CN117443871A - A pipe cleaning device - Google Patents

A pipe cleaning device Download PDF

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Publication number
CN117443871A
CN117443871A CN202311593700.1A CN202311593700A CN117443871A CN 117443871 A CN117443871 A CN 117443871A CN 202311593700 A CN202311593700 A CN 202311593700A CN 117443871 A CN117443871 A CN 117443871A
Authority
CN
China
Prior art keywords
cleaning device
pipeline
wheel
cleaning
pipe cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311593700.1A
Other languages
Chinese (zh)
Inventor
韩光明
李岩芳
曼茂立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengde Petroleum College
Original Assignee
Chengde Petroleum College
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengde Petroleum College filed Critical Chengde Petroleum College
Priority to CN202311593700.1A priority Critical patent/CN117443871A/en
Publication of CN117443871A publication Critical patent/CN117443871A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/049Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
    • B08B9/051Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • B08B9/035Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing by suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/02Details of apparatuses or methods for cleaning pipes or tubes
    • B08B2209/027Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
    • B08B2209/032Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces by the mechanical action of a moving fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00Details of machines or methods for cleaning hollow articles
    • B08B2209/02Details of apparatuses or methods for cleaning pipes or tubes
    • B08B2209/027Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
    • B08B2209/04Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a pipeline cleaning device, relates to the field of petroleum pipeline cleaning, and aims to solve the problems that in the prior art, the cleaning device is large in size and large in required operation space. Through setting up the form of advancing mechanism and clean mechanism, collection mechanism combination, advance at the pipeline interior limit clean limit to can make cleaning device maintain less volume, not only be convenient for accomodate, and because cleaning device wholly gets into in the pipeline, therefore the requirement to the working space is lower. Through setting up collection mechanism, can collect the piece that cleans down in the dust collecting chamber, when cleaning device left the pipeline, can totally clear out the piece to make the pipeline inside cleaner.

Description

Pipeline cleaning device
Technical Field
The invention relates to the field of petroleum pipeline cleaning, in particular to a pipeline cleaning device.
Background
In the process of long-term petroleum conveying, the paraffin on the inner wall of the petroleum pipeline can appear, and if cleaning is not carried out regularly, the paraffin on the inner wall can influence the conveying capacity of the pipeline.
Chinese patent CN201920923346.7 discloses a petroleum pipeline cleaning device, which adopts the technical scheme that the cleaning device comprises a driving motor, a telescopic rotating shaft assembly and a cleaning assembly; the cleaning assembly comprises a cleaning brush, a first rotating wheel, a second rotating wheel and a connecting shaft for connecting the first rotating wheel and the second rotating wheel, and two ends of the cleaning brush are respectively connected with the first rotating wheel and the second rotating wheel; the two ends of the telescopic rotating shaft assembly are respectively connected with the connecting shaft and the output shaft of the driving motor.
According to the technical scheme, the cleaning component stretches into the pipeline to be cleaned through the telescopic rotating shaft assembly to clean the pipeline, and although the pipeline can be cleaned effectively, when the pipeline to be cleaned is overlong, the longer telescopic rotating shaft assembly is required to be equipped, so that a larger working space is required, and a larger storage space is occupied when the pipeline to be cleaned is idle; and the wiped off dirt and debris is inconvenient to clean.
Disclosure of Invention
In view of the problems existing in the prior art, the invention discloses a pipeline cleaning device, which adopts the technical scheme that the pipeline cleaning device comprises a cleaning head and a collecting mechanism, wherein a wiping piece is arranged on the cleaning head, the collecting mechanism is connected to the rear of the cleaning head, the collecting mechanism is connected with a travelling mechanism, the cleaning head, the collecting mechanism and the travelling mechanism are all connected with a motor, the motor is electrically connected with a battery and a switch, and the travelling mechanism can enable the cleaning device to travel in a pipeline, so that a smaller volume is maintained, and the collecting mechanism can collect the wiped scraps.
As a preferable technical scheme of the invention, the wiping piece further comprises a fixing frame and a wiping block, wherein the fixing frame is connected with the cleaning head, the wiping block is arranged on the fixing frame, and the inner wall of the pipeline is wiped by the wiping block for cleaning.
As a preferred embodiment of the present invention, the wiping block further includes a first wiper and a second wiper, wherein the friction coefficient of the first wiper is greater than that of the second wiper, so that the first wiper can wipe a large volume of dirt and the second wiper can wipe a small volume of dirt.
As a preferable technical scheme of the invention, the collecting mechanism further comprises a shell, a dust collection opening is formed in the side wall of the shell, a dust collection chamber and a fan chamber are arranged in the shell, an air outlet is formed in the end face of the rear end of the shell at the rear end of the fan chamber, an impeller is arranged in the fan chamber and is connected with the motor, and the impeller is driven to rotate through the motor and drives the cleaning head to clean.
As a preferable technical scheme of the invention, the rear end of the dust collection port is connected with a guide plate, and the guide plate is obliquely arranged; there is the baffle in the shell will in the shell separate for dust collecting chamber with the fan room, it has the filter port to open on the baffle, be equipped with the filter screen on the baffle, the filter screen covers the filter port, the guide board can be with the absorptive spot guide go into in the dust collecting chamber, the guide board of slope setting simultaneously can drop and collect in the guide board below after the spot granule passes through the guide board to prevent to spill from dust absorption mouth.
As a preferable technical scheme of the invention, an output shaft of the motor is sequentially connected with a worm and a rotating shaft, the rotating shaft penetrates through the shell to be connected with the cleaning head, and the rotating shaft is connected with the shell and the partition plate shaft and drives the travelling mechanism through worm transmission.
As a preferable technical scheme of the invention, the travelling mechanism further comprises a connecting frame, the connecting frame is connected with the shell, a worm wheel and a travelling wheel are connected to the connecting frame through a shaft, the worm wheel is coaxially connected with a first synchronous wheel, the travelling wheel is coaxially connected with a second synchronous wheel, a synchronous belt is sleeved between the first synchronous wheel and the second synchronous wheel, the worm drives the worm wheel to rotate, the worm wheel drives the travelling wheel to rotate through the transmission of the synchronous wheel and the synchronous belt, and the surface of the travelling wheel uses a rough surface to improve friction force with a pipeline.
As a preferable technical scheme of the invention, the connecting frame is connected with a fixed cover, the fixed cover is connected with the motor, and the battery and the switch are arranged on the connecting frame.
The invention has the beneficial effects that: the invention can ensure that the cleaning device maintains smaller volume by arranging the travelling mechanism, the cleaning mechanism and the collecting mechanism to travel in the pipeline while cleaning, thereby being convenient for storage, and having lower requirement on the working space because the cleaning device integrally enters the pipeline. Through setting up collection mechanism, can collect the piece that cleans down in the dust collecting chamber, when cleaning device left the pipeline, can totally clear out the piece to make the pipeline inside cleaner.
Further, the cleaning mechanism can be detachably connected between the wiper and the cleaning head, and the wiper with proper size can be installed according to the requirement, so that the compatibility is better.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the collecting mechanism of the present invention;
FIG. 3 is a schematic view of a separator according to the present invention;
FIG. 4 is a schematic view of the rear end structure of the present invention;
FIG. 5 is an exploded view of the travel mechanism of the present invention;
fig. 6 is a schematic view of the structure of a wiper of the present invention.
In the figure: 1. a cleaning head; 2. a wiper; 201. a fixing frame; 202. a bolt; 203. a first wiper; 204. a second wiper; 3. a collection mechanism; 301. a dust collection port; 302. a guide plate; 303. a partition plate; 3031. a filtering port; 304. a filter screen; 305. an air outlet; 306. cleaning a door; 4. a travel mechanism; 401. a connecting frame; 402. a worm wheel; 403. a first synchronizing wheel; 404. a travelling wheel; 405. a second synchronizing wheel; 406. a synchronous belt; 5. a motor; 501. a fixed cover; 6. a battery; 7. an output shaft; 8. a worm; 9. a rotating shaft; 10. an impeller; 11. and (3) a switch.
Detailed Description
Example 1
As shown in fig. 1 to 6, the invention discloses a pipeline cleaning device, which adopts the technical scheme that the pipeline cleaning device comprises a collecting mechanism 3, wherein the rear end of a shell of the collecting mechanism 3 is connected with a connecting frame 401 of a travelling mechanism 4, the connecting frame 401 is connected with a fixed cover 501, a motor 5 is fixedly connected to the fixed cover 501, an output shaft 7 of the motor 5 is sequentially connected with a worm 8 and a rotating shaft 9, the rotating shaft 9 penetrates through the collecting mechanism 3 and then is connected with a cleaning head 1, the cleaning head 1 is cylindrical, and a circular array on the connector 1 is connected with a wiping piece 2, as shown in fig. 6, the wiping piece 2 also comprises a fixing frame 201, the fixing frame 201 is of an n-shaped structure, bolt holes are formed at two ends of the fixing frame 201, a threaded hole is formed in the connector 1, and the fixing frame 201 can be fixed on the connector 1 through bolts 202. The fixed frame 201 is fixedly connected with a first wiping piece 203 and a second wiping piece 204, the first wiping piece 203 is a steel wire ball, and the second wiping piece 204 is wiping cloth.
The inside baffle 303 that has set up of shell of collection mechanism 3, baffle 303 and pivot 9 pass through the bearing and are connected, as shown in fig. 3, have offered filter port 3031 on the baffle 303, have set up filter screen 304 on the baffle 303, and baffle 303 separates into dust collecting chamber and fan room in the shell, and filter screen 304 is located dust collecting chamber one side, has connected impeller 10 on pivot 9 in the fan room, has offered air outlet 305 on the terminal end wall of shell, and air outlet 305 communicates the fan room with the external world. Dust collection openings 301 are formed in the side wall of the dust collection chamber, 3 dust collection openings 301 are arranged in an annular array. The inside of the dust suction port 301 is provided with the guide plate 302, and the guide plate 302 is inclined, so that not only can the flow of the chips be guided, but also the chips can be stored in the space below, and the chips can be prevented from leaking from the dust suction port 301 after the motor 5 is turned off.
In order to facilitate cleaning of dirt collected inside, a cleaning opening is formed in the housing, a cleaning door 306 is arranged on the cleaning opening, and the cleaning door 306 is fixed to the housing through bolts.
In order to enable the travelling mechanism to travel in a pipeline to be cleaned, a worm wheel 402 and a travelling wheel 404 are connected to a connecting frame 401 of the travelling mechanism 4 in a shaft mode, the worm wheel 402 is meshed with a worm 8, in order to enable the worm wheel 402 to drive the travelling wheel 404, a first synchronizing wheel 403 and a second synchronizing wheel 405 are respectively and coaxially connected to the worm wheel 402 and the travelling wheel 404, and a synchronous belt 406 is sleeved between the first synchronizing wheel 403 and the second synchronizing wheel 405.
The battery 6 is fixedly connected to the connecting frames 401, the switch 11 is arranged on one connecting frame 401, and the battery 6 and the switch 11 are electrically connected with the motor 5.
The working principle of the invention is as follows: the cleaning device comprises a cleaning head 1, a cleaning pipe, a cleaning element 2, a fixing frame 201 of the cleaning element 2, a bolt 202 and a cleaning element, wherein the cleaning element 2 with a proper size is selected according to the inner diameter of the cleaning pipe, and the fixing frame 201 is connected with the cleaning head 1.
The wiping piece of the cleaning device is put into a detached straight pipeline after being wetted by a cleaning agent, the switch 11 is turned on, the battery 6 supplies power to the motor 5, the motor 5 starts to work, the output shaft 7 drives the worm 8 and the rotating shaft 9 to rotate, the worm 8 drives the worm wheel 402 to rotate, the worm wheel 402 drives the first synchronous wheel 403 to rotate, the second synchronous wheel 5 is driven to rotate through the synchronous belt 406, and the second synchronous wheel 5 drives the travelling wheel 404 to rotate, so that the cleaning device travels along the inner wall of the pipeline to be cleaned.
The rotating shaft 9 drives the impeller 10 and the cleaning head 1 to rotate, the wiping piece 2 wipes off stains on the inner wall of the pipeline, and the wiped large stains fall off and fall into the pipeline. The impeller 10 rotates to form a dust collection effect, and the fallen chips are sucked into the dust collection chamber from the dust collection opening 301, filtered by the filter screen 304, and collected below the guide plate 302 of the dust collection chamber.
After the cleaning device leaves the pipeline, the bolts on the cleaning door 306 are detached, and after the cleaning door 306 is opened to clean dirt inside, the cleaning device is reset and installed.
The mechanical and circuit connection involved in the invention is a common practice adopted by the person skilled in the art, and the technical teaching can be obtained through limited tests, which belongs to common general knowledge.
The components not described in detail herein are prior art.
Although the specific embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes and modifications without inventive labor may be made within the scope of the present invention without departing from the spirit of the present invention, which is within the scope of the present invention.

Claims (8)

1.一种管道清洁装置,其特征在于:包括清洁头(1)和收集机构(3),所述清洁头(1)上装有擦拭件(2),所述清洁头(1)后方连接有所述收集机构(3),所述收集机构(3)连接有行进机构(4),所述清洁头(1)、所述收集机构(3)、所述行进机构(4)均连接电机(5),所述电机(5)电性连接电池(6)与开关(11)。1. A pipe cleaning device, characterized in that: it includes a cleaning head (1) and a collection mechanism (3). The cleaning head (1) is equipped with a wiper (2), and a wiper (2) is connected to the rear of the cleaning head (1). The collection mechanism (3) is connected to a traveling mechanism (4), and the cleaning head (1), the collection mechanism (3), and the traveling mechanism (4) are all connected to a motor (4). 5), the motor (5) is electrically connected to the battery (6) and the switch (11). 2.根据权利要求1所述的一种管道清洁装置,其特征在于:所述擦拭件(2)还包括固定架(201)和擦拭块,所述固定架(201)与清洁头(1)相连,所述擦拭块安装在所述固定架(201)上。2. A pipe cleaning device according to claim 1, characterized in that: the wiping member (2) further includes a fixed frame (201) and a wiping block, and the fixed frame (201) and the cleaning head (1) Connected, the wiping block is installed on the fixed frame (201). 3.根据权利要求2所述的一种管道清洁装置,其特征在于:所述擦拭块还包括第一擦拭件(203)和第二擦拭件(204),所述第一擦拭件(203)的摩擦系数大于所述第二擦拭件(204)的摩擦系数。3. A pipe cleaning device according to claim 2, characterized in that: the wiping block further includes a first wiping member (203) and a second wiping member (204), the first wiping member (203) The friction coefficient is greater than the friction coefficient of the second wiper (204). 4.根据权利要求1所述的一种管道清洁装置,其特征在于:所述收集机构(3)还包括外壳,所述外壳侧壁上开有吸尘口(301),外壳内部有集尘室和风机室,所述风机室后端的所述外壳后端端面上开有出风口(305),所述风机室内有叶轮(10),所述叶轮(10)连接所述电机(5)。4. A pipe cleaning device according to claim 1, characterized in that: the collection mechanism (3) also includes a shell, a dust suction port (301) is opened on the side wall of the shell, and there is a dust collecting device inside the shell. There is an air outlet (305) on the rear end face of the housing at the rear end of the fan room, and there is an impeller (10) in the fan room, and the impeller (10) is connected to the motor (5). 5.根据权利要求4所述的一种管道清洁装置,其特征在于:所述吸尘口(301)后端连接有引导板(302),所述引导板(302)倾斜设置;所述外壳内有隔板(303)将所述外壳内分隔为所述集尘室和所述风机室,所述隔板(303)上开有过滤口(3031),所述隔板(303)上装有滤网(304),所述滤网(304)覆盖所述过滤口(3031)。5. A pipe cleaning device according to claim 4, characterized in that: a guide plate (302) is connected to the rear end of the dust suction port (301), and the guide plate (302) is arranged at an angle; and the housing There is a partition (303) inside to divide the inside of the casing into the dust collecting room and the fan room. A filter port (3031) is opened on the partition (303), and a filter port (3031) is provided on the partition (303). Filter screen (304), the filter screen (304) covers the filter port (3031). 6.根据权利要求5所述的一种管道清洁装置,其特征在于:所述电机(5)的输出轴(7)依次连接有蜗杆(8)、转轴(9),所述转轴(9)穿过所述外壳连接所述清洁头(1),所述转轴(9)与所述外壳、所述隔板(303)轴连接。6. A pipe cleaning device according to claim 5, characterized in that: the output shaft (7) of the motor (5) is connected to a worm (8) and a rotating shaft (9) in sequence, and the rotating shaft (9) The cleaning head (1) is connected through the housing, and the rotating shaft (9) is axially connected with the housing and the partition (303). 7.根据权利要求6所述的一种管道清洁装置,其特征在于:所述行进机构(4)还包括连接架(401),所述连接架(401)与所述外壳相连,所述连接架(401)上轴连接有蜗轮(402)和行进轮(404),所述蜗轮(402)同轴连接有第一同步轮(403),所述行进轮(404)同轴连接有第二同步轮(405),所述第一同步轮(403)和所述第二同步轮(405)之间套装有同步带(406)。7. A pipe cleaning device according to claim 6, characterized in that: the traveling mechanism (4) further includes a connecting frame (401), the connecting frame (401) is connected to the outer shell, and the connecting frame (401) is connected to the outer shell. A worm gear (402) and a traveling wheel (404) are connected to the upper shaft of the frame (401). The worm gear (402) is coaxially connected to a first synchronous wheel (403), and the traveling wheel (404) is coaxially connected to a second synchronous wheel (403). A synchronous wheel (405), a synchronous belt (406) is installed between the first synchronous wheel (403) and the second synchronous wheel (405). 8.根据权利要求7所述的一种管道清洁装置,其特征在于:所述连接架(401)连接有固定罩(501),所述固定罩(501)与所述电机(5)相连,所述电池(6)与所述开关(11)安装在所述连接架(401)上。8. A pipe cleaning device according to claim 7, characterized in that: the connecting frame (401) is connected to a fixed cover (501), and the fixed cover (501) is connected to the motor (5). The battery (6) and the switch (11) are installed on the connecting frame (401).
CN202311593700.1A 2023-11-27 2023-11-27 A pipe cleaning device Pending CN117443871A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311593700.1A CN117443871A (en) 2023-11-27 2023-11-27 A pipe cleaning device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311593700.1A CN117443871A (en) 2023-11-27 2023-11-27 A pipe cleaning device

Publications (1)

Publication Number Publication Date
CN117443871A true CN117443871A (en) 2024-01-26

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Application Number Title Priority Date Filing Date
CN202311593700.1A Pending CN117443871A (en) 2023-11-27 2023-11-27 A pipe cleaning device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118180072A (en) * 2024-05-15 2024-06-14 江苏图博可特曙光涂层有限公司 Pipeline cleaning rust removing device with scrap iron collecting device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050048390A (en) * 2003-11-19 2005-05-24 엘지전자 주식회사 Vacuum cleaner
CN213409690U (en) * 2020-08-19 2021-06-11 王宽 Coal pipeline cleaning device under boiler
CN216175020U (en) * 2021-09-22 2022-04-05 张敏涛 Cleaning equipment for heat energy and power engineering
CN114273348A (en) * 2022-01-29 2022-04-05 攀枝花学院 In-pipe ash removal device
CN116493355A (en) * 2023-03-20 2023-07-28 中建四局安装工程有限公司 Automatic derusting machine for large pipelines

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050048390A (en) * 2003-11-19 2005-05-24 엘지전자 주식회사 Vacuum cleaner
CN213409690U (en) * 2020-08-19 2021-06-11 王宽 Coal pipeline cleaning device under boiler
CN216175020U (en) * 2021-09-22 2022-04-05 张敏涛 Cleaning equipment for heat energy and power engineering
CN114273348A (en) * 2022-01-29 2022-04-05 攀枝花学院 In-pipe ash removal device
CN116493355A (en) * 2023-03-20 2023-07-28 中建四局安装工程有限公司 Automatic derusting machine for large pipelines

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118180072A (en) * 2024-05-15 2024-06-14 江苏图博可特曙光涂层有限公司 Pipeline cleaning rust removing device with scrap iron collecting device

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