CN117462995A - Equipment and method for processing raw materials for producing hericium erinaceus yam stomach-nourishing particles - Google Patents
Equipment and method for processing raw materials for producing hericium erinaceus yam stomach-nourishing particles Download PDFInfo
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- CN117462995A CN117462995A CN202311684079.XA CN202311684079A CN117462995A CN 117462995 A CN117462995 A CN 117462995A CN 202311684079 A CN202311684079 A CN 202311684079A CN 117462995 A CN117462995 A CN 117462995A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0215—Solid material in other stationary receptacles
- B01D11/0253—Fluidised bed of solid materials
- B01D11/0257—Fluidised bed of solid materials using mixing mechanisms, e.g. stirrers, jets
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/105—Plant extracts, their artificial duplicates or their derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/20—Agglomerating; Granulating; Tabletting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/117—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements arranged for outward flow filtration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Mycology (AREA)
- Water Supply & Treatment (AREA)
- Botany (AREA)
- Medicines Containing Plant Substances (AREA)
Abstract
The invention relates to the field of health care medicine processing, in particular to a raw material processing device and a method for producing hericium erinaceus and Chinese yam powder stomach nourishing particles. The invention provides a processing device for producing raw materials of hericium erinaceus and Chinese yam powder stomach-nourishing particles, which comprises a fixing frame, a decoction cabin and the like. According to the raw material treatment equipment disclosed by the invention, raw materials are sequentially subjected to combined decoction extraction and raw material filtration in the inner barrel in the decoction chamber, the required raw material transfer time is shortened through the combined treatment steps, the inner guard plate isolates the slag attached to the inner side of the filter screen in the process of extruding the slag in the inner barrel by the spinning plate at regular time, the precipitation efficiency of nutrient juice in the slag is improved, and the filter screen on the inner barrel can be protected by matching with the outer guard plate. The raw material treatment method described by the invention uses a combined decoction process to carry out combined decoction extraction on the traditional Chinese medicines such as hericium erinaceus, yam powder and the like with specified proportion, and then the raw materials are filtered, dried and crushed, flavoring agent is added and dried and stored, and then the raw materials are directly soaked in water for drinking.
Description
Technical Field
The invention relates to the field of health care medicine processing, in particular to a raw material processing device and a method for producing hericium erinaceus and Chinese yam powder stomach nourishing particles.
Background
Hericium erinaceus can remove free radicals in vivo, relieve pressure, and the yam powder is a well-known nourishing good product, and the Hericium erinaceus and yam powder are matched with turmeric and other traditional Chinese medicines for taking, so that the effects of warming stomach and soothing heart can be achieved, nutritional ingredients required by human bodies can be supplemented, and immunity can be enhanced.
However, the existing eating mode of hericium erinaceus and Chinese yam powder is also the traditional boiling way, each time of taking, the traditional way of taking needs to be sequentially processed by boiling, filtering and concentrating, and raw materials are continuously extruded, so that nutrient juice contained in the raw materials can be separated out as much as possible, the raw material processing steps are complicated, the raw material proportions of the Chinese medicaments such as hericium erinaceus, chinese yam powder and turmeric are not uniform, and the taking taste of the hericium erinaceus and Chinese yam powder is uneven after the traditional Chinese medicaments such as the Chinese yam powder are boiled.
Disclosure of Invention
In order to overcome the defect that the traditional decocting taking mode is used for treating hericium erinaceus and yam flour, the treatment steps are complicated, and the taking taste is affected even if the uniform matching proportion is not available, the invention provides the equipment and the method for treating the raw materials for producing the hericium erinaceus yam flour stomach-nourishing particles.
The technical scheme is as follows: a processing device for producing stomach-nourishing particles of Hericium erinaceus yam powder comprises a fixing frame, a decoction chamber, an inner barrel, a filter screen, an outer guard board, a rubber ring, an outer spline shaft, an inner spline shaft, a driving assembly, a rotary pressing plate, stirring blades and an inner guard board; the fixing frame is fixedly connected with a decoction cabin; a liquid discharge valve is arranged at the bottom of the decoction chamber; a top cover is fixedly connected to the top of the decoction chamber; the top cover is provided with a feed valve; the top cover is communicated with an exhaust pipe; a heater is arranged at the lower side of the decoction cabin; an inner cylinder is inserted into the decoction chamber; the lower side and the bottom of the outer surface of the inner cylinder are fixedly connected with filter screens; the upper side of the inner cylinder is connected with an outer guard plate in a sliding way; the left side and the right side of the inner cylinder are respectively and rotatably connected with a lifting screw rod; two first motors are fixedly connected on the inner cylinder; the output shafts of the two first motors are respectively fixedly connected with a lifting screw rod; the outer guard plate is respectively connected with two lifting screw rods in a screwed way; the bottom of the outer guard plate is fixedly connected with a circle of rubber ring; the top cover is rotationally connected with an external spline shaft through a bushing; the lower end of the external spline shaft is connected with an internal spline shaft in a sliding way; the lower end of the internal spline shaft is rotationally connected with the inner cylinder; the top cover is connected with a driving assembly for driving the external spline shaft to lift and rotate; the outer surface of the external spline shaft is fixedly connected with a rotary pressing plate; the lower side of the internal spline shaft is fixedly connected with a stirring blade; an inner guard plate is connected to the upper side of the inner surface of the inner cylinder in a sliding way; the inner guard plate is rotationally connected with the external spline shaft through the bushing.
Further, the driving assembly comprises a hydraulic oil cylinder, a first straight gear, a second motor and a second straight gear; a hydraulic oil cylinder is fixedly connected on the decoction cabin; the telescopic end of the hydraulic cylinder is rotationally connected with the external spline shaft through a connecting rod; the outer surface of the external spline shaft is fixedly connected with a first straight gear; the top cover is fixedly connected with a second motor; the output shaft of the second motor is fixedly connected with a second spur gear; the second spur gear is meshed with the first spur gear.
Further, the bottom of the inner guard plate is provided with a downward tooth breaking structure.
Further, an inner thorn structure is arranged in the inner guard plate.
Further, one side of the spline shaft in the stirring She Yuanli is provided with a convex tooth structure.
Further, a groove rubbing structure is arranged on the lower side of the stirring blade facing downwards.
A processing method of a raw material for producing hericium erinaceus yam stomach-nourishing particles comprises the following steps:
step one: mixing the raw materials of endothelium corneum Gigeriae Galli, fructus Amomi, poria, pericarpium Citri Tangerinae, rhizoma Dioscoreae powder, hericium Erinaceus and herba Dendrobii flower according to the formula ratio;
step two: mixing and decocting the materials, adding distilled water 10 times the weight of the materials, heating and boiling, extracting the materials after 2 hours of the mixing and decocting process, filtering the boiled and extracted materials by 200 meshes, filtering by using a ceramic membrane, adding distilled water 8 times the weight of the materials into the filtered residual materials, heating and boiling, extracting the materials after 1.5 hours of the mixing and decocting process, and filtering by 200 meshes and filtering by using the ceramic membrane;
step three: concentrating the raw materials, heating and concentrating the extracted and filtered raw materials to a relative specific gravity of 1.08-1.15, and measuring the relative specific gravity according to Baume specific gravity;
step four: drying and crushing the filtered raw materials by spray drying equipment;
step five: the crushed raw materials obtained by the treatment of the spray drying equipment are mixed with turmeric, wheat peptide, soy protein powder, fruit powder and flavoring agent ingredients according to the formula proportion for spray granulation, thus obtaining the product;
step six: and (5) sealing the produced product in time, and transferring the product to a dark place, a cool place and a dry place for storage.
Further, the formula ratio of the raw materials to the ingredients is as follows: 310-350 parts of chicken's gizzard-membrane, 155-175 parts of fructus amomi, 155-175 parts of poria cocos, 155-175 parts of dried orange peel, 310-350 parts of yam powder, 310-350 parts of hericium erinaceus, 62-83 parts of dendrobium officinale flower, 180-220 parts of turmeric, 125-140 parts of wheat peptide, 155-175 parts of soybean protein powder, 580-620 parts of fruit powder and 550-650 parts of flavoring agent.
Further, the formula proportion of the flavoring agent is as follows: 4-8 parts of gamma-cyclodextrin and 550-650 parts of xylitol.
Further, chicken gizzard membrane is stir-fried, fruit powder is derived from rose fruit powder and passion fruit powder, the ratio of the rose fruit powder to the passion fruit powder is 450 parts, and the ratio of the passion fruit powder to the passion fruit powder is 150 parts.
Compared with the prior art, the invention has the following advantages: according to the raw material processing equipment for producing the hericium erinaceus and Chinese yam powder stomach-nourishing particles, disclosed by the invention, raw materials are sequentially subjected to combined decoction extraction and raw material filtration in the inner barrel of the decoction cabin, the required raw material transfer time is shortened through combined processing steps, the inner guard plate isolates the slag attached to the inner side of the filter screen in the extrusion processing process of the slag in the inner barrel at regular time by the spinning plate, so that the precipitation efficiency of nutrient juice in the slag is improved, and the filter screen on the inner barrel can be protected by matching with the outer guard plate;
according to the method for processing raw materials for producing the hericium erinaceus and Chinese yam powder stomach-nourishing particles, disclosed by the invention, a combined decocting process is used for carrying out combined decoction extraction on a plurality of traditional Chinese medicines such as hericium erinaceus and Chinese yam powder in a specified proportion, and then the raw materials are filtered, dried and crushed, flavoring agents are added and dried and stored, so that the hericium erinaceus and Chinese yam powder stomach-nourishing particles are obtained, and the hericium erinaceus and Chinese yam powder stomach-nourishing particles are directly soaked in water for drinking, so that the technical problems that the processing steps are complicated, and the taking taste is influenced due to the fact that the traditional decocting taking mode is adopted are solved.
Drawings
Fig. 1 is a schematic perspective view illustrating the structure of the present invention according to an embodiment;
fig. 2 is a sectional view of a decoction chamber according to an embodiment of the invention;
FIG. 3 is a cross-sectional view of the decoction chamber and inner barrel depicting the present invention according to an embodiment;
FIG. 4 is a partial exploded view depicting the present invention according to an embodiment;
FIG. 5 is a schematic perspective view illustrating the outer and inner shields according to an embodiment of the present invention;
FIG. 6 is a schematic diagram illustrating the structure of a spinning plate and stirring She Liti according to an embodiment of the invention;
fig. 7 is an enlarged view of region a of fig. 3 in accordance with the present invention.
Meaning of reference numerals in the drawings: the device comprises a 1-fixing frame, a 2-decoction chamber, a 21-liquid discharge valve, a 22-top cover, a 23-heater, a 221-feeding valve, a 222-exhaust pipe, a 3-inner cylinder, a 31-filter screen, a 4-outer guard plate, a 41-lifting screw rod, a 42-first motor, a 43-rubber ring, a 5-outer spline shaft, a 51-inner spline shaft, a 52-hydraulic cylinder, a 53-first straight gear, a 54-second motor, a 55-second straight gear, a 56-rotary pressing plate, a 57-stirring blade, 571-convex teeth, 572-rubbing grooves, a 6-inner guard plate, 61-broken teeth and 62-inner thorns.
Detailed Description
Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
Example 1
A processing method of a raw material for producing hericium erinaceus yam stomach-nourishing particles comprises the following steps:
step one: mixing the raw materials of endothelium corneum Gigeriae Galli, fructus Amomi, poria, pericarpium Citri Tangerinae, rhizoma Dioscoreae powder, hericium Erinaceus and herba Dendrobii flower according to the formula ratio, parching endothelium corneum Gigeriae Galli;
step two: mixing and decocting the materials, adding distilled water 10 times the weight of the materials, heating and boiling, extracting the materials after 2 hours of the mixing and decocting process, filtering the boiled and extracted materials by 200 meshes, filtering by using a ceramic membrane, adding distilled water 8 times the weight of the materials into the filtered residual materials, heating and boiling, extracting the materials after 1.5 hours of the mixing and decocting process, and filtering by 200 meshes and filtering by using the ceramic membrane;
step three: concentrating the raw materials, heating and concentrating the extracted and filtered raw materials to 1.15 relative specific gravity, and measuring the relative specific gravity according to Baume specific gravity;
step four: drying and crushing the filtered raw materials by spray drying equipment;
step five: the crushed raw materials obtained by treatment of spray drying equipment are mixed with turmeric, wheat peptide, soybean protein powder, fruit powder and flavoring agent according to the formula proportion for spray granulation, thus obtaining the product, wherein the fruit powder is rose fruit powder and passion fruit powder;
step six: and (5) sealing the produced product in time, and transferring the product to a dark place, a cool place and a dry place for storage.
The formula ratio of the raw materials and the ingredients is as follows: 333kg of chicken's gizzard-skin, 167kg of fructus amomi, 167kg of poria cocos, 167kg of dried orange peel, 333kg of Chinese yam powder, 333kg of hericium erinaceus, 67kg of dendrobium officinale flower, 200kg of turmeric, 133kg of wheat peptide, 167kg of soybean protein powder, 450kg of rose hip powder, 150kg of passion fruit powder and 600kg of flavoring agent.
The formula proportion of the flavoring agent is as follows: 6kg of gamma-cyclodextrin and 594kg of xylitol.
The processing equipment for the raw materials for producing the hericium erinaceus yam stomach-nourishing particles comprises a fixing frame 1, a decoction chamber 2, an inner cylinder 3, a filter screen 31, an outer guard plate 4, a rubber ring 43, an outer spline shaft 5, an inner spline shaft 51, a driving assembly, a spinning plate 56, stirring blades 57 and an inner guard plate 6, wherein the drawing is shown in fig. 1-7; the fixing frame 1 is connected with a decocting cabin 2 through bolts; a drain valve 21 is arranged at the bottom of the decoction chamber 2; the top of the decoction chamber 2 is connected with a top cover 22 through bolts; the top cover 22 is provided with a feed valve 221; the top cover 22 is communicated with an exhaust pipe 222; a heater 23 is arranged on the lower side of the decoction chamber 2; an inner cylinder 3 is inserted in the decoction chamber 2; the lower side and the bottom of the outer surface of the inner cylinder 3 are fixedly connected with a filter screen 31; the upper side of the inner cylinder 3 is connected with an outer guard plate 4 in a sliding way; the left side and the right side of the inner cylinder 3 are respectively and rotatably connected with a lifting screw rod 41; two first motors 42 are connected to the inner cylinder 3 through bolts; the output shafts of the two first motors 42 are fixedly connected with a lifting screw 41 respectively; the outer guard plate 4 is respectively screwed with two lifting screw rods 41; the bottom of the outer guard plate 4 is fixedly connected with a circle of rubber ring 43; in the process that the first motor 42 drives the lifting screw rod 41 to lower the outer guard plate 4 to the outer side of the filter screen 31, the outer guard plate 4 pushes the filter screen 31 inwards through the rubber ring 43, and slag clamped on the filter screens 31 positioned on the left side and the right side of the inner cylinder 3 is pushed into the inner cylinder 3; the middle part of the top cover 22 is rotatably connected with an external spline shaft 5 through a bushing; the lower end of the external spline shaft 5 is connected with an internal spline shaft 51 in a sliding way; the lower end of the internal spline shaft 51 is rotationally connected with the inner cylinder 3; the top cover 22 is connected with a driving component; the outer surface of the external spline shaft 5 is fixedly connected with a plurality of spinning plates 56, the driving assembly drives the external spline shaft 5 to rotate, and meanwhile, the driving assembly drives the external spline shaft 5 to move downwards, so that the spinning plates 56 extrude the slag in the inner cylinder 3 in the clockwise rotation process of the overlooking angle; a plurality of stirring blades 57 are fixedly connected to the lower side of the internal spline shaft 51; an inner guard plate 6 is slidingly connected on the upper side of the inner surface of the inner cylinder 3; the inner guard plate 6 is rotationally connected with the outer spline shaft 5 through the bushing, and in the process of extruding the slag by the spinning plate 56, the outer spline shaft 5 is arranged below the inner guard plate 6, the inner guard plate 6 is used for isolating the slag attached to the inner side of the filter screen 31, and the inner guard plate 6 is matched with the outer guard plate 4 to provide protection for the filter screen 31.
As shown in fig. 2, the driving assembly includes a hydraulic cylinder 52, a first spur gear 53, a second motor 54, and a second spur gear 55; the decocting chamber 2 is connected with a hydraulic cylinder 52 by bolts; the telescopic end of the hydraulic cylinder 52 is rotationally connected with the external spline shaft 5 through a connecting rod; the outer surface of the external spline shaft 5 is fixedly connected with a first straight gear 53; the top cover 22 is connected with a second motor 54 through bolts; the output shaft of the second motor 54 is fixedly connected with a second spur gear 55; the second spur gear 55 is meshed with the first spur gear 53.
As shown in fig. 5, the bottom of the inner guard plate 6 is provided with a plurality of downward broken teeth 61; when the inner guard plate 6 moves downwards to pass through the filter screen 31, the inner guard plate 6 cuts off the residue clamped on the filter screen 31 through the broken teeth 61, and when the outer guard plate 4 drives the rubber ring 43 to move upwards after the inner guard plate 6 leaves the filter screen 31 upwards, the rubber ring 43 pushes the residue on the filter screen 31 back into the inner cylinder 3.
The hericium erinaceus yam stomach-nourishing granule production raw material processing equipment performs combined decoction extraction processing:
firstly, raw materials and water are poured into an inner cylinder 3 in a decoction chamber 2 through a feed valve 221, water passes through a filter screen 31 and is poured into the decoction chamber 2, the raw materials are intercepted in the inner cylinder 3 by the filter screen 31, then the decoction chamber 2 is heated by a heater 23, the water in the decoction chamber 2 is boiled, and the raw materials are subjected to combined decoction extraction treatment.
Meanwhile, the output shaft of the second motor 54 drives the second spur gear 55 to rotate, the second spur gear 55 is meshed with the first spur gear 53 to drive the outer spline shaft 5 and the inner spline shaft 51 to rotate, the inner spline shaft 51 drives the stirring blade 57 to rotate clockwise in a overlook angle, raw materials and water are stirred in the inner cylinder 3, and the combined frying and extracting efficiency of the raw materials is improved.
In this process, the spinning plate 56 regularly extrudes the raw materials, the output shaft of the first motor 42 drives the lifting screw 41 to rotate, the lifting screw 41 drives the outer guard plate 4 to move downwards, the outer guard plate 4 wraps the outer side of the filter screen 31, the telescopic end of the hydraulic cylinder 52 pulls the outer spline shaft 5 to move downwards along the inner spline shaft 51, the outer spline shaft 5 synchronously drives the inner guard plate 6 and the spinning plate 56 to move downwards, the spinning plate 56 rotates clockwise at a overlooking angle to carry out rotary extrusion on the raw materials, the filter screen 31 is pushed outwards after the raw materials are extruded, the filter screen 31 is protected by the outer guard plate 4, serious deformation or even damage phenomenon can not occur under the pushing of the raw materials, then the raw materials are isolated from the filter screen 31 by the inner guard plate 6 which moves downwards, at the moment, the raw materials are wrapped by the inner guard plate 6, the rotary extrusion of the outer guard plate 56 is driven by the telescopic end of the hydraulic cylinder 52, the outer spline shaft 5 moves upwards along the inner spline shaft 51 to reset, the inner guard plate 6 and the spinning plate 56 reset upwards, and then the steps are repeated at regular time, the steps are carried out rotary extrusion on the raw materials, and the raw materials are decocted and extruded, so that the raw materials are extracted and the raw materials are further decocted and extracted.
The raw material filtration treatment of the equipment for producing the raw material for producing the hericium erinaceus yam stomach-nourishing particles comprises the following steps:
after the combined decoction and extraction treatment of the raw materials is completed, the exhaust pipe 222 is externally connected with a vacuum machine, the externally connected vacuum machine is started, the vacuum machine is used for vacuumizing the interior of the decoction chamber 2 through the exhaust pipe 222, the combined decoction liquid is concentrated in a vacuum heating environment of the decoction chamber 2, the rotary pressing plate 56 is positioned above the liquid level of the combined decoction liquid, the output shaft of the second motor 54 drives the second spur gear 55 to reversely rotate, the inner spline shaft 51 drives the stirring blade 57 to reversely rotate at a overlook angle to stir the combined decoction liquid, meanwhile, the outer spline shaft 5 drives the rotary pressing plate 56 to reversely rotate at a overlook angle to carry out air suction work in the decoction chamber 2, so that water vapor generated during the concentration of the combined decoction liquid is quickly reversely discharged to the exhaust pipe 222, and the concentration speed of the combined decoction liquid is improved.
After the concentration treatment of the mixed decoction liquid is finished, the concentrated liquid is obtained, an external vacuum machine is stopped, the vacuumizing in the decoction chamber 2 is stopped, then a liquid discharge valve 21 is externally connected with spray drying equipment through a pipeline, the liquid discharge valve 21 is opened, and the concentrated liquid between the decoction chamber 2 and the inner cylinder 3 is discharged to the external spray drying equipment after being filtered by a filter screen 31, so that the raw material filtering treatment work is finished.
Example 2
As shown in fig. 1 to 7, on the basis of embodiment 1, a plurality of inner thorns 62 are provided in the inner guard plate 6 of this embodiment, and in the process of pressing the slag in the inner cylinder 3 by the rotating plate 56 and rotating, the slag passing through the inner thorns 62 is shredded; the side of the stirring vane 57 remote from the inner spline shaft 51 is provided with a plurality of tooth 571 structures.
In the combined decoction extraction treatment work, when the spinning plate 56 extrudes the slag downwards, the rotating stirring blades 57 are matched with the inner thorns 62 on the inner guard plate 6 through the convex teeth 571, so that the slag is continuously shredded, and the precipitation efficiency of nutrients in the slag is improved.
Example 3
As shown in fig. 1 to 7, on the basis of embodiment 1, a structure in which a plurality of rubbing grooves 572 are provided on the downward lower side of the stirring blade 57 in this embodiment; in the raw material filtering processing work, in the process that the stirring blade 57 rotates anticlockwise at a top view angle, the stirring blade 57 kneads the slag accumulated at the bottom of the inner cylinder 3 through the kneading groove 572, so that juice extrusion filtering in the slag is improved.
Experimental cases
The hericium erinaceus yam stomach nourishing particles prepared by the invention are used as samples, and a test for detecting the proliferation of gastric mucosal epithelial cells by the samples is carried out, wherein the test steps are as follows.
1. Cell treatment
(1) Cell plating: cells were harvested after digestion with pancreatin and counted at 5X 10 3 The cells/wells were seeded in 96-well plates at 37℃with 5% CO 2 Culturing for 24 hours under the condition;
(2) After 24h, the culture broth was aspirated and the cells were treated as follows:
a. normal group: incubating for 3h with 100 μL of 1% culture medium, adding 100 μL of 1% culture medium, and measuring after 24h;
b. model group: after 3h treatment with 100. Mu.L of 3% ethanol, 100. Mu.L of 1% medium was added and the mixture was measured;
c. sample group: mu.L of the sample (100 ug/ml) was added first for incubation for 24 hours, followed by treatment with 100. Mu.L of 3% ethanol for 3 hours.
MTT assay
(1) Preparation of MTT solution: dissolving 25mgMTT with 5ml MTT solvent to prepare 5mg/ml MTT solution, packaging properly according to need, and storing at-20deg.C in dark place;
(2) After the treatment according to the experimental requirements is completed, absorbing and discarding the culture solution, adding 110 mu L of the culture solution containing 10% MTT into each hole, and continuously incubating for 4 hours in a cell incubator;
(3) Adding 100 mu LFORMAzan solution into each hole, mixing well, and incubating in a cell incubator until formazan is completely dissolved under the observation of a common optical microscope;
4) The absorbance was measured at 570 nm.
3. Detection result
The detection result of the experiment shows that the hericium erinaceus yam powder stomach nourishing particles prepared by the invention have remarkable effects of promoting proliferation of gastric mucosal epithelial cells.
The foregoing is merely exemplary of the present invention and is not intended to limit the present invention. All equivalents and alternatives falling within the spirit of the invention are intended to be included within the scope of the invention. What is not elaborated on the invention belongs to the prior art which is known to the person skilled in the art.
Claims (10)
1. A processing device for producing stomach-nourishing granule of Hericium Erinaceus rhizoma Dioscoreae powder comprises: a fixing frame (1);
a decoction cabin (2) is fixedly connected on the fixing frame (1); a liquid discharge valve (21) is arranged at the bottom of the decoction chamber (2);
a top cover (22) is fixedly connected at the top of the decoction chamber (2); a feed valve (221) is arranged on the top cover (22);
an exhaust pipe (222) is communicated with the top cover (22); a heater (23) is arranged at the lower side of the decoction chamber (2); an inner cylinder (3) is inserted in the decoction chamber (2); the lower side and the bottom of the outer surface of the inner cylinder (3) are fixedly connected with a filter screen (31);
it is characterized by also comprising an outer guard plate (4); an outer guard plate (4) is connected to the upper side of the inner cylinder (3) in a sliding way; the left side and the right side of the inner cylinder (3) are respectively connected with a lifting screw rod (41) in a rotating way; two first motors (42) are fixedly connected on the inner cylinder (3); the output shafts of the two first motors (42) are fixedly connected with a lifting screw rod (41) respectively; the outer guard plate (4) is respectively connected with two lifting screw rods (41) in a screwed way; the bottom of the outer guard plate (4) is fixedly connected with a circle of rubber ring (43); the top cover (22) is rotationally connected with an external spline shaft (5) through a bushing; the lower end of the external spline shaft (5) is connected with an internal spline shaft (51) in a sliding way; the lower end of the internal spline shaft (51) is rotationally connected with the inner cylinder (3); the top cover (22) is connected with a driving component for driving the external spline shaft (5) to lift and rotate; the outer surface of the external spline shaft (5) is fixedly connected with a spinning plate (56); the lower side of the internal spline shaft (51) is fixedly connected with a stirring blade (57); an inner guard plate (6) is slidingly connected on the upper side of the inner surface of the inner cylinder (3); the inner guard plate (6) is rotationally connected with the external spline shaft (5) through a bushing.
2. The equipment for processing raw materials for producing hericium erinaceus and Chinese yam powder stomach-nourishing granules according to claim 1, wherein the driving assembly comprises a hydraulic oil cylinder (52), a first straight gear (53), a second motor (54) and a second straight gear (55); a hydraulic cylinder (52) is fixedly connected on the decoction chamber (2); the telescopic end of the hydraulic cylinder (52) is rotationally connected with the external spline shaft (5) through a connecting rod; the outer surface of the external spline shaft (5) is fixedly connected with a first straight gear (53); a second motor (54) is fixedly connected on the top cover (22); an output shaft of the second motor (54) is fixedly connected with a second spur gear (55); the second spur gear (55) is meshed with the first spur gear (53).
3. The raw material processing equipment for producing hericium erinaceus and Chinese yam powder stomach nourishing granules according to claim 1 is characterized in that a downward broken tooth (61) structure is arranged at the bottom of the inner guard plate (6).
4. The raw material processing equipment for producing hericium erinaceus and Chinese yam powder stomach nourishing granules according to claim 1, wherein an inner thorn (62) structure is arranged inside the inner guard plate (6).
5. The raw material processing equipment for producing hericium erinaceus and Chinese yam powder stomach nourishing granules according to claim 1 is characterized in that a convex tooth (571) structure is arranged on one side of the stirring blade (57) far away from the internal spline shaft (51).
6. The raw material processing equipment for producing hericium erinaceus and Chinese yam powder stomach nourishing granules according to claim 1, wherein a rubbing groove (572) structure is formed on the downward lower side of the stirring blade (57).
7. A method for processing raw materials for producing the hericium erinaceus and yam stomach-nourishing granules, which uses the equipment for processing raw materials for producing the hericium erinaceus and yam stomach-nourishing granules according to any one of claims 1 to 6, and is characterized by comprising the following steps:
step one: mixing the raw materials of endothelium corneum Gigeriae Galli, fructus Amomi, poria, pericarpium Citri Tangerinae, rhizoma Dioscoreae powder, hericium Erinaceus and herba Dendrobii flower according to the formula ratio;
step two: mixing and decocting the materials, adding distilled water 10 times the weight of the materials, heating and boiling, extracting the materials after 2 hours of the mixing and decocting process, filtering the boiled and extracted materials by 200 meshes, filtering by using a ceramic membrane, adding distilled water 8 times the weight of the materials into the filtered residual materials, heating and boiling, extracting the materials after 1.5 hours of the mixing and decocting process, and filtering by 200 meshes and filtering by using the ceramic membrane;
step three: concentrating the raw materials, heating and concentrating the extracted and filtered raw materials to a relative specific gravity of 1.08-1.15, and measuring the relative specific gravity according to Baume specific gravity;
step four: drying and crushing the filtered raw materials by spray drying equipment;
step five: the crushed raw materials obtained by the treatment of the spray drying equipment are mixed with turmeric, wheat peptide, soy protein powder, fruit powder and flavoring agent ingredients according to the formula proportion for spray granulation, thus obtaining the product;
step six: and (5) sealing the produced product in time, and transferring the product to a dark place, a cool place and a dry place for storage.
8. The method for processing the raw materials for producing the hericium erinaceus and Chinese yam powder stomach-nourishing granules according to claim 7, wherein the formula ratio of the raw materials to the ingredients is as follows: 310-350 parts of chicken's gizzard-membrane, 155-175 parts of fructus amomi, 155-175 parts of poria cocos, 155-175 parts of dried orange peel, 310-350 parts of yam powder, 310-350 parts of hericium erinaceus, 62-83 parts of dendrobium officinale flower, 180-220 parts of turmeric, 125-140 parts of wheat peptide, 155-175 parts of soybean protein powder, 580-620 parts of fruit powder and 550-650 parts of flavoring agent.
9. The method for processing the raw materials for producing the hericium erinaceus and Chinese yam powder stomach-nourishing granules according to claim 8, wherein the formula ratio of the flavoring agent is as follows: 4-8 parts of gamma-cyclodextrin and 550-650 parts of xylitol.
10. The method for processing raw materials for producing the hericium erinaceus and Chinese yam stomach-nourishing particles according to claim 7, wherein chicken gizzard-membrane is stir-fried, fruit powder is derived from rose fruit powder and passion fruit powder, the ratio of the rose fruit powder to the passion fruit powder is 450 parts, and the ratio of the passion fruit powder to the formula is 150 parts.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117568164A (en) * | 2023-11-16 | 2024-02-20 | 广东青云山药业有限公司 | Preparation equipment and method of sugar-free hawthorn extract with lipid-lowering effect |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117568164A (en) * | 2023-11-16 | 2024-02-20 | 广东青云山药业有限公司 | Preparation equipment and method of sugar-free hawthorn extract with lipid-lowering effect |
| CN117568164B (en) * | 2023-11-16 | 2024-05-24 | 广东青云山药业有限公司 | Preparation equipment and method of sugar-free hawthorn extract with lipid-lowering effect |
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