CN117442826A - Integrated nozzle structure, assembling method and atomizing device - Google Patents
Integrated nozzle structure, assembling method and atomizing device Download PDFInfo
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- CN117442826A CN117442826A CN202311396081.7A CN202311396081A CN117442826A CN 117442826 A CN117442826 A CN 117442826A CN 202311396081 A CN202311396081 A CN 202311396081A CN 117442826 A CN117442826 A CN 117442826A
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000012530 fluid Substances 0.000 claims abstract description 37
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 230000009471 action Effects 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims description 62
- 238000010438 heat treatment Methods 0.000 claims description 53
- 238000011045 prefiltration Methods 0.000 claims description 25
- 239000012815 thermoplastic material Substances 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 239000011120 plywood Substances 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000463 material Substances 0.000 abstract description 5
- 238000000889 atomisation Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 208000023504 respiratory system disease Diseases 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M11/00—Sprayers or atomisers specially adapted for therapeutic purposes
- A61M11/02—Sprayers or atomisers specially adapted for therapeutic purposes operated by air or other gas pressure applied to the liquid or other product to be sprayed or atomised
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/75—General characteristics of the apparatus with filters
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Hematology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Nozzles (AREA)
Abstract
The invention discloses an integrated nozzle structure, an assembling method and an atomizing device, which comprise a nozzle main body and a chip, wherein one end of the nozzle main body is provided with a nozzle, and the inside of the nozzle main body is provided with a fluid cavity channel communicated with the nozzle; the chip is arranged in the fluid cavity and is fixed with the nozzle main body in a heat sealing way; under the action of pressure, the liquid input into the fluid cavity is atomized by the chip and can be sprayed out from the nozzle to form atomized liquid drops. According to the integrated nozzle structure, the chip and the nozzle main body are fixed in a heat sealing way, so that the automatic assembly difficulty is greatly reduced, and the production efficiency of a product is obviously improved; the assembly mode of the thermal package ensures that the tightness and stability between the chip and the nozzle main body are reliably ensured; the assembly structure is simplified, the chip bracket and other accessory materials are omitted, and the production cost is reduced.
Description
Technical Field
The invention relates to the field of medical instruments, in particular to an integrated nozzle structure, an assembling method and an atomizing device.
Background
The atomization device is mainly used for treating various respiratory diseases, and the principle is that the liquid medicine is atomized into tiny particles, and the medicine enters the respiratory tract and lung to deposit in a respiratory inhalation mode, so that the purpose of painless, rapid and effective treatment is achieved.
In chinese patent with publication number CN 218572615U, the nozzle structure is generally assembled by a nozzle housing, an atomizing chip, a chip holder and other accessories, and because of many parts and small size, the nozzle structure has the disadvantages of large assembly difficulty, low efficiency, many defects and the like in the automatic assembly process, so that the production progress of the product is difficult to be ensured.
Based on the current situation, how to optimally design the nozzle structure reduces the automatic assembly difficulty and becomes the problem that enterprises need to solve.
Disclosure of Invention
The invention aims to provide an integrated nozzle structure, an assembling method and an atomizing device, which aim to reduce the number of parts of a product, reduce the automatic assembling difficulty and improve the production efficiency.
The invention adopts the following technical scheme:
an integrated nozzle structure comprising:
the spray nozzle comprises a nozzle body, wherein a spray nozzle is arranged at one end of the nozzle body, and a fluid cavity channel communicated with the spray nozzle is arranged in the nozzle body;
the chip is arranged in the fluid cavity and is fixed with the nozzle main body in a heat sealing way;
under the action of pressure, the liquid input into the fluid cavity is atomized by the chip and can be sprayed out from the nozzle to form atomized liquid drops.
In some embodiments, a pre-filter is also included, the pre-filter being disposed on a side of the chip remote from the spout.
In some embodiments, the pre-filter is a PE filter, and the pre-filter has a filtration accuracy of 0.1mm to 0.5mm.
In some embodiments, the fluid channel is provided with a first mounting groove and a second mounting groove, respectively;
the chip is arranged in the first mounting groove;
the pre-filter is disposed within the second mounting groove.
In some embodiments, the first mounting groove has a groove width that is less than a groove width of the second mounting groove.
In some embodiments, the nozzle body is made of a thermoplastic material.
In some embodiments, the chip is provided with flutes on the face contacting the nozzle body.
In some embodiments, the other end of the nozzle body is provided with a flange.
In some embodiments, the chip comprises:
a first laminate;
a second laminate disposed on the first laminate and forming an inlet and an outlet with each other at both ends of the chip, respectively;
the multistage filtering structure is arranged between the first layer plate and the second layer plate and comprises a first microstructure filtering unit, a second microstructure filtering unit and a third microstructure filtering unit which are sequentially arranged along the liquid flow direction;
the first micro-structure filtering unit and the second micro-structure filtering unit are integrally formed on the first layer plate, the third micro-structure filtering unit is integrally formed on the second layer plate, and part of the third micro-structure filtering unit is filled in part of the second micro-structure filtering unit.
In some embodiments, the first microstructure filtering unit is formed by a plurality of convex strips arranged at intervals, and the filtering precision of the first microstructure filtering unit is less than or equal to 0.1mm;
the second microstructure filtering unit consists of a plurality of convex blocks which are arranged at intervals, and the filtering precision of the second microstructure filtering unit is less than or equal to 0.002mm;
the third microstructure filtering unit is composed of a plurality of closely arranged convex columns, and the filtering precision of the third microstructure filtering unit is smaller than or equal to 0.01mm.
In some embodiments, a tangential surface is disposed at one end of the protruding strip near the inlet, and the tangential surface is an inclined surface or an arc surface.
In some embodiments, a plurality of clamping blocks are arranged at intervals on the edge of the first laminate;
a plurality of clamping grooves are formed in the edge of the second layer plate at intervals;
the clamping blocks are in one-to-one correspondence and matched with the clamping grooves, so that the first layer plate and the second layer plate can be mutually clamped and fixed.
In some embodiments, the number of the outlets is two, the two outlets are symmetrically arranged about the central line of the chip, and an included angle a formed by extension lines of the jet directions of the two outlets is an obtuse angle.
An assembling method of an integrated nozzle structure, comprising the following steps:
s1, providing a nozzle main body with a nozzle and a fluid channel;
s2, assembling the chip at a corresponding position of a fluid channel in the nozzle main body;
and S3, heating the nozzle body so as to fix the chip and the nozzle body in a heat sealing manner.
In some embodiments, the nozzle body is a thermoplastic material;
in step S3, a heating element is disposed on a side of the chip away from the nozzle, and the heating element extrudes and thermally melts a portion of the nozzle body to thermally encapsulate the bottom of the chip.
In some embodiments, the heating element has a heating temperature of 70 ℃ to 100 ℃;
the extrusion pressure of the heating element is 50N-70N.
In some embodiments, the nozzle body is of a metal material, and a thermoplastic material layer is disposed within the fluid channel;
in step S3, a heating element is disposed in a sidewall of the nozzle body, and the thermoplastic material layer is thermally melted by the nozzle body, so as to thermally encapsulate the whole body of the chip.
In some embodiments, the method further comprises the steps of:
s4, assembling the prefilter at a corresponding position of a fluid channel in the nozzle body;
s5, heating the nozzle body so as to fix the prefilter and the nozzle body in a heat sealing manner.
An atomizing device comprises the integrated nozzle structure.
Compared with the prior art, the invention has the beneficial effects that at least:
1. through carrying out the heat seal with chip and nozzle main part and adorning fixedly, greatly reduced the automation assembly degree of difficulty for the production efficiency of product is showing and is promoting.
2. The thermal package is assembled in such a manner that the tightness and stability between the chip and the nozzle body are reliably ensured.
3. The assembly structure is simplified, the chip bracket and other accessory materials are omitted, and the production cost is reduced.
Drawings
Fig. 1 is a schematic structural view of an integrated nozzle structure according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of the internal structure of a chip according to an embodiment of the present invention.
Fig. 3 is an enlarged view of a portion a of fig. 2.
Fig. 4 is a schematic diagram of a chip development structure according to an embodiment of the invention.
Fig. 5 is a schematic view of an assembly flow of an integrated nozzle structure according to an embodiment of the present invention.
FIG. 6 is a schematic illustration of another assembly flow of an integrated nozzle structure according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of an atomizing device according to an embodiment of the present invention.
In the figure: 1. a nozzle body; 11. a spout; 12. a fluid channel; 13. a flange; 14. a first mounting groove; 15. a second mounting groove; 2. a chip; 21. a first laminate; 22. a second laminate; 23. a multi-stage filtration structure; 231. a first microstructured filter element; 2311. cutting into sections; 232. a second microstructured filter element; 233. a third microstructured filter element; 24. an inlet; 25. an outlet; 26. a clamping block; 27. a clamping groove; 28. an included angle a; 3. a pre-filter; 4. a heating member; 5. a thermoplastic material layer; 6. a flow guiding component.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus a repetitive description thereof will be omitted.
The words expressing the positions and directions described in the present invention are described by taking the drawings as an example, but can be changed according to the needs, and all the changes are included in the protection scope of the present invention.
Referring to fig. 1, the present invention discloses an integrated nozzle structure comprising a nozzle body 1 and a chip 2.
The nozzle body 1 has a substantially cylindrical structure, and is provided with a fluid channel 12 for delivering a liquid. Typically, the fluid channel 12 is centrally located within the nozzle body 1 and extends through both ends along the length of the nozzle body 1.
In addition, one end of the nozzle body 1 is provided with a nozzle 11 communicating with the fluid channel 12, and the cross section of the nozzle is approximately trapezoidal, so as to provide a certain mist (corresponding to setting of a deflection angle) for atomized liquid drops sprayed from the nozzle 11, thereby facilitating absorption of patients and improving atomization quality.
The chip 2 is of a rectangular structure, and has the function of decomposing liquid into fine liquid drops for atomization, and also has the function of filtering. The chip 2 is disposed in the fluid channel 12 and is heat-sealed and fixed with the nozzle body 1. Under the action of pressure, the liquid input into the fluid channel 12 is atomized by the chip 2 and then can be sprayed out from the nozzle 11 to form atomized liquid drops.
Compared with the existing nozzle structure, the integrated nozzle structure omits a chip bracket and other accessory materials, and reduces the production cost. In addition, the chip 2 and the nozzle main body 1 are directly fixed in a heat sealing manner in the assembly process, the assembly mode is simple and efficient, the automatic assembly difficulty is greatly reduced, the production efficiency of products is obviously improved, and meanwhile, the sealing property and the stability between the chip 2 and the nozzle main body 1 are reliably ensured by the assembly mode of heat sealing.
Also as shown in fig. 1, in some embodiments, the unitary nozzle structure further comprises a pre-filter 3, the pre-filter 3 being disposed on a side of the chip 2 remote from the spout 11 for filtering large particle size impurities.
Illustratively, the pre-filter 3 is a PE filter that has good chemical stability and mechanical strength and is not prone to hydration reactions, suitable for use as a front end filter for the chip 2. The filter precision of the pre-filter 3 is 0.1mm to 0.5mm, thereby ensuring the reliability of the pre-filter effect, and preferably the filter precision of the pre-filter 3 may be 0.1mm.
In a specific embodiment, the fluid channel 12 is provided with a first mounting groove 14 and a second mounting groove 15, respectively, as shown in fig. 5, the first mounting groove 14 and the second mounting groove 15 are formed by two hot pressing of the heating member 4 (heating plate), and the groove width of the first mounting groove 14 is smaller than the groove width of the second mounting groove 15. Wherein the chip 2 is arranged in a first mounting groove 14 and the pre-filter 3 is arranged in a second mounting groove 15.
In one embodiment, the nozzle body 1 is made of a thermoplastic material, such as ABS, PC, TPE, which is plastic after being heated and pressurized and is solidified and molded after being cooled. This allows the inner wall portion of the nozzle body 1 to be softened by heating and molded under pressure into the desired first mounting groove 14 and second mounting groove 15, thereby meeting the rapid assembly requirements of the chip 2, the pre-filter 3.
Further, grooves (not shown) are formed on the surface, which is contacted with the nozzle body 1, of the chip 2, and the grooves can enhance the bonding strength of the chip 2 and the nozzle body 1 and improve the mounting stability of the chip 2.
Referring to fig. 1, in some embodiments, the other end of the nozzle body 1 is provided with a flange 13, the flange 13 extending outwardly from the end rim of the nozzle body 1 to form an annular structure for assembly fit with a spray device. For example, as shown in fig. 7, the flange 13 may be fixed to the flow guiding member 6 of the spraying device by ultrasonic welding.
Referring to fig. 2-4, in some embodiments, the chip 2 includes a first layer 21, a second layer 22, and a multi-stage filter structure 23.
In the chip 2, the second plate 22 is disposed on the first plate 21, and an inlet 24 and an outlet 25 are formed at both ends of the chip 2, respectively, so that liquid can be introduced into the inside of the chip 2 through the inlet 24 and can be ejected from the outlet 25 after being converted into atomized droplets.
The multistage filtering structure 23 is arranged between the first layer plate 21 and the second layer plate 22, and the multistage filtering structure 23 comprises a first microstructure filtering unit 231, a second microstructure filtering unit 232 and a third microstructure filtering unit 233 which are sequentially arranged along the liquid flow direction, so that three-stage filtering of liquid is realized, and the size of sprayed atomized liquid drops is ensured to meet the treatment requirement.
It should be noted that, in the present application, the first microstructure filtering unit 231 and the second microstructure filtering unit 232 are integrally formed on the first layer 21, the third microstructure filtering unit 233 is integrally formed on the second layer 22, and a part of the third microstructure filtering unit is filled in a part of the second microstructure filtering unit 232. Through designing chip 2 to bilayer structure to prepare first micro-structure filter unit 231 and second micro-structure filter unit 232 on first plywood 21, prepare third micro-structure filter unit 233 on second plywood 22, with this avoid concentrated etching first micro-structure filter unit 231, second micro-structure filter unit 232 and third micro-structure filter unit 233 (if at one deck sculpture micro-structure pattern, the precision requirement is higher), thereby can reduce the precision requirement of multistage filtration structure 23, do benefit to the production manufacturing of chip 2.
In addition, the multi-stage filter structure 23 adopts a layered etching mode, the microstructure patterns on any one of the first layer plate 21 and the second layer plate 22 are bad, only the corresponding layer plate needs to be replaced, the fault tolerance is high, the chip 2 cannot be scrapped completely, and therefore the manufacturing cost is reduced.
In a specific embodiment, the first microstructure filtering unit 231 is formed by a plurality of ribs arranged at intervals, each rib can be arranged along a horizontal line, and the filtering precision of the first microstructure filtering unit 231 is less than or equal to 0.1mm. The second microstructure filtering unit 232 is formed by a plurality of protruding blocks arranged at intervals, each protruding block is arranged to form a corrugated structure, and the second microstructure filtering unit 232 is used for main filtering of the chip 2, and the filtering precision is smaller than or equal to 0.002mm. The third microstructure filtering unit 233 is formed by a plurality of closely arranged protrusions, each of which is filled between the second microstructure filtering unit 232 and the outlet 25, and the filtering precision of the third microstructure filtering unit 233 is less than or equal to 0.01mm.
Further, as shown in fig. 3, the end of the protrusion near the inlet 24 is provided with a tangential surface 2311, and the tangential surface 2311 may be an inclined surface or an arc surface, and the tangential surface 2311 may change the flow direction of the liquid impinging on the protrusion into an inclined angle, thereby greatly reducing the turbulence generated when the liquid impinges on the inlet 24, and improving the filtering effect of the first microstructure filtering unit 231.
Referring to fig. 4, in some embodiments, a plurality of clamping blocks 26 are disposed at intervals on the edge of the first layer 21, a plurality of clamping grooves 27 are disposed at intervals on the edge of the second layer 22, and illustratively, four clamping blocks 26 are disposed at four corners of the first layer 21 respectively, and similarly, four clamping grooves 27 are disposed at four corners of the second layer 22 respectively, and the clamping blocks 26 are in one-to-one correspondence and match with the clamping grooves 27, so that the first layer 21 and the second layer 22 can be mutually clamped and fixed, and the assembly of the chip 2 is completed.
Referring to fig. 2, in some embodiments, the number of outlets 25 is two, with two outlets 25 being symmetrically disposed about the centerline of the chip 2, and the dual outlet 25 design may provide a larger atomization area so that the liquid can be sufficiently atomized and form more smaller atomized droplets.
Moreover, the included angle a28 formed by the extension lines of the jet directions of the two outlets 25 is an obtuse angle, so that the two jet directions are relatively dispersed, and the sprayed atomized liquid drops can be dispersed and mixed in a longer distance, so that a larger and more uniform atomization range is formed, the spraying coverage rate is improved, the atomized liquid drops can be more uniformly distributed in the whole spraying area, and a better atomization effect is achieved. In addition, the included angle a28 of the obtuse angle can also reduce the mutual interference and collision of atomized liquid drops in the spraying process, reduce the aggregation phenomenon among the atomized liquid drops, and further refine the size of the atomized liquid drops, thereby improving the quality effect.
Illustratively, the included angle a28 is greater than 90 degrees and less than or equal to 120 degrees, and in the obtuse angle range, the coverage effect of atomized liquid drops is uniform and comprehensive.
Referring to fig. 5 and 6, the invention also discloses an assembling method of the integrated nozzle structure, which comprises the following steps S1 to S3.
S1, providing a nozzle body 1 with a nozzle 11 and a fluid channel 12;
s2, assembling the chip 2 at a corresponding position of the fluid channel 12 in the nozzle main body 1;
s3, heating the nozzle body 1 so as to fix the chip 2 and the nozzle body 1 in a heat sealing manner.
Specifically, as shown in fig. 5, in one embodiment, the nozzle body 1 is made of thermoplastic material, and in addition, in step S3, a heating member 4 is disposed on a side of the chip 2 away from the nozzle 11 (it should be noted that, in this process, the heating member 4 is a heating plate, and the cross section of the heating plate is slightly larger than the diameter surface of the fluid cavity 12, so as to completely cover the fluid cavity 12, and the heating plate will be described below as an example), and the heating member 4 presses and thermally melts a portion of the nozzle body 1 to thermally encapsulate the bottom of the chip 2.
In the assembly process, after the chip 2 is installed in the fluid channel 12 in the nozzle body 1, the top of the chip can be tightly propped and limited at the nozzle 11, then the heating plate enters the fluid channel 12 from one end of the nozzle body 1 far away from the nozzle 11, the heating plate heats part of the inner wall of the nozzle body 1, so that the inner wall is softened and deformed under the action of pressure, a step structure is formed at the bottom of the chip 2, the chip 2 is fixed and sealed in a first mounting groove 14 formed by the limiting position of the nozzle 11 and the step structure, and finally the heating plate is withdrawn from the fluid channel 12, so that the chip 2 and the nozzle form an integrated structure.
In the above process, the heating temperature of the heating member 4 is 70 ℃ to 100 ℃, if the heating temperature is lower than 70 ℃, the inside of the nozzle body 1 is not thoroughly softened, the step structure cannot be effectively molded, and if the heating temperature is higher than 100 ℃, the aging of the material is accelerated, and the performance of the nozzle body 1 is affected. In addition, the pressing pressure of the heating member 4 is 50N to 70N, and if the pressing pressure is less than 50N, it is difficult to push the softened material to form a stepped structure, and if the pressing pressure is more than 70N, it is easy to damage the precision chip 2, and the atomization effect is affected.
Illustratively, the heating element 4 has a heating temperature of 78 ℃ and an extrusion pressure of 65N for the heating element 4; the heating temperature of the heating element 4 may be 85 ℃, the pressing pressure of the heating element 4 may be 60N, or the like.
In another embodiment, as shown in fig. 6, the nozzle body 1 is made of a metal material, such as copper, aluminum alloy, and the like, and the thermoplastic material layer 5 is disposed in the fluid channel 12, and the thermoplastic material layer 5 may be an ABS layer, a PC layer, a TPE layer, or the like. In addition, in step S3, a heating element 4 (the heating element 4 may be a heating plate, a heating coil, or the like) is disposed in a sidewall of the nozzle body 1, and the heating element 4 thermally melts the thermoplastic material layer 5 through the nozzle body 1 to thermally encapsulate the entire body of the chip 2.
In this assembly process, after the chip 2 is mounted in the fluid channel 12 in the nozzle body 1, only the heating element 4 built in the sidewall of the nozzle body 1 needs to be directly electrified (the electrical contact point of the heating element 4 is disposed on the nozzle body 1, not shown), and the heat of the heating element 4 is transferred to the thermoplastic material layer 5 through the nozzle body 1, so that the thermoplastic material layer 5 and the whole body of the chip 2 are fixed by hot melting, and the chip 2 and the nozzle form an integral structure.
The chip 2 and the nozzle main body 1 are fixed in a heat sealing manner, the assembly mode is simple and efficient, the automatic assembly difficulty is greatly reduced, the production efficiency of the product is obviously improved, and meanwhile, the tightness and stability between the chip 2 and the nozzle main body 1 are reliably ensured in the heat sealing assembly mode.
The second assembly method, among others, omits the step of moving the heating member 4, and is higher in assembly efficiency than the first assembly method. However, the mounting reliability of the chip 2 is improved by forming the mounting groove by extrusion in one assembly method, and the heating member 4 can be reused, so that the production cost is lower.
In some embodiments, the following steps S4 to S5 are further included.
S4, assembling the prefilter 3 at a corresponding position of the fluid channel 12 in the nozzle body 1;
s5, heating the nozzle body 1 so as to fix the prefilter 3 and the nozzle body 1 in a heat sealing manner.
The assembly process of the pre-filter 3 is the same as the assembly process of the chip 2, and any of the above two methods may be used, and will not be described here. By installing the pre-filter 3 in the fluid channel 12, large-particle-size impurities can be prevented from entering the chip 2, and the service life and atomization effect of the chip 2 are ensured.
Referring to fig. 7, the invention also discloses an atomization device, which comprises the integrated nozzle structure, so that the atomization device can be well adapted to automatic assembly, and the production cost of products is effectively reduced.
While embodiments of the present invention have been shown and described, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that changes, modifications, substitutions and alterations may be made therein by those of ordinary skill in the art without departing from the spirit and scope of the invention, all such changes being within the scope of the appended claims.
Claims (12)
1. An integrated nozzle structure, comprising:
the spray nozzle comprises a nozzle body (1), wherein a spray nozzle (11) is arranged at one end of the nozzle body (1), and a fluid cavity (12) communicated with the spray nozzle (11) is arranged in the nozzle body (1);
the chip (2) is arranged in the fluid channel (12) and is fixed with the nozzle main body (1) in a heat sealing way;
under the action of pressure, the liquid input into the fluid channel (12) can be sprayed out from the nozzle (11) to form atomized liquid drops after being atomized by the chip (2).
2. The integrated nozzle structure according to claim 1, further comprising a pre-filter (3), the pre-filter (3) being arranged on a side of the chip (2) remote from the spout (11).
3. The integrated nozzle structure according to claim 2, characterized in that the fluid channel (12) is provided with a first mounting groove (14) and a second mounting groove (15), respectively;
the chip (2) is arranged in the first mounting groove (14);
the pre-filter (3) is arranged in the second mounting groove (15).
4. The integrated nozzle structure according to claim 1, characterized in that the nozzle body (1) is made of thermoplastic material.
5. The integrated nozzle structure according to claim 1, characterized in that the chip (2) comprises:
a first laminate (21);
-a second plate (22), said second plate (22) being arranged on said first plate (21) and forming an inlet (24) and an outlet (25) with each other at both ends of said chip (2), respectively;
a multi-stage filtration structure (23), the multi-stage filtration structure (23) being disposed between the first and second laminates (21, 22), the multi-stage filtration structure (23) comprising a first microstructure filtration unit (231), a second microstructure filtration unit (232), and a third microstructure filtration unit (233) disposed sequentially along a liquid flow direction;
wherein, first micro-structure filter unit (231) and second micro-structure filter unit (232) integrated into one piece are in first plywood (21), third micro-structure filter unit (233) integrated into one piece in second plywood (22), and part third structure filter unit is filled in part second micro-structure filter unit (232).
6. The integrated nozzle structure according to claim 5, wherein the first microstructure filtering unit (231) is formed by a plurality of convex strips arranged at intervals, and the filtering precision of the first microstructure filtering unit (231) is less than or equal to 0.1mm;
the second microstructure filtering unit (232) is composed of a plurality of protruding blocks which are arranged at intervals, and the filtering precision of the second microstructure filtering unit (232) is less than or equal to 0.002mm;
the third microstructure filtering unit (233) is composed of a plurality of closely arranged convex columns, and the filtering precision of the third microstructure filtering unit (233) is smaller than or equal to 0.01mm.
7. An assembling method of an integrated nozzle structure is characterized by comprising the following steps:
s1, providing a nozzle main body (1) with a nozzle (11) and a fluid cavity (12);
s2, assembling the chip (2) at a corresponding position of a fluid channel (12) in the nozzle main body (1);
s3, heating the nozzle body (1) so as to fix the chip (2) and the nozzle body (1) in a heat sealing manner.
8. The method of assembling an integrated nozzle structure according to claim 7, wherein the nozzle body (1) is of thermoplastic material;
in step S3, a heating element (4) is disposed on a side of the chip (2) away from the nozzle (11), and the heating element (4) presses and thermally melts a portion of the nozzle body (1) to thermally encapsulate the bottom of the chip (2).
9. Method of assembling an integrated nozzle structure according to claim 8, characterized in that the heating temperature of the heating element (4) is 70-100 ℃;
the extrusion pressure of the heating element (4) is 50N-70N.
10. The method of assembling an integrated nozzle structure according to claim 7, wherein the nozzle body (1) is made of metal, and the fluid channel (12) is provided with a thermoplastic material layer (5);
in step S3, a heating element (4) is disposed in a side wall of the nozzle body (1), and the heating element (4) thermally melts the thermoplastic material layer (5) through the nozzle body (1) so as to thermally encapsulate the whole body of the chip (2).
11. The method of assembling an integrated nozzle structure of claim 7, further comprising the steps of:
s4, assembling the prefilter (3) at a corresponding position of a fluid channel (12) in the nozzle main body (1);
s5, heating the nozzle body (1) so as to fix the prefilter (3) and the nozzle body (1) in a heat sealing manner.
12. An atomizing device comprising an integral nozzle structure as claimed in any one of claims 1 to 6.
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CN106573134A (en) * | 2014-06-20 | 2017-04-19 | 美德斯普瑞公司 | Aerosol or spray device, spray nozzle unit and method of manufacturing the same |
CN109311036A (en) * | 2016-11-06 | 2019-02-05 | 微邦科技股份有限公司 | Micro-structure nozzle |
CN211096764U (en) * | 2019-09-04 | 2020-07-28 | 苏州新劢德医疗器械科技有限公司 | Novel nozzle with microstructure for balancing fluid flow velocity |
CN117298391A (en) * | 2023-10-26 | 2023-12-29 | 苏州新劢德医疗器械科技有限公司 | Nozzle structure, manufacturing method thereof and atomizer |
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CN1087843A (en) * | 1992-09-29 | 1994-06-15 | 泊灵格英格尔海姆国际有限公司 | The device of atomizer and filter and generation spraying |
CN1809424A (en) * | 2003-06-30 | 2006-07-26 | 贝林格尔.英格海姆国际有限公司 | Microstructured high-pressure nozzle with integrated filter function |
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