CN117420797A - Automatic acquisition device and method for process time informatization of surface treatment non-electrified process - Google Patents

Automatic acquisition device and method for process time informatization of surface treatment non-electrified process Download PDF

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Publication number
CN117420797A
CN117420797A CN202311178075.4A CN202311178075A CN117420797A CN 117420797 A CN117420797 A CN 117420797A CN 202311178075 A CN202311178075 A CN 202311178075A CN 117420797 A CN117420797 A CN 117420797A
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China
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surface treatment
half pipe
conducting plate
electrode
metal half
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CN202311178075.4A
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Chinese (zh)
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刘吉飞
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Individual
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Individual
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Priority to CN202311178075.4A priority Critical patent/CN117420797A/en
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32252—Scheduling production, machining, job shop

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)

Abstract

The invention discloses an automatic acquisition device and method for process time informatization of a surface treatment non-electrified process, and relates to the technical field of surface treatment informatization. The device comprises: a double electrode bar, a double electrode support and a PLC module; the double-electrode bar comprises an insulating core rod, an anode metal half pipe and a cathode metal half pipe; the double-electrode support comprises an insulating support, an anode conducting plate and a cathode conducting plate; the PLC module is connected with the positive electrode conducting plate and the negative electrode conducting plate through a positive electrode connecting wire and a negative electrode connecting wire respectively. The automatic acquisition device and the method for the process time informatization of the surface treatment non-electrified process can directly and effectively acquire the operation time of the surface treatment non-electrified process, and ensure the accuracy of acquisition of the production operation time.

Description

Automatic acquisition device and method for process time informatization of surface treatment non-electrified process
Technical Field
The invention relates to the technical field of surface treatment informatization, in particular to an automatic acquisition device and method for surface treatment non-electrified process time informatization.
Background
Surface treatment quality control by informatization technology has become a trend of development throughout the industry. The informatization of the surface treatment automatic production line can be realized by technical means such as travelling crane or mechanical arm, and for the small-batch and multi-variety surface treatment manual production line, the data informatization acquisition of the electroplating production process can also be realized by a data communication interface end of a power supply, a thermocouple and the like. However, the process time informatization collection of non-electrified processes such as activation, neutralization, chemical oxidation, phosphating, chemical plating, water washing and the like is not a direct and effective technical means at present, and the informatization realization of the whole surface treatment process is directly restricted.
Disclosure of Invention
The invention aims to provide an automatic acquisition device and method for process time informatization of a surface treatment non-electrified process, which can directly and effectively acquire the operation time of the surface treatment non-electrified process and ensure the accuracy of acquisition of production operation time.
In order to achieve the above object, the present invention provides the following solutions:
an automatic acquisition device for process time informatization of a surface treatment non-electrified process, comprising: a double electrode bar, a double electrode support and a PLC module;
the double-electrode bar comprises an insulating core rod, an anode metal half pipe and a cathode metal half pipe; the positive electrode metal half pipe and the negative electrode metal half pipe are respectively fixed on the insulating core rod through screws, and the positive electrode metal half pipe and the negative electrode metal half pipe are not contacted;
the double-electrode support comprises an insulating support, an anode conducting plate and a cathode conducting plate; the insulation support comprises a base and a V-shaped bracket arranged on the base; the positive electrode conducting plate and the negative electrode conducting plate are symmetrically arranged on two inner side surfaces of the V-shaped bracket; the ends of the double electrode bars are lapped in the V-shaped bracket, and the positive electrode conducting plate and the negative electrode conducting plate are respectively contacted with the positive electrode metal half pipe and the negative electrode metal half pipe; the double electrode bar and the double electrode support are in axisymmetric structures;
the PLC module is connected with the positive electrode conducting plate and the negative electrode conducting plate through a positive electrode connecting wire and a negative electrode connecting wire respectively.
Optionally, the ends of the positive metal half pipe and the negative metal half pipe are respectively processed with a cross section, and the angles formed by the two cross sections are matched with the bifurcation angle of the V-shaped bracket; the length and the width of the section are respectively equivalent to the length and the width of the positive electrode conducting plate.
Optionally, the positive electrode conductive sheet and the negative electrode conductive sheet are respectively embedded in a mounting groove arranged on the inner side surface of the V-shaped bracket, and are respectively fixed through screws and nuts.
Optionally, a gasket is further arranged between the nut and the outer side face of the V-shaped bracket.
Optionally, a negative electrode connecting wire of the PLC module is fixed between a nut and a gasket on the negative electrode conductive sheet side; the positive electrode connecting wire of the PLC module is fixed between the nut and the gasket at the positive electrode conducting plate side.
Optionally, a diversion trench is arranged at the bottom of the V-shaped bracket.
An automatic acquisition method for process time informatization of a surface treatment non-electrified process, which is based on the automatic acquisition device for process time informatization of the surface treatment non-electrified process, comprises the following steps:
in the production operation process of the surface treatment non-electrifying working procedure, a metal hook for mounting a part is hung on a double-electrode bar, after the metal hook is contacted with a positive metal half pipe and a negative metal half pipe, the double-electrode bar is conducted, a conducting signal is transmitted to a PLC module through a positive conducting plate and a negative conducting plate and a positive connecting wire and a negative connecting wire, and the PLC module starts to work;
after the production operation is finished, the metal hook is taken away, the connection loop of the positive metal half pipe and the negative metal half pipe is immediately disconnected, and the PLC module stops working;
and recording the on time of the PLC module as the process time of the whole surface treatment non-electrifying procedure.
Optionally, the surface treatment non-energized process includes surface treatment activation, neutralization, chemical oxidation, phosphating, electroless plating, and water washing.
According to the specific embodiment provided by the invention, the invention discloses the following technical effects:
the invention provides a surface treatment non-electrified working procedure process time informationized automatic acquisition device and a method, wherein the device comprises the following steps: a double electrode bar, a double electrode support and a PLC module; the double-electrode bar comprises an insulating core rod, an anode metal half pipe and a cathode metal half pipe; the double-electrode support comprises an insulating support, an anode conducting plate and a cathode conducting plate; the PLC module is connected with the positive electrode conducting plate and the negative electrode conducting plate through a positive electrode connecting wire and a negative electrode connecting wire respectively. The invention can be used for realizing the automatic acquisition of process time informatization of surface treatment non-electrified processes such as surface treatment activation, neutralization, chemical oxidation, phosphating, chemical plating, water washing and the like, realizing the automatic acquisition of whole process informatization of a surface treatment manual production line, directly and effectively acquiring the operation time of the surface treatment non-electrified processes, and ensuring the accuracy of the acquisition of the production operation time.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of an automatic acquisition device for process time informatization of a surface treatment non-electrified process;
FIG. 2 is a schematic diagram of a structure of a dual electrode support according to the present invention;
fig. 3 is an exploded view of the automatic acquisition device for process time informatization of the surface treatment non-energized working procedure provided by the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention aims to provide an automatic acquisition device and method for process time informatization of a surface treatment non-electrified process, which can directly and effectively acquire the operation time of the surface treatment non-electrified process and ensure the accuracy of acquisition of production operation time.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
Referring to fig. 1, the invention discloses an automatic acquisition device for process time informatization of a surface treatment non-electrified process, which comprises the following components: a double electrode bar 1, a double electrode support 2 and a PLC module (not shown in the figures).
The double electrode bar 1 is used for hanging a metal hook for production operation. Referring to fig. 1 to 3, the double electrode bar 1 is a combined structure of a conductor and an insulator, and comprises an insulating mandrel 7, a positive metal half pipe 8 and a negative metal half pipe 6. The conductors are an anode metal half pipe 8 and a cathode metal half pipe 6, and the anode metal half pipe 8 and the cathode metal half pipe 6 are respectively fixed on an insulating core rod 7 through screws to form the double-electrode bar 1. The positive metal half pipe 8 and the negative metal half pipe 6 are not in contact with each other, so that the positive metal half pipe and the negative metal half pipe are not in conduction with each other, and the used fixing screws are not in contact with each other.
Referring to fig. 3, in a specific embodiment, the insulating core rod 7 includes a cylindrical insulating core 12 and two insulating strips 13, where the two insulating strips 13 are symmetrically disposed on two sides of the cylindrical insulating core 12. The insulating strip 13 is used for filling the gap between the positive metal half pipe 8 and the negative metal half pipe 6 to insulate the positive metal half pipe 8 and the negative metal half pipe 6, so that the insulating core rod 7, the positive metal half pipe 8 and the negative metal half pipe 6 are combined into an approximate cylinder.
Referring to fig. 2 and 3, the bipolar electrode support 2 is a mosaic structure of an insulator and a metal conductor, and includes an insulating support 3, a positive electrode conductive sheet 9 and a negative electrode conductive sheet 5. Referring to fig. 3, the insulating support 3 includes a base 14 and a V-shaped bracket 15 provided on the base. Referring to fig. 2, the positive electrode conductive sheet 9 and the negative electrode conductive sheet 5 are symmetrically arranged on two inner sides of the V-shaped bracket 15, and are combined into the double electrode support 2.
Specifically, the positive electrode conductive sheet 9 and the negative electrode conductive sheet 5 are respectively embedded in the mounting groove 11 arranged on the inner side surface of the V-shaped bracket, and are respectively fixed by screws and nuts. Wherein, screw and nut have multiple specifications. A gasket 4 is also arranged between the nut and the outer side surface of the V-shaped bracket 15.
Referring to fig. 1 and 2, two ends of the double-electrode bar 1 are respectively lapped on a double-electrode support 2, and a positive electrode conducting plate 9 and a negative electrode conducting plate 5 are respectively contacted with a positive electrode metal half pipe 8 and a negative electrode metal half pipe 6. The double-electrode bar 1 and the double-electrode support 2 are both axisymmetric structures.
Referring to fig. 2 and 3, the ends of the positive metal half pipe 8 and the negative metal half pipe 6 are respectively processed with a section 16, and angles formed by the two sections are matched with the bifurcation angle of the V-shaped bracket 15, so that the positive metal half pipe 8 and the negative metal half pipe 6 can be better attached to the positive conductive plate 9 and the negative conductive plate 5. The length and width of the cross section 16 are equal to the length and width of the positive electrode conductive sheet 9, respectively, and the positive electrode conductive sheet 9 and the negative electrode conductive sheet 5 have the same shape.
The PLC module is connected with the positive electrode conducting plate 9 and the negative electrode conducting plate 5 through a positive electrode connecting wire and a negative electrode connecting wire respectively. Specifically, a negative electrode connecting wire of the PLC module is fixed between a nut and a gasket on the side of a negative electrode conducting plate 5; the positive electrode connecting wire of the PLC module is fixed between the nut and the gasket on the positive electrode conducting plate 9 side. That is, the positive electrode conductive sheet 9 and the negative electrode conductive sheet 5 are respectively fixed in the mounting groove 11 on the inner side surface of the V-shaped bracket by screws, and then are connected with the positive electrode and the negative electrode of the PLC module by the positive electrode connecting wire and the negative electrode connecting wire arranged on the outer side surface of the V-shaped bracket 15.
As a specific embodiment, the bottom of the V-shaped bracket 15 is provided with a diversion trench 10, which is used for diversion of the solution, water and other liquids during the production operation of the surface treatment non-energized procedure, so as to avoid the solution, water and other liquids from contacting the positive metal half-pipe 8 and the negative metal half-pipe 6, and leading the two to be conducted.
The production operation must use the metal hook, the two poles are conducted when the metal hook is hooked on the double electrode bar 1 in the production operation process, the PLC starts to work, after the hook is taken away, the PLC stops working, the PLC working time is output through the on-off of the PLC, and the PLC working time is used as the process time of the whole process operation, so that the process time informatization automatic acquisition of all surface treatment processes such as surface treatment activation, neutralization, chemical oxidation, phosphating, chemical plating, water washing and the like can be realized, and the whole process informatization automatic acquisition of the surface treatment manual production line is ensured.
Based on the surface treatment non-electrified process time informatization automatic acquisition device, the invention also provides a surface treatment non-electrified process time informatization automatic acquisition method, which comprises the following steps:
in the production operation process of the surface treatment non-electrifying working procedure, a metal hook for hanging parts is hung on the double-electrode bar 1, after the metal hook is contacted with the positive metal half pipe 8 and the negative metal half pipe 6, the double-electrode bar 1 is conducted, a conducting signal is transmitted to the PLC module through the positive conducting plate 9, the negative conducting plate 5 and the positive connecting wire and the negative connecting wire, and the PLC module starts to work. After the production operation is finished, the metal hook is taken away, the connection loop of the positive metal half pipe 8 and the negative metal half pipe 6 is immediately disconnected, and the PLC module stops working. And recording the on time of the PLC module as the process time of the whole surface treatment non-electrifying procedure.
The automatic acquisition device and the method for the process time informatization of the surface treatment non-electrified process are stable and reliable, can directly and effectively acquire the operation time of the surface treatment non-electrified process, have no error, and ensure the accuracy of the acquisition of the production operation time, thereby realizing the automatic informatization acquisition of the process time of the non-electrified process and ensuring the realization of the whole process informatization of the surface treatment manual operation production line.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to assist in understanding the methods of the present invention and the core ideas thereof; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.

Claims (8)

1. The utility model provides a surface treatment non-power on process technology time informatization automatic acquisition device which characterized in that includes: a double electrode bar, a double electrode support and a PLC module;
the double-electrode bar comprises an insulating core rod, an anode metal half pipe and a cathode metal half pipe; the positive electrode metal half pipe and the negative electrode metal half pipe are respectively fixed on the insulating core rod through screws, and the positive electrode metal half pipe and the negative electrode metal half pipe are not contacted;
the double-electrode support comprises an insulating support, an anode conducting plate and a cathode conducting plate; the insulation support comprises a base and a V-shaped bracket arranged on the base; the positive electrode conducting plate and the negative electrode conducting plate are symmetrically arranged on two inner side surfaces of the V-shaped bracket; the ends of the double electrode bars are lapped in the V-shaped bracket, and the positive electrode conducting plate and the negative electrode conducting plate are respectively contacted with the positive electrode metal half pipe and the negative electrode metal half pipe; the double electrode bar and the double electrode support are in axisymmetric structures;
the PLC module is connected with the positive electrode conducting plate and the negative electrode conducting plate through a positive electrode connecting wire and a negative electrode connecting wire respectively.
2. The surface treatment non-electrifying procedure process time informatization automatic acquisition device according to claim 1, wherein the ends of the positive metal half pipe and the negative metal half pipe are respectively provided with a cross section, and the angles of the two cross sections are matched with the bifurcation angle of the V-shaped bracket; the length and the width of the section are respectively equivalent to the length and the width of the positive electrode conducting plate.
3. The surface treatment non-energized process time informationized automatic acquisition device according to claim 1, wherein the positive electrode conductive sheet and the negative electrode conductive sheet are respectively embedded in mounting grooves formed in the inner side surface of the V-shaped bracket and are respectively fixed through screws and nuts.
4. The surface treatment non-energized process time informationized automatic acquisition device according to claim 3, wherein a gasket is further arranged between the nut and the outer side surface of the V-shaped bracket.
5. The surface treatment non-energized process time informationized automatic acquisition device according to claim 4, wherein a negative electrode connecting wire of the PLC module is fixed between a nut and a gasket on the negative electrode conducting strip side; the positive electrode connecting wire of the PLC module is fixed between the nut and the gasket at the positive electrode conducting plate side.
6. The surface treatment non-energized process time informationized automatic acquisition device according to claim 1, wherein the bottom of the V-shaped bracket is provided with a diversion trench.
7. An automatic acquisition method for process time informatization of a surface treatment non-energized process, based on the automatic acquisition device for process time informatization of the surface treatment non-energized process according to any one of claims 1 to 6, characterized by comprising the following steps:
in the production operation process of the surface treatment non-electrifying working procedure, a metal hook for mounting a part is hung on a double-electrode bar, after the metal hook is contacted with a positive metal half pipe and a negative metal half pipe, the double-electrode bar is conducted, a conducting signal is transmitted to a PLC module through a positive conducting plate and a negative conducting plate and a positive connecting wire and a negative connecting wire, and the PLC module starts to work;
after the production operation is finished, the metal hook is taken away, the connection loop of the positive metal half pipe and the negative metal half pipe is immediately disconnected, and the PLC module stops working;
and recording the on time of the PLC module as the process time of the whole surface treatment non-electrifying procedure.
8. The method for automatically collecting process time information of a surface treatment non-energized process according to claim 7, wherein the surface treatment non-energized process includes surface treatment activation, neutralization, chemical oxidation, phosphating, electroless plating and water washing.
CN202311178075.4A 2023-09-13 2023-09-13 Automatic acquisition device and method for process time informatization of surface treatment non-electrified process Pending CN117420797A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311178075.4A CN117420797A (en) 2023-09-13 2023-09-13 Automatic acquisition device and method for process time informatization of surface treatment non-electrified process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311178075.4A CN117420797A (en) 2023-09-13 2023-09-13 Automatic acquisition device and method for process time informatization of surface treatment non-electrified process

Publications (1)

Publication Number Publication Date
CN117420797A true CN117420797A (en) 2024-01-19

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ID=89527333

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311178075.4A Pending CN117420797A (en) 2023-09-13 2023-09-13 Automatic acquisition device and method for process time informatization of surface treatment non-electrified process

Country Status (1)

Country Link
CN (1) CN117420797A (en)

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