CN117455706A - Intelligent MES manufacturing system - Google Patents

Abstract

The invention discloses an intelligent manufacturing MES system, which relates to the technical field of intelligent manufacturing systems and comprises a material management module, a process route management module, a plan management module, a production management module, an equipment management module and an equipment maintenance module, wherein the material management module is used for recording material information, the process route management module can select different process routes according to products of different models, the plan management module is used for generating production tasks and distributing the production tasks simultaneously, the production management module is used for managing and completing the production tasks distributed by the production plan management module, the equipment management module is used for recording equipment information, the equipment maintenance module comprises equipment detection and equipment maintenance, the equipment detection comprises an imaging device used for detecting equipment, and the use state of the equipment is recorded through the imaging device. Compared with the prior art, the intelligent manufacturing MES system can replace protective equipment according to the abrasion state of the protective equipment, and the situation that the abrasion degree is too high or the abrasion stroke is too low in regular replacement is avoided.

Description

Intelligent MES manufacturing system

Technical Field

The invention relates to the technical field of intelligent manufacturing systems, in particular to an intelligent manufacturing MES system.

Background

The intelligent manufacturing system is a man-machine integrated intelligent system which is composed of intelligent machines and human experts, and can simulate intelligent activities of the human experts by means of computers in a highly flexible and low-integration mode in the manufacturing process to analyze, infer, judge, concept, make decisions and the like, so that part of mental labor of people in the manufacturing environment is replaced or extended. Meanwhile, the intelligent manufacturing of collecting, storing, perfecting, sharing, integrating and developing human expert is to realize informatization manufacturing under ubiquitous sensing conditions for the whole life cycle of the product. The intelligent manufacturing technology is based on advanced technologies such as modern sensing technology, network technology, automation technology, anthropomorphic intelligent technology and the like, and the design process, manufacturing process and manufacturing equipment are intelligent through intelligent perception, man-machine interaction, decision making and execution technology, so that the intelligent manufacturing technology is deep fusion and integration of information technology, intelligent technology and equipment manufacturing technology. Intelligent manufacturing is a great trend of informatization and industrialization depth fusion.

The existing MES system is mainly divided into project level, customized products and general platform products based on customer requirements, has strong universality, is difficult to match with some special industries or has high cost in the process of matching with the special industries. In particular, for products which are harmful to human bodies in some production processes and must be detected by workers, such as production of mechanical products, production of chemicals, and the like, it is difficult for an existing MES system to judge whether to replace protective equipment according to equipment conditions, and the protective equipment can only be replaced periodically and cannot be replaced according to the service conditions of the protective equipment.

Disclosure of Invention

The invention aims to provide an intelligent manufacturing MES system which can replace protective equipment according to the abrasion state of the protective equipment, so that the influence of the regular replacement on the use cost and the safety of a user caused by too high abrasion degree or too low abrasion stroke is avoided.

In order to achieve the above object, the present invention provides an intelligent manufacturing MES system, which comprises a material management module, a process route management module, a plan management module, a production management module, an equipment management module and an equipment maintenance module, wherein the material management module is used for recording material information, the process route management module is capable of selecting different process routes according to products of different types, the plan management module is used for generating production tasks and performing distribution, the production management module is used for managing and completing the production tasks distributed by the production plan management module, the equipment management module is used for recording information of equipment, the equipment maintenance module comprises equipment detection and equipment maintenance, the equipment detection comprises an imaging device for detecting equipment, the use state of the equipment is recorded through the imaging device, and whether the equipment needs maintenance is judged through the use state.

In one or more embodiments, the smart manufacturing MES system further comprises a supplier management module for recording supplier information.

In one or more embodiments, the vendor information includes basic information, account information, offered product information, offered records.

In one or more embodiments, the apparatus includes a protective glove including a glove hand surface and a plurality of glove fingers including a hand tip with a pressure sensor mounted therein.

In one or more embodiments, the glove hand surface is provided with a mounting groove, and a scanning device is arranged in the mounting groove.

In one or more embodiments, the imaging device is used for shooting the appearance state of the protective glove, the appearance state is uploaded to the cloud end by the imaging device for analysis, an analysis result is obtained, and whether the protective glove needs to be replaced is judged according to the analysis result.

In one or more embodiments, the production management module includes a base setting, a blanking production order, a receipt production, a quality detection and a warehouse management, wherein the quality detection is performed by a worker wearing protective gloves while performing manual detection and equipment detection.

In one or more embodiments, the intelligent manufacturing MES system comprises a customer maintenance module for recording customer information including customer level, customer negotiations records, customer offers, visit records.

In one or more embodiments, the process route management module includes process route definition, process parameter settings, process route adjustment, production plan layout, process route query, process route analysis.

In one or more embodiments, the process route definition includes a manual definition and an intelligent definition.

Compared with the prior art, the intelligent manufacturing MES system can replace protective equipment according to the abrasion state of the protective equipment, so that the influence of the regular replacement on the use cost and the safety of a user caused by too high abrasion degree or too low abrasion stroke is avoided.

Drawings

FIG. 1 is a system block diagram of an intelligent manufacturing MES system according to one embodiment of the present invention.

FIG. 2 is a system block diagram of a production management module according to an embodiment of the invention.

Fig. 3 is a system block diagram of a device management module according to an embodiment of the present invention.

Fig. 4 is a schematic structural view of a protective apparatus according to an embodiment of the present invention.

Fig. 5 is a cross-sectional view of a protective apparatus according to an embodiment of the present invention.

The main reference numerals illustrate:

1. protective gloves; 11. glove hand surface; 111. a mounting groove; 12. glove fingers; 121. a hand tip; 2. a scanning device; 3. a pressure sensor.

Detailed Description

The following detailed description of embodiments of the invention is, therefore, to be taken in conjunction with the accompanying drawings, and it is to be understood that the scope of the invention is not limited to the specific embodiments.

Throughout the specification and claims, unless explicitly stated otherwise, the term "comprise" or variations thereof such as "comprises" or "comprising", etc. will be understood to include the stated element or component without excluding other elements or components.

Referring to fig. 1 to 3, an intelligent manufacturing MES system according to an embodiment of the present invention includes a material management module, a process route management module, a plan management module, a production management module, an equipment maintenance module, a supplier management module, and a customer maintenance module.

The intelligent manufacturing MES system is installed on a computer and displays through a display screen, a user can observe information on the display screen and display the information through the display screen. Each module is displayed through visual data, so that the production is convenient.

Specifically, the material management module is used for recording material information, wherein the material information comprises material type, specification, material allowance, material warehouse-in information, material warehouse-out information, material price, factory attendant information and vendor attendant information. The staff can guarantee the sufficiency of stock of material according to the material information, judge the production information of production and production management module in this interval according to warehouse entry and warehouse exit information and compare, through the comparison of production information and material information, can judge the relation between material and the output, can monitor this proportion, if appear great fluctuation between output and the proportion of material in a certain period of time, can inspect whole production line, the warehouse entry of material, judge the place of problem. Avoiding the economic loss to manufacturers caused by long-term fluctuation.

The supplier information comprises basic information, account information, supply product information, supply records and the like, wherein the basic information is information such as addresses, telephones, names and the like, the account information is account information between two companies, the supply product information is information such as specifications of supply materials of the supplier, and the supply records are supply records of the supply materials of the supplier.

Through the information of the warehouse-in and warehouse-out information, the information of the operators, the price and the like recorded by the material management module, when the operators of the factory leave the office, the workload of work handover can be reduced, the information of the previous warehouse-in and warehouse-out of the materials can be inquired according to the material management module system, and meanwhile, the situation that the operators run away and need to negotiate with suppliers again to cooperate can be avoided.

The process route management module can select proper process routes according to different types of products. The process route management module comprises process route definition, process parameter setting, process route adjustment, production plan typesetting, process route inquiry and process route analysis. In general, a worker needs to upload the process parameters and the production plan typesetting to a process route management module, the process route management module can analyze the process route, and according to the uploaded parameters, the process route management module can determine whether a more preferable process route exists, and if so, the worker prefers to select the process route. The process line in the past period can be queried, and the information such as the process line in the past period, process parameters and the like can be utilized. The condition that the process line is regenerated when the products with the same model and specification are produced can be avoided, the process line in the past period is directly utilized, and steps such as uploading parameters can be reduced.

In addition, the definition of the process route is generally generated according to the layout of the production plan, the definition of the process route is calculated according to a specific formula, and the process route can be set according to the current conditions in the production plant. Of course, the process route management module can be unreasonable, and if the process route generated by the process route management module is unreasonable, the process route can be set by manual customization.

The production plan can be scheduled through the process route management module, production according to the process route is ensured, resources are reasonably arranged, and production efficiency is improved.

The plan management module is used for generating task orders and distributing the task orders, and the task orders are reasonably distributed according to the information of the production lines by uploading the information of the production lines according to the difference of each production line between task distribution. In generating a task order, it is preferable to consider the actual number of people on the current production line, to generate the order based on the actual number of people, rather than the number of people to which the production line is directed. Each order is reasonably distributed according to the condition of the production line, a single task order is only applicable to one day, after the task order of the day is completed, a new task order can be generated on the next day, if the task of the day is not completed, the task order cannot be generated on the next day, until the task order of the first day is completed, the task order on the next day can be generated, namely, the single task order is the task quantity of one day, and the task order can be regenerated according to the condition of the production line on the next day.

If the task order of the first day is not completed, the task amount is reduced when the task order is generated in the next day, so that the task amount of each day can be completed without being dragged. For some manufacturers of the piece counting wages, the piece counting wages are friendly, and if the task amount of the day is not completed, the task amount of the next day is reduced, so that the wages of staff are reduced. The enthusiasm of staff can be improved to a certain extent. Of course, the production level of the current production line can be reflected according to the completion degree of the task order, and the manufacturer can exchange staff in the manufacturer according to the production level so as to improve the production efficiency among a plurality of production lines. For example, high-yield workers can be gathered on one production line, so that the yield of a single production line is improved, and the emergency order task can be completed.

The production management module is used for managing and completing the production tasks distributed by the production plan management module, recording the conditions of the production tasks completed by each group of production lines and inquiring. And can generate a chart, which is convenient for consulting.

The production management module comprises basic setting, blanking production list, collar list production, quality detection and warehouse management, wherein the quality detection is carried out by the staff wearing the protective glove 1 and simultaneously carrying out manual detection and equipment detection.

The equipment management module is used for recording equipment of the production line, and comprises information such as equipment model, specification, power, time for entering a factory, time for using the equipment and the like, and the equipment management module can check the state of the equipment to judge whether the equipment needs to be replaced or not.

The device management module comprises device detection and device maintenance, wherein the device detection comprises an imaging device for detecting the device, and the use state of the device is recorded through the imaging device. Wherein, equipment includes protective glove 1, and protective glove 1 can wear on hand, and the staff detects the in-process of work piece, can protect the adversary through protective glove 1. The protective glove 1 is internally provided with a track recording module which is used for recording the working track of a worker, and if the working track is not matched with the standard working track, a warning is sent out to remind the worker, in addition, a chart can be generated, the difference between the working track of the worker and the standard working track is shown in a chart mode, and the adjustment scheme of the working track of the worker is adopted. Particularly, aiming at some high-risk industries, if the working track of the staff is abnormal, potential safety hazards can be caused, an alarm can be sent out timely through the track recording module, a chart can be formed in the later stage, and the staff can work normally.

The imaging device is used for shooting the appearance state of the protective glove 1, the appearance state is uploaded to the cloud by the imaging device for analysis, an analysis result is obtained, and whether the protective glove 1 needs to be replaced or not is judged according to the analysis result. In general, the imaging device is used for comparing the abrasion degree of the protective glove 1, and when the abrasion degree reaches a certain degree, the imaging device prompts a worker to replace the protective glove, and the replacement is forced replacement. If the worker does not replace the protective glove 1, the work is normally performed. Furthermore, in the event of an unexpected situation, such as a laceration failure, a worker may request an active replacement.

Referring to fig. 4 to 5, the protective glove 1 includes a glove hand surface 11 and a plurality of glove fingers 12, and a hand tip 121 is provided at an end of the glove fingers 12 away from the glove hand surface 11. Be provided with a plurality of pressure sensor 3 in being located the hand point 121, a plurality of pressure sensor 3 are through cup jointing on staff's finger, wear protective glove 1 on the staff's body again, then can accomplish the installation of pressure sensor 3, when dismantling, directly with protective glove 1 follow staff's hand lift can. The pressure sensor 3 is matched with the track recording module, and the workload of the staff can be determined through the pressure sensor 3 and the track recording module.

Specifically, when the protective glove 1 contacts with a workpiece, the force generated by the workpiece can be transmitted to the pressure sensor 3, the pressure sensor 3 receives the force, and then the track recording module records the operations of taking up and down, so that one-time counting is completed. For the production line, after the inspection of the workpiece is completed, the counting operation can be completed.

Furthermore, the track module is matched with the number of the staff, and the counting can be performed through the number of the staff.

Referring to fig. 4 to 5, a mounting groove 111 is formed in the glove hand surface 11, and a scanner 2 is bonded in the mounting groove 111, and the scanner 2 can scan a workpiece. That is, the worker can detect the appearance of the workpiece, and the worker can scan the appearance along the workpiece by hand to complete the detection of the shape of the workpiece. The information of the workpieces can be scanned through the scanning device 2, a model is generated, model data are uploaded to a cloud server, the model data are analyzed, each workpiece is numbered, after the analysis result of the model data comes out, if the model data is qualified, the production is continuously completed, if the model data is not qualified, the unqualified and numbered workpieces are removed or degraded through other equipment such as a mechanical arm on a production line.

Wherein, because the scanning device 2 is adhered to the mounting groove 111, when the protective glove 1 is replaced, the scanning device 2 can be reserved, thereby reducing the use cost of the protective glove 1.

The client maintenance module is used for recording client information, wherein the client information comprises client grade, client negotiating department record, client quotation and visit record. By maintaining the clients, more orders are obtained, and the trust degree of the clients is improved.

When the MES system is used, firstly, parameters are uploaded to a process route management module, the process route management module generates a preferable process route according to current information, a plan management module generates a task order according to the generated process route, the task order is distributed to a production line, and production is carried out through a production management module.

In the process of production, need use protective glove 1, image device can monitor protective glove 1, judges the degree of wear of protective glove 1, reminds the staff to change protective glove 1, through the mode of monitoring the change, to a great extent can reduce the cost of protective glove 1, avoids regularly causing the waste of protective glove 1, or protective glove 1 user is different, and the degree of wear is different, and periodic replacement can influence the safety of the user that the degree of wear is faster.

The foregoing descriptions of specific exemplary embodiments of the present invention are presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the invention and its practical application to thereby enable one skilled in the art to make and utilize the invention in various exemplary embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.

Claims (10)

1. An intelligent manufacturing MES system, comprising:

the material management module is used for recording material information;

the process route management module can select different process routes according to products of different models;

the plan management module is used for generating production tasks and distributing the production tasks;

the production management module is used for managing and completing the production tasks distributed by the production plan management module;

the device management module is used for recording information of the device;

the equipment maintenance module comprises equipment detection and equipment maintenance, wherein the equipment detection comprises an imaging device for detecting equipment, the use state of the equipment is recorded through the imaging device, and whether the equipment needs maintenance is judged through the use state.

2. The intelligent manufacturing MES system of claim 1, further comprising a supplier management module for recording supplier information.

3. An intelligent manufacturing MES system according to claim 2, wherein the supplier information includes basic information, accounting information, provisioning product information, provisioning records.

4. An intelligent manufacturing MES system according to claim 1, wherein the apparatus comprises a protective glove, the protective glove comprising a glove face and a plurality of glove fingers, the glove fingers comprising a hand tip, a pressure sensor being mounted within the hand tip.

5. An intelligent manufacturing MES system according to claim 4, wherein the glove has a mounting slot formed in a hand surface, and wherein the mounting slot has a scanning device mounted therein.

6. The intelligent manufacturing MES system of claim 4 or 5, wherein the imaging device is configured to capture an appearance status of the protective glove, wherein the appearance status is uploaded to a cloud by the imaging device for analysis and obtaining an analysis result, and whether the protective glove needs to be replaced is determined according to the analysis result.

7. The intelligent manufacturing MES system of claim 6, wherein the production management module includes a base setting, a blanking production order, a receipt production, quality detection and warehousing management, wherein the quality detection is performed by a worker wearing protective gloves while performing manual detection and equipment detection.

8. An intelligent manufacturing MES system according to claim 1, wherein the intelligent manufacturing MES system comprises a customer maintenance module for recording customer information including customer level, customer negotiating records, customer quotes, visit records.

9. The intelligent manufacturing MES system of claim 1, wherein the process route management module includes process route definition, process parameter settings, process route adjustment, production plan layout, process route query, process route analysis.

10. An intelligent manufacturing MES system according to claim 9, wherein the process route definition includes a manual definition and an intelligent definition.