CN117420203A - Ultrasonic flaw detection equipment for construction and installation of factory building steel structure and use method thereof - Google Patents
Ultrasonic flaw detection equipment for construction and installation of factory building steel structure and use method thereof Download PDFInfo
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- CN117420203A CN117420203A CN202311356065.5A CN202311356065A CN117420203A CN 117420203 A CN117420203 A CN 117420203A CN 202311356065 A CN202311356065 A CN 202311356065A CN 117420203 A CN117420203 A CN 117420203A
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- 238000001514 detection method Methods 0.000 title claims abstract description 100
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 70
- 239000010959 steel Substances 0.000 title claims abstract description 70
- 238000009434 installation Methods 0.000 title claims abstract description 40
- 238000010276 construction Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 claims description 73
- 238000004140 cleaning Methods 0.000 claims description 27
- 238000001125 extrusion Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009435 building construction Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/225—Supports, positioning or alignment in moving situation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
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- General Health & Medical Sciences (AREA)
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- Acoustics & Sound (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention belongs to the technical field of steel structure detection, and in particular relates to ultrasonic flaw detection equipment for factory building steel structure construction and installation and a use method thereof. The steel structure is convenient to feed, and can realize rapid and accurate detection, so that time and labor are saved.
Description
Technical Field
The invention belongs to the technical field of steel structure detection, and particularly relates to ultrasonic flaw detection equipment for construction and installation of a factory building steel structure and a use method thereof.
Background
When the factory building construction is installed, a large number of steel structures are required to be used, when cracks exist in welding positions after welding of the steel structures or when cracks exist in the steel structures, the quality of the factory building can be greatly influenced, therefore, when the factory building construction is installed, the installed steel structures are required to be detected (the field ultrasonic flaw detection group diagram of the factory building steel structures in fig. 1), the existing detection device cannot automatically and rapidly detect in multiple angles, the detection efficiency is low, time and labor are wasted, meanwhile dust and impurities on the surface of a steel plate can influence the detection accuracy, and detection errors are easy to occur in the detection process.
Disclosure of Invention
The invention aims to solve the technical problems of the prior art, and provides ultrasonic flaw detection equipment for construction and installation of a factory building steel structure and a use method thereof.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides an ultrasonic flaw detection equipment is used in factory building steel construction installation, includes detects the main part, adjusts spacing main part and support the base, it is in to detect the main part setting in the regulation spacing main part, support base fixed mounting is in the bottom of adjusting spacing main part, it includes slip regulation frame, fixed spacing framed board, fixed diaphragm and second electric putter to adjust spacing main part, slip regulation frame slip joint is in on the fixed spacing framed board, fixed diaphragm fixed connection is in on the fixed spacing framed board, just the even fixed mounting of second electric putter is in the bottom of fixed diaphragm, just the drive end of second electric putter with the bottom fixed connection of slip regulation frame.
Preferably, the middle part fixed mounting of slip regulation frame has fixed riser, the both sides of fixed riser and the both ends inboard of slip regulation frame all fixed mounting has first electric putter, first electric putter's front end fixed mounting has the extrusion limiting plate.
Preferably, the both sides of fixed spacing framed board are fixedly connected with erection bracing support body respectively, the both sides bottom fixed mounting of fixed spacing framed board has spacing cardboard, the upper end of erection bracing support body evenly rotates to rotate and installs three first synchronous rotation wheel, the one end bottom rotation relative with the second electric putter in the erection bracing support body is installed the second synchronous rotation wheel, and be connected through synchronous rotation belt respectively between two adjacent first synchronous rotation wheels and between second synchronous rotation wheel and the corresponding first synchronous rotation wheel, the middle part fixed mounting of erection bracing support body has the motor, just the drive end of motor with be located the middle part first synchronous rotation wheel fixed connection, the coaxial drive adjusting gear that has linked firmly of inboard end of first synchronous rotation wheel, just drive adjusting gear distributes the outside of spacing cardboard has linked firmly synchronous rotation pole between two second synchronous rotation, just synchronous rotation pole rotation joint is in the bottom of fixed spacing framed board.
Preferably, the detection main body comprises a detection part, a cleaning part, a sliding support adjusting frame and two sliding adjusting toothed plates, wherein the two sliding adjusting toothed plates are symmetrically distributed on two sides of the sliding support adjusting frame, the two sliding adjusting toothed plates are respectively and fixedly connected with two bottoms of two sides of the sliding support adjusting frame, and the detection part and the cleaning part are arranged on the sliding support adjusting frame.
Preferably, the cleaning part comprises a third electric putter, a first limiting plate, a first sliding mounting plate, a sponge cleaning disc, a fourth electric putter and a first supporting limiting mounting frame, wherein the first supporting limiting mounting frame is arranged right above the first limiting plate, the fourth electric putter is symmetrically and fixedly arranged at two ends of the first supporting limiting mounting frame, the bottom end of the fourth electric putter is fixedly connected with two ends of the first limiting plate, the first sliding mounting plate is in sliding clamping connection with the first limiting plate, the third electric putter is fixedly arranged at the side end of the first limiting plate, the driving end of the third electric putter is fixedly connected with the first sliding mounting plate, and the sponge cleaning disc is arranged at the bottom end of the first sliding mounting plate.
Preferably, the detection portion comprises a fifth electric putter, a second limiting plate, an alarm, an ultrasonic generator, a sixth electric putter and a second supporting limiting installation frame, the second supporting limiting installation frame is arranged right above the second limiting plate, the sixth electric putter is symmetrically and fixedly installed at two ends of the second supporting limiting installation frame, the driving end of the sixth electric putter is fixedly connected with two ends of the second limiting plate, the ultrasonic generator is slidably clamped on the second limiting plate, the fifth electric putter is fixedly connected with the side end of the second limiting plate, the driving end of the fifth electric putter is fixedly connected with the side end of the ultrasonic generator, and the alarm is fixedly installed at the upper end of the ultrasonic generator.
Preferably, the end of the first limiting plate and the end of the second limiting plate are in sliding connection with the sliding support adjusting frame, the first supporting limiting installation frame and the second supporting limiting installation frame are fixedly installed on the sliding support adjusting frame, the sliding adjustment toothed plate and the bottom end of the sliding support adjusting frame are in sliding connection with the limiting clamping plate, and the driving adjusting gear is in meshed connection with the sliding adjustment toothed plate.
Preferably, the support base is fixedly connected to the bottom end of the fixed limit frame plate.
Preferably, the upper end fixedly connected with display screen of the spacing mounting bracket of second support, just the display screen passes through wire and ultrasonic generator electric connection.
The invention also provides a use method of the ultrasonic flaw detection equipment for the construction and installation of the factory building steel structure, which comprises the following steps:
s1, starting a second electric push rod, pushing a sliding adjustment frame to slide outwards along a fixed limit frame plate through the second electric push rod, enabling the sliding adjustment frame to slide out of the fixed limit frame plate, conveniently placing steel to be detected on the sliding adjustment frame, then starting first electric push rods arranged on a fixed vertical plate and on two sides of the sliding adjustment frame, enabling the first electric push rod to push an extrusion limit plate to move, enabling detected steel to be clamped and fixed between the extrusion limit plates, starting the second electric push rod again, and enabling the second electric push rod to drive the sliding adjustment frame to slide to a specified detection position along the fixed limit frame plate;
s2, starting a motor, driving a first synchronous rotating wheel and a driving adjusting gear in the middle to rotate through the motor, driving the first synchronous rotating wheel, the driving adjusting gear and the second synchronous rotating wheel on the same side to synchronously rotate through a synchronous rotating belt, and driving a first sliding mounting plate to reciprocally slide along a first limiting plate through the third electric push rod, so that the first synchronous rotating wheel and the driving adjusting gear distributed on two sides of a sliding adjusting frame can synchronously rotate, the rotating driving adjusting gear is meshed with a sliding adjusting toothed plate, the sliding adjusting toothed plate and the sliding supporting adjusting frame can reciprocally slide along a limiting clamping plate, a fourth electric push rod and a third electric push rod are started in the sliding process, the first limiting plate can be driven to downwardly slide along the sliding supporting adjusting frame through the fourth electric push rod, the sponge cleaning plate is enabled to be in contact with a detection end face of the steel structure, the sponge cleaning plate is enabled to reciprocally move along the first limiting plate, impurities on the detection end face of the steel structure are sufficiently removed, and dust on the welding point and the end face of the steel structure is enabled to be more accurately cleaned;
s3, starting a sixth electric push rod, driving a second limiting plate to move downwards for a specified distance through the sixth electric push rod, starting a motor again, driving each driving adjusting gear to rotate by the motor, enabling the sliding support adjusting frame and the ultrasonic generator for detection to slowly move along the upper portion of the detection end face of the steel structure at a uniform speed through the driving adjusting gears, starting the fifth electric push rod to finely adjust the detection position of the ultrasonic generator, enabling the detection position to be accurate, and giving an alarm when a crack exists in the detection position.
The invention has the beneficial effects that:
1. according to the invention, the steel structure to be detected can be conveniently fed and limited and fixed by arranging the adjusting limiting main body, the detection position of the steel structure to be detected can be adjusted and controlled, the steel structure to be detected is convenient to feed, and the detection process is accurate;
2. the invention is provided with the detection main body, the detection part of the steel structure can be cleaned and brushed firstly through the cleaning part in the detection main body, so that the part to be detected cannot be blocked, the welding part of the steel structure and the steel structure can be rapidly and accurately detected through the detection part in the detection main body, the quality of the steel structure and whether cracks appear can be rapidly and accurately judged according to the change of ultrasonic waves through transmitting ultrasonic waves, and the detection is rapid, convenient, time-saving and labor-saving.
It can be seen that the present invention has outstanding substantial features and significant advances over the prior art, as well as the benefits of its implementation.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a diagram of a factory building steel structure field ultrasonic flaw detection group;
FIG. 2 is a perspective view of the front view of an ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to example 1;
FIG. 3 is a schematic side view of an ultrasonic flaw detection apparatus for construction and installation of a steel structure of a factory building according to example 1;
fig. 4 is a schematic diagram of an adjusting and limiting main body structure in an ultrasonic flaw detection device for construction and installation of a steel structure of a factory building in embodiment 1;
FIG. 5 is a schematic view of the bottom structure of an adjusting and limiting main body in an ultrasonic flaw detection device for construction and installation of a steel structure of a factory building in example 1;
FIG. 6 is a schematic view of the structure of the inspection main body in the ultrasonic flaw detection device for the construction and installation of the steel structure of the factory building in example 1;
FIG. 7 is a schematic view of the structure of a cleaning part in an ultrasonic flaw detection apparatus for construction and installation of a steel structure of a factory building in example 1;
FIG. 8 is a schematic view of the structure of a detecting section in an ultrasonic flaw detection apparatus for construction and installation of a steel structure of a factory building according to example 1;
fig. 9 is a schematic structural view of an ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to example 2.
In the figure: the ultrasonic sensor comprises a 1-detection main body, a 2-adjustment limiting main body, a 3-support base, a 4-synchronous rotating rod, a 5-first electric push rod, a 6-fixed vertical plate, a 7-extrusion limiting plate, an 8-sliding adjustment frame, a 9-fixed limiting frame plate, a 10-limiting clamping plate, a 11-driving adjustment gear, a 12-second synchronous rotating wheel, a 13-synchronous rotating belt, a 14-first synchronous rotating wheel, a 15-installation support frame body, a 16-motor, a 17-fixed transverse plate, a 18-second electric push rod, a 19-detection part, a 20-cleaning part, a 21-sliding support adjustment frame, a 22-sliding adjustment toothed plate, a 23-third electric push rod, a 24-first limiting plate, a 25-first sliding mounting plate, a 26-sponge cleaning disc, a 27-fourth electric push rod, a 28-first support limiting mounting frame, a 29-fifth electric push rod, a 30-second limiting plate, a 31-alarm, a 32-ultrasonic generator, a 33-sixth electric push rod, a 34-second support limiting mounting frame and a 35-display screen.
Detailed Description
In order to make the present application solution better understood by those skilled in the art, the following description will be made in detail and with reference to the accompanying drawings in the embodiments of the present application, it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate in order to describe the embodiments of the present application described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 2, 3, 4 and 5, the ultrasonic flaw detection device for construction and installation of a factory building steel structure comprises a detection main body 1, an adjustment limiting main body 2 and a support base 3, wherein the detection main body 1 is arranged on the adjustment limiting main body 2, and the support base 3 is fixedly arranged at the bottom end of the adjustment limiting main body 2.
Wherein the adjusting and limiting main body 2 comprises a sliding adjusting frame 8, a fixed limiting frame plate 9, a fixed transverse plate 17 and a second electric push rod 18, the sliding adjusting frame 8 is in sliding clamping connection with the fixed limiting frame plate 9, the fixed transverse plate 17 is fixedly connected with the fixed limiting frame plate 9, the second electric push rod 18 is uniformly and fixedly arranged at the bottom end of the fixed transverse plate 17, the driving end of the second electric push rod 18 is fixedly connected with the bottom of the sliding adjusting frame 8, the middle part of the sliding adjusting frame 8 is fixedly provided with a fixed vertical plate 6, the two sides of the fixed vertical plate 6 and the inner sides of the two ends of the sliding adjusting frame 8 are fixedly provided with first electric push rods 5, the front end of the first electric push rod 5 is fixedly provided with an extruding limiting plate 7, the two sides of the fixed limiting frame plate 9 are respectively fixedly connected with a mounting support frame 15, the bottoms of the two sides of the fixed limiting frame plate 9 are fixedly provided with limiting clamping plates 10, three first synchronous rotating wheels 14 are uniformly and rotatably arranged at the upper end of the mounting support frame body 15, a second synchronous rotating wheel 12 is rotatably arranged at the bottom of one end of the mounting support frame body 15 opposite to a second electric push rod 18, two adjacent first synchronous rotating wheels 14 and two second synchronous rotating wheels 12 and corresponding first synchronous rotating wheels 14 are respectively connected through synchronous rotating belts 13, a motor 16 is fixedly arranged in the middle of the mounting support frame body 15, the driving end of the motor 16 is fixedly connected with the first synchronous rotating wheels 14 positioned in the middle, a driving adjusting gear 11 is coaxially and fixedly connected with the inner side end of the first synchronous rotating wheels 14, the driving adjusting gear 11 is distributed on the outer side of a limiting clamping plate 10, a synchronous rotating rod 4 is fixedly connected between the two second synchronous rotating wheels 12, the synchronous rotating rod 4 is rotatably clamped at the bottom end of a fixed limiting frame plate 9, the second electric push rod 18 pushes the sliding adjustment frame 8 to slide outwards along the fixed limit frame plate 9, so that the sliding adjustment frame 8 slides out from the fixed limit frame plate 9, steel to be detected can be conveniently placed on the sliding adjustment frame 8, then the first electric push rods 5 arranged on the fixed vertical plate 6 and on two sides of the sliding adjustment frame 8 are started, the first electric push rods 5 can push the extrusion limit plate 7 to move, so that detected steel is clamped and fixed between the extrusion limit plates 7, the second electric push rods 18 are started again, the second electric push rods 18 drive the sliding adjustment frame 8 to slide to a specified detection position along the fixed limit frame plate 9, then the motor 16 is started, the motor 16 drives the first synchronous rotating wheel 14 in the middle to rotate with the driving adjustment gear 11, the rotating first synchronous rotating wheel 14 drives the first synchronous rotating wheel 14 on the same side through the synchronous rotating belt 13, the driving adjustment gear 11 and the second synchronous rotating wheel 12 to synchronously rotate, and as the synchronous rotating rods 4 are fixedly arranged between the two second synchronous rotating wheels 12, the first synchronous rotating wheels 14 and the second synchronous rotating wheel 11 distributed on two sides of the sliding adjustment frame 8 can be meshed with the driving adjustment gear 11, and the sliding adjustment frame 22 can be adjusted to slide along the sliding adjustment frame plate 22 in a reciprocating manner.
As shown in fig. 6, the detecting body 1 includes a detecting portion 19, a cleaning portion 20, a sliding support adjusting frame 21 and two sliding adjustment toothed plates 22, the two sliding adjustment toothed plates 22 are symmetrically distributed on two sides of the sliding support adjusting frame 21, the two sliding adjustment toothed plates 22 are respectively and fixedly connected to bottoms of two sides of the sliding support adjusting frame 21, the detecting portion 19 and the cleaning portion 20 are disposed on the sliding support adjusting frame 21, and the sliding adjustment toothed plates 22 play a role in moving adjustment.
As shown in fig. 7, the cleaning part 20 includes a third electric putter 23, a first limiting plate 24, a first sliding mounting plate 25, a sponge cleaning disc 26, a fourth electric putter 27 and a first supporting limiting mounting frame 28, the first supporting limiting mounting frame 28 is arranged right above the first limiting plate 24, the fourth electric putter 27 is symmetrically and fixedly mounted at two ends of the first supporting limiting mounting frame 28, the bottom end of the fourth electric putter 27 is fixedly connected with two ends of the first limiting plate 24, the first sliding mounting plate 25 is slidably clamped on the first limiting plate 24, the third electric putter 23 is fixedly mounted at the side end of the first limiting plate 24, the driving end of the third electric putter 23 is fixedly connected with the first sliding mounting plate 25, the sponge cleaning disc 26 is mounted at the bottom end of the first sliding mounting plate 25, the first limiting plate 24 can be driven to slide downwards along the sliding supporting adjusting frame 21 through the fourth electric putter 27, the first sliding mounting plate 25 is driven to slide reciprocally along the first limiting plate 24 through the third electric putter 23, and the detecting end face of the sponge cleaning disc 26 is enabled to move reciprocally, and the detecting end face of the steel structure is enabled to be removed reciprocally, and the detecting end face of the sponge cleaning disc 26 is enabled to remove dust on the detecting end face of the steel structure is more accurately detected.
As shown in fig. 8, the detection portion 19 includes a fifth electric push rod 29, a second limiting plate 30, an alarm 31, an ultrasonic generator 32, a sixth electric push rod 33 and a second supporting and limiting mounting frame 34, the second supporting and limiting mounting frame 34 is disposed right above the second limiting plate 30, the sixth electric push rod 33 is symmetrically and fixedly mounted at two ends of the second supporting and limiting mounting frame 34, the driving end of the sixth electric push rod 33 is fixedly connected with two ends of the second limiting plate 30, the ultrasonic generator 32 is slidably clamped on the second limiting plate 30, the fifth electric push rod 29 is fixedly connected at a side end of the second limiting plate 30, a driving end of the fifth electric push rod 29 is fixedly connected with a side end of the ultrasonic generator 32, the alarm 31 is fixedly mounted at an upper end of the ultrasonic generator 32, the second limiting plate 30 is driven to move downwards by a specified distance through the sixth electric push rod 33, the motor 16 is started again, the driving adjusting gears 11 are driven to rotate by the motor 16, the sliding supporting adjusting frame 21 and the ultrasonic generator 32 for detection slowly move along a detection end face of a steel structure, and the position of the ultrasonic generator 32 is accurately detected when the ultrasonic generator 29 is accurately detected.
The end slip joint of first limiting plate 24 and second limiting plate 30 is on sliding support adjustment frame 21, and first support spacing mounting bracket 28 and second support spacing mounting bracket 34 fixed mounting are on sliding support adjustment frame 21, and the bottom slip joint of sliding adjustment pinion rack 22 and sliding support adjustment frame 21 is on spacing cardboard 10, and drive adjusting gear 11 and sliding adjustment pinion rack 22 meshing are connected, can drive sliding adjustment pinion rack 22 and sliding support adjustment frame 21 reciprocating motion through pivoted drive adjusting gear 11.
The support base 3 is fixedly connected to the bottom end of the fixed limit frame plate 9, and plays a role in fixed support.
The working principle of example 1 is: the equipment can be fixedly installed and used at a designated place through the arranged support base 3, the second electric push rod 18 is started, the sliding adjustment frame 8 is pushed by the second electric push rod 18 to slide outwards along the fixed limit frame plate 9, so that the sliding adjustment frame 8 slides out from the fixed limit frame plate 9, steel to be detected can be conveniently placed on the sliding adjustment frame 8, then the first electric push rods 5 arranged on the fixed vertical plate 6 and on two sides of the sliding adjustment frame 8 are started, the first electric push rods 5 can push the extrusion limit plates 7 to move, the detected steel is clamped and fixed between the extrusion limit plates 7, the second electric push rod 18 is started again, the second electric push rod 18 drives the sliding adjustment frame 8 to slide to a designated detection position along the fixed limit frame plate 9, then the motor 16 is started, the motor 16 drives the first synchronous rotating wheel 14 and the driving adjusting gear 11 in the middle to rotate, the rotating first synchronous rotating wheel 14 drives the first synchronous rotating wheel 14, the driving adjusting gear 11 and the second synchronous rotating wheel 12 on the same side to synchronously rotate through the synchronous rotating belt 13, and the synchronous rotating rods 4 are fixedly arranged between the two second synchronous rotating wheels 12, so that the first synchronous rotating wheel 14 and the driving adjusting gear 11 distributed on two sides of the sliding adjusting frame 8 can synchronously rotate, the rotating driving adjusting gear 11 is meshed with the sliding adjusting toothed plate 22, the sliding adjusting toothed plate 22 and the sliding supporting adjusting frame 21 can slide reciprocally along the limiting clamping plate 10, the fourth electric push rod 27 and the third electric push rod 23 are started in the sliding process, the first limiting plate 24 can slide downwards along the sliding supporting adjusting frame 21 through the fourth electric push rod 27, the sponge cleaning disc 26 is in contact with the detection end face of the steel structure, the first sliding mounting plate 25 is driven by the third electric push rod 23 to slide reciprocally along the first limiting plate 24, the sponge cleaning disc 26 moves reciprocally, the detection end face of the steel structure is cleaned sufficiently, dust and impurities on welding points and the end face of the steel structure are removed, and detection is accurate;
the second limiting plate 30 is driven to move downwards by the sixth electric push rod 33 for a specified distance, the motor 16 is started again, the motor 16 drives each driving adjusting gear 11 to rotate, the sliding support adjusting frame 21 and the ultrasonic generator 32 for detection slowly move along the upper part of the detection end face of the steel structure at a uniform speed through the rotating driving adjusting gears 11, the fifth electric push rod 29 is started to finely adjust the detection position of the ultrasonic generator 32, the detection position is accurate, and the alarm 31 alarms when the detection part has cracks.
The invention also provides a use method of the ultrasonic flaw detection equipment for the construction and installation of the factory building steel structure, which comprises the following steps:
s1, starting a second electric push rod 18, pushing a sliding adjustment frame 8 to slide outwards along a fixed limit frame plate 9 through the second electric push rod 18, enabling the sliding adjustment frame 8 to slide out of the fixed limit frame plate 9, conveniently placing steel to be detected on the sliding adjustment frame 8, then starting a first electric push rod 5 arranged on a fixed vertical plate 6 and on two sides of the sliding adjustment frame 8, enabling the first electric push rod 5 to push an extrusion limit plate 7 to move, enabling detected steel to be clamped and fixed between the extrusion limit plates 7, starting the second electric push rod 18 again, and enabling the second electric push rod 18 to drive the sliding adjustment frame 8 to slide to a specified detection position along the fixed limit frame plate 9;
s2, starting a motor 16, driving a first synchronous rotating wheel 14 and a driving adjusting gear 11 in the middle through the motor 16 to rotate, driving the first synchronous rotating wheel 14, the driving adjusting gear 11 and the second synchronous rotating wheel 12 on the same side to synchronously rotate through a synchronous rotating belt 13 by the rotating first synchronous rotating wheel 14, and driving the adjusting gear 11 and the second synchronous rotating wheel 12, wherein a synchronous rotating rod 4 is fixedly arranged between the two second synchronous rotating wheels 12, so that the first synchronous rotating wheel 14 and the driving adjusting gear 11 distributed on two sides of a sliding adjusting frame 8 can synchronously rotate, the rotating driving adjusting gear 11 is meshed with a sliding adjusting toothed plate 22, the sliding adjusting toothed plate 22 and the sliding adjusting frame 21 can slide reciprocally along a limiting clamping plate 10, a fourth electric push rod 27 and a third electric push rod 23 are started in the sliding process, a first limiting plate 24 can slide downwards along the sliding adjusting frame 21 through the fourth electric push rod 27, a sponge cleaning disc 26 is contacted with a detection end face of a steel structure, a first sliding mounting plate 25 is driven to reciprocally slide along the first limiting plate 24 through the third electric push rod 23, the detection end face of the sponge cleaning disc 26 can be more accurately removed, and the detection of the steel structure is more accurate, and dust is removed from the welding face is removed;
s3, starting a sixth electric push rod 33, driving a second limiting plate 30 to move downwards for a specified distance through the sixth electric push rod 33, starting a motor 16 again, driving each driving adjusting gear 11 to rotate by the motor 16, enabling a sliding supporting adjusting frame 21 and an ultrasonic generator 32 for detection to slowly move at a uniform speed along the upper part of the detection end face of a steel structure through the rotating driving adjusting gears 11, and starting a fifth electric push rod 29 to finely adjust the detection position of the ultrasonic generator 32, so that the detection position is accurate, and when a crack exists in the detection position, giving an alarm to an alarm by an alarm 31.
Example 2
On the basis of embodiment 1, as shown in fig. 9, the upper end of the second supporting and limiting mounting frame 34 is fixedly connected with a display screen 35, and the display screen 35 is electrically connected with the ultrasonic generator 32 through a wire.
In the implementation of this embodiment, the display screen 35 can display the image or data generated during the detection process of the ultrasonic generator 32 in real time, so as to facilitate observation of the detection result.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an ultrasonic flaw detection equipment is used in factory building steel construction installation, includes detection main part (1), adjusts spacing main part (2) and support base (3), its characterized in that: the detection main body (1) is arranged on the adjustment limiting main body (2), the support base (3) is fixedly arranged at the bottom end of the adjustment limiting main body (2), the adjustment limiting main body (2) comprises a sliding adjustment frame (8), a fixed limiting frame plate (9), a fixed transverse plate (17) and a second electric push rod (18), the sliding adjustment frame (8) is in sliding clamping connection with the fixed limiting frame plate (9), the fixed transverse plate (17) is fixedly connected with the fixed limiting frame plate (9), the second electric push rod (18) is uniformly and fixedly arranged at the bottom end of the fixed transverse plate (17), and the driving end of the second electric push rod (18) is fixedly connected with the bottom of the sliding adjustment frame (8).
2. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 1, wherein: the middle part fixed mounting of slip regulation frame (8) has fixed riser (6), the both sides of fixed riser (6) and the both ends inboard of slip regulation frame (8) all fixed mounting have first electric putter (5), the front end fixed mounting of first electric putter (5) has extrusion limiting plate (7).
3. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 2, wherein: the utility model discloses a motor synchronous drive device for a car, including fixed limiting frame plate (9), fixed limiting frame plate (9), fixed limiting frame plate's (9) both sides are fixedly connected with installation support frame body (15) respectively, fixed limiting frame plate's (9) both sides bottom fixed mounting has limit clamping plate (10), the upper end of installation support frame body (15) evenly rotates and install three first synchronous rotation wheel (14), one end bottom rotation relative with second electric putter 18 in the installation support frame body (15) is installed second synchronous rotation wheel (12), is connected through synchronous rotation area (13) between two adjacent first synchronous rotation wheels (14) and between second synchronous rotation wheel (12) and corresponding first synchronous rotation wheel (14) respectively, fixed mounting in the middle part of installation support frame body (15) has motor (16), just the drive end of motor (16) is located the middle part first synchronous rotation wheel (14) fixed connection, the inboard end coaxial drive adjusting gear (11) that has been linked firmly of first synchronous rotation wheel (14), just drive adjusting gear (11) distributes in the outside of limiting clamping plate (10), between two synchronous rotation wheels (12) and corresponding synchronous rotation wheel (14) are connected with the fixed limiting frame plate (4).
4. An ultrasonic flaw detection apparatus for construction and installation of a steel structure of a factory building according to claim 3, wherein: the detection main body (1) comprises a detection part (19), a cleaning part (20), a sliding support adjusting frame (21) and two sliding adjusting toothed plates 22, wherein the two sliding adjusting toothed plates 22 are symmetrically distributed on two sides of the sliding support adjusting frame 21, the two sliding adjusting toothed plates (22) are respectively and fixedly connected to the bottoms of two sides of the sliding support adjusting frame (21), and the detection part (19) and the cleaning part (20) are arranged on the sliding support adjusting frame (21).
5. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 4, wherein: cleaning part (20) are including third electric putter (23), first limiting plate (24), first sliding mounting board (25), sponge clearance dish (26), fourth electric putter (27) and first spacing mounting bracket (28) of supporting, first spacing mounting bracket (28) set up directly over first limiting plate (24), fourth electric putter (27) symmetry fixed mounting is in the both ends of first spacing mounting bracket (28) of supporting, the bottom of fourth electric putter (27) with the both ends fixed connection of first limiting plate (24), first sliding mounting board (25) sliding joint is in on first limiting plate (24), third electric putter (23) fixed mounting is in the side of first limiting plate (24), just the drive end of third electric putter (23) with first sliding mounting board (25) fixed connection, sponge clearance dish (26) are installed the bottom of first sliding mounting board (25).
6. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 5, wherein: the detection portion (19) comprises a fifth electric push rod (29), a second limiting plate (30), an alarm (31), an ultrasonic generator (32), a sixth electric push rod (33) and a second supporting limiting installation frame (34), wherein the second supporting limiting installation frame (34) is arranged right above the second limiting plate (30), the sixth electric push rod (33) is symmetrically and fixedly installed at two ends of the second supporting limiting installation frame (34), the driving end of the sixth electric push rod (33) is fixedly connected with two ends of the second limiting plate (30), the ultrasonic generator (32) is in sliding connection with the second limiting plate (30), the fifth electric push rod (29) is fixedly connected with the side end of the second limiting plate (30), the driving end of the fifth electric push rod (29) is fixedly connected with the side end of the ultrasonic generator (32), and the alarm (31) is fixedly installed at the upper end of the ultrasonic generator (32).
7. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 6, wherein: the end sliding clamping of the first limiting plate (24) and the second limiting plate (30) is connected to the sliding supporting adjusting frame (21) in a clamping mode, the first supporting limiting mounting frame (28) and the second supporting limiting mounting frame (34) are fixedly mounted on the sliding supporting adjusting frame (21), the sliding adjusting toothed plate (22) and the bottom end of the sliding supporting adjusting frame (21) are connected to the limiting clamping plate (10) in a sliding mode in a clamping mode, and the driving adjusting gear (11) is connected with the sliding adjusting toothed plate (22) in a meshed mode.
8. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 7, wherein: the support base (3) is fixedly connected to the bottom end of the fixed limit frame plate (9).
9. The ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to claim 8, wherein: the upper end of the second supporting and limiting mounting frame (34) is fixedly connected with a display screen (35), and the display screen (35) is electrically connected with the ultrasonic generator (32) through a wire.
10. A method of using the ultrasonic flaw detection device for construction and installation of a steel structure of a factory building according to any one of claims 1 to 9, comprising the steps of:
s1, starting a second electric push rod (18), pushing a sliding adjustment frame (8) to slide outwards along a fixed limit frame plate (9) through the second electric push rod (18), enabling the sliding adjustment frame (8) to slide out of the fixed limit frame plate (9), conveniently placing steel to be detected on the sliding adjustment frame (8), then starting a first electric push rod (5) arranged on a fixed vertical plate (6) and on two sides of the sliding adjustment frame (8), enabling the first electric push rod (5) to push an extrusion limit plate (7) to move, enabling detected steel to be clamped and fixed between the extrusion limit plates (7), and starting the second electric push rod (18) again, and enabling the second electric push rod (18) to drive the sliding adjustment frame (8) to slide to a specified detection position along the fixed limit frame plate (9);
s2, starting a motor (16), driving a first synchronous rotating wheel (14) and a driving adjusting gear (11) at the middle part to rotate through the motor (16), driving the first synchronous rotating wheel (14), the driving adjusting gear (11) and the second synchronous rotating wheel (12) at the same side to synchronously rotate through a synchronous rotating belt (13), and driving a fourth electric push rod (27) and a third electric push rod (23) in the sliding process, wherein a synchronous rotating rod (4) is fixedly arranged between the two second synchronous rotating wheels (12), so that the first synchronous rotating wheel (14) and the driving adjusting gear (11) distributed at two sides of a sliding adjusting frame (8) can synchronously rotate, the rotating driving adjusting gear (11) is meshed with a sliding adjusting toothed plate (22), the sliding adjusting toothed plate (22) and the sliding supporting adjusting frame (21) can reciprocally slide along a limit clamping plate (10), the fourth electric push rod (27) and the third electric push rod (23) can be driven by the fourth electric push rod (27) to downwards slide along the sliding supporting adjusting frame (21), the first limit plate (24) can be reciprocally moved along a limit-cleaning plate (25) by a detection sponge (26), and the end face of the cleaning sponge is reciprocally moved along the limit plate (25) by the detection end face of the first electric push rod (26), dust and impurities on the welding point and the end face of the steel structure are removed, so that detection is more accurate;
s3, starting a sixth electric push rod (33), driving a second limiting plate (30) to move downwards for a specified distance through the sixth electric push rod (33), starting a motor (16) again, driving each driving adjusting gear (11) to rotate by the motor (16), enabling a sliding supporting adjusting frame (21) and an ultrasonic generator (32) for detection to slowly move at a uniform speed above a detection end face of a steel structure through the driving adjusting gears (11) which rotate, and starting a fifth electric push rod (29) to finely adjust the detection position of the ultrasonic generator (32) so that the detection position is accurate, and giving an alarm to an alarm by an alarm device (31) when a crack exists in a detection position.
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| CN202311356065.5A CN117420203A (en) | 2023-10-19 | 2023-10-19 | Ultrasonic flaw detection equipment for construction and installation of factory building steel structure and use method thereof |
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| CN202311356065.5A CN117420203A (en) | 2023-10-19 | 2023-10-19 | Ultrasonic flaw detection equipment for construction and installation of factory building steel structure and use method thereof |
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| JPH10288610A (en) * | 1997-04-16 | 1998-10-27 | Nkk Corp | Surface traveling flaw detecting device of large steel structure |
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| CN114670164A (en) * | 2022-04-18 | 2022-06-28 | 李梦青 | Stable form detector that building detection was adjusted with having from centre gripping |
| CN217561408U (en) * | 2021-12-29 | 2022-10-11 | 上海音硕检测技术有限公司 | Welding seam defect detecting system |
| CN116789222A (en) * | 2023-07-27 | 2023-09-22 | 成都市赛沃德意环保科技有限公司 | Thorough oil-water separation device of separation |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10288610A (en) * | 1997-04-16 | 1998-10-27 | Nkk Corp | Surface traveling flaw detecting device of large steel structure |
| KR102334136B1 (en) * | 2021-07-02 | 2021-12-03 | 주식회사 아거스 | Rail-type automatic ultrasonic testing device |
| CN113970595A (en) * | 2021-10-26 | 2022-01-25 | 宫春光 | Ultrasonic flaw detection device for tubular steel structure and application method thereof |
| CN217561408U (en) * | 2021-12-29 | 2022-10-11 | 上海音硕检测技术有限公司 | Welding seam defect detecting system |
| CN114670164A (en) * | 2022-04-18 | 2022-06-28 | 李梦青 | Stable form detector that building detection was adjusted with having from centre gripping |
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