CN117436468A - Intelligent monitoring system, method and storage medium for reading codes of cigarette box strips - Google Patents
Intelligent monitoring system, method and storage medium for reading codes of cigarette box strips Download PDFInfo
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- CN117436468A CN117436468A CN202311747957.8A CN202311747957A CN117436468A CN 117436468 A CN117436468 A CN 117436468A CN 202311747957 A CN202311747957 A CN 202311747957A CN 117436468 A CN117436468 A CN 117436468A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 31
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 70
- 230000002159 abnormal effect Effects 0.000 claims abstract description 23
- 230000005856 abnormality Effects 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000004590 computer program Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/24—Classification techniques
- G06F18/243—Classification techniques relating to the number of classes
- G06F18/2433—Single-class perspective, e.g. one-against-all classification; Novelty detection; Outlier detection
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- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Data Mining & Analysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Artificial Intelligence (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Bioinformatics & Computational Biology (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Evolutionary Biology (AREA)
- Evolutionary Computation (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention relates to a cigarette carton code reading intelligent monitoring system, a method and a storage medium, which belong to the technical field of monitoring data processing systems, and are used for designing a matching scheme among automatic sorting equipment, a carton positioning device, a sorting action recognition device, a placement direction detection device, a positioning action recognition device, a carton dumping detection device and a code reader position adjustment device aiming at abnormal conditions in a carton code reading process, so that the abnormal conditions can be monitored in real time and comprehensively, and automatic operation can be completed on the basis of avoiding manual operation as much as possible. Most detection and identification devices can be prevented from being in an invalid action state for a long time, and the false action rate of the system is reduced; and, carry out the fault location comprehensively to each abnormal condition that the target box strip probably appears in reading the sign indicating number in-process, carry out the adaptability according to different abnormal conditions.
Description
Technical Field
The invention belongs to the technical field of monitoring data processing systems, and particularly relates to a cigarette box bar code reading intelligent monitoring system, a method and a storage medium.
Background
In the daily production process of a production enterprise, the box strip specification and the size can not finish box filling package on equipment, and the existing automatic operation platform capable of lifting and moving is used for solving the phenomenon, the box strip is filled into a piece box through automatic sorting equipment, the association of strip and piece two-dimension codes is finished, the automatic operation platform is movable and adjustable in height, movement and positioning are realized, and the automatic operation platform is suitable for different application scenes. The automatic sorting device comprises a box strip two-dimension code reading device, a box strip positioning device, a sensor, a box strip code reader and a box strip two-dimension code reading device.
However, when the automatic sorting equipment sorts the box strips to the box strip positioning device in the code reading process of the box strips, the placing direction of part of the box strips may be wrong, so that the code reading of the subsequent box strips cannot be smoothly performed; moreover, if the number of the box bars placed on the box bar positioning device is small (for example, one or two box bars) the box bars may topple, so that the height of the two-dimensional code on the box bars cannot meet the normal reading of the box bar code reader; at present, no intelligent monitoring scheme aiming at the abnormal situation is designed.
Therefore, at present, a system, a method and a storage medium for intelligent monitoring of reading codes of cigarette case strips are needed to be designed to solve the problems.
Disclosure of Invention
The invention aims to provide a cigarette carton code reading intelligent monitoring system, a method and a storage medium, which are used for solving the technical problems in the prior art, namely, when automatic sorting equipment sorts carton to a carton positioning device in the carton code reading process, the placing direction of part of carton can be wrong, so that the subsequent carton code reading can not be smoothly carried out; moreover, if the number of the box bars placed on the box bar positioning device is small (for example, one or two box bars) the box bars may topple, so that the height of the two-dimensional code on the box bars cannot meet the normal reading of the box bar code reader; at present, no intelligent monitoring scheme aiming at the abnormal situation is designed.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the intelligent cigarette box strip code reading monitoring system comprises automatic sorting equipment, a box strip positioning device, a sorting action recognition device, a placement direction detection device, a positioning action recognition device, a box strip dumping detection device, a code reader position adjustment device and a main control device;
the main control device is respectively connected with the automatic sorting equipment, the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device;
the automatic sorting equipment is used for sorting and placing the target box strips to the box strip positioning device;
the box strip positioning device is used for positioning the target box strip before reading codes;
the sorting action recognition device is used for recognizing whether the sorting and placing actions of the automatic sorting equipment are finished or not;
the placement direction detection device is used for detecting whether the placement direction of the target box strip is abnormal or not;
the positioning action recognition device is used for recognizing whether the positioning action of the box strip positioning device is finished or not;
the box strip toppling detection device is used for detecting whether the target box strip topples or not;
the code reader position adjusting device is used for adjusting the position of the box bar code reader;
the main control device is used for controlling the opening and closing of the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device.
Further, the main control device controls the initial states of the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device to be normally closed;
when the automatic sorting equipment sorts and places the target box strips at the box strip positioning device, the main control device controls the sorting action recognition device to be started;
when the sorting action recognition device recognizes that the sorting and placing actions of the automatic sorting equipment are finished, the main control device controls the box strip positioning device and the positioning action recognition device to be started;
when the positioning action recognition device recognizes that the positioning action of the box strip positioning device is finished, the main control device controls the box strip dumping detection device to be started;
when the box strip toppling detection device detects that the target box strip topples, the main control device controls the code reader position adjustment device to be started.
Further, the device also comprises a human body detection device and an abnormality warning device, wherein the main control device is respectively connected with the human body detection device and the abnormality warning device;
the human body detection device is used for detecting whether personnel exist near the automatic operation table;
the abnormal warning device is used for warning personnel nearby the automatic operation table;
the main control device is also used for controlling the opening and closing of the human body detection device and the abnormality warning device.
Further, the main control device controls the initial states of the human body detection device and the abnormality warning device to be normally closed;
when the two-dimensional code of the target box bar still cannot be read normally by the box bar code reader after the position of the box bar code reader is regulated by the code reader position regulating device; the main control device controls the human body detection device to be started;
when the human body detection device detects that a person exists near the automatic operation platform, the main control device controls the abnormal warning device to be started.
Further, the device also comprises a box strip resetting auxiliary device, wherein the box strip resetting auxiliary device is connected with the main control device;
the box strip resetting auxiliary device is used for assisting the toppled target box strip to reset;
wherein the initial state of the box strip resetting auxiliary device is normally closed;
when the human body detection device detects that no personnel exist near the automatic operation table, the main control device controls the box strip resetting auxiliary device to be started.
Further, the intelligent terminal comprises a wireless communication device and an intelligent terminal, and the main control device is connected with the intelligent terminal through the wireless communication device in a remote network.
A cigarette case strip code reading intelligent monitoring method adopts the cigarette case strip code reading intelligent monitoring system to carry out cigarette case strip code reading intelligent monitoring.
A storage medium having stored thereon a computer program which when executed performs a cigarette carton bar code reading intelligent monitoring method as described above.
Compared with the prior art, the invention has the following beneficial effects:
the automatic sorting device, the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device are designed according to abnormal conditions in the box strip code reading process, so that the abnormal conditions can be monitored in real time and comprehensively and intelligently, and automatic operation is completed on the basis of avoiding manual operation as much as possible. Most detection and identification devices can be prevented from being in an invalid action state for a long time, and the false action rate of the system is reduced; and, carry out the fault location comprehensively to each abnormal condition that the target box strip probably appears in reading the sign indicating number in-process, carry out the adaptability according to different abnormal conditions.
Drawings
Fig. 1 is a schematic system configuration diagram of the embodiment.
Fig. 2 is a schematic diagram of the system operation principle of the embodiment.
Detailed Description
For the purpose of making the technical solution and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings and examples. It should be understood that the particular embodiments described herein are illustrative only and are not intended to limit the invention, i.e., the embodiments described are merely some, but not all, of the embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention. It is noted that relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
As shown in fig. 1, a smart monitoring system for reading codes of cigarette box strips is provided, which comprises automatic sorting equipment, a box strip positioning device, a sorting action recognition device, a placement direction detection device, a positioning action recognition device, a box strip dumping detection device, a code reader position adjustment device and a main control device;
the main control device is respectively connected with the automatic sorting equipment, the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device;
the automatic sorting equipment is used for sorting and placing the target box strips to the box strip positioning device;
the box strip positioning device is used for positioning the target box strip before reading codes;
the sorting action recognition device is used for recognizing whether the sorting and placing actions of the automatic sorting equipment are finished or not;
the placement direction detection device is used for detecting whether the placement direction of the target box strip is abnormal or not;
the positioning action recognition device is used for recognizing whether the positioning action of the box strip positioning device is finished or not;
the box strip toppling detection device is used for detecting whether the target box strip topples or not;
the code reader position adjusting device is used for adjusting the position of the box bar code reader;
the main control device is used for controlling the opening and closing of the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device.
In the above scheme, aiming at the problem that when the automatic sorting equipment sorts the box strips to the box strip positioning device in the code reading process of the box strips, the placing direction of part of the box strips is possibly wrong, so that the code reading of the subsequent box strips cannot be smoothly carried out; and, if the box strip quantity of placing on the box strip positioner is less (like one two), the box strip can appear empting, lead to the high abnormal conditions that can't satisfy the normal reading of box strip code reader on the box strip, design automatic sorting equipment, box strip positioner, letter sorting action recognition device, place direction detection device, location action recognition device, box strip empting detection device, the cooperation scheme between the code reader position adjustment device, can carry out real-time, comprehensive wisdom monitoring to above-mentioned abnormal conditions, and accomplish automatic operation on the basis of avoiding manual operation as far as possible.
Further, as shown in fig. 2, the main control device controls the initial states of the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device to be normally closed;
when the automatic sorting equipment sorts and places the target box strips at the box strip positioning device, the main control device controls the sorting action recognition device to be started;
when the sorting action recognition device recognizes that the sorting and placing actions of the automatic sorting equipment are finished, the main control device controls the box strip positioning device and the positioning action recognition device to be started;
when the positioning action recognition device recognizes that the positioning action of the box strip positioning device is finished, the main control device controls the box strip dumping detection device to be started;
when the box strip toppling detection device detects that the target box strip topples, the main control device controls the code reader position adjustment device to be started.
In the scheme, the automatic sorting equipment, the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device are orderly matched to act, so that most of detection and recognition devices can be prevented from being in an invalid action state for a long time, and the false action rate of the system is reduced; and, carry out the fault location comprehensively to each abnormal condition that the target box strip probably appears in reading the sign indicating number in-process, carry out the adaptability according to different abnormal conditions.
Further, the device also comprises a human body detection device and an abnormality warning device, wherein the main control device is respectively connected with the human body detection device and the abnormality warning device;
the human body detection device is used for detecting whether personnel exist near the automatic operation table;
the abnormal warning device is used for warning personnel nearby the automatic operation table;
the main control device is also used for controlling the opening and closing of the human body detection device and the abnormality warning device.
Further, the main control device controls the initial states of the human body detection device and the abnormality warning device to be normally closed;
when the two-dimensional code of the target box bar still cannot be read normally by the box bar code reader after the position of the box bar code reader is regulated by the code reader position regulating device; the main control device controls the human body detection device to be started;
when the human body detection device detects that a person exists near the automatic operation platform, the main control device controls the abnormal warning device to be started.
In the scheme, considering that the toppling degree of the target box strip is different, the code reader position adjusting device can overcome most of the situations, but cannot meet the different situations of toppling of the target box strip; therefore, the human body detection device and the abnormality warning device are designed as the safety bottom.
Further, the device also comprises a box strip resetting auxiliary device, wherein the box strip resetting auxiliary device is connected with the main control device;
the box strip resetting auxiliary device is used for assisting the toppled target box strip to reset;
wherein the initial state of the box strip resetting auxiliary device is normally closed;
when the human body detection device detects that no personnel exist near the automatic operation table, the main control device controls the box strip resetting auxiliary device to be started.
In the scheme, considering that the toppling degree of the target box strip is different, the code reader position adjusting device can overcome most of the situations, but cannot meet the different situations of toppling of the target box strip; when the bottom is covered by the guarantee through manual work, the box strip resetting auxiliary device can assist in resetting the toppled target box strip.
Further, the remote data transmission system further comprises a wireless communication device and an intelligent terminal, wherein the main control device is connected with the intelligent terminal through the wireless communication device in a remote network mode, and therefore remote data transmission is achieved.
A cigarette case strip code reading intelligent monitoring method adopts the cigarette case strip code reading intelligent monitoring system to carry out cigarette case strip code reading intelligent monitoring.
A storage medium having stored thereon a computer program which when executed performs a cigarette carton bar code reading intelligent monitoring method as described above.
The above is a preferred embodiment of the present invention, and all changes made according to the technical solution of the present invention belong to the protection scope of the present invention when the generated functional effects do not exceed the scope of the technical solution of the present invention.
Claims (8)
1. The intelligent monitoring system for the code reading of the cigarette box strips comprises automatic sorting equipment and a box strip positioning device and is characterized by further comprising a sorting action recognition device, a placement direction detection device, a positioning action recognition device, a box strip dumping detection device, a code reader position adjustment device and a main control device;
the main control device is respectively connected with the automatic sorting equipment, the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device;
the automatic sorting equipment is used for sorting and placing the target box strips to the box strip positioning device;
the box strip positioning device is used for positioning the target box strip before reading codes;
the sorting action recognition device is used for recognizing whether the sorting and placing actions of the automatic sorting equipment are finished or not;
the placement direction detection device is used for detecting whether the placement direction of the target box strip is abnormal or not;
the positioning action recognition device is used for recognizing whether the positioning action of the box strip positioning device is finished or not;
the box strip toppling detection device is used for detecting whether the target box strip topples or not;
the code reader position adjusting device is used for adjusting the position of the box bar code reader;
the main control device is used for controlling the opening and closing of the box strip positioning device, the sorting action recognition device, the placement direction detection device, the positioning action recognition device, the box strip dumping detection device and the code reader position adjustment device.
2. The intelligent monitoring system for cigarette carton code reading according to claim 1, wherein the main control device controls the initial states of the carton locating device, the sorting action identifying device, the placement direction detecting device, the locating action identifying device, the carton dumping detecting device and the code reader position adjusting device to be normally closed;
when the automatic sorting equipment sorts and places the target box strips at the box strip positioning device, the main control device controls the sorting action recognition device to be started;
when the sorting action recognition device recognizes that the sorting and placing actions of the automatic sorting equipment are finished, the main control device controls the box strip positioning device and the positioning action recognition device to be started;
when the positioning action recognition device recognizes that the positioning action of the box strip positioning device is finished, the main control device controls the box strip dumping detection device to be started;
when the box strip toppling detection device detects that the target box strip topples, the main control device controls the code reader position adjustment device to be started.
3. The intelligent cigarette case bar code reading monitoring system according to claim 2, further comprising a human body detection device and an abnormality warning device, wherein the main control device is respectively connected with the human body detection device and the abnormality warning device;
the human body detection device is used for detecting whether personnel exist near the automatic operation table;
the abnormal warning device is used for warning personnel nearby the automatic operation table;
the main control device is also used for controlling the opening and closing of the human body detection device and the abnormality warning device.
4. The intelligent monitoring system for reading codes of cigarette case strips according to claim 3, wherein the main control device controls the initial states of the human body detection device and the abnormality warning device to be normally closed;
when the two-dimensional code of the target box bar still cannot be read normally by the box bar code reader after the position of the box bar code reader is regulated by the code reader position regulating device; the main control device controls the human body detection device to be started;
when the human body detection device detects that a person exists near the automatic operation platform, the main control device controls the abnormal warning device to be started.
5. The intelligent cigarette carton code reading monitoring system according to claim 4, further comprising a carton resetting auxiliary device, wherein the carton resetting auxiliary device is connected with the main control device;
the box strip resetting auxiliary device is used for assisting the toppled target box strip to reset;
wherein the initial state of the box strip resetting auxiliary device is normally closed;
when the human body detection device detects that no personnel exist near the automatic operation table, the main control device controls the box strip resetting auxiliary device to be started.
6. The intelligent cigarette carton code reading monitoring system according to claim 5, further comprising a wireless communication device and an intelligent terminal, wherein the main control device is in remote network connection with the intelligent terminal through the wireless communication device.
7. A method for intelligently monitoring the code reading of a cigarette case strip, which is characterized in that a system for intelligently monitoring the code reading of the cigarette case strip according to any one of claims 1-6 is adopted for intelligently monitoring the code reading of the cigarette case strip.
8. A storage medium having stored thereon a computer program which when executed performs a cigarette carton bar code reading intelligent monitoring method according to claim 7.
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