at the top end of the preparation station. The pipe bodies 14 enter the feeding channels one by one through the conveying tracks 111, and the pushing structure pushes out each pipe body in the feeding channels to be sleeved on the air expansion shaft 3 on the pipe feeding station 21. The inflatable shaft 3 of each upper pipe station 21 may be sleeved with one or more identical or non-identical pipe bodies. As shown in fig. 3, a discharge V-shaped pipe 13 is arranged above the pipe feeding mechanism 11, and the starting end of the discharge V-shaped pipe 13 is in butt joint with the inflatable shaft 3 on the discharge station 24. The discharging station 24 is provided with a discharging mechanism, and the discharging structure corresponds to the inflatable shaft 3 at the discharging station 24. The air expansion shaft is stopped at the discharging station, and the discharging mechanism pushes the pipe body on the air expansion shaft from inside to the discharging V-shaped pipe. The V-shaped feeding channel and the discharging V-shaped pipe 13 are the pipe bodies of the limiting cylinders, so that stability in the pipe feeding process is improved.
The traction mechanism 5 is arranged between the material storage mechanism 4 and the frame 1 as shown in fig. 1. The traction mechanism 5 adopts a large wrap angle to pull the material to be rolled. The traction mechanism 5 is used for traction the material to be coiled in the material storage mechanism 4 to an air expansion shaft on the preparation station.
As shown in fig. 1 and 4A to 4C, a slitting structure 6 is provided on the frame 1. The slitting mechanism 6 is arranged between the traction mechanism 5 and the inflatable shaft 3 on the preparation station 22, and the slitting mechanism 6 slits the winding material. Referring to fig. 4A to 4C, schematic structural diagrams of the slitting mechanism 6 according to this embodiment are shown. As shown in the figure, the slitting mechanism 6 mainly includes a mounting seat 61, a driving roller 62, a locking mechanism, a slitting upper knife roller 63, and the like.
See fig. 4A to 4C in detail. The mounting seat 61 is fixed on the frame 1 in an inclined state, so that the material to be coiled passes through the slitting mechanism 6 to reach the preparation station 22. A graduated scale 611 is provided on the mount 61 corresponding to the drive roller 62 for calibration and adjustment of the slit. Both ends of the driving roller 62 are connected to the mount 61. The driving roller 62 is provided with spaced driving adjusting wheels 621, one end of the driving roller 62 is connected with a driving mechanism, and the driving mechanism drives the driving roller 62 and the driving adjusting wheels 621 thereon to rotate. The drive roller 62 is provided with a scale 622 for proper adjustment according to the scale. The locking mechanism is arranged on two sides of the mounting seat 61 and comprises a locking seat 64, a locking sliding seat 65 and a locking handle 66. The locking seat 64 is provided with a circular locking groove 641, the locking sliding seat 65 is provided with a semicircular sliding groove 651, the front end of the locking handle 66 penetrates through the semicircular sliding groove 651 to be respectively locked with the two ends of the slitting upper knife roll 63, and the rear end of the locking handle 66 is locked in the circular locking groove 641. As shown in the figure, two ends of the upper cutter roll 63 are disposed at two ends of the mounting seat 61 through adjustable brackets 631, two ends of the upper cutter roll 63 are respectively connected with the front end of the locking handle 66, and the upper cutter roll 63 is provided with a cutter wheel 632 with adjustable interval. The position distance between the slitting upper knife roll and the driving roll is adjusted by adjusting the relative positions of the locking handle 66 in the locking seat 64 and the locking slide 65. When the adjustable support 631 is installed, the position of the adjustable support 631 on the frame body is adjusted according to the cutting requirement, and then the adjustable support is locked by the locking handle 66, so that the jumping phenomenon can be avoided in the operation process while the position adjustment is realized.
Referring to fig. 5, a schematic structural view of the lower swing arm carrier roller 7 of the present application is shown. Referring to fig. 1 and 5, the lower swing arm carrier roller 7 is disposed below the preparation station 22, and the lower swing arm carrier roller 7 is lifted up from below to press the material to be received onto the inflatable shaft 3 on the preparation station 22. The lower swing arm carrier roller 7 comprises a pair of lower telescopic cylinders 71, a pair of lower swing arms 72, a pair of first linkage structures 73 and a first rubber press roller 74.
As shown in fig. 5A and 5B, the lower swing arm 72 is hook-shaped. Each of the lower swing arms 72 is connected to one of the lower telescopic cylinders 71, respectively. The pair of lower swing arms 72 are connected by a first link 75. The ends of a pair of first linkage structures 73 are respectively fixed on each of the lower swing arms 72, the front ends of each of the first linkage structures 73 are respectively movably connected to the front ends of the lower swing arms 72, and the front ends of the pair of first linkage structures 73 are respectively connected to two ends of a first rubber press roller 74. The lower telescopic cylinder 71 drives the lower swing arm 72 and the first linkage 73 to move upwards or downwards, and then drives the first rubber press roller 74 to be close to or far away from the air expansion shaft 3 on the preparation station 22.
Referring to fig. 6, a schematic structural diagram of the upper swing arm press roller 8 of the present application is shown. Referring also to fig. 1, upper swing arm press roll 8 is disposed above preparatory station 22. The upper swing arm press roller 8 presses the material to be rolled on the air expansion shaft on the preparation station from the upper side. The upper swing arm press roller 8 comprises a pair of upper telescopic cylinders 81, a pair of upper swing arms 82, a second rubber press roller structure and a plugboard structure.
The rear ends of the pair of upper swing arms 82 are respectively connected with the upper telescopic cylinders 81. The pair of upper swing arms 82 are connected by a second link 83. The second rubber press roller structure includes a support plate 84, a first motor 85, a second linkage 86, a second rubber press roller 87, and the like. The support plates 84 are fixed at both ends thereof to the intermediate top portions of the pair of upper swing arms 82, respectively. A first motor 85 is fixed to the support plate 84. The lower end of the second linkage structure 86 is respectively connected with two ends of a second rubber press roller 87, the upper end of the second linkage structure 86 is connected with the first motor 85, and the first motor 85 drives the second linkage structure 86 and the second rubber press roller 87 to be close to or far away from the inflatable shaft 3 on the preparation station 22. The insert plate structure includes a pair of insert plate brackets 88, a pair of air cylinders 89, and an insert plate 810. As shown, a pair of board brackets are respectively fixed to the front ends of the pair of upper swing arms 82; the upper end portions of the pair of cylinders 89 are fixed to the insert plate bracket 88 by insert plate adjusting nuts 811. The insert plate 810 is connected to lower end portions of the pair of cylinders 89. The insert 810 is configured to bend toward the inflatable shaft of the preparation station 22, as shown in fig. 1. The insertion plate 810 is driven by the air cylinder 89 to be close to the air expansion shaft 3 on the preparation station 22 or to be away from the air expansion shaft 3. As shown in fig. 7, the upper swing arm pressing roller 8 further includes a third rubber pressing roller 812. The third rubber press roller 812 is disposed below the front ends of the pair of upper swing arms 82, and the third rubber press roller 812 is driven by the upper telescopic cylinder 81 and the upper swing arms 82 to press the material to be coiled between the preparation station 22 and the completion station 23 downwards, as shown in fig. 1.
Referring to fig. 1, a sliding cutting device 9 is disposed at the outer side of the upper swing arm pressing roller 8, and the sliding cutting device 9 cuts off the material to be received and presses the material head of the material to be received down onto the inflatable shaft 3 of the preparation station 22.
Referring to fig. 7 and 8 in combination, the sliding cutter device 9 includes a straight cutter structure and a pneumatic lower plate structure. Wherein: the linear cutter structure comprises a sliding cutter belt motor 911, a belt 912, a plurality of rollers 913 and a linear cutter 914. The linear cutter 914 is linearly moved upward or downward by the sliding-cutting belt motor 911 through a belt 912. The straight cutter structure 91 is located between the preparation station 22 and the finishing station 23. The pneumatic lower base plate structure comprises a pneumatic telescopic cylinder 921, an L-shaped bed knife 922 connected to the pneumatic telescopic cylinder, and a support 923. The bed knife 922 is driven by the pneumatic telescopic cylinder 921 to approach the material to be collected between the preparation station 22 and the completion station 23, and cuts off the material to be collected after contacting with the linear cutter 914.
Referring to fig. 1, the labeling mechanism 10 of the present application is disposed at a finishing station 23, and prints a label and attaches the label to the tail of the material to be wound.
The device is controlled by a computer control system to operate the components.
The working principle of the application is as follows:
when the cut material to be collected is collected by the air expansion shaft 3 at the preparation station 22 to reach the expected meter number or number (the set number of the tube bodies to be wound), the turntable 2 is switched to the position of the completion station 23 for collecting the material. When the preset meter number is reached, the lower swing arm carrier roller 7 is lifted up by the air cylinder, the upper swing arm compression roller 8 is also pressed down, and then the air expansion shaft of the station 23 is completed to stop receiving materials. At this moment, the material storage mechanism 4 starts to work, and the materials sent by the machine connected at the front part are stored; simultaneously, the second rubber press roller 87 in the upper swing arm press roller 8 presses the material to be rolled on the air expansion shaft 3 of the preparation station 21, the linear cutter 914 cuts off the material under the drive of the sliding cutting belt motor 911, then the inserting plate 810 presses down the material head to press the material on the air expansion shaft 3 of the preparation station 22, and then the inserting plate 810 is lifted. While the first rubber press roller 74 of the lower swing arm carrier roller 7 presses the material head against the inflatable shaft 3 on the preparation station 22. The air expansion shaft 3 at the preparation station 22 starts to accelerate to rotate, new winding up is carried out, and meanwhile, the material in the material storage mechanism 4 is accelerated to be consumed, so that the material returns to the starting point, and preparation is carried out for the next circulation. After time delay, the lower swing arm carrier roller 7 and the upper swing arm press roller 8 slowly return; the material rolled on the inflatable shaft 3 at the finishing station 23 stops the tail at a proper position, the labeling mechanism 10 sticks the printed sealing label to the tail, and then the label is sealed after 2 circles of rotation. The labelling mechanism 10 re-labelling waits for the next new roll. The pipe feeding mechanism 6 is used for positioning the paper pipes on the new air expansion shaft one by one according to the program setting of the computer control system; the vibration disk mechanism orderly sends the disordered paper tubes to the track, and the paper tubes are sent to the feeding tube mechanism in the fixed groove by the lifting cylinder for use.
The equipment adopts a combined design, has simple mechanical structure, is easy to operate and has very stable operation; the four inflatable shaft winding mechanisms of the device can greatly improve the efficiency of small rolls. When one of the works of the air expansion shaft assembly is finished, the mechanism is automatically switched, and the whole process is automatic. The connection between the material in the device and the paper tube is free of glue, so that the last paper can be used by customers, and the cost is saved for the customers.
The above-described embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention. Equivalent changes and modifications of the invention will occur to those skilled in the art, and it is intended to cover the scope of the appended claims.
Claims (10)
1. No inner glue is rolling machine of stopping, its characterized in that includes:
the device comprises a rack, a plurality of groups of air expansion shafts, a plurality of air expansion shaft winding mechanisms and a plurality of air expansion shaft winding mechanisms, wherein the rack is provided with a turntable; the turntable drives the inflatable shaft to rotate by a driving mechanism to switch stations;
the material storage mechanism is arranged in front of the frame and is used for storing materials to be rolled;
the pipe feeding mechanism is used for conveying the pipe bodies to the feeding position of the rack and pushing and sleeving a plurality of pipe bodies on an air expansion shaft on the pipe feeding station;
the traction mechanism is arranged between the material storage mechanism and the frame and is used for drawing the material to be coiled in the material storage mechanism to the inflatable shaft on the preparation station;
the slitting mechanism is arranged between the traction mechanism and the inflatable shaft on the preparation station and is used for slitting the winding material;
the lower swing arm carrier roller is arranged below the preparation station and presses the material to be rolled on the inflatable shaft on the preparation station from below;
the upper swing arm press roll is arranged above the preparation station and presses the material to be rolled on the air expansion shaft on the preparation station from above;
the sliding cutting device is arranged on the outer side of the upper swing arm pressing roller, cuts off the material to be received and presses the material head of the material to be received down to the air expansion shaft of the preparation station;
the labeling mechanism is arranged at the finishing station and is used for printing labels and attaching the labels to the tail of the material to be rolled.
2. The no-inner-glue continuous take-up machine of claim 1, wherein the lower swing arm idler comprises:
a pair of lower telescopic cylinders;
a pair of lower swing arms, wherein the lower swing arms are in a hook shape; each lower swing arm is connected with one lower telescopic cylinder respectively; the pair of lower swing arms are connected through a first connecting rod;
the tail ends of the first linkage structures are respectively fixed on each lower swing arm, the front ends of the first linkage structures are respectively and movably connected to the front ends of the lower swing arms, and the front ends of the first linkage structures are respectively connected with the two ends of a first rubber press roller;
the lower telescopic cylinder drives the lower swing arm and the first linkage structure to move upwards or downwards, and then drives the rubber press roller to be close to or far away from the air expansion shaft on the preparation station.
3. The no-inner-glue continuous take-up machine of claim 1, wherein the upper swing arm press roll comprises:
a pair of upper telescopic cylinders;
the rear ends of the upper swing arms are respectively connected with the upper telescopic cylinders; the pair of upper swing arms are connected through a second connecting rod;
a second rubber press roll structure comprising:
the two ends of the supporting plate are respectively fixed at the middle top of the pair of upper swing arms;
the first motor is fixed on the supporting plate;
the lower end of the second linkage structure is respectively connected with two ends of a second rubber press roller, the upper end of the second linkage structure is connected with the first motor, and the first motor drives the second linkage structure and the second rubber press roller to be close to or upwards away from the inflatable shaft on the preparation station;
the picture peg structure includes:
a pair of board holders fixed to front ends of the pair of upper swing arms, respectively;
the upper end parts of the pair of cylinders are fixed on the plugboard bracket through plugboard adjusting nuts;
a plugboard connected to lower ends of the pair of cylinders; the plugboard is of a structure which is bent towards the inflatable shaft of the preparation station; the plugboard is driven by the air cylinder to be close to the air expansion shaft or to be far away from the preparation station.
4. The no-stop inner-glue winding machine according to claim 3, wherein the upper swing arm pressing roller further comprises a third rubber pressing roller, the third rubber pressing roller is arranged below the front ends of the pair of upper swing arms, and the third rubber pressing roller is driven by the upper telescopic cylinder and the upper swing arms to press the material to be wound between the preparation station and the finishing station downwards.
5. The no-inner-glue continuous rolling machine according to claim 1, wherein the sliding cutting device comprises a linear cutter structure and a pneumatic lower bottom plate structure; wherein:
the linear cutter structure comprises a sliding cutting belt motor, a belt, a plurality of rollers and a linear cutter; the linear cutter is driven by the sliding-cutting belt motor to move upwards or downwards in a linear manner through a belt; the linear cutter structure is positioned between the preparation station and the completion station;
the pneumatic lower bottom plate structure comprises a pneumatic telescopic cylinder, an L-shaped bed knife and a support, wherein the L-shaped bed knife is connected to the pneumatic telescopic cylinder; the bed knife is driven by the pneumatic telescopic cylinder to approach the material to be coiled between the preparation station and the completion station, and cuts off the material to be coiled after contacting with the linear cutter.
6. The no-inner-glue continuous rolling machine according to claim 1, wherein the pipe feeding mechanism comprises a conveying rail, a V-shaped feeding channel which is in butt joint with the preparation station and a pushing structure which is arranged at the top end of the preparation station; the pipe bodies enter the feeding channel one by one through the conveying track, and the pushing structure pushes out each pipe body in the feeding channel to be sleeved on the air expansion shaft on the pipe feeding station.
7. The no-inner-glue continuous rolling machine according to claim 1 or 6, wherein a discharging V-shaped pipe is erected on the pipe feeding mechanism, and the starting end of the discharging V-shaped pipe is in butt joint with the inflatable shaft on the discharging station.
8. The no-inner-glue continuous rolling machine according to claim 7, wherein a discharging mechanism is arranged at the discharging station, and the discharging mechanism corresponds to the air expansion shaft at the discharging station; when the air expansion shaft is stopped at the discharging station, the discharging mechanism pushes the pipe body on the air expansion shaft from inside to the discharging V-shaped pipe.
9. The no-inner-glue continuous rolling machine according to claim 1, wherein the tube feeding mechanism is connected with a vibration disc mechanism.
10. The no-inner-glue continuous take-up machine of claim 1, wherein the slitting mechanism comprises:
the mounting seat is fixed on the frame;
the two ends of the driving roller are connected to the mounting seat, and the driving roller is provided with spaced driving adjusting wheels; one end of the driving roller is connected with a driving mechanism, and the driving mechanism drives the driving roller to rotate; the driving roller is provided with scales;
the locking mechanism is arranged on two sides of the mounting seat and comprises a locking seat, a locking sliding seat and a locking handle; the locking seat is provided with a circular locking groove, the locking sliding seat is provided with a semicircular sliding groove, the front end of the locking handle penetrates through the semicircular sliding groove to be respectively locked with two ends of a slitting upper knife roll, and the rear end of the locking handle is locked in the circular locking groove;
the two ends of the upper cutter roll are arranged at the two ends of the mounting seat through adjustable brackets; the upper slitting knife roll is provided with a knife wheel with adjustable interval;
and when the relative positions of the locking handle in the locking seat and the locking sliding seat are adjusted, the position between the slitting upper knife roll and the driving roll is adjusted.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311699406.9A CN117466033A (en) | 2023-12-12 | 2023-12-12 | Non-stop winding machine without internal glue |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311699406.9A CN117466033A (en) | 2023-12-12 | 2023-12-12 | Non-stop winding machine without internal glue |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117466033A true CN117466033A (en) | 2024-01-30 |
Family
ID=89625809
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202311699406.9A Pending CN117466033A (en) | 2023-12-12 | 2023-12-12 | Non-stop winding machine without internal glue |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117466033A (en) |
-
2023
- 2023-12-12 CN CN202311699406.9A patent/CN117466033A/en active Pending
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