CN117447821A - High-performance multifunctional PLA/PBAT-based composite membrane and preparation method and application thereof - Google Patents

High-performance multifunctional PLA/PBAT-based composite membrane and preparation method and application thereof Download PDF

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Publication number
CN117447821A
CN117447821A CN202311215282.2A CN202311215282A CN117447821A CN 117447821 A CN117447821 A CN 117447821A CN 202311215282 A CN202311215282 A CN 202311215282A CN 117447821 A CN117447821 A CN 117447821A
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China
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parts
pla
pbat
starch
stirring
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CN202311215282.2A
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Inventor
邹志明
魏东
唐群
李和平
郑光禄
杨莹莹
刘金聚
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Guilin University of Technology
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Guilin University of Technology
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Priority to CN202311215282.2A priority Critical patent/CN117447821A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/04Polyesters derived from hydroxy carboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2403/00Characterised by the use of starch, amylose or amylopectin or of their derivatives or degradation products
    • C08J2403/04Starch derivatives
    • C08J2403/06Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2467/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Abstract

The invention belongs to the technical field of polymer composite materials, and in particular relates to a high-performance multifunctional PLA/PBAT (polylactic acid/Poly-butylene terephthalate) based composite film, and a preparation method and application thereof, wherein the composite film is prepared from the following raw materials: PLA, PBAT, functionalized modified nano starch. The invention also provides a preparation method of the PLA/PBAT-based composite material, the prepared composite film material has excellent mechanical strength, elongation at break, toughness, ultraviolet obstruction, high-energy blue light obstruction, water vapor obstruction, ammonia response color change, biodegradability and other performances, can maintain higher visible light transparency, can be used as an intelligent indication material for effectively indicating the freshness change condition of meat foods such as shrimps in the storage process in time, and has a simple preparation process and wide application value in the fields of food packaging, intelligent materials, ammonia detection, environmental monitoring, safety and the like.

Description

High-performance multifunctional PLA/PBAT-based composite membrane and preparation method and application thereof
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a high-performance multifunctional PLA/PBAT (polylactic acid/Poly-butylene terephthalate) based composite film and a preparation method and application thereof.
Background
In recent years, biodegradable materials are rapidly developed, and polybutylene terephthalate-adipate (PBAT) and polylactic acid (PLA) are two biodegradable materials which are widely researched, and are widely applied to the fields of agricultural mulching films, packaging materials, disposable tableware and the like. PBAT has excellent toughness and impact properties, but low tensile strength, flexural strength. PLA has high tensile and flexural properties, but has high brittleness and a low crystallization rate. Blending PBAT and PLA is expected to make up for the respective deficiencies. However, PBAT, PLA have limited compatibility during blending, such that the properties are below target values. The filler is introduced into the PBAT/PLA blend, so that the interfacial compatibility can be enhanced, and the mechanical property of the product is improved. Meanwhile, the PLA/PBAT composite material also lacks the functions of ammonia response, ultraviolet blocking, antibiosis and the like, so that the PLA/PBAT composite material is limited in practical application. Starch nanocrystals are a class of bio-based nanomaterials derived from starch and characterized by green, edible, high specific surface area, high crystallinity, etc., and are often used as "nanofillers" for biodegradable films. However, hydrophilic starch nanocrystals are difficult to disperse effectively in organic solvents (such as chloroform) as well as hydrophobic PLA/PBAT matrices, which is detrimental to the modification of PLA/PBAT composites by starch nanocrystals, thereby limiting the use of starch nanocrystals as "nanofillers" for PLA/PBAT composites. The invention uses the functionalized modified nano starch as the functional filler, can be effectively dispersed in the hydrophobic PLA/PBAT matrix, so as to improve the performances of the PLA/PBAT composite material such as mechanical strength, elongation at break, toughness, ultraviolet blocking, high-energy blue light blocking, water vapor blocking, ammonia response color change and the like, develop the high-performance multifunctional PLA/PBAT matrix composite film, and widen the application of the composite film in the fields of food packaging, intelligent materials, ammonia detection, environmental monitoring, safety and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a high-performance multifunctional PLA/PBAT-based composite membrane, and a preparation method and application thereof. The composite material has the advantages of excellent mechanical strength, elongation at break, toughness, ultraviolet obstruction, high-energy blue light obstruction, water vapor obstruction, ammonia response color change and the like, can maintain higher visible light transparency, can be used as an intelligent indicating material for timely and effectively indicating the change condition of freshness of meat foods (such as shrimps and the like) in the storage process, and has simple preparation process, environmental protection, low cost and suitability for amplified production.
The technical scheme of the invention is as follows:
the invention provides a high-performance multifunctional PLA/PBAT-based composite film which is characterized by comprising the following components in parts by weight: 90 parts of PLA, 10 parts of PBAT and 2-4 parts of functionalized modified nano starch;
the preparation method of the functionalized modified nano starch comprises the following steps:
(1) Adding 200 parts of corn starch into 5000 parts of deionized water, stirring for 30min at 90 ℃ to obtain a starch solution, then adding 5000 parts of ethanol, continuously stirring for 75min at 90 ℃, cooling to room temperature, and then sequentially carrying out centrifugal separation, ethanol washing and drying to obtain white starch nanocrystals for later use;
(2) Weighing 40 parts of the starch nanocrystal obtained in the step (1), adding the starch nanocrystal into 3000 parts of methanol, and stirring for 30min at room temperature to obtain uniform starch nanocrystal dispersion liquid for later use;
(3) Taking 16.5 parts of copper dichloride dihydrate, and dissolving the copper dichloride in 1000 parts of methanol to obtain a uniform copper dichloride solution for later use;
(4) Adding the copper dichloride solution obtained in the step (3) into the starch nanocrystal dispersion liquid obtained in the step (2), and stirring for 120 min at room temperature to obtain a uniform blending liquid for later use;
(5) Dissolving 32.2 parts of 2-indolecarboxylic acid and 11.2 parts of potassium hydroxide in 2000 parts of methanol to obtain a uniform solution for later use;
(6) Adding the solution obtained in the step (5) into the blending solution obtained in the step (4), stirring at room temperature to react 12 and h, and then sequentially carrying out centrifugal separation, methanol washing and drying to obtain the functionalized modified nano starch.
The invention also provides a preparation method of the high-performance multifunctional PLA/PBAT-based composite film, which comprises the following steps:
(1) Dissolving 90 parts of PLA in 1500 parts of chloroform, simultaneously dissolving 10 parts of PBAT in 500 parts of chloroform, then adding the PBAT solution into the PLA solution, and stirring for 30min at room temperature to obtain a uniform blending solution for later use;
(2) Adding 2-4 parts of functionalized modified nano starch into 500 parts of chloroform, performing ultrasonic treatment at room temperature for 30min, and then stirring for 30min to obtain uniform dispersion liquid for later use;
(3) Adding the dispersion liquid obtained in the step (2) into the blending liquid obtained in the step (1), and stirring for 2 hours at room temperature to obtain uniform film forming liquid for later use;
(4) Pouring the film forming liquid obtained in the step (3) into a flat-bottom glass dish, and drying 12 h in an oven at 45 ℃ to obtain the high-performance multifunctional PLA/PBAT-based composite film.
The application of the high-performance multifunctional PLA/PBAT-based composite film can be used in the fields of food packaging, intelligent materials, ammonia gas detection, environmental monitoring, safety and the like.
Compared with the prior art, the invention has the following beneficial effects:
the invention uses the functionalized modified nano starch as the functional filler, and can be effectively dispersed in the hydrophobic PLA/PBAT matrix to obtain uniform and compact high-performance multifunctional PLA/PBAT matrix composite film material; in addition, the PLA/PBAT based composite film prepared by the invention has excellent mechanical strength, elongation at break, toughness, ultraviolet obstruction, high-energy blue light obstruction, water vapor obstruction, ammonia response discoloration, biodegradability and other performances, can also maintain higher visible light transparency, can be used as an intelligent indication material for timely and effectively indicating the change condition of freshness of meat foods (such as shrimps and the like) in the storage process, has simple preparation process, environment friendliness and low cost, is suitable for amplified production, and has wide application value in the fields of food packaging, intelligent materials, ammonia detection, environmental monitoring, safety and the like.
Drawings
Fig. 1 (a) is a scanning electron microscope image of a starch nanocrystal according to the present invention, and fig. 1 (b) is a scanning electron microscope image of a functionalized modified nano starch according to the present invention;
fig. 2 is a physical photograph of a PLA/PBAT composite film prepared in the comparative example of the present invention and a high-performance multifunctional PLA/PBAT-based composite film sample material prepared in the example.
Detailed Description
The present invention will now be described in more detail by way of examples, which are given by way of illustration only and are not to be construed as limiting the scope of the invention, which is defined by the appended claims.
In the following specific examples and comparative examples formulation, preparation methods, the PLA (CAS number: 9063-38-1) was a product supplied by Roen reagent Co., ltd; the PBAT (CAS number 55231-08-8) was a product offered by Roun reagent Co., ltd; corn starch (CAS number 9005-25-8) is a product offered by Aba Ding Shiji Co., ltd; copper dichloride dihydrate (CAS number 10125-13-0) is an analytically pure reagent supplied by Shanghai Yi En chemical technology Co., ltd; potassium hydroxide (CAS number 1310-58-3) is an analytically pure reagent supplied by the company of the sciences, gmbH, basil; methanol (CAS number 1477-50-5) is an analytically pure reagent supplied by the company West Shake sciences Co., ltd; 2-indolecarboxylic acid is an analytically pure reagent supplied by Hua Weirui family chemical industry Co., ltd.
In the following specific examples and comparative examples, formulations, preparation methods, the preparation method of the functionalized modified nano starch comprises the following steps:
(1) Adding 200 parts of corn starch into 5000 parts of deionized water, stirring for 30min at 90 ℃ to obtain a starch solution, then adding 5000 parts of ethanol, continuously stirring for 75min at 90 ℃, cooling to room temperature, and then sequentially carrying out centrifugal separation, ethanol washing and drying to obtain white starch nanocrystals for later use;
(2) Weighing 40 parts of the starch nanocrystal obtained in the step (1), adding the starch nanocrystal into 3000 parts of methanol, and stirring for 30min at room temperature to obtain uniform starch nanocrystal dispersion liquid for later use;
(3) Taking 16.5 parts of copper dichloride dihydrate, and dissolving the copper dichloride in 1000 parts of methanol to obtain a uniform copper dichloride solution for later use;
(4) Adding the copper dichloride solution obtained in the step (3) into the starch nanocrystal dispersion liquid obtained in the step (2), and stirring for 120 min at room temperature to obtain a uniform blending liquid for later use;
(5) Dissolving 32.2 parts of 2-indolecarboxylic acid and 11.2 parts of potassium hydroxide in 2000 parts of methanol to obtain a uniform solution for later use;
(6) Adding the solution obtained in the step (5) into the blending solution obtained in the step (4), stirring at room temperature to react 12 and h, and then sequentially carrying out centrifugal separation, methanol washing and drying to obtain the functionalized modified nano starch.
Example 1
The high-performance multifunctional PLA/PBAT-based composite film is characterized by comprising the following components in parts by weight: 90 parts of PLA, 10 parts of PBAT and 2 parts of functionalized modified nano starch;
the preparation method comprises the following steps:
(1) Dissolving 90 parts of PLA in 1500 parts of chloroform, simultaneously dissolving 10 parts of PBAT in 500 parts of chloroform, then adding the PBAT solution into the PLA solution, and stirring for 30min at room temperature to obtain a uniform blending solution for later use;
(2) Adding 2 parts of functionalized modified nano starch into 500 parts of chloroform, performing ultrasonic treatment at room temperature for 30min, and then stirring for 30min to obtain uniform dispersion liquid for later use;
(3) Adding the dispersion liquid obtained in the step (2) into the blending liquid obtained in the step (1), and stirring for 2 hours at room temperature to obtain uniform film forming liquid for later use;
(4) Pouring the film forming liquid obtained in the step (3) into a flat-bottom glass dish, and drying 12 h in an oven at 45 ℃ to obtain the high-performance multifunctional PLA/PBAT-based composite film.
Example 2
The high-performance multifunctional PLA/PBAT-based composite film is characterized by comprising the following components in parts by weight: 90 parts of PLA, 10 parts of PBAT and 4 parts of functionalized modified nano starch;
the preparation method comprises the following steps:
(1) Dissolving 90 parts of PLA in 1500 parts of chloroform, simultaneously dissolving 10 parts of PBAT in 500 parts of chloroform, then adding the PBAT solution into the PLA solution, and stirring for 30min at room temperature to obtain a uniform blending solution for later use;
(2) Adding 4 parts of functionalized modified nano starch into 500 parts of chloroform, performing ultrasonic treatment at room temperature for 30min, and then stirring for 30min to obtain uniform dispersion liquid for later use;
(3) Adding the dispersion liquid obtained in the step (2) into the blending liquid obtained in the step (1), and stirring for 2 hours at room temperature to obtain uniform film forming liquid for later use;
(4) Pouring the film forming liquid obtained in the step (3) into a flat-bottom glass dish, and drying 12 h in an oven at 45 ℃ to obtain the high-performance multifunctional PLA/PBAT-based composite film.
Comparative example
As a comparative standard to the above examples, the present invention provides PLA/PBAT composite films prepared without functionalized modified nano-starches, comprising the steps of:
(1) Dissolving 90 parts of PLA in 1500 parts of chloroform, simultaneously dissolving 10 parts of PBAT in 500 parts of chloroform, then adding the PBAT solution into the PLA solution, and stirring for 30min at room temperature to obtain a uniform blending solution for later use;
(2) Adding 500 parts of chloroform into the blending liquid obtained in the step (1), and stirring for 2 hours at room temperature to obtain uniform film forming liquid for later use;
(3) Pouring the film forming liquid obtained in the step (2) into a flat-bottom glass dish, and drying 12 h in an oven at 45 ℃ to obtain the PLA/PBAT composite film.
Structure and performance testing:
the PLA/PBAT composite film prepared by the comparative example and the high-performance multifunctional PLA/PBAT-based composite film prepared by the embodiment are subjected to structure and performance test, wherein ultraviolet visible performance is tested by adopting an ultraviolet visible spectrometer (Lamdba 365, platinum Elmer instrument company), and the average transmittance of ultraviolet is calculated by referring to GB/T18830-2009; tensile properties were tested according to GB/T1040-2006; the water vapor transmission coefficient was measured according to ASTM E96; the ammonia response test method is as follows: the sample film material was exposed to an ammonia atmosphere, and the color change of the sample film material was observed.
The above performance test data are shown in table 1.
Table 1 sample performance test data
Group of Example 1 Example 2 Comparative example
Ultraviolet average transmittance (%) 0.24 0.18 0.51
High energy blue light averagingTransmittance (%) 1.30 1.01 1.82
Tensile Strength (MPa) 25.08 24.82 24.42
Elongation at break (%) 11.03 7.94 6.38
Toughness (MJ/m) 3 2.42 1.41 1.23
Coefficient of vapor permeation (10) -8 g/m∙h∙Pa) 5.09 4.60 5.48
The ammonia response test experiment result proves that the PLA/PBAT composite film material prepared by the comparative example is colorless and transparent, and has no color change or colorless and transparent optical property after being exposed to ammonia environment; the high-performance multifunctional PLA/PBAT-based composite film material prepared in the embodiment 1 is light green, and the color of the composite film material changes into light blue after the composite film material is exposed to an ammonia environment; the high performance multifunctional PLA/PBAT based composite film material prepared in example 2 was green and changed to blue after exposure to ammonia gas.
In a word, the invention uses the functionalized modified nano starch as the functional filler, and can be effectively dispersed in the hydrophobic PLA/PBAT matrix to obtain uniform and compact high-performance multifunctional PLA/PBAT matrix composite membrane material; in addition, the high-performance multifunctional PLA/PBAT-based composite film material prepared by the invention has the advantages of excellent mechanical strength, elongation at break, toughness, ultraviolet blocking, high-energy blue light blocking, water vapor blocking, ammonia response color changing, biodegradability and other performances, can maintain higher visible light transparency, can be used as an intelligent indication material for timely and effectively indicating the change condition of freshness of meat foods such as shrimps in the storage process, has simple preparation process, is environment-friendly and low in cost, is suitable for amplified production, and has wide application value in the fields of food packaging, intelligent materials, ammonia detection, environmental monitoring, safety and the like.
The content of the invention is not limited to the examples listed, and any equivalent transformation to the technical solution of the invention that a person skilled in the art can take on by reading the description of the invention is covered by the claims of the invention.

Claims (3)

1. The high-performance multifunctional PLA/PBAT-based composite film is characterized by comprising the following components in parts by weight: 90 parts of PLA, 10 parts of PBAT and 2-4 parts of functionalized modified nano starch;
the preparation method of the functionalized modified nano starch comprises the following steps:
(1) Adding 200 parts of corn starch into 5000 parts of deionized water, stirring for 30min at 90 ℃ to obtain a starch solution, then adding 5000 parts of ethanol, continuously stirring for 75min at 90 ℃, cooling to room temperature, and then sequentially carrying out centrifugal separation, ethanol washing and drying to obtain white starch nanocrystals for later use;
(2) Weighing 40 parts of the starch nanocrystal obtained in the step (1), adding the starch nanocrystal into 3000 parts of methanol, and stirring for 30min at room temperature to obtain uniform starch nanocrystal dispersion liquid for later use;
(3) Taking 16.5 parts of copper dichloride dihydrate, and dissolving the copper dichloride in 1000 parts of methanol to obtain a uniform copper dichloride solution for later use;
(4) Adding the copper dichloride solution obtained in the step (3) into the starch nanocrystal dispersion liquid obtained in the step (2), and stirring for 120 min at room temperature to obtain a uniform blending liquid for later use;
(5) Dissolving 32.2 parts of 2-indolecarboxylic acid and 11.2 parts of potassium hydroxide in 2000 parts of methanol to obtain a uniform solution for later use;
(6) Adding the solution obtained in the step (5) into the blending solution obtained in the step (4), stirring at room temperature to react 12 and h, and then sequentially carrying out centrifugal separation, methanol washing and drying to obtain the functionalized modified nano starch.
2. The method for preparing a high-performance multifunctional PLA/PBAT-based composite film according to claim 1, characterized by comprising the steps of:
(1) Dissolving 90 parts of PLA in 1500 parts of chloroform, simultaneously dissolving 10 parts of PBAT in 500 parts of chloroform, then adding the PBAT solution into the PLA solution, and stirring for 30min at room temperature to obtain a uniform blending solution for later use;
(2) Adding 2-4 parts of functionalized modified nano starch into 500 parts of chloroform, performing ultrasonic treatment at room temperature for 30min, and then stirring for 30min to obtain uniform dispersion liquid for later use;
(3) Adding the dispersion liquid obtained in the step (2) into the blending liquid obtained in the step (1), and stirring for 2 hours at room temperature to obtain uniform film forming liquid for later use;
(4) Pouring the film forming liquid obtained in the step (3) into a flat-bottom glass dish, and drying 12 h in an oven at 45 ℃ to obtain the high-performance multifunctional PLA/PBAT-based composite film.
3. The use of the high performance multifunctional PLA/PBAT based composite film according to claim 1, for the fields of food packaging, smart materials, ammonia detection, environmental monitoring and safety.
CN202311215282.2A 2023-09-20 2023-09-20 High-performance multifunctional PLA/PBAT-based composite membrane and preparation method and application thereof Pending CN117447821A (en)

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