CN117444021A - Stainless steel composite corrugated plate molding machine and molding process thereof - Google Patents
Stainless steel composite corrugated plate molding machine and molding process thereof Download PDFInfo
- Publication number
- CN117444021A CN117444021A CN202311790712.3A CN202311790712A CN117444021A CN 117444021 A CN117444021 A CN 117444021A CN 202311790712 A CN202311790712 A CN 202311790712A CN 117444021 A CN117444021 A CN 117444021A
- Authority
- CN
- China
- Prior art keywords
- plate
- stainless steel
- molding machine
- steel composite
- wave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010935 stainless steel Substances 0.000 title claims abstract description 72
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 72
- 239000002131 composite material Substances 0.000 title claims abstract description 61
- 238000000465 moulding Methods 0.000 title claims abstract description 58
- 238000000034 method Methods 0.000 title claims abstract description 31
- 230000008569 process Effects 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000000748 compression moulding Methods 0.000 claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 30
- 239000010959 steel Substances 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 11
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D13/00—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
- B21D13/02—Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a stainless steel composite wave folded plate molding machine and a molding process thereof, wherein the molding machine comprises a molding machine main body, a hydraulic system is arranged in the molding machine main body, a workbench for transmitting steel plates is arranged on the molding machine main body, a control system is also arranged on one side of the molding machine main body, a driving mechanism is arranged at the end part of the workbench, an auxiliary feeding mechanism is arranged on the driving mechanism, a limiting mechanism is arranged on the driving mechanism and the auxiliary feeding mechanism, the driving mechanism is clamped with the auxiliary feeding mechanism through the limiting mechanism, and the stainless steel composite wave folded plate is arranged on the auxiliary feeding mechanism and overturned onto the workbench through the driving mechanism; the method has the advantages that a stainless steel composite plate wave folded plate forming process route is established, reasonable compression molding equipment is selected in combination with the geometric dimension and the wave shape characteristics of the wave folded plate, and finally, the compression molding process is adopted to carry out the forming manufacture of the stainless steel composite wave folded plate, and a set of mature and feasible processing process is formed.
Description
Technical Field
The invention relates to the technical field of compression molding, in particular to a stainless steel composite corrugated plate compression molding machine and a molding process thereof.
Background
The stainless steel composite wave folded plate compression molding machine is a device specially used for compression molding of the stainless steel composite wave folded plate, and the machine is generally composed of a hydraulic system, a mechanical structure and a control system, and the stainless steel composite wave folded plate compression molding machine is used for enabling a stainless steel composite plate to form a wave-folded appearance in a mold by placing the stainless steel composite plate in the mold and applying proper pressure and shape to the stainless steel composite plate, and the molding process can enable the stainless steel composite plate to have better strength and rigidity, is attractive in shape and is widely applied to the fields of construction, decoration and the like;
when the existing stainless steel composite wave folded plate is subjected to compression molding, as the span of the steel aqueduct is larger, and the load generated by water flow on the side wall is larger, the thickness of the wave folded plate on the side wall of the steel aqueduct is larger, the length is longer, and the wave shape is larger than that of the wave shape in the prior art, the stainless steel plate can generate certain rebound deformation in the compression molding process, the steel plate is subjected to plastic bending with elastic deformation, after the external load is removed, the plastic deformation is kept, the elastic deformation can completely disappear, so that the shape and the size of a bending piece are changed and are inconsistent with the size of a mold, and therefore, the stainless steel composite wave folded plate compression molding machine and the molding process are provided.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a stainless steel composite corrugated plate molding machine and a molding process thereof, wherein a stainless steel composite corrugated plate molding process route is formulated, reasonable molding equipment is selected in combination with the geometric dimension and the waveform characteristics of the corrugated plate, molding process parameters are formulated, the size structure of a molding die is optimized, and finally, the molding and the manufacturing of the stainless steel composite corrugated plate are carried out by adopting the molding process, so that a set of mature and feasible processing process is formed.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a stainless steel compound wave folding plate die-forming machine, includes the compression molding machine main part, be provided with hydraulic system in the compression molding machine main part, be provided with the workstation of transmission steel sheet in the compression molding machine main part, compression molding machine main part one side still is provided with control system, the tip of workstation is provided with actuating mechanism, last supplementary feed mechanism of having placed of actuating mechanism, be provided with stop gear on actuating mechanism and the supplementary feed mechanism, actuating mechanism has supplementary feed mechanism through stop gear block, last stainless steel compound wave folding plate of having placed of supplementary feed mechanism and overturned to the workstation through actuating mechanism.
As a preferable technical scheme of the invention, the driving mechanism comprises a supporting rod arranged on the side wall of the end part of the workbench, a driving motor arranged on the supporting rod, a pull rod with one end hinged on the side wall of the driving motor, a loop bar connected with the other end of the pull rod in a sliding manner and a bottom plate movably connected with the other end of the loop bar.
As a preferable technical scheme of the invention, two groups of auxiliary feeding mechanisms are symmetrically arranged on the bottom plate, and the limiting mechanisms are arranged at the end parts of the auxiliary feeding mechanisms and at the positions of two side walls of the bottom plate.
As a preferable technical scheme of the invention, the auxiliary feeding mechanism comprises a sliding groove arranged on the inner wall of the bottom plate, a sliding block spliced with the sliding groove, a movable plate with two side walls fixed with the sliding block and a roller column movably connected with the movable plate.
As a preferable technical scheme of the invention, the bottom plate is provided with a notch into which the movable plate is inserted.
As a preferable technical scheme of the invention, the limiting mechanism comprises a fixed plate fixed on the side wall of the end part of the bottom plate, a limiting groove arranged in the fixed plate, a fixed block fixed on the side wall of the movable plate, a movable plate with one end hinged with the fixed block, a grab handle connected with the other end of the movable plate, a hollow fixed rod fixed on the fixed block, a hinged piece connected with the movable plate and a limiting rod hinged with the other end of the hinged piece and spliced with the hollow fixed rod.
As a preferable technical scheme of the invention, the movable plate is arranged in a crescent shape, and the convex surface of the movable plate is in a straight surface design and is connected with the hinge piece.
As a preferable technical scheme of the invention, the diameter of the limiting rod is equal to the diameter of the limiting groove.
The invention also provides a technical scheme, a process for molding the stainless steel composite corrugated plate, which is characterized by comprising the following steps:
a. placing a stainless steel composite wave folded plate on an auxiliary feeding mechanism, limiting and locking by a limiting mechanism, starting a driving mechanism, driving the auxiliary feeding mechanism to turn over to a workbench by the driving mechanism, transversely entering the whole stainless steel composite wave folded plate into a compression molding machine main body, and carrying out whole wave compression;
b. checking the waveform shape according to the checking template to ensure that the waveform is qualified;
c. adjusting the press depth according to the theoretical resilience amount, and rechecking and correcting the resilience value of the steel plate and the operation parameters of the molding press;
d. the stainless steel composite wave folded plate is withdrawn from the mould pressing station, and the half-wave width mould is replaced;
e. the stainless steel composite corrugated plate is turned over and then enters a molding station again, and the molding is started after repositioning according to the datum line;
f. checking half-wave shape and the like, checking the shape of the whole waveform, and correcting the waveform of undervoltage or overvoltage by re-molding;
g. finally, the waveform of the stainless steel composite wave folded plate meeting the size requirement is formed.
Compared with the prior art, the invention has the following beneficial effects:
1. the method has the advantages that a forming process route of the corrugated plate of the stainless steel composite plate is established, reasonable compression molding equipment is selected in combination with the geometric dimension and the waveform characteristic of the corrugated plate, compression molding process parameters are established, the size structure of a compression molding die is optimized, and finally, the compression molding process is adopted to carry out the forming and manufacturing of the corrugated plate of the stainless steel composite plate, so that a set of mature and feasible processing process is formed.
2. The setting of workstation can conveniently transmit the steel sheet to can overturn stainless steel complex wave folded plate to the workstation on, thereby avoided the workman to be difficult to the problem of material loading, improved production efficiency.
3. The stainless steel composite wave folded plate can be positioned and limited by the driving mechanism and the limiting mechanism on the auxiliary feeding mechanism, so that the stability and the precision in the transmission and the mould pressing process are ensured.
4. The auxiliary feeding mechanism can conveniently place the stainless steel composite wave folded plate on the workbench, and the stainless steel composite wave folded plate is overturned onto the workbench by the driving mechanism, so that the labor intensity of workers is reduced.
5. The key technical research on the forming process of the stainless steel composite plate wave folded plate fills the blank of similar engineering manufacturing technology in the industry, and the key and special component of the steel aqueduct stainless steel composite wave folded plate is reflected according to the subsequent processing manufacturing and field installation effects, so that the quality is good.
Drawings
FIG. 1 is a schematic view of the structure of the present invention in a three-dimensional state;
FIG. 2 is a schematic view showing a perspective state in which a steel plate of the present invention is placed on a driving mechanism;
FIG. 3 is a schematic view showing a state in which the steel plate of the present invention is not on the driving mechanism;
FIG. 4 is a schematic perspective exploded view of the auxiliary feeding mechanism of the present invention;
FIG. 5 is an enlarged schematic view of the structure A in FIG. 4 according to the present invention;
FIG. 6 is a flow chart of the manufacturing process of the stainless steel composite wave folded plate in the compression molding mode;
FIG. 7 is a drawing showing a drawing of a stainless steel clad steel plate according to the present invention.
Wherein: 1. a compression molding machine body; 2. a hydraulic system; 3. a work table; 4. a control system; 5. a driving mechanism; 51. a support rod; 52. a driving motor; 53. a pull rod; 54. a loop bar; 55. a bottom plate; 6. an auxiliary feeding mechanism; 61. a chute; 62. a slide block; 63. a movable plate; 64. a roller column; 7. a limiting mechanism; 71. a fixing plate; 72. a limit groove; 73. a fixed block; 74. a movable plate; 75. a grab handle; 76. a hollow fixed rod; 77. a limit rod; 78. a hinge.
Detailed Description
In order that the manner in which the above recited features, objects and advantages of the present invention are obtained will become readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Based on the examples in the implementation manner, other examples obtained by a person skilled in the art without making creative efforts fall within the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents, etc. used in the following examples are commercially available unless otherwise specified.
Examples:
embodiment one: as shown in fig. 1-5, this embodiment provides a stainless steel composite wave folded plate molding machine, including a molding machine main body 1, a hydraulic system 2 is disposed in the molding machine main body 1, a workbench 3 for conveying steel plates is disposed on the molding machine main body 1, a control system 4 is further disposed on one side of the molding machine main body 1, a driving mechanism 5 is disposed at an end of the workbench 3, an auxiliary feeding mechanism 6 is disposed on the driving mechanism 5, a limiting mechanism 7 is disposed on the driving mechanism 5 and the auxiliary feeding mechanism 6, the driving mechanism 5 is engaged with the auxiliary feeding mechanism 6 through the limiting mechanism 7, and the stainless steel composite wave folded plate is disposed on the auxiliary feeding mechanism 6 and is turned over onto the workbench 3 through the driving mechanism 5;
the driving mechanism 5 comprises a supporting rod 51 arranged on the side wall of the end part of the workbench 3, a driving motor 52 arranged on the supporting rod 51, a pull rod 53 with one end hinged on the side wall of the driving motor 52, a loop bar 54 connected with the other end of the pull rod 53 in a sliding manner, and a bottom plate 55 connected with the other end of the loop bar 54 in a movable manner, wherein a hinge block is connected on the bottom plate 55 in a sliding manner, and the other end of the loop bar 54 is hinged with the hinge block and is connected with the outer wall of the bottom plate 55 in a sliding manner through the hinge block;
the staff can start the driving motor 52, the driving motor 52 drives the bottom plate 55 to turn over, the bottom plate 55 drives the stainless steel composite wave folded plate to turn over upwards, the sleeve rod 54 moves upwards in the process, the pull rod 53 contracts and moves in the sleeve rod 54, the sleeve rod 54 is connected with the bottom plate 55 in a sliding way through the hinging block until the bottom plate 55 turns over the stainless steel composite wave folded plate to the workbench 3 to form feeding, the stainless steel composite wave folded plate is prevented from being large in size and difficult to feed by workers,
two groups of auxiliary feeding mechanisms 6 are symmetrically arranged on the bottom plate 55 left and right, the limiting mechanisms 7 are arranged at the end parts of the auxiliary feeding mechanisms 6 and the positions of two side walls of the bottom plate 55, the auxiliary feeding mechanisms 6 comprise sliding grooves 61 formed in the inner wall of the bottom plate 55, sliding blocks 62 spliced with the sliding grooves 61, movable plates 63 with the sliding blocks 62 fixed on the two side walls and roller columns 64 movably connected with the movable plates 63, and the bottom plate 55 is provided with notches into which the movable plates 63 are inserted;
the limiting mechanism 7 comprises a fixed plate 71 fixed on the side wall of the end part of the bottom plate 55, a limiting groove 72 formed in the fixed plate 71, a fixed block 73 fixed on the side wall of the movable plate 63, a movable plate 74 with one end hinged with the fixed block 73, a grab handle 75 connected with the other end of the movable plate 74, a hollow fixed rod 76 fixed on the fixed block 73, a hinge piece 78 connected on the movable plate 74 and a limiting rod 77 hinged with the other end of the hinge piece 78 and spliced with the hollow fixed rod 76.
It is noted that the movable plate 74 is configured as a crescent, the convex surface of the movable plate 74 is in a straight surface design and is connected with the hinge member 78, a worker can insert two groups of movable plates 63 into two sides of the bottom plate 55 respectively, the sliding blocks 62 on the side walls of the movable plates 63 and the sliding grooves 61 in the bottom plate 55 are inserted and slide inwards until the movable plates 63 are completely installed on the bottom plate 55, at this time, the limiting rod 77 and the limiting groove 72 are opposite to each other, the worker wants to press the grab handle 75 inwards, the grab handle 75 drives the movable plate 74 to rotate on the fixed block 73, the movable plate 74 drives the hinge member 78 to push the limiting rod 77 to move, the diameter of the limiting rod 77 is equal to the diameter of the limiting groove 72, finally the limiting rod 77 and the limiting groove 72 are inserted and form a clamping connection, the positions of the movable plates 63 are limited, and the movable plates 63 are disassembled in the same way, and only the grab handle 75 is pulled outwards, so that the limiting rod 77 moves reversely and moves inwards from the limiting groove 72.
Embodiment two: as shown in fig. 1 to 7, a process for molding a stainless steel composite corrugated sheet is characterized by comprising the following steps:
a. placing a stainless steel composite wave folded plate on an auxiliary feeding mechanism 6, limiting and locking by a limiting mechanism 7, starting a driving mechanism 5, driving the auxiliary feeding mechanism 6 to turn over to a workbench 3 by the driving mechanism 5, transversely entering the whole stainless steel composite wave folded plate into a compression molding machine main body 1, and carrying out a whole wave molding;
b. checking the waveform shape according to the checking template to ensure that the waveform is qualified;
c. adjusting the press depth according to the theoretical resilience amount, and rechecking and correcting the resilience value of the steel plate and the operation parameters of the molding press;
d. the stainless steel composite wave folded plate is withdrawn from the mould pressing station, and the half-wave width mould is replaced;
e. the stainless steel composite corrugated plate is turned over and then enters a molding station again, and the molding is started after repositioning according to the datum line;
f. checking half-wave shape and the like, checking the shape of the whole waveform, and correcting the waveform of undervoltage or overvoltage by re-molding;
g. finally, the waveform of the stainless steel composite wave folded plate meeting the size requirement is formed.
Specifically, in order to meet the design requirement of the corrugated plate, the steel plate needs to be subjected to compression molding, and the basic principle is as follows: the hydraulic system of the molding press generates pressure, and the pressure is conducted to the steel plate material through the mold to enable the steel plate material to be bent in a yielding way, so that the required material shape is finally obtained.
(1) Material performance analysis: the steel has good plasticity and toughness, is suitable for manufacturing the corrugated side wall plate by a compression molding processing technology, the stainless steel and the bridge steel are two materials, the material performances are shown in table 1, the stainless steel and the bridge steel are dissimilar steels through research and analysis, but the mechanical comprehensive performances of the materials are basically the same, when the materials are tensioned or pressed in the compression molding process, the transverse deformation of the materials can be ensured to be synchronous, and the consistency of a stainless steel layer and a bridge steel base layer after the compression molding can be ensured.
(1) The tensile property of the stainless steel clad steel plate is not less than the minimum value specified in the standard of the used base steel according to the specification of GB/T8165-2008, and the maximum value of the tensile property is not more than 5000psi (35 MPa), and all other tensile test requirements in the standard of the base steel are met.
(2) The lowest shear strength of the cladding alloy and the base metal of the stainless steel composite steel plate is 20000psi (140 MPa), the tensile test is carried out as shown in figure 7, and the stainless steel composite plate is molded, bent and formed by the theoretical analysis and test results, so that the feasibility is realized;
the scheme of upper blocking is compared and selected, the stainless steel composite wave folded plate is suitable for integral one-step forming in the longitudinal direction of the wave folding, namely in the height direction of the water tank, the vertical blocking manufacturing principle of the wave folding plate is selected to carry out the selection and the processing manufacturing of the molding press, and meanwhile, the equipment parameters of the molding press are required to meet the pressing structural requirement of the wave folding plate of the steel aqueduct.
Taking a standard waveform of a class A side wall unit as an example, wherein the standard waveform enters a molding press in the width 3283mm direction to be molded into a wave, the wave is molded by dividing the wave into a whole wave and a half wave twice, and finally, the whole wave is corrected and integrated by a whole wave mold, and the specific molding process comprises the following steps:
step one, wave shaping and pressing: the method comprises the steps that a steel plate transversely enters a molding press to be subjected to full-wave compression, parameters of the molding press are set before first-batch manufacturing, an inspection sample plate is applied to timely recheck the waveform shape after the full-wave compression in the first stage is finished, data such as wave height and the like are rechecked after the waveform is qualified, meanwhile, the compression depth is adjusted according to theoretical rebound quantity during compression, and the rebound value of the steel plate and the operation parameters of the molding press are rechecked and corrected during first-batch compression;
and a second step of half-wave profiling: after finishing the folded plate wave shaping and checking to be qualified, the stainless steel composite wave folded plate is withdrawn from the mould pressing station, the mould pressing machine is used for replacing a half-wave width mould, the folded plate is turned over and then enters the mould pressing station again, and the mould pressing is started after the folded plate is fixed again according to the datum line;
third step, full-wave profiling integration: after the half-wave shaping is finished, the half-wave shape and the like are checked according to a whole-wave checking program, the whole waveform shape is checked in time after the check is qualified, the under-voltage or over-voltage waveform is subjected to mould pressing again for correction, and finally the waveform of the corrugated plate meeting the size requirement is formed.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above" and "over" a second feature includes both the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "under," "under" and "beneath" the second feature includes the first feature being directly under and obliquely under the second feature, or simply indicating that the first feature is less level than the second feature.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be appreciated by persons skilled in the art that the present invention is not limited by the foregoing description of embodiments, which are given by way of example only, and not as a limitation, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a stainless steel complex wave folding plate die-forming machine, includes compression molding machine main part (1), be provided with hydraulic system (2) in compression molding machine main part (1), be provided with workstation (3) of transmission steel sheet on compression molding machine main part (1), compression molding machine main part (1) one side still is provided with control system (4), its characterized in that: the end of workstation (3) is provided with actuating mechanism (5), last supplementary feed mechanism (6) of having placed of actuating mechanism (5), be provided with stop gear (7) on actuating mechanism (5) and the supplementary feed mechanism (6), actuating mechanism (5) have supplementary feed mechanism (6) through stop gear (7) block, place the stainless steel complex wave folded plate on supplementary feed mechanism (6) and overturn to workstation (3) through actuating mechanism (5).
2. The stainless steel composite wave fold plate molding machine of claim 1, wherein: the driving mechanism (5) comprises a supporting rod (51) arranged on the side wall of the end part of the workbench (3), a driving motor (52) arranged on the supporting rod (51), a pull rod (53) with one end hinged to the side wall of the driving motor (52), a sleeve rod (54) connected with the other end of the pull rod (53) in a sliding manner, and a bottom plate (55) connected with the other end of the sleeve rod (54) in a movable manner.
3. The stainless steel composite wave fold plate molding machine of claim 2, wherein: two groups of auxiliary feeding mechanisms (6) are symmetrically arranged on the bottom plate (55) left and right, and the limiting mechanisms (7) are arranged at the end parts of the auxiliary feeding mechanisms (6) and at the positions of two side walls of the bottom plate (55).
4. A stainless steel composite wave fold plate molding machine as defined in claim 3, wherein: the auxiliary feeding mechanism (6) comprises a sliding groove (61) formed in the inner wall of the bottom plate (55), a sliding block (62) spliced with the sliding groove (61), a movable plate (63) with two side walls fixed with the sliding block (62) and a roller column (64) movably connected with the movable plate (63).
5. The stainless steel composite wave fold plate molding machine of claim 4, wherein: the bottom plate (55) is provided with a notch into which the movable plate (63) is inserted.
6. A stainless steel composite wave fold plate molding machine as defined in claim 3, wherein: the limiting mechanism (7) comprises a fixed plate (71) fixed on the side wall of the end part of the bottom plate (55), a limiting groove (72) formed in the fixed plate (71), a fixed block (73) fixed on the side wall of the movable plate (63), a movable plate (74) with one end hinged with the fixed block (73), a grab handle (75) connected with the other end of the movable plate (74), a hollow fixed rod (76) fixed on the fixed block (73), a hinged piece (78) connected on the movable plate (74) and a limiting rod (77) hinged with the other end of the hinged piece (78) and spliced with the hollow fixed rod (76).
7. The stainless steel composite wave fold plate molding machine of claim 6, wherein: the movable plate (74) is arranged in a crescent shape, and the convex surface of the movable plate (74) is in a straight surface design and is connected with the hinge piece (78).
8. The stainless steel composite wave fold plate molding machine of claim 6, wherein: the diameter of the limiting rod (77) is equal to the diameter of the limiting groove (72).
9. A forming process for producing a stainless steel composite corrugated sheet molding machine according to any one of claims 1 to 8, characterized in that the forming process comprises the steps of:
a. placing a stainless steel composite wave folded plate on an auxiliary feeding mechanism (6), limiting and locking through a limiting mechanism (7), starting a driving mechanism (5), driving the auxiliary feeding mechanism (6) to turn over to a workbench (3) by the driving mechanism (5), transversely entering the whole stainless steel composite wave folded plate into a compression molding machine main body (1), and carrying out wave shaping;
b. checking the waveform shape according to the checking template to ensure that the waveform is qualified;
c. adjusting the press depth according to the theoretical resilience amount, and rechecking and correcting the resilience value of the steel plate and the operation parameters of the molding press;
d. the stainless steel composite wave folded plate is withdrawn from the mould pressing station, and the half-wave width mould is replaced;
e. the stainless steel composite corrugated plate is turned over and then enters a molding station again, and the molding is started after repositioning according to the datum line;
f. checking half-wave shape and the like, checking the shape of the whole waveform, and correcting the waveform of undervoltage or overvoltage by re-molding;
g. finally, the waveform of the stainless steel composite wave folded plate meeting the size requirement is formed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311790712.3A CN117444021B (en) | 2023-12-25 | 2023-12-25 | Stainless steel composite corrugated plate molding machine and molding process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311790712.3A CN117444021B (en) | 2023-12-25 | 2023-12-25 | Stainless steel composite corrugated plate molding machine and molding process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117444021A true CN117444021A (en) | 2024-01-26 |
| CN117444021B CN117444021B (en) | 2024-07-02 |
Family
ID=89584099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311790712.3A Active CN117444021B (en) | 2023-12-25 | 2023-12-25 | Stainless steel composite corrugated plate molding machine and molding process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117444021B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201033449Y (en) * | 2007-04-27 | 2008-03-12 | 浙江飞鹰缝制设备有限公司 | Automatic punching sheet device |
| CN201524722U (en) * | 2009-08-25 | 2010-07-14 | 周建刚 | Forming device of high-strength steel structure for buildings |
| KR20140023009A (en) * | 2012-08-16 | 2014-02-26 | 주식회사 픽슨 | Manufacturing equipment for corrugated steel plate |
| JP2015051458A (en) * | 2013-08-07 | 2015-03-19 | 淡路鉄工株式会社 | Method and apparatus for production of corrugated steel sheet for building material |
| DE102018001394A1 (en) * | 2018-02-22 | 2019-08-22 | Strothmann Machines & Handling GmbH | Carrier system and method for turning and shearing a workpiece |
| CN110860617A (en) * | 2019-12-25 | 2020-03-06 | 湖北先驰交通装备有限公司 | A unloading workstation on 12 meters benders for longeron sheet stock is bent |
| CN213378919U (en) * | 2020-08-20 | 2021-06-08 | 中电建路桥集团有限公司 | Compression molding device for manufacturing corrugated steel web |
| CN214059054U (en) * | 2020-10-12 | 2021-08-27 | 洛阳凯正环保工艺设备有限公司 | Turning device of raw material metal plate for composite steel plate |
| CN113636264A (en) * | 2021-06-25 | 2021-11-12 | 衢州学院 | Detection auxiliary device in solid state hard drives production line |
| CN218987974U (en) * | 2022-11-21 | 2023-05-09 | 腾冲鸿鑫新型材料有限公司 | Turning device is used in graphite electrode processing |
| CN116197311A (en) * | 2023-03-10 | 2023-06-02 | 石家庄一诺机械有限公司 | Automatic feeding and discharging four-column hydraulic press |
| CN219703117U (en) * | 2023-04-28 | 2023-09-19 | 四川蜀盛重工科技有限公司 | Corrugated plate and corrugated plate forming die |
-
2023
- 2023-12-25 CN CN202311790712.3A patent/CN117444021B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201033449Y (en) * | 2007-04-27 | 2008-03-12 | 浙江飞鹰缝制设备有限公司 | Automatic punching sheet device |
| CN201524722U (en) * | 2009-08-25 | 2010-07-14 | 周建刚 | Forming device of high-strength steel structure for buildings |
| KR20140023009A (en) * | 2012-08-16 | 2014-02-26 | 주식회사 픽슨 | Manufacturing equipment for corrugated steel plate |
| JP2015051458A (en) * | 2013-08-07 | 2015-03-19 | 淡路鉄工株式会社 | Method and apparatus for production of corrugated steel sheet for building material |
| DE102018001394A1 (en) * | 2018-02-22 | 2019-08-22 | Strothmann Machines & Handling GmbH | Carrier system and method for turning and shearing a workpiece |
| CN110860617A (en) * | 2019-12-25 | 2020-03-06 | 湖北先驰交通装备有限公司 | A unloading workstation on 12 meters benders for longeron sheet stock is bent |
| CN213378919U (en) * | 2020-08-20 | 2021-06-08 | 中电建路桥集团有限公司 | Compression molding device for manufacturing corrugated steel web |
| CN214059054U (en) * | 2020-10-12 | 2021-08-27 | 洛阳凯正环保工艺设备有限公司 | Turning device of raw material metal plate for composite steel plate |
| CN113636264A (en) * | 2021-06-25 | 2021-11-12 | 衢州学院 | Detection auxiliary device in solid state hard drives production line |
| CN218987974U (en) * | 2022-11-21 | 2023-05-09 | 腾冲鸿鑫新型材料有限公司 | Turning device is used in graphite electrode processing |
| CN116197311A (en) * | 2023-03-10 | 2023-06-02 | 石家庄一诺机械有限公司 | Automatic feeding and discharging four-column hydraulic press |
| CN219703117U (en) * | 2023-04-28 | 2023-09-19 | 四川蜀盛重工科技有限公司 | Corrugated plate and corrugated plate forming die |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117444021B (en) | 2024-07-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106734443B (en) | Back-shaped slot framework processing method and a kind of series connection insert splice bending mould | |
| CN110153257B (en) | Panel intelligence is bent and is detained limit machine | |
| CN102665957A (en) | Press forming method | |
| CN117444021B (en) | Stainless steel composite corrugated plate molding machine and molding process thereof | |
| CN110576508A (en) | adjustable concrete prefabricated part mold and using method | |
| CN211464429U (en) | Rectangular pipe manufacturing die | |
| CN201567421U (en) | Rack of computerized flat knitting machine | |
| EP0838279A1 (en) | Press die formed of cement-based composition and method of manufacturing the same | |
| CN202270858U (en) | Suspension clamp forming device | |
| CN114951428B (en) | Aluminum profile edge folding forming method and system applying same | |
| CN112775342B (en) | Profiling and shaping integrated processing tool and method for thin-wall product | |
| CN213944549U (en) | Turn-ups plastic mould of automobile wheel cover spare left and right sides common mode | |
| CN210395757U (en) | Assembled wall body | |
| CN210358845U (en) | Adjustable section difference combined die for aluminum plate curtain wall decorative corrugated line | |
| CN203842963U (en) | Arc metal belt pressing die and arc metal belt press | |
| CN111827510B (en) | Assembled wall body | |
| CN210254044U (en) | Thick-wall seamless elbow inclined material upsetting tool | |
| CN219597842U (en) | Door frame shaping assembling die | |
| CN203610449U (en) | Bending device | |
| CN217166316U (en) | Cold-heading mould of shaping double-end flower tooth adapter sleeve | |
| CN217495412U (en) | Corrugated pressing mechanism for processing honeycomb composite paperboard | |
| CN210435094U (en) | Bending cutter die for forming plate flanging reinforcing ribs | |
| CN217257092U (en) | Wallboard through-hole location frock | |
| CN212976492U (en) | Variable radius mould of bending | |
| CN214556933U (en) | Steel bar bender |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant |