CN101288986A - Energy-saving pelletizing module with high percentage of open area - Google Patents
Energy-saving pelletizing module with high percentage of open area Download PDFInfo
- Publication number
- CN101288986A CN101288986A CNA2008100118756A CN200810011875A CN101288986A CN 101288986 A CN101288986 A CN 101288986A CN A2008100118756 A CNA2008100118756 A CN A2008100118756A CN 200810011875 A CN200810011875 A CN 200810011875A CN 101288986 A CN101288986 A CN 101288986A
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- CN
- China
- Prior art keywords
- saving
- template
- open area
- heat
- high percentage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/582—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
- B29B9/065—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion under-water, e.g. underwater pelletizers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/14—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration
- B29C48/147—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration after the die nozzle
- B29C48/1472—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the particular extruding conditions, e.g. in a modified atmosphere or by using vibration after the die nozzle at the die nozzle exit zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/345—Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
An energy saving high-punching rate granulating template which comprises a template matrix and pore plates; a plurality of flow passages are processed on the template matrix, and a plurality of extruding holes, inner tracing channels, outer tracing channels, tracing medium inlet and outlet holes, a plurality of bolt mounting holes and tracing channels between the extruding holes which are communicated with the flow passages are processed on the template matrix; discharge holes centered with the extrusion holes are processed on the pore plates. The granulating template of the invention is characterized in that a plurality of positions on the template matrix are sprayed with a zirconia heat isolating layer with a certain thickness. The granulating template has the characteristics that the temperature of the area of the pore plates of the template is almost same when granulating; the discharge is uniform; the punching rate is high and the energy is saved.
Description
1 technical field:
The present invention relates to a kind of pelletizing template that is used for hot melt is carried out granulation underwater.Common hot melt has PE, PP, EVA, TPEE, the transparent anti-impact resin of butylbenzene, polyamide and PUR etc.
2 background technologies:
In hot melt granulation underwater process, pelletizing template is the crucial parts of producing.Because the pelletizing template exit side immerses in the cooling water that flows, must cause heat to scatter and disappear.In the orifice plate central region, because the hot melt heat that companion's heat and discharge opening flow is enough to compensate the heat of being taken away by the cooling water that flows, so this regional temperature is basic identical, each discharge opening discharging is even.Face is at the inside and outside fringe region of orifice plate, the hot melt shortage of heat that companion's heat and discharge opening flow is to compensate the heat that the surface is taken away by the cooling water that flows, and the result causes along with close to the inside and outside edge of orifice plate, and temperature reduces gradually, the discharge opening discharging reduces gradually, even " freezing to death " not discharging.For avoiding this defective, the prior art scheme adopts the heat insulation schemes that adds heat insulating mattress, compresses heat insulating mattress by gland.But because a variety of causes such as structure and dismounting inevitably cause to have the slit that directly contacts with cooling water on the template parent at the inside and outside edge of contiguous orifice plate.The in fact most of area of heat insulating mattress that compresses by gland is in non-impaction state simultaneously, thereby can cause cooling water to infiltrate.Problems such as therefore, still there is each discharge opening discharging inequality in the heat insulating mattress heat insulation schemes, percent opening is low, pressure load is big and waste energy.
Patent US 4,378, and 964, US 4,752,196, US 4,856, and 974, US 4,678,423, US5,679,380, EP 1 413 413, DE 4 036 196, JP 8-192423, JP 10-264251, CN2456910 provide different heat insulation schemes respectively with CN2595551.The manufacturing complexity that these heat insulation schemes have; The reliability that has is low; The manufacturing process that has can not realize.
3 summary of the invention:
The orifice plate regional temperature is basic identical and be different from a kind of energy-saving pelletizing module with high percentage of open area of existing patented technology when the invention provides a kind of easy manufacturing, reliability height, template operation.
The objective of the invention is to finish with following mode:
A kind of energy-saving pelletizing module with high percentage of open area includes template parent, orifice plate; Be processed with some runners and the some extrusion cavities that communicate with it, interior companion's passage of heat on the template parent, accompany between the passage of heat, companion's thermal medium manhole appendix, some screw mounting holes, extrusion cavities and accompany the passage of heat outward; Be processed with discharge opening on the orifice plate with extrusion cavities centering; It is characterized in that being coated with certain thickness thermal insulation layer on template parent surface.
Energy-saving pelletizing module with high percentage of open area of the present invention, heat insulating mattress and interior heat insulating mattress, outer gland and internal gland outside it is characterized in that on the template parent, can arranging, outer gland and outside have the installing hole that has centering on installing hole, internal gland and the interior heat insulating mattress of centering on the heat insulating mattress.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that can spraying thermal insulation layer on apertured template parent surface.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that the template parent surface of gland and outer heat insulating mattress periphery can spray thermal insulation layer outside.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that the template parent surface between extrusion cavities can spray thermal insulation layer.
Energy-saving pelletizing module with high percentage of open area of the present invention, it is characterized in that interior companion's passage of heat, outside accompany the sidewall of the passage of heat can spray thermal insulation layer.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that can spraying thermal insulation layer at the screw mounting hole sidewall.
Orifice plate can be spliced by some fanning strips; The fanning strip material is an anti-friction material; Orifice plate and template parent adopt soldering to be solidly fixed.
Orifice plate also can be made for stainless steel material; On orifice plate, arrange paxilla and little cylindrical shell by anti-friction material processing; But little cylindrical shell endoporus double as discharge opening of while; Orifice plate, template parent, paxilla and little cylindrical shell adopt soldering to be solidly fixed.
Orifice plate can be realized by the anti-friction material powder is sprayed on the template parent, be processed with the discharge opening with extrusion cavities centering on it.
The thermal insulation layer material is the material that the coefficient of heat conduction is low, high temperature resistant and do not chap.
Typical case's insulating layer material is a zirconia.
Thermal insulation layer can be realized by spraying methods such as vacuum coating, plasma spray coating, supersonic spray coatings with the mode of fixedlying connected of template.
Typical case's anti-friction material has titanium carbide, Cr-Ni-W alloy and tungsten carbide etc.
Orifice plate thickness is 1～5mm.
It is as follows that this energy-saving high open-ratio granulating is touched plate groundwork principle:
After the hot melt that has a certain pressure flows through runner, extrusion cavities and discharge opening on the template parent successively, in the cooling water that flows, be cut into particle by the rotary cutter that fits together with the orifice plate exit side.
Because the existence of thermal insulation layer, the whole regional temperature of orifice plate is basic identical during the template operation, and all discharge opening dischargings evenly, template percent opening height, pressure load be low; Heat scatters and disappears less, saves companion's heat energy simultaneously, the cooling water heat load is low.
The present invention has following characteristics:
1. each discharge opening discharging evenly, template percent opening height, pressure load be low;
2. heat scatters and disappears less, saves companion's heat energy, the cooling water heat load is low;
3. simple in structure, easy to manufacture, reliable.
4 description of drawings:
Fig. 1 is the pelletizing template front view;
Fig. 2 is Fig. 1 " I " partial enlarged drawing;
Fig. 3 is Fig. 2 " B-B " cutaway view;
Fig. 4 is Fig. 2 " A-A " cutaway view.
5 specific embodiment:
With reference to figure 1～Fig. 4.
A kind of energy-saving pelletizing module with high percentage of open area includes template parent 1, orifice plate 2; Be processed with some runners 105 and the some extrusion cavities 106 that communicate with it, interior companion's passage of heat 107 on the template parent 1, accompany between the passage of heat 108, companion's thermal medium manhole appendix 101 and 102, some screw mounting holes 103 and 104, the extrusion cavities 106 and accompany the passage of heat 109 outward; Be processed with discharge opening 21 on the orifice plate 2 with extrusion cavities 106 centerings; It is characterized in that template parent 1 surface is coated with certain thickness thermal insulation layer 93 and 94.
Energy-saving pelletizing module with high percentage of open area of the present invention, heat insulating mattress 5 and interior heat insulating mattress 6, outer gland 3 and internal gland 4 outside it is characterized in that on the template parent, can arranging, outer gland 3 and outside have the installing hole 41 that has centering on installing hole 31, internal gland 4 and the interior heat insulating mattress 6 of centering on the heat insulating mattress 5.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that can spraying thermal insulation layer 91 and 92 on template parent 1 surface that slit 7 and 8 are arranged.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that template parent 1 surface of gland outside 3 and outer heat insulating mattress 5 peripheries can spray thermal insulation layer 95.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that template parent 1 surface between extrusion cavities 106 can spray thermal insulation layer 97.
Energy-saving pelletizing module with high percentage of open area of the present invention, it is characterized in that interior companion's passage of heat 107, outside accompany the sidewall of the passage of heat 108 can spray thermal insulation layer 98.
Energy-saving pelletizing module with high percentage of open area of the present invention is characterized in that can spraying thermal insulation layer 96 at screw mounting hole 103 and 104 sidewalls.
This energy-saving pelletizing module with high percentage of open area groundwork principle is as follows:
After the hot melt that has a certain pressure flows through on the template parent 1 runner 105, extrusion cavities 106 and discharge opening 21 successively, in the moving cooling water of stream, be cut into particle by the rotary cutter that fits together with the orifice plate exit side.
Because the existence of thermal insulation layer, basic identical, all the discharge opening dischargings of the whole regional temperature of orifice plate evenly during the template operation, template percent opening height, pressure load be low; Heat scatters and disappears less, saves companion's heat energy, the cooling water heat load is low.
Claims (7)
1 one kinds of energy-saving pelletizing module with high percentage of open area include template parent (1), orifice plate (2): the some extrusion cavities (106) that are processed with some runners (105) on the template parent (1) and communicate with it, interior companion's passage of heat (107), accompany between the passage of heat (108), companion's thermal medium manhole appendix (101) and (102), some screw mounting holes (103) and (104), extrusion cavities (106) and accompany the passage of heat (109) outward; Be processed with discharge opening (21) on the orifice plate (2) with extrusion cavities (106) centering; It is characterized in that being coated with certain thickness thermal insulation layer (93) and (94) on template parent (1) surface.
2 according to the described energy-saving pelletizing module with high percentage of open area of claim 1, heat insulating mattress (5) and interior heat insulating mattress (6), outer gland (3) and internal gland (4) outside it is characterized in that on the template parent, can arranging, outer gland (3) and outside have the installing hole (41) that has centering on installing hole (31), internal gland (4) and the interior heat insulating mattress (6) of centering on the heat insulating mattress (5).
3 according to the described energy-saving pelletizing module with high percentage of open area of claim 1, it is characterized in that can spraying thermal insulation layer (91) and (92) on template parent (1) surface that slit (7) and (8) are arranged.
4 according to the described energy-saving pelletizing module with high percentage of open area of claim 1, it is characterized in that template parent (1) surface of gland (3) and outer heat insulating mattress (5) periphery can spray thermal insulation layer (95) outside.
5 according to the described energy-saving pelletizing module with high percentage of open area of claim 1, it is characterized in that template parent (1) surface between extrusion cavities (106) can spray thermal insulation layer (97).
6 according to the described energy-saving pelletizing module with high percentage of open area of claim 1, it is characterized in that interior companion's passage of heat (107), outside accompany the Side wall of the passage of heat (108) can spray thermal insulation layer (98).
7 according to the described energy-saving pelletizing module with high percentage of open area of claim 1, it is characterized in that can spraying thermal insulation layer (96) at screw mounting hole (103) and (104) Side wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100118756A CN101288986A (en) | 2008-06-17 | 2008-06-17 | Energy-saving pelletizing module with high percentage of open area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100118756A CN101288986A (en) | 2008-06-17 | 2008-06-17 | Energy-saving pelletizing module with high percentage of open area |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101288986A true CN101288986A (en) | 2008-10-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100118756A Pending CN101288986A (en) | 2008-06-17 | 2008-06-17 | Energy-saving pelletizing module with high percentage of open area |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101288986A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102695607A (en) * | 2009-09-30 | 2012-09-26 | 迪芬巴赫机械工程有限公司 | Pelletizing press for producing pellets |
| CN102695606A (en) * | 2009-09-30 | 2012-09-26 | 迪芬巴赫机械工程有限公司 | Pelletizing press for producing pellets |
| AT525675B1 (en) * | 2021-11-10 | 2023-06-15 | Econ Gmbh | Device for granulating plastic |
| EP4227056A4 (en) * | 2020-11-11 | 2024-10-23 | Japan Steel Works Ltd | Die plate cover, die head, extruder, and method for manufacturing resin pellet |
-
2008
- 2008-06-17 CN CNA2008100118756A patent/CN101288986A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102695607A (en) * | 2009-09-30 | 2012-09-26 | 迪芬巴赫机械工程有限公司 | Pelletizing press for producing pellets |
| CN102695606A (en) * | 2009-09-30 | 2012-09-26 | 迪芬巴赫机械工程有限公司 | Pelletizing press for producing pellets |
| US8876516B2 (en) | 2009-09-30 | 2014-11-04 | Dieffenbacher GmbH Maschinen-und Anlagenbau | Pellet press for producing pellets |
| US8888478B2 (en) | 2009-09-30 | 2014-11-18 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Pelletizing press for producing pellets |
| CN102695607B (en) * | 2009-09-30 | 2015-05-20 | 迪芬巴赫机械工程有限公司 | Pelletizing press for producing pellets |
| EP4227056A4 (en) * | 2020-11-11 | 2024-10-23 | Japan Steel Works Ltd | Die plate cover, die head, extruder, and method for manufacturing resin pellet |
| AT525675B1 (en) * | 2021-11-10 | 2023-06-15 | Econ Gmbh | Device for granulating plastic |
| AT525675A4 (en) * | 2021-11-10 | 2023-06-15 | Econ Gmbh | Device for granulating plastic |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20081022 |