CN117464973B - Self-sealing hollow wall winding pipe forming equipment and forming method thereof - Google Patents
Self-sealing hollow wall winding pipe forming equipment and forming method thereof Download PDFInfo
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- CN117464973B CN117464973B CN202311798818.8A CN202311798818A CN117464973B CN 117464973 B CN117464973 B CN 117464973B CN 202311798818 A CN202311798818 A CN 202311798818A CN 117464973 B CN117464973 B CN 117464973B
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- 238000004804 winding Methods 0.000 title claims abstract description 147
- 238000007789 sealing Methods 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 26
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 45
- 229920001903 high density polyethylene Polymers 0.000 claims description 30
- 239000004700 high-density polyethylene Substances 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 27
- -1 polyethylene Polymers 0.000 claims description 24
- 239000004698 Polyethylene Substances 0.000 claims description 23
- 229920000573 polyethylene Polymers 0.000 claims description 23
- 241000283216 Phocidae Species 0.000 claims description 10
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 11
- 229920003023 plastic Polymers 0.000 description 9
- 239000004033 plastic Substances 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a self-sealing hollow wall winding pipe forming device and a forming method thereof, which relate to the technical field of winding pipe processing equipment and comprise a raw material conveying frame, a rotating mechanism, a linkage sealing mechanism and a movable cooling mechanism.
Description
Technical Field
The invention relates to a winding pipe forming device, in particular to a self-sealing hollow wall winding pipe forming device and a forming method thereof.
Background
The self-sealing hollow wall winding pipe forming equipment is special mechanical equipment for producing self-sealing hollow wall winding pipes. The equipment is used for manufacturing the novel pipe with good sealing performance and hollow structure by extruding, stretching, winding and other technological processes of raw materials (such as polyethylene, polypropylene and the like) through an automatic production line.
For this, chinese patent application No.: CN202011435502.9 discloses a production device for hollow wall winding pipes made of thermoplastic glass fiber composite material, in particular to the technical field of hollow wall winding pipe production, comprising a master control platform, wherein one side of the master control platform is provided with a production mechanism; the production mechanism comprises a first material sucking machine, a vacuum cooling shaping machine is arranged on one side of the hot melting machine, two winding machines are arranged on one side of the vacuum cooling shaping machine, an outer plastic winding machine is arranged on one side of the winding machines, a third material sucking machine is fixedly arranged on the rear side of the outer plastic winding machine, a cooling forming machine is arranged on one side of the outer plastic winding machine, a second material sucking machine is arranged on one side of the cooling forming machine, and a plurality of winding machines are arranged on one side of the second material sucking machine. According to the invention, a layer of fiber is wound at the outer end of the base pipe by using a winding machine or a braiding machine so as to enhance the stretching resistance and the compression resistance of the base pipe, and a layer of plastic is wound at the outer end of the wound fiber by using an outer plastic winding machine so as to improve the strength of the base pipe, thereby prolonging the service life of the pipe;
for this, chinese patent application No.: CN202223568879.9 discloses a hollow wall winding pipe production device. A hollow wall winding pipe production device comprises a frame and a winding roller assembly; the winding roller assembly comprises a mounting disc and a plurality of winding rollers, the mounting disc is mounted on the frame, the winding rollers are rotatably mounted on the mounting disc, the winding rollers are annularly arranged on the mounting disc in an array manner, the winding rollers are arranged along the front-back direction, and the winding rollers are used for winding plastic profiles; the winding roller comprises a mounting shaft and a roller body, wherein the mounting shaft is arranged at two ends of the roller body in the length direction. The hollow wall winding pipe production equipment can effectively increase the friction force between the plastic profile and the winding roller, so that the plastic profile cannot slip when being wound and formed on the winding roller, and the problem that the plastic profile is easy to slip in the production process of the conventional hollow wall winding pipe production equipment is solved;
the above-mentioned reference and prior art are incorporated by reference:
the current hollow wall winding pipe forming device is usually produced by adopting a mode of independently controlling each component, but in practice, after the high-density polyethylene material is extruded and wound, the sealing needs to be tightly pressed in time, so that the phenomenon that the connection is not tight due to solidification of part of the material after the high-density polyethylene material is cooled is prevented, therefore, the winding and the sealing of the hollow wall winding pipe are the tight and inseparable processes, but the above-mentioned comparison document and the prior art are not related to realizing the winding and sealing linkage structure, and therefore, the hollow wall winding pipe forming device capable of realizing the winding and sealing linkage needs to be designed for increasing the self-sealing effect.
Disclosure of Invention
The invention aims to provide self-sealing hollow wall winding pipe forming equipment and a forming method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a self-sealing hollow wall winding pipe former, includes raw materials carriage, rotary mechanism, linkage sealing mechanism and removal cooling body, raw materials carriage one end fixedly connected with electric guide rail, electric guide rail rear end upper surface sliding connection has the carriage, carriage front side is provided with rotary mechanism, rotary mechanism includes rotary disk, motor one and winding stay tube, motor one and carriage fixed connection, motor one's output transmission is connected with the rotary disk, rotary disk front side fixedly connected with a plurality of winding stay tubes, a plurality of winding stay tube outside cover is equipped with winding body, the rotary disk rear side is provided with linkage sealing mechanism, linkage sealing mechanism includes conical drive gear, conical meshing gear, driving disc, fan-shaped swing arm, sealing press lever and sealing press ring, conical drive gear fixed connection is in rotary disk rear side, conical drive gear left and right sides all the meshing is connected with conical meshing gear, two conical meshing gear surface one side all fixedly connected with spliced pole, spliced pole middle through-connection arm, the one end fixedly connected with the spliced pole that the spliced pole kept away from spliced pole, the fan-shaped swing arm fixedly connected with a plurality of sealing press levers, sealing press lever fixed connection is in the side at the fixed connection of the side of limit-stop collar, the fixed connection is kept away from in the inside the side of fan-shaped swing arm, sealing press lever fixed connection is fixed at the limit-shaped swing arm, sealing press lever fixed connection is fixed connection in the front of the side of the sealing ring, sealing press down is connected at the surface of the limit-stop collar fixed connection, the sealing press ring is sleeved on the outer sides of the winding support pipes, and the front side of the sealing press ring is fixedly connected with an annular pad.
As an optimized technical scheme of the invention, the rear end of the sealing pressing rod is fixedly connected to the front side of the buffer plate, the buffer plate is in sliding connection with the limiting arm, and a spring buffer is arranged between the rear side of the buffer plate and the rear end of the limiting arm.
Through the technical scheme, the spring buffer can buffer and protect the back-and-forth reciprocating motion of the sealing pressing rod.
As a preferable technical scheme of the invention, the upper surface of the front side of the electric guide rail is fixedly connected with a fixing frame, the upper surface of the fixing frame is provided with a movable cooling mechanism, the movable cooling mechanism comprises an upper bracket, a rotary screw rod, a motor II, a movable sliding block and an electric fan, the front end of the fixing frame is fixedly connected to the upper surface of the fixing frame, the lower surface of the fixing frame is provided with the rotary screw rod, and the rotary screw rod is rotationally connected with the fixing frame.
Through above-mentioned technical scheme, before winding body removes to electric fan below, rotate through motor two control rotatory lead screw, after rotatory lead screw rotates, rotatory lead screw outside threaded connection's removal slider can remove along with electric fan to this adjustable needs the cooling position to winding body.
As a preferable technical scheme of the invention, the outer surface of the rotary screw is in threaded connection with a movable slide block, the upper end of the movable slide block is in sliding connection with the lower surface of the upper bracket, the inner side of the movable slide block is fixedly connected with an electric fan, one end of the rotary screw is in transmission connection with a motor II, and the motor II is fixedly connected with the outer side of the upper bracket.
Through above-mentioned technical scheme, along with the carriage moves forward the front end with winding body gradually, when winding body removes the antedisplacement to electric fan below, through electric fan work quickening winding body surface air flow to quicken winding body cooling shaping, because winding body is along with the rotary disk constantly rotates, consequently electric fan can be to winding body whole cooling of blowing.
As a preferable technical scheme of the invention, a pipe outlet groove is formed in the fixing frame, a bearing table is arranged below the front side of the pipe outlet groove, and the bearing table is fixedly connected with the fixing frame.
Through the technical scheme, the bearing table is used for supporting the hollow wall winding pipe after forming.
As a preferable technical scheme of the invention, the upper surface of the raw material conveying frame is fixedly connected with a polyethylene leading-in frame, the outer side of the polyethylene leading-in frame is fixedly connected with a spiral conveying cylinder, and one end of the spiral conveying cylinder, which is far away from the polyethylene leading-in frame, is fixedly connected with the upper surface of the raw material conveying frame.
Through above-mentioned technical scheme, through motor three control axis of rotation, after the axis of rotation rotates, the screw conveying leaf can carry high density polyethylene material to the position of empty wall bush.
As a preferable technical scheme of the invention, the outer surface of the polyethylene leading-in frame is fixedly connected with a motor III, the output end of the motor III is in transmission connection with a rotating shaft, one end of the rotating shaft far away from the motor III is in rotation connection with the inner side of the spiral conveying cylinder, the outer surface of the rotating shaft is fixedly connected with spiral conveying blades, the lower surface of the polyethylene leading-in frame is fixedly connected with a heater, and the heater is fixedly connected with the raw material conveying frame.
According to the technical scheme, the poured high-density polyethylene material is heated by the heater, so that the material is prevented from being solidified.
As a preferable technical scheme of the invention, one end of the spiral conveying cylinder, which is close to the raw material conveying frame, is fixedly connected with a hollow wall mouth mold, and the hollow wall mouth mold is arranged above the winding supporting pipe.
Through the technical scheme, the high-density polyethylene material enters the hollow wall mouth die and then is extruded into the rectangular pipe structure, one end of the extruded rectangular pipe structure is clung to the surface of one winding support pipe by using a tool by a worker, and the rectangular pipe structure can be wound on the surfaces of a plurality of winding support pipes by controlling the rotating disc to rotate by means of a motor.
As a preferable technical scheme of the invention, the left end and the right end of the inner side of the sliding frame are fixedly connected with fixed blocks, and the outer sides of the two fixed blocks are rotatably connected with transmission discs.
Through the technical scheme, when the transmission disc rotates, the transmission disc is positioned at the outer side of the fixed block to rotate.
A method for forming self-sealing hollow wall wound pipe forming equipment, comprising the following steps:
step one: pouring the high-temperature melted high-density polyethylene material into a polyethylene lead-in frame, heating the poured high-density polyethylene material by a heater to prevent the material from solidifying, controlling a rotating shaft to rotate by a motor III, and conveying the high-density polyethylene material to the position of an empty wall mouth mold by a spiral conveying blade after the rotating shaft rotates;
step two: extruding a high-density polyethylene material into the hollow wall die and then forming a rectangular pipe structure, wherein one end of the extruded rectangular pipe structure is clung to the surface of one winding support pipe by using a tool by a worker;
step three: on one hand, the rotary disk is controlled to rotate through the motor, after the rotary disk rotates, the rectangular pipe structure is wound on the surfaces of the winding support pipes, and on the other hand, the sliding frame is controlled to slowly slide towards the front end through the electric guide rail, after the sliding frame slides, the rectangular pipe structure is uniformly wound on the surfaces of the winding support pipes, and the sealing pressing ring is controlled to continuously extrude the winding pipe body when the rectangular pipe structure, namely the winding pipe body, is wound on the plurality of winding support pipes, so that the compression sealing is realized while the winding is realized;
step four: along with the continuous winding cooling back of rectangle tubular product structure forms winding body, later the carriage slides to the front end position on electric guide rail, makes the winding body after the cooling stretch out to the mount outside, uses cutting tool to take off winding body again, can obtain self sealss hollow wall winding pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention changes the high-density polyethylene material into a hollow rectangular pipe structure after being extruded from the hollow wall mouth die through the linkage sealing mechanism, on one hand, the rotation of the rotary disc is controlled by a motor, after the rotary disc rotates, the rectangular pipe structure is wound on the surfaces of a plurality of winding support pipes, on the other hand, the sliding frame is controlled by an electric guide rail to slowly slide towards the front end, after the sliding frame slides, the rectangular pipe structure is uniformly wound on the surfaces of the winding support pipes, in addition, in the rotating process of the rotary disc, the conical transmission gears on the inner side of the rotary disc rotate along with the rotary disc, the conical meshing gears on the two sides of the conical transmission gears rotate successively in a meshing mode, at the moment, the transmission disc connected with the conical meshing gears rotates along with the rotary disc, and after the transmission disc rotates, the connecting arm on the outer side of the transmission disc and the sector swing arm connected with the lower end do back-and-forth reciprocating swinging motion, because the connection position of the fan-shaped swing arm and the sealing pressing rod is meshed and connected through the meshing teeth and the connecting teeth, when the fan-shaped swing arm swings forwards, the sealing pressing rod positioned at the lower end of the fan-shaped swing arm and the sealing pressing ring extrude the winding pipe body towards the front end, when the fan-shaped swing arm swings backwards, the sealing pressing rod positioned at the lower end of the fan-shaped swing arm is far away from the winding pipe body, and then the sealing pressing ring is circulated, so that the sealing pressing ring continuously repeatedly extrudes the winding pipe body towards the front end, thereby the winding pipe bodies can be mutually pressed, and the spring buffer is also arranged at the connection position of the rear end of the sealing pressing rod and the limiting arm, so that the front and rear reciprocating movement of the sealing pressing rod can be buffered and protected, in this way, the rectangular pipe structure, namely the winding pipe body is wound on a plurality of winding support pipes, and the continuous extrusion winding pipe body of the sealing pressing ring is controlled at the same time by combining rotation of the rotating disk, therefore, the effect of compaction and sealing is realized while winding, and the phenomenon that the connection is not tight due to solidification of part of materials after the high-density polyethylene materials are cooled is prevented;
2. according to the invention, the movable cooling mechanism is arranged, before the winding pipe body moves below the electric fan, the motor II is used for controlling the rotating screw rod to rotate, after the rotating screw rod rotates, the movable sliding block which is in threaded connection with the outer side of the rotating screw rod can move together with the electric fan, so that the cooling position of the winding pipe body can be adjusted, the sliding frame and the winding pipe body move towards the front end gradually, and when the winding pipe body moves forward below the electric fan, the electric fan works to accelerate the air flow on the surface of the winding pipe body, so that the winding pipe body is accelerated to be cooled and formed, and as the winding pipe body continuously rotates along with the rotating disk, the electric fan can integrally blow and cool the winding pipe body;
3. according to the invention, the high-temperature melted high-density polyethylene material is poured into the polyethylene guide frame through the spiral conveying blades, the poured high-density polyethylene material is heated by the heater to prevent the material from solidifying, the rotating shaft is controlled to rotate by the motor III, after the rotating shaft rotates, the spiral conveying blades can convey the high-density polyethylene material to the position of the hollow wall mouth mold, the high-density polyethylene material enters the hollow wall mouth mold and is extruded into a rectangular tubular product structure, one end of the extruded rectangular tubular product structure is tightly attached to the surface of one winding support tube by a worker, the rotating disk is controlled to rotate by the motor I, the rectangular tubular product structure can be wound on the surfaces of the winding support tubes, a winding tubular body is formed after the rectangular tubular product structure is continuously wound and cooled, then the sliding frame slides to the forefront position on the electric guide rail, the cooled winding tubular body extends to the outer side of the fixing frame, and the winding tubular body is taken down by the cutting tool, so that the self-sealing hollow wall winding tubular product can be obtained.
Drawings
FIG. 1 is a schematic view of the front side structure of the present invention;
FIG. 2 is a schematic view of the rear structure of the present invention;
FIG. 3 is a schematic view of another view of the front side of the present invention;
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a schematic view of the front side structure of the linkage sealing mechanism of the present invention;
FIG. 6 is a schematic top view of the ganged seal mechanism of the present invention;
fig. 7 is an enlarged view of a of fig. 3 according to the present invention.
In the figure: 1. a raw material conveying frame; 2. a polyethylene lead-in frame; 3. a screw conveying cylinder; 4. a heater; 5. an electric guide rail; 6. a rotation mechanism; 601. a rotating disc; 602. a first motor; 603. winding a supporting tube; 7. a linkage sealing mechanism; 701. a conical drive gear; 702. a bevel gear; 703. a fixed block; 704. a drive plate; 705. a connecting column; 706. a connecting arm; 707. a fan-shaped swing arm; 708. a bite tooth; 709. a connecting tooth; 710. sealing and pressing the rod; 711. a limiting arm; 712. a fixed rod; 713. sealing the pressing ring; 714. a limiting ring; 715. a buffer plate; 716. a spring buffer; 717. an annular pad; 8. a moving cooling mechanism; 801. an upper bracket; 802. rotating the lead screw; 803. a second motor; 804. moving the slide block; 805. an electric fan; 9. a carriage; 10. a fixing frame; 11. a pipe outlet groove; 12. a carrying platform; 13. hollow wall mouth mold; 14. winding a pipe body; 15. a rotating shaft; 16. spiral conveying leaves; 17. and a third motor.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides a self-sealing hollow wall winding pipe forming device and a forming method thereof, which comprises the following technical scheme:
according to the figures 1, 2 and 3, 4 and 7, a self-sealing hollow wall winding pipe forming device comprises a raw material conveying frame 1, a rotating mechanism 6, a linkage sealing mechanism 7 and a movable cooling mechanism 8, wherein one end of the raw material conveying frame 1 is fixedly connected with an electric guide rail 5, the upper surface of the rear end of the electric guide rail 5 is slidably connected with a sliding frame 9, the front side of the sliding frame 9 is provided with the rotating mechanism 6, the rotating mechanism 6 comprises a rotating disk 601, a motor 602 and a winding support pipe 603, the motor 602 is fixedly connected with the sliding frame 9, the output end of the motor 602 is in transmission connection with the rotating disk 601, the front side of the rotating disk 601 is fixedly connected with a plurality of winding support pipes 603, winding pipe bodies 14 are sleeved outside the winding support pipes 603, and it is required to be explained that the winding pipe bodies 14 are formed into rectangular material structures after being extruded from a hollow wall opening die 13 by high-density polyethylene materials, the rectangular material structures are wound on the surfaces of the winding support pipes 603, the rear side of the rotary disk 601 is provided with a linkage sealing mechanism 7, the linkage sealing mechanism 7 comprises a conical transmission gear 701, a conical meshing gear 702, a transmission disk 704, a sector swing arm 707, a sealing pressing rod 710 and a sealing pressing ring 713, the conical transmission gear 701 is fixedly connected to the rear side of the rotary disk 601, the left side and the right side of the conical transmission gear 701 are respectively connected with the conical meshing gear 702 in a meshed manner, one side of the outer surfaces of the two conical meshing gears 702 is fixedly connected with a connecting column 705, a connecting arm 706 penetrates through the middle of the connecting column 705, one end of the connecting arm 706, far away from the connecting column 705, is fixedly connected with the sector swing arm 707, the lower surface of the sector swing arm 707 is fixedly connected with a plurality of engaging teeth 708, the lower end of the engaging teeth 708 are connected with connecting teeth 709 in a meshed manner, the connecting teeth 709 are fixedly connected to the upper surface of the sealing pressing rod 710, the front end and the rear end of the sealing pressing rod 710 are respectively penetrated and arranged inside the two limiting rings 714, the limiting rings 714 are fixedly connected to the outer surfaces of the limiting arms 711, the limiting arms 711 are fixedly connected with the sliding frame 9, the front end of the sealing pressing rod 710 is fixedly connected with the fixing rod 712, one end of the fixing rod 712, which is far away from the sealing pressing rod 710, is fixedly connected to the side edge of the sealing pressing rod 713, the sealing pressing rod 713 is sleeved outside the plurality of winding supporting tubes 603, the front side of the sealing pressing rod 713 is fixedly connected with the annular cushion 717, the rear end of the sealing pressing rod 710 is fixedly connected to the front side of the buffer plate 715, the buffer plate 715 is in sliding connection with the limiting arms 711, a spring buffer 716 is arranged between the rear side of the buffer plate 715 and the rear end of the limiting arms 711, during the rotation of the rotating disc 601, the conical transmission gear 701 at the inner side of the rotating disc 601 rotates along with the rotation, the bevel gears 702 at both sides of the bevel gear 701 are sequentially rotated by engagement, at this time, the driving disc 704 connected to the bevel gear 702 is rotated with it, after the driving disc 704 is rotated, the connecting arm 706 at the outer side of the driving disc 704 is reciprocated back and forth together with the fan-shaped swing arm 707 connected to the lower end, because the connection position of the fan-shaped swing arm 707 and the seal pressing rod 710 is engaged and connected to the connecting teeth 709 by the engaging teeth 708, when the fan-shaped swing arm 707 is swung forward, the seal pressing rod 710 at the lower end of the fan-shaped swing arm 707 is pressed forward together with the seal pressing ring 713 to the wound tube 14, and when the fan-shaped swing arm 707 is swung backward, the seal pressing rod 710 at the lower end of the fan-shaped swing arm 707 is separated from the wound tube 14, and then circulated so that the forward end of the seal pressing ring 713 is repeatedly pressed against the wound tube 14, thereby being able to press each other between the wound tubes 14.
According to fig. 2, fig. 3, fig. 5, as shown in fig. 6, the upper surface of the front side of the electric guide rail 5 is fixedly connected with a fixing frame 10, the upper surface of the fixing frame 10 is provided with a movable cooling mechanism 8, the movable cooling mechanism 8 comprises an upper bracket 801, a rotary screw 802, a motor 803 II, a movable slide block 804 and an electric fan 805, the front end of the fixing frame 10 is fixedly connected with the upper surface of the fixing frame 10, the lower surface of the fixing frame 10 is provided with the rotary screw 802, the rotary screw 802 is rotationally connected with the fixing frame 10, the outer surface of the rotary screw 802 is in threaded connection with the movable slide block 804, the upper end of the movable slide block 804 is slidably connected with the lower surface of the upper bracket 801, the inner side of the movable slide block 804 is fixedly connected with the electric fan 805, one end of the rotary screw 802 is in transmission connection with the motor 803 II, the motor 803 is fixedly connected with the outer side of the upper bracket 801, a pipe outlet groove 11 is formed in the fixing frame 10, a bearing table 12 is arranged below the front side of the pipe groove 11, and the bearing table 12 is fixedly connected with the fixing frame 10.
According to the embodiment shown in fig. 1, fig. 2, fig. 5 and fig. 6, the upper surface of the raw material conveying frame 1 is fixedly connected with a polyethylene leading-in frame 2, the outer side of the polyethylene leading-in frame 2 is fixedly connected with a spiral conveying cylinder 3, one end of the spiral conveying cylinder 3, which is far away from the polyethylene leading-in frame 2, is fixedly connected with the upper surface of the raw material conveying frame 1, the outer surface of the polyethylene leading-in frame 2 is fixedly connected with a motor III 17, the output end of the motor III 17 is in transmission connection with a rotating shaft 15, one end of the rotating shaft 15, which is far away from the motor III 17, is in rotation connection with the inner side of the spiral conveying cylinder 3, the outer surface of the rotating shaft 15 is fixedly connected with a spiral conveying blade 16, the lower surface of the polyethylene leading-in frame 2 is fixedly connected with a heater 4, the heater 4 is fixedly connected with the raw material conveying frame 1, one end of the spiral conveying cylinder 3, which is close to the raw material conveying frame 1, the hollow wall mouth mold 13 is in a cuboid structure, the inner solid position and the outer wall are provided with rectangular hollow gaps, the high-density polyethylene material extruded by the gaps can form a rectangular material structure, the hollow wall mouth mold 13 is arranged above a winding support 603, the inner side of the sliding frame 9, the left end and right end of the inner side are fixedly connected with two rotating blocks 703, and two outer side fixing blocks 703 are fixedly connected with the rotating discs 703.
A method for forming self-sealing hollow wall wound pipe forming equipment, comprising the following steps:
step one: pouring the high-temperature melted high-density polyethylene material into a polyethylene lead-in frame 2, heating the poured high-density polyethylene material by a heater 4 to prevent the material from solidifying, controlling a rotating shaft 15 to rotate by a motor III 17, and conveying the high-density polyethylene material to the position of a hollow wall mouth mold 13 by a spiral conveying blade 16 after the rotating shaft 15 rotates;
step two: extruding a high-density polyethylene material into the hollow wall die 13, and then extruding the extruded rectangular tubular structure, wherein one end of the extruded rectangular tubular structure is clung to the surface of one winding support tube 603 by using a tool by a worker;
step three: on one hand, the rotary disk 601 is controlled to rotate through the motor I602, after the rotary disk 601 rotates, the rectangular pipe structure is wound on the surfaces of the plurality of winding support pipes 603, on the other hand, the sliding frame 9 is controlled to slowly slide towards the front end through the electric guide rail 5, after the sliding frame 9 slides, the rectangular pipe structure is uniformly wound on the surfaces of the winding support pipes 603, and the rectangular pipe structure, namely the winding pipe body 14, is wound on the plurality of winding support pipes 603, and meanwhile, the sealing pressing ring 713 is controlled to continuously extrude the winding pipe body 14, so that the compression sealing is realized while the winding is realized;
step four: along with the continuous winding cooling of rectangular tubular product structure, form winding body 14, later carriage 9 slides to the front end position on electric guide rail 5, makes the winding body 14 after the cooling stretch out to the mount 10 outside, uses cutting tool to take off winding body 14 again, can obtain self sealss cavity wall winding pipe.
When the self-sealing hollow wall winding pipe forming equipment and the forming method thereof are particularly used, the high-density polyethylene material after high-temperature melting is poured into the polyethylene guide frame 2, the heater 4 heats the poured high-density polyethylene material to prevent the material from solidifying, the motor III 17 controls the rotation of the rotation shaft 15, after the rotation shaft 15 rotates, the spiral conveying blade 16 can convey the high-density polyethylene material to the position of the hollow wall mouth mold 13, after the high-density polyethylene material enters the hollow wall mouth mold 13, the extruded rectangular pipe structure is extruded into a rectangular pipe structure, one end of the extruded rectangular pipe structure is firstly clung to the surface of one winding support pipe 603 by using a tool by a worker, then the motor III 602 controls the rotation of the rotation disk 601 to enable the rectangular pipe structure to be wound on the surfaces of the winding support pipes 603, when the high-density polyethylene material is extruded from the hollow wall mouth die 13 and becomes a hollow rectangular pipe structure, on one hand, the rotary disc 601 is controlled to rotate through the motor 602, after the rotary disc 601 rotates, the rectangular pipe structure is wound on the surfaces of the plurality of winding support pipes 603, on the other hand, the sliding frame 9 is controlled to slowly slide towards the front end through the electric guide rail 5, after the sliding frame 9 slides, the rectangular pipe structure is uniformly wound on the surfaces of the winding support pipes 603, in addition, during the rotation of the rotary disc 601, the conical transmission gears 701 on the inner side of the rotary disc 601 rotate along with the rotary disc, the conical meshing gears 702 on the two sides of the conical transmission gears 701 sequentially rotate in a meshing mode, at the moment, the transmission disc 704 connected with the conical meshing gears 702 rotates along with the rotary disc, after the rotation of the transmission disc 704, the connecting arms 706 on the outer side of the transmission disc 704 and the sector swing arms 707 connected with the lower end do back-and-forth reciprocating swinging motion, because the connection position of the fan-shaped swing arm 707 and the sealing pressing rod 710 is in meshed connection with the engagement teeth 708 and the connection teeth 709, when the fan-shaped swing arm 707 swings forward, the sealing pressing rod 710 positioned at the lower end of the fan-shaped swing arm 707 and the sealing pressing ring 713 extrude the winding pipe body 14 to the front end, when the fan-shaped swing arm 707 swings backward, the sealing pressing rod 710 positioned at the lower end of the fan-shaped swing arm 707 is far away from the winding pipe body 14, and then the sealing pressing rod 713 is circulated, so that the sealing pressing rod 713 repeatedly extrudes the winding pipe body 14 to the front end, and further the winding pipe body 14 can be mutually compressed, and a spring buffer 716 is further arranged at the connection position of the rear end of the sealing pressing rod 710 and the limiting arm 711, so that the front and rear reciprocating motion of the sealing pressing rod 710 can be buffered and protected.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a self sealss cavity wall winding pipe former, includes raw materials carriage (1), rotary mechanism (6), linkage sealing mechanism (7) and removes cooling body (8), its characterized in that: the utility model discloses a raw materials carriage (1), including raw materials carriage (1), raw materials carriage (5), raw materials carriage (9) are connected with in advance to electric guide (5) rear end upper surface sliding connection, slide (9) front side is provided with rotary mechanism (6), rotary mechanism (6) are including rotary disk (601), motor one (602) and winding stay tube (603), motor one (602) and slide (9) fixed connection, the output transmission of motor one (602) is connected with rotary disk (601), rotary disk (601) front side fixedly connected with a plurality of winding stay tubes (603), a plurality of winding stay tube (603) outside cover is equipped with winding body (14), rotary disk (601) rear side is provided with linkage sealing mechanism (7), linkage sealing mechanism (7) are including conical drive gear (701), conical engagement gear (702), driving disk (704), fan-shaped swing arm (707), sealing press pole (710) and sealing press pole (713), conical drive gear (701) fixed connection is in rotary disk (601) rear side, conical drive gear (701) are connected with conical engagement pole (702) both, two external surface (702) are connected with conical engagement pole (702), the middle of the connecting column (705) is penetrated with a connecting arm (706), one end of the connecting arm (706) far away from the connecting column (705) is fixedly connected with a fan-shaped swing arm (707), the lower surface of the fan-shaped swing arm (707) is fixedly connected with a plurality of engagement teeth (708), the lower end of the engagement teeth (708) is in meshed connection with the connecting teeth (709), the connecting teeth (709) are fixedly connected with the upper surface of the sealing pressing rod (710), the front end and the rear end of the sealing pressing rod (710) are respectively penetrated and arranged inside two limiting rings (714), the limiting rings (714) are fixedly connected with the outer surface of the limiting arm (711), the limiting arm (711) is fixedly connected with a sliding frame (9), the front end of the sealing pressing rod (710) is fixedly connected with a fixing rod (712), one end of the fixing rod (712) far away from the sealing pressing rod (710) is fixedly connected with the side of the sealing pressing rod (713), the sealing pressing rod (713) is sleeved outside the plurality of winding supporting tubes (603), the front side of the sealing pressing rod (713) is fixedly connected with an annular cushion, the rear end of the sealing pressing rod (710) is fixedly connected with the front end of the buffer rod (715) and the buffer plate (715) is fixedly connected with the buffer plate (715), the electric guide rail (5) front side upper surface fixedly connected with mount (10), mount (10) upper surface is provided with removal cooling body (8), remove cooling body (8) including upper bracket (801), rotatory lead screw (802), motor two (803), removal slider (804) and electric fan (805), mount (10) front end fixed connection is at mount (10) upper surface, mount (10) lower surface is provided with rotatory lead screw (802), rotatory lead screw (802) rotate with mount (10) and are connected.
2. A self-sealing hollow wall wound tube forming apparatus as claimed in claim 1, wherein: the outer surface threaded connection of rotatory lead screw (802) has movable slide block (804), movable slide block (804) upper end sliding connection is at last support (801) lower surface, movable slide block (804) inboard fixedly connected with electric fan (805), rotatory lead screw (802) one end transmission is connected with motor two (803), motor two (803) fixed connection is at last support (801) outside.
3. A self-sealing hollow wall wound tube forming apparatus as claimed in claim 1, wherein: the pipe outlet groove (11) is formed in the fixing frame (10), the bearing table (12) is arranged below the front side of the pipe outlet groove (11), and the bearing table (12) is fixedly connected with the fixing frame (10).
4. A self-sealing hollow wall wound tube forming apparatus as claimed in claim 1, wherein: the device is characterized in that a polyethylene guiding frame (2) is fixedly connected to the upper surface of the raw material conveying frame (1), a spiral conveying cylinder (3) is fixedly connected to the outer side of the polyethylene guiding frame (2), and one end, far away from the polyethylene guiding frame (2), of the spiral conveying cylinder (3) is fixedly connected to the upper surface of the raw material conveying frame (1).
5. A self-sealing hollow wall wound tube forming apparatus as claimed in claim 4, wherein: the novel polyethylene conveying device is characterized in that a third motor (17) is fixedly connected to the outer surface of the polyethylene guiding frame (2), a rotating shaft (15) is connected to the output end of the third motor (17) in a transmission mode, one end, far away from the third motor (17), of the rotating shaft (15) is rotationally connected to the inner side of the spiral conveying cylinder (3), spiral conveying blades (16) are fixedly connected to the outer surface of the rotating shaft (15), a heater (4) is fixedly connected to the lower surface of the polyethylene guiding frame (2), and the heater (4) is fixedly connected with the raw material conveying frame (1).
6. A self-sealing hollow wall wound tube forming apparatus as claimed in claim 4, wherein: one end of the spiral conveying cylinder (3) close to the raw material conveying frame (1) is fixedly connected with an empty wall mouth mold (13), and the empty wall mouth mold (13) is arranged above the winding supporting tube (603).
7. A self-sealing hollow wall wound tube forming apparatus as claimed in claim 1, wherein: both ends are all fixedly connected with fixed block (703) about carriage (9) inboard, two the outside of fixed block (703) is all rotated and is connected with driving disk (704).
8. A method for forming a self-sealing hollow wall wound tube, based on the self-sealing hollow wall wound tube forming device of claims 1-7, characterized in that: the method comprises the following steps:
step one: pouring high-density polyethylene materials after high-temperature melting into a polyethylene lead-in frame (2), heating the poured high-density polyethylene materials by a heater (4) to prevent the materials from solidifying, controlling a rotating shaft (15) to rotate by a motor III (17), and conveying the high-density polyethylene materials to the position of a hollow wall mouth mold (13) by a spiral conveying blade (16) after the rotating shaft (15) rotates;
step two: extruding a high-density polyethylene material into the hollow wall die (13) and then forming a rectangular pipe structure, wherein one end of the extruded rectangular pipe structure is clung to the surface of one winding support pipe (603) by using a tool by a worker;
step three: on one hand, the rotary disc (601) is controlled to rotate through the motor I (602), after the rotary disc (601) rotates, a rectangular pipe structure is wound on the surfaces of a plurality of winding support pipes (603), on the other hand, the sliding frame (9) is controlled to slowly slide towards the front end through the electric guide rail (5), after the sliding frame (9) slides, the rectangular pipe structure is uniformly wound on the surfaces of the winding support pipes (603), and the rectangular pipe structure, namely a winding pipe body (14), is wound on the surfaces of the winding support pipes (603) while the sealing pressing ring (713) is controlled to continuously extrude the winding pipe body (14), so that the compression sealing is realized while the winding is realized;
step four: along with the continuous winding cooling of rectangular tubular product structure forms winding body (14), later slide carriage (9) on electric guide rail (5) and get front end position, make winding body (14) after the cooling stretch out to mount (10) outside, use cutting tool to take off winding body (14), can obtain self sealss hollow wall winding pipe.
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| CN117464973A (en) | 2024-01-30 |
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