CN117429861A - Intelligent distribution system and method for hanging of clothing production line - Google Patents
Intelligent distribution system and method for hanging of clothing production line Download PDFInfo
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- CN117429861A CN117429861A CN202311579143.8A CN202311579143A CN117429861A CN 117429861 A CN117429861 A CN 117429861A CN 202311579143 A CN202311579143 A CN 202311579143A CN 117429861 A CN117429861 A CN 117429861A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 85
- 238000009826 distribution Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims description 37
- 238000012544 monitoring process Methods 0.000 claims abstract description 48
- 238000012423 maintenance Methods 0.000 claims abstract description 24
- 238000007405 data analysis Methods 0.000 claims abstract description 11
- 238000012360 testing method Methods 0.000 claims description 26
- 238000005457 optimization Methods 0.000 claims description 17
- 238000012937 correction Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- 238000004458 analytical method Methods 0.000 claims description 14
- 238000012545 processing Methods 0.000 claims description 14
- 238000010998 test method Methods 0.000 claims description 10
- 238000012790 confirmation Methods 0.000 claims description 7
- 238000000605 extraction Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000011161 development Methods 0.000 claims description 6
- 238000009472 formulation Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 238000010801 machine learning Methods 0.000 claims description 3
- 238000012795 verification Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 4
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- 238000011835 investigation Methods 0.000 description 2
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- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007705 chemical test Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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Abstract
The invention relates to the technical field of production lines, in particular to an intelligent distribution system for hanging a clothing production line, which comprises a cache station for sorting clothing information, a merging station for distributing integrated clothing to a workstation and a maintenance station for monitoring the workstation to ensure distribution tasks, wherein the cache station is used for carrying out integration and preliminary classification, and comprises an intelligent sorting module and a bill making merging module. According to the invention, the cache station is matched with the merging station, so that clothes of different styles can be sorted and classified, the data of the clothes are convenient to disorder, the distribution form of the merging station is adapted, the clothes data and the conditions on the production line can be combined to formulate a production scheme, and an intelligent hanging distribution system can be created by combining the RFID technology, the sensor, the data analysis and the automatic control, so that the efficiency and the flexibility of the clothes production line are improved.
Description
Technical Field
The invention relates to the technical field of clothing production lines, in particular to an intelligent distribution system and method for hanging of clothing production lines.
Background
With the development of the expanded and diversified demands of the clothing market, the demands of consumers on wearing tend to pursue fashion, fashion and fashion, and the production trend of many clothing enterprises develops to the aspects of more varieties, small batches, short production period, high quality and the like along with the demands of the market development, the clothing enterprises face great challenges, the hanging of the clothing production line can realize the production of clothing with multiple varieties, small batches and short exchange period, and a single stream can effectively control the production period; and aiming at a plurality of working procedures of each bill, the system automatically collects data to calculate the SAM value of each working procedure, and the intelligent allocation is carried out on the stations of one sequence and multiple stations through the main control software.
The existing clothing patterns are various and complex, difficult to accurately distribute to a hung production line, the data matching difficulty is high, the sorting speed and the labor cost are affected, the production line is easy to wait, production resources are wasted, the guaranteeing effect of the production line is poor, the data are not uniform enough, faults are easy to interfere with each other, the overall state is affected, the check problem speed is low, and the maintenance difficulty is high.
Therefore, an intelligent distribution system and an intelligent distribution method for hanging clothes production lines are provided.
Disclosure of Invention
The invention aims to provide an intelligent distribution system and method for hanging a garment production line, which are used for solving the problems of poor data matching effect and difficult problem investigation in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the intelligent distribution system comprises a cache station for sorting clothing information, a merging station for distributing the integrated clothing to a workstation and a maintenance station for monitoring the workstation to ensure the allocation tasks, wherein the cache station is used for integrating and primarily classifying, the cache station comprises an intelligent sorting module and a bill making merging module, the bill making merging module recognizes different clothing tasks through RFID tags and transmits the information to the bill making merging module which is electrically connected, and the bill making merging module sorts and classifies different clothing;
the combining station is used for accurately reassigning the clothes, and comprises a data acquisition module, an intelligent distribution module and an automatic execution module, wherein the data acquisition module acquires information of a plurality of clothes, combines the information with a production line to form a most reasonable processing scheme, the intelligent distribution module is used for combining the processing scheme with the actual situation and transmitting the information to the intelligent distribution module which is electrically connected, and the automatic execution module selects a distribution tool according to the information generated by the intelligent distribution module and then executes the distribution tool so as to distribute the clothes to a plurality of work stations;
the maintenance station monitors the state of each production stage and comprises a sensor monitoring module, a testing module and an alarm module, wherein the sensor monitoring module monitors the whole production line and transmits monitoring data to the testing module which is electrically connected, the testing module verifies the sensor monitoring module data and formulates a solution, and the alarm module notifies and reports faults according to verification information of the testing module.
Preferably, the intelligent sorting module further comprises a feature extraction module, an optimization and correction module and a monitoring sorting module, wherein the feature extraction module extracts data obtained in the RFID tag in a visual identification or sensor detection mode so as to extract key features of the clothing, the optimization and correction module performs continuous optimization based on data records and performance reports, and the monitoring sorting module monitors the sorting process and performs real-time correction in cooperation with the optimization and correction module so as to correct error classification.
Preferably, the bill making and combining module further comprises a decision and classification module and a sorting operation module, wherein the decision and classification module uses a computer algorithm or a machine learning model to classify the articles according to the extracted characteristics, the sorting operation module distributes the clothes to proper positions on a correct production line according to classification results, and the data recording module records all sorting operations and related data.
Preferably, the data acquisition module further comprises a style analysis module, a man-hour analysis module and a processing scheme making module, wherein the style analysis module analyzes and confirms the style of the garment according to the process database, the man-hour analysis module takes the normal speed and the correct method as the basis, various related factors are considered to make standard time, and the processing scheme making module combines the independent working procedures in an optimal production sequence and mode.
Preferably, the intelligent distribution module further comprises an automatic distribution algorithm module, an optimized path planning module and a dynamic adjustment module, wherein the automatic distribution algorithm module decides to distribute hanging clothes to the workstation, the optimized path planning module intelligently plans the path of the hanging clothes, and the dynamic adjustment module can dynamically adjust the distribution strategy.
Preferably, the automatic execution module further comprises a hanging selection module and a path selection module, wherein the hanging selection module selects different hanging modes, and the path selection module selects a conveyor belt or a track to move on a production line.
Preferably, the sensor monitoring module further comprises a position monitoring module, a load monitoring module and an inventory monitoring module, wherein the position monitoring module monitors the suspended clothing position in real time, the load monitoring module monitors the load condition of the production line in real time and feeds back, and the inventory monitoring module monitors the material inventory condition rod.
Preferably, the test module further comprises an existing data analysis module, a test purpose confirmation module and a test method making module, wherein the existing data analysis module records and analyzes existing data, the test purpose confirmation module verifies whether each step in the production process is executed according to the specified standard and specification, the problem to be solved is confirmed, and the test method making module makes various test methods.
Preferably, the alarm module further comprises a display screen alarm module, a sound alarm module and an internet remote alarm module, wherein the display screen alarm module displays information about faults, the sound alarm module sounds a loud sound alarm, and the internet remote alarm module remotely monitors the state of equipment through the internet and receives fault alarms.
An intelligent distribution system for hanging clothes production line and a method using the same, comprising the following steps:
s1, delivering the clothes with RFID tags in different styles to a cache station, identifying the RFID tags of the clothes by the cache station, extracting key information of the clothes, sorting and classifying the clothes information and continuously correcting and optimizing the clothes information, finally recording data, delivering the clothes to a merging station, and tracking and reporting the performance and efficiency of the sorting process;
s2, combining the data recorded by the garment identification with the actual condition of the garment production line to make a production scheme, then automatically determining to distribute hanging garments to corresponding work stations based on real-time requirements and conditions on the production line according to development of an automatic distribution algorithm and optimization of path planning, and finally selecting different hanging forms and paths;
s3, faults generated by normal operation of the workstation are monitored by various sensors of the maintenance station, and the garment position, the workstation load and the material inventory are accurately monitored;
s4, the maintenance station verifies the monitored result again, then checks the verified result, tries to automatically solve the problem, cannot solve the problem of reminding in various modes, and provides reference for the checked result in a code mode and the like.
The invention has the beneficial effects that:
1. according to the invention, the cache station is matched with the merging station, so that clothes of different styles can be sorted and classified, the data of the clothes are disordered conveniently, the distribution form of the merging station is adapted, the clothes data and the conditions on the production line can be combined to formulate a production scheme, an intelligent hanging distribution system can be created by combining the RFID technology, the sensor, the data analysis and the automatic control, the efficiency and the flexibility of the clothes production line are improved, the manual operation is reduced, the production time is shortened, the overall efficiency of the production line is improved, and the working stations, the hanging modes, the paths and the like are selected in real time according to the scheme.
2. According to the invention, the design maintenance station is matched with the merging station, so that the information such as the clothing position, the work station load and the material inventory is accurately monitored, the information is timely found and fed back when faults occur, the information is dynamically adjusted, the faults are rapidly optimized to avoid conflicts and reduce the influence on other work stations, the faults can be automatically tried to be maintained and recorded after being automatically checked and checked, the record is recorded as the reference provided later, the reminding and the assistance seeking by utilizing various modes cannot be solved, the checking result provides the reference for maintenance personnel in the mode such as codes, the maintenance personnel can conveniently and rapidly determine the problems, and the solving time is saved.
Drawings
In order to more clearly illustrate the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only of the invention and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
FIG. 1 is a general external flow chart of an intelligent distribution system and method for garment line hanging in accordance with an embodiment of the present invention;
FIG. 2 is a flow chart illustrating the overall internal process of an intelligent distribution system and method for hanging a garment line according to an embodiment of the present invention;
FIG. 3 is a flow chart of a caching station of an intelligent distribution system and method for garment line hanging according to an embodiment of the present invention;
FIG. 4 is a flow chart of a merging station of an intelligent distribution system and method for hanging a garment line according to an embodiment of the present invention;
FIG. 5 is an optimized flow chart of a dynamic adjustment module of an intelligent distribution system and method for hanging a garment production line according to an embodiment of the present invention;
FIG. 6 is a flow chart of a maintenance station of an intelligent distribution system and method for garment line hanging in accordance with an embodiment of the present invention.
Marked in the figure as: 1. a cache station; 101. an intelligent sorting module; 1011. a feature extraction module; 1012. an optimization and correction module; 1013. monitoring a sorting module; 102. a bill making and combining module; 1021. a decision and classification module; 1022. a sorting operation module; 1023. a data recording module; 2. a merging station; 201. a data acquisition module; 2011. a style analysis module; 2012. a man-hour analysis module; 2013. a processing scheme making module; 202. an intelligent distribution module; 2021. an automated allocation algorithm module; 2022. an optimized path planning module; 2023. a dynamic adjustment module; 203. an automatic execution module; 2031. a hanging selection module; 2032. a path selection module; 3. a maintenance station; 301. a sensor monitoring module; 3011. a position monitoring module; 3012. a load monitoring module; 3013. an inventory monitoring module; 302. a test module; 3021. an existing data analysis module; 3022. a test purpose confirmation module; 3023. a test method making module; 303. an alarm module; 3031. a display screen alarm module; 3032. an acoustic alarm module; 3033. an Internet remote alarm module; 4. clothing; 5. a workstation.
Detailed Description
The present invention will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present invention more apparent.
It is to be noted that unless otherwise defined, technical or scientific terms used herein should be taken in a general sense as understood by one of ordinary skill in the art to which the present invention belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
Referring to fig. 1 to 6, the present invention provides a technical solution: an intelligent distribution system for hanging clothes production line, the intelligent distribution system comprises a buffer station 1 for sorting clothes 4 information, a merging station 2 for distributing the integrated clothes 4 to a workstation 5 and a maintenance station 3 for monitoring the workstation 5 to ensure distribution tasks, the buffer station 1 is used for integrating and primarily classifying, the buffer station 1 comprises an intelligent sorting module 101 and a bill making merging module 102, the bill making merging module 102 identifies different clothes 4 tasks through RFID labels and transmits information to the bill making merging module 102 which is electrically connected, the bill making merging module 102 sorts and classifies different clothes 4, can sort and classify different types of clothes, is convenient for cluttering the clothes data, is suitable for the distribution form of the merging station, the merging station 2 is used for accurately reassigning the clothes 4, the combining station 2 comprises a data acquisition module 201, an intelligent distribution module 202 and an automatic execution module 203, wherein the data acquisition module 201 acquires information of a plurality of clothes 4 and forms the most reasonable processing scheme by combining the processing scheme with the actual situation, the intelligent distribution module 202 is used for combining the processing scheme with the actual situation and transmitting the information to the intelligent distribution module 202 which is electrically connected, the automatic execution module 203 selects a distribution tool according to the information generated by the intelligent distribution module 202 and then executes the distribution tool, so that the clothes 4 are distributed to a plurality of work stations 5, the maintenance station 3 monitors the state of each production stage, the maintenance station 3 comprises a sensor monitoring module 301, a test module 302 and an alarm module 303, the sensor monitoring module 301 monitors the whole production line and transmits the monitoring data to the test module 302 which is electrically connected, the test module 302 verifies the data of the sensor monitoring module 301 and formulates a solution, the alarm module 303 notifies and reports the fault according to the verification information of the test module 302, records the fault and seeks external help, and combines the RFID technology, the sensor, the data analysis and the automatic control, so that an intelligent hanging distribution system can be created, the efficiency and the flexibility of a clothing production line are improved, the manual operation is reduced, the production time is shortened, the overall efficiency of the production line is improved, and the working site, the hanging mode, the path and the like are selected in real time according to the scheme.
As shown in fig. 1 and 2 and fig. 3, the intelligent sorting module 101 further includes a feature extraction module 1011 and an optimization and correction module 1012, and a monitoring sorting module 1013, the feature extraction module 1011 uses the data obtained in the RFID tag by visual recognition or sensor detection to extract key features of the garment, processes the image into digital data or converts the sensor data into identifiable information, the optimization and correction module 1012 performs continuous optimization based on data recording and performance reporting to improve sorting efficiency and accuracy, the monitoring sorting module 1013 monitors the sorting process, and performs real-time correction in cooperation with the optimization and correction module 1012 to correct erroneous sorting or other problems, the policy and sorting operation module 1021 and the sorting operation module 1022 and the data recording module 1023, the policy and sorting operation module 1021 uses a computer algorithm or a machine learning model to sort the articles according to the extracted features, the sorting operation module 1022 distributes the garment to a proper position on a proper production line according to the sorting result, performs the sorting operation and the information by a mechanical arm, a pneumatic device or a conveyor line, the data recording module 1023 records all sorting operations and related data so as to track and efficiency and the performance reporting, performs continuous correction to the different sorting stations, performs the sorting and the performance reporting and the error-correction to the RFID tag, and the information is continuously transferred to the RFID station, and the sorting station is corrected to the information is corrected, and the performance of the label is continuously corrected.
As shown in fig. 1, fig. 4 and fig. 5, the data acquisition module 201 further includes a style analysis module 2011, a man-hour analysis module 2012 and a processing scheme making module 2013, wherein the style analysis module 2011 analyzes and confirms the style of the garment 4 according to a process database, the technological requirement and the technical index of the style are technical bases for guiding production in a production shop and inspection in a quality management department, are technical bases and guarantees for industrialization and standardization of garment production, the man-hour analysis module 2012 is based on a normal speed and a correct method, considers various related factors, makes standard time, and considers various related factors in a normal speed and a correct method, simplifies auxiliary actions, improves main operation and makes reasonable time. The production plan making is more accurate, the process and the price making are more reasonable, the processing scheme making module 2013 combines the independent processes in the optimal production sequence and mode, the processes of all parts of the production workshop are reasonably arranged, the process flow is the basis of the production line, the intelligent distribution module 202 further comprises an automatic distribution algorithm module 2021, an optimized path planning module 2022 and a dynamic adjustment module 2023, the automatic distribution algorithm module 2021 determines which workstation 5 is allocated to hanging clothes in consideration of the current production requirement, the state of the workstation and the information of RFID tags, the optimized path planning module 2022 system can intelligently plan the path of the hanging clothes according to the clothes flow on the production line, to ensure the shortest moving distance and the best production efficiency, the dynamic adjustment module 2023 system can dynamically adjust the distribution strategy to cope with changes on the production line, such as the addition of emergency orders or the failure of a certain workstation, which can usually effectively solve complex problems, but care should be taken to reasonably define the sub-problems and state transfer equations and to reasonably manage the solutions of the sub-problems, the automatic execution module 203 further comprises a hanger selection module 2031 and a path selection module 2032, the hanger selection module 2031 selects different forms of hanger including single-rod hanger, double-rod hanger, chain hanger, etc., suitable for different types of clothing and production flows, the path selection module 2032 selects a conveyor belt or track to move on the production line, the conveyor belt and track can be designed as a straight, curved or complex path to accommodate different production needs, the merging station combines the data recorded for clothing identification with the actual condition of the clothing production line to formulate a production scheme, then according to the development of an automatic allocation algorithm and the optimization of path planning, the hanging clothing can be automatically decided to be allocated to the corresponding work stations based on real-time requirements and the condition on the production line, and finally, different hanging forms and paths are selected.
In a further scheme, as shown in fig. 1 and 2 and fig. 6, the sensor monitoring module 301 further includes a position monitoring module 3011 and a load monitoring module 3012, and an inventory monitoring module 3013, the position monitoring module 3011 monitors the suspended clothing position in real time, the load monitoring module 3012 monitors the load condition of the production line in real time and feeds back, the inventory monitoring module 3013 monitors the stock condition of the material, the test module 302 further includes an existing data analysis module 3021 and a test purpose confirmation module 3022, and a test method formulation module 3023, the existing data analysis module 3021 records and analyzes existing data, and takes corrective measures as necessary, the test purpose confirmation module 3022 verifies whether each step in the production process is performed according to prescribed standards and specifications, the test method formulation module 3023 formulates various test methods including physical tests, chemical tests, electronic tests, mechanical tests, and the like, depending on the production process and the type of clothing manufactured, the alarm module 303 further includes a display screen alarm module 3031 and an acoustic alarm module 3032, and an internet remote alarm module 3033, the existing data analysis module 3021 displays related failures, such as a fault condition, the acoustic alarm can be automatically detected by the error-free from the error-checking module 303when the error-checking of the error condition occurs, and the error-checking is automatically occurs in the remote control station, and the error-checking condition is automatically, and the error-free of the error-checking is performed by the error-checking of the error condition is automatically, and the error-checking of the error condition is performed when the error-checking is performed by the error-checking of the error-checking code, and the error-checking condition is automatically, and the error-checking is detected, and the error-has been discovered, the maintenance and recording can be automatically tried, the recording provides reference for later, the problem that reminding and assistance seeking can not be solved by utilizing various modes is solved, and the result of investigation provides reference for maintenance staff in the modes of codes and the like, so that the maintenance staff can conveniently and quickly determine the problem, and the solving time is saved.
An intelligent distribution system for hanging clothes production line and a method using the same, comprising the following steps:
s1, delivering the clothes with RFID tags in different styles to a cache station, identifying the RFID tags of the clothes by the cache station, extracting key information of the clothes, sorting and classifying the clothes information and continuously correcting and optimizing the clothes information, finally recording data, delivering the clothes to a merging station, and tracking and reporting the performance and efficiency of the sorting process;
s2, combining the data recorded by the garment identification with the actual condition of the garment production line to make a production scheme, then automatically determining to distribute hanging garments to corresponding work stations based on real-time requirements and conditions on the production line according to development of an automatic distribution algorithm and optimization of path planning, and finally selecting different hanging forms and paths;
s3, faults generated by normal operation of the workstation are monitored by various sensors of the maintenance station, and the garment position, the workstation load and the material inventory are accurately monitored;
s4, the maintenance station verifies the monitored result again, then checks the verified result, tries to automatically solve the problem, cannot solve the problem of reminding in various modes, and provides reference for the checked result in a code mode and the like.
Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of the invention (including the claims) is limited to these examples; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the invention, the steps may be implemented in any order and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
The present invention is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present invention should be included in the scope of the present invention.
Claims (10)
1. An intelligent distribution system for hanging clothes production lines, which comprises a buffer station (1) for sorting clothes (4) information, a merging station (2) for distributing the integrated clothes (4) to a workstation (5) and a maintenance station (3) for monitoring the task of guaranteeing distribution of the workstation (5), and is characterized in that:
the system comprises a cache station (1) for integrating and primarily classifying, wherein the cache station (1) comprises an intelligent sorting module (101) and a bill making merging module (102), the bill making merging module (102) is used for identifying different clothing (4) tasks through RFID labels and transmitting information to the bill making merging module (102) which is electrically connected, and the bill making merging module (102) is used for sorting and classifying different clothing (4);
the combining station (2) is used for accurately reassigning the clothes (4), the combining station (2) comprises a data acquisition module (201) and an intelligent distribution module (202) and an automatic execution module (203), the data acquisition module (201) acquires information of a plurality of clothes (4) to form a most reasonable processing scheme in combination with a production line, the intelligent distribution module (202) is used for combining the processing scheme with the actual situation and transmitting the information to the intelligent distribution module (202) which is electrically connected, and the automatic execution module (203) selects a distribution tool according to the information generated by the intelligent distribution module (202) and then executes the distribution tool so that the clothes (4) are distributed to a plurality of work stations (5);
the maintenance station (3) monitors the state of each production stage, the maintenance station (3) comprises a sensor monitoring module (301), a test module (302) and an alarm module (303), the sensor monitoring module (301) monitors the whole production line and transmits monitoring data to the test module (302) which is electrically connected, the test module (302) verifies and formulates a solution to the sensor monitoring module (301) data, and the alarm module (303) notifies and reports faults according to verification information of the test module (302).
2. The intelligent distribution system of garment production line hanging according to claim 1, wherein the intelligent sorting module (101) further comprises a feature extraction module (1011) and an optimization and correction module (1012) and a monitoring sorting module (1013), the feature extraction module (1011) extracts key features of the garment by means of data obtained in the RFID tag by visual recognition or sensor detection, the optimization and correction module (1012) performs continuous optimization based on data record and performance report, the monitoring sorting module (1013) monitors sorting process and performs real-time correction in cooperation with the optimization and correction module (1012) to correct misclassification.
3. An intelligent distribution system for garment line hangers according to claim 1, characterized in that said bill making and combining module (102) further comprises a decision and sorting module (1021) and a sorting operation module (1022) and a data recording module (1023), said decision and sorting module (1021) uses a computer algorithm or machine learning model to sort items according to extracted features, said sorting operation module (1022) distributes garments to proper positions on the correct line according to the sorting results, said data recording module (1023) records all sorting operations and related data.
4. The intelligent distribution system of a garment production line hanger according to claim 1, wherein the data acquisition module (201) further comprises a pattern analysis module (2011) and a working hour analysis module (2012) and a processing scheme formulation module (2013), the pattern analysis module (2011) analyzes and confirms the pattern of the garment (4) according to a process database, the working hour analysis module (2012) takes various relevant factors into consideration on the basis of a normal speed and a correct method to formulate a standard time, and the processing scheme formulation module (2013) combines independent working procedures in an optimal production sequence and mode.
5. The intelligent distribution system of garment production line hangers of claim 1, wherein the intelligent distribution module (202) further comprises an automated distribution algorithm module (2021) and an optimized path planning module (2022) and a dynamic adjustment module (2023), the automated distribution algorithm module (2021) determining to distribute hangers garments to the workstation (5), the optimized path planning module (2022) intelligently planning paths of hangers garments, the dynamic adjustment module (2023) dynamically adjusting distribution strategies.
6. The intelligent distribution system for garment production line hanging according to claim 5, wherein the automatic execution module (203) further comprises a hanging selection module (2031) and a path selection module (2032), the hanging selection module (2031) selecting different forms of hanging, and the path selection module (2032) selecting a conveyor belt or track to move on the production line.
7. The intelligent distribution system of hanging clothes line according to claim 1, wherein the sensor monitoring module (301) further comprises a position monitoring module (3011), a load monitoring module (3012) and an inventory monitoring module (3013), the position monitoring module (3011) monitors the hanging clothes position in real time, the load monitoring module (3012) monitors the load condition of the production line in real time and feeds back, and the inventory monitoring module (3013) monitors the stock condition of materials.
8. The intelligent distribution system of a garment production line hanger according to claim 1, wherein the test module (302) further comprises an existing data analysis module (3021) and a test purpose confirmation module (3022) and a test method formulation module (3023), the existing data analysis module (3021) records and analyzes existing data, the test purpose confirmation module (3022) verifies whether each step in the production process is performed according to a prescribed standard and specification, and confirms the problem to be solved, and the test method formulation module (3023) formulates various test methods.
9. The intelligent distribution system of a garment line hanger according to claim 1, wherein the alarm module (303) further comprises a display screen alarm module (3031) and a sound alarm module (3032) and an internet remote alarm module (3033), the display screen alarm module (3031) displays information about a fault, the sound alarm module (3032) sounds a loud sound alarm, and the internet remote alarm module (3033) remotely monitors the status of the device via the internet and receives the fault alarm.
10. A method of using an intelligent distribution system adapted for use with a garment line hanger according to any one of claims 1 to 9, characterized in that: comprises the following steps of;
s1, delivering the clothes with RFID tags in different styles to a cache station, identifying the RFID tags of the clothes by the cache station, extracting key information of the clothes, sorting and classifying the clothes information and continuously correcting and optimizing the clothes information, finally recording data, delivering the clothes to a merging station, and tracking and reporting the performance and efficiency of the sorting process;
s2, combining the data recorded by the garment identification with the actual condition of the garment production line to make a production scheme, then automatically determining to distribute hanging garments to corresponding work stations based on real-time requirements and conditions on the production line according to development of an automatic distribution algorithm and optimization of path planning, and finally selecting different hanging forms and paths;
s3, faults generated by normal operation of the workstation are monitored by various sensors of the maintenance station, and the garment position, the workstation load and the material inventory are accurately monitored;
s4, the maintenance station verifies the monitored result again, then checks the verified result, tries to automatically solve the problem, cannot solve the problem of reminding in various modes, and provides reference for the checked result in a code mode and the like.
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| CN118152865A (en) * | 2024-05-11 | 2024-06-07 | 深圳市一秋医纺科技有限公司 | Intelligent identification and sorting system for medical work clothes |
| CN118152865B (en) * | 2024-05-11 | 2024-07-26 | 深圳市一秋医纺科技有限公司 | Intelligent identification and sorting system for medical work clothes |
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