CN117418122A - Aluminum titanium boron wire and preparation method thereof - Google Patents

Aluminum titanium boron wire and preparation method thereof Download PDF

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Publication number
CN117418122A
CN117418122A CN202311398263.8A CN202311398263A CN117418122A CN 117418122 A CN117418122 A CN 117418122A CN 202311398263 A CN202311398263 A CN 202311398263A CN 117418122 A CN117418122 A CN 117418122A
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China
Prior art keywords
aluminum
titanium boron
aluminum titanium
parts
stirring
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Application number
CN202311398263.8A
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Chinese (zh)
Inventor
龙吉鸿
肖明富
赵艳波
李家奇
王震
张斌
杨映权
赵卫春
杨发达
季晓飞
李进平
代旺龙
邬建鹏
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Yunnan Aluminium Co Ltd
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Yunnan Aluminium Co Ltd
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Priority to CN202311398263.8A priority Critical patent/CN117418122A/en
Publication of CN117418122A publication Critical patent/CN117418122A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/026Alloys based on aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/001Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
    • B22D11/003Aluminium alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/005Continuous casting of metals, i.e. casting in indefinite lengths of wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0602Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by a casting wheel and belt, e.g. Properzi-process
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/06Making non-ferrous alloys with the use of special agents for refining or deoxidising
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • C22C21/003Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium

Abstract

The invention provides a preparation method of an aluminum titanium boron wire, which comprises the following steps: s1, melting and heating a pure aluminum ingot; adding fluoride salt and TiB into the aluminum liquid 2 Removing surface byproducts after the reaction is finished; adding fluoride salt and TiB 2 Removing surface byproducts after the reaction is finished; cooling to obtain an aluminum titanium boron alloy ingot; s2, melting and heating the aluminum titanium boron alloy ingot obtained in the step S1, adding a slag removing agent, uniformly stirring, and removing surface byproducts after the reaction is finished; then continuously adding aluminum fluoride, stirring uniformly, introducing protective gas into the system during stirring, fully stirring uniformly, and standing for a period of timeRemoving surface byproducts after the step, and repeating the steps for a plurality of times; s3, stirring the treated aluminum liquid, standing for a period of time, and casting to obtain aluminum titanium boron wires; the method can avoid the phenomenon of air holes or looseness of the material, improve the strength of the material and has high tapping quantity.

Description

Aluminum titanium boron wire and preparation method thereof
Technical Field
The invention relates to the technical field of aluminum alloy smelting, in particular to an aluminum titanium boron wire and a preparation method thereof.
Background
The aluminum titanium boron is used as an added alloy in the casting process of aluminum and aluminum alloy, is used for grain refinement, can generate a strong refining effect on aluminum and alloy ingot tissues thereof, and the grain refinement capability of the aluminum titanium boron alloy is one of important factors for determining the quality of aluminum processing materials.
The preparation method of the aluminum titanium boron grain refiner comprises an oxide method, a fluoride salt method, a pure titanium grain method and the like according to raw materials. At present, the most widely and effectively method is a fluoride salt method, namely, aluminum titanium boron alloy is manufactured by utilizing potassium fluotitanate and potassium fluoborate through aluminothermic reaction, the aluminum titanium boron alloy manufactured by the method has better refining effect, and the defect that potassium fluoaluminate which is a byproduct generated in the alloying process, metal compound impurities brought by the reaction and impurities brought by corrosion of molten salt on refractory materials are difficult to effectively and thoroughly remove from the aluminum titanium boron alloy, so that the impurities are brought into the refined alloy along with a refiner, the refining effect of the aluminum alloy is weakened, and the existence of low-melting-point salt impurities is caused.
In the invention patent with the patent number of CN102031403A, a manufacturing method for refining high-cleanliness aluminum titanium boron alloy is mentioned, which comprises the following steps of 1) melting an aluminum ingot, adding potassium fluotitanate and alloying potassium fluoborate; 2) Pouring out reaction byproducts floating on the surface of the aluminum liquid, and neutralizing with alumina powder; 3) Raising the temperature of the aluminum liquid, and scattering an alumina powder layer; 4) Argon or nitrogen is introduced into the pipe to enable the residue liquid wrapped in the aluminum liquid to float out and be neutralized; 5) Measuring the hydrogen content of the gas after the gas is treated by a small bubble rotary degassing refining technology; 6) Spraying a special high-temperature anti-oxidation covering agent layer under the thermal state of more than 800 ℃; 7) The temperature of the aluminum liquid is raised, the aluminum liquid is led into a filtering box body provided with an alumina ceramic filter, and online filtering treatment is carried out on the alloy aluminum liquid; 8) Finally, the temperature of the aluminum liquid is reduced, scum is skimmed, and the aluminum titanium boron wire is produced by casting molding. The method can effectively separate fluoride salt and other impurities in the aluminum-titanium-boron alloy liquid, so that the impurities in the aluminum-titanium-boron alloy refiner are reduced, and the cleanliness is greatly improved; the defects are as follows: the tapping amount is low, and as the special high-temperature anti-oxidation covering agent layer is added after degassing, the gold liquid is oxidized or sucked into gas in the previous step, so that the material has the phenomena of air holes or looseness, and the strength of the material is reduced.
Disclosure of Invention
In order to solve the technical problems, the invention provides an aluminum titanium boron wire and a preparation method thereof, which can avoid the phenomenon of air holes or looseness of materials, improve the strength of the materials and have high tapping quantity.
The embodiment of the invention is realized by the following technical scheme:
the preparation method of the aluminum titanium boron wire comprises the following steps:
s1, manufacturing aluminum titanium boron alloy ingot
Melting: adding the pure aluminum ingot into an intermediate frequency furnace to be melted into aluminum liquid, and heating to enable the temperature of the aluminum liquid to reach 700-800 ℃;
alloying: pouring molten aluminum into molten aluminumWrapping and adding potassium fluotitanate, potassium fluoborate mixture and TiB 2 Stirring, performing the first reaction, pouring out the salt water on the surface after the reaction is finished, and adding the potassium fluotitanate, the potassium fluoborate mixture and the TiB 2 Stirring (the mass ratio of the potassium fluotitanate to the potassium fluoborate mixture added for the first time and the second time is 6-8:2-4), carrying out a second reaction, and pouring out surface brine after the reaction is finished;
casting: pouring the aluminum liquid obtained after the alloying reaction into a mold for natural cooling to obtain an aluminum titanium boron alloy ingot;
after the aluminum ingot is melted, adding potassium fluotitanate, potassium fluoborate mixture and TiB into the aluminum liquid 2 Thereby utilizing TiB while manufacturing the aluminum-titanium-boron alloy 2 Will be oxidized to TiO during sintering 2 And B 2 O 3 Under the strengthening action of the two, a large amount of low-viscosity liquid phases are generated, and the liquid phases cover the surfaces of the particles at high temperature and fill gaps between cracks in the material and internal phases of the alloy, so that the material is more densified, the phenomena of air holes and looseness are avoided, and the strength of the material is further enhanced; and fluoride salt and other impurities in the aluminum-titanium-boron alloy liquid are effectively removed through subsequent slag removal for multiple times, so that the cleanliness of the aluminum-titanium-boron wire is improved.
S2, melting aluminum titanium boron alloy ingot, and continuously casting and rolling
Adding an aluminum titanium boron alloy ingot into an intermediate frequency furnace to be melted into aluminum liquid and heating to enable the temperature of the aluminum liquid to reach 700-800 ℃, adding a slag-removing agent to stir, scooping slag on the surface of the alloy aluminum liquid, and finishing primary slag removal; the slag removing agent comprises the following raw materials in parts by mass: 30-40 parts of mirabilite, 30-50 parts of sodium chloride, 10-20 parts of potassium chloride, 10-20 parts of sodium fluosilicate, 10-20 parts of sodium carbonate, 5-10 parts of aluminum fluoride and 5-10 parts of boron nitride; the slag removing agent disclosed by the invention has the advantages that sodium fluosilicate is used as a heat generating agent, so that the temperature of an aluminum melt is increased, the reaction speed is increased, and the energy consumption is reduced; the mirabilite and sodium fluosilicate can release partial gas at high temperature, adsorb impurities in aluminum melt and float upwards, so as to realize physical impurity removal; the combination of sodium chloride and sodium carbonate can improve the fluidity of inclusions in aluminum melt, so that the inclusions can quickly float or sink; the cooperation of sodium fluosilicate and calcium fluoride can reduce the wettability of inclusions and aluminum liquid, so that the inclusions can be stripped from the aluminum liquid rapidly, and under the cooperation of boron nitride and aluminum fluoride, boron is promoted to have enough reaction time with aluminum to form solid matters, and finally, the solid matters are removed before casting, so that the effective separation of aluminum slag is accelerated.
Adding 1KG aluminum fluoride continuously, more effectively bringing slag out of the aluminum, effectively separating the aluminum slag, stirring at 700-800 ℃ for 15-20min; during stirring, introducing protective gas such as argon into the system, fully stirring uniformly to enable gas and residue liquid in the alloy aluminum liquid to float out, standing for 3min, and then carrying out slag dragging operation, repeating the operation for a plurality of times, thereby completing degassing and secondary slag removal, and scooping slag on the surface of the alloy aluminum liquid;
transporting aluminum liquid: pouring the obtained solution into an aluminum water drum to be transported to a production line, pouring the solution into a furnace, degassing and stirring the solution again for 30min, and scooping slag on the surface of the alloy aluminum liquid;
and casting and tandem rolling, namely stirring the treated aluminum liquid, standing for 10-30min, and casting by using a belt-type casting line to obtain the aluminum titanium boron wire.
The invention also provides an aluminum titanium boron wire grain refiner prepared by the preparation method.
The technical scheme of the embodiment of the invention has at least the following advantages and beneficial effects:
1. according to the preparation method of the aluminum titanium boron wire grain refiner, a continuous casting and rolling mode after smelting is adopted, an external reaction is used for reducing the damage of an intermediate frequency furnace, and the service life is prolonged; better reaction can be achieved by two feeds; fluoride and other impurities in the aluminum titanium boron alloy liquid are effectively removed through slag removal for many times, the cleanliness of aluminum titanium boron wires is improved, and casting components are uniform after stirring and standing for 10 min.
2. After the aluminum ingot is melted, adding potassium fluotitanate, potassium fluoborate mixture and TiB into the aluminum liquid 2 Thereby utilizing TiB while manufacturing the aluminum-titanium-boron alloy 2 Will be oxidized to TiO during sintering 2 And B 2 O 3 Thus strong in bothUnder the chemical action, a large amount of low-viscosity liquid phases are generated, the liquid phases cover the surfaces of the particles at high temperature and fill gaps between cracks in the material and internal phases of the alloy, so that the material is more densified, the phenomena of air holes and looseness are avoided, and the strength of the material is further enhanced; and fluoride salt and other impurities in the aluminum-titanium-boron alloy liquid are effectively removed through subsequent slag removal for multiple times, so that the cleanliness of the aluminum-titanium-boron wire is improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
Example 1
The preparation method of the aluminum titanium boron wire comprises the following steps:
s1, melting 570kg of pure aluminum ingot and heating to 750 ℃; then 43.89kg of potassium fluotitanate, 95.76kg of potassium fluoborate and 1.91kg of TiB are added into the aluminum liquid 2 Stirring uniformly, and removing surface byproducts after the reaction is finished; then 18.81kg of potassium fluotitanate, 41.04kg of potassium fluoborate and 1.91kg of TiB are added 2 Stirring uniformly, and removing surface byproducts after the reaction is finished; cooling the aluminum liquid after the alloying reaction to obtain an aluminum titanium boron alloy ingot;
s2, melting the aluminum titanium boron alloy ingot obtained in the step S1, heating to 750 ℃, adding 1.0wt% of slag removing agent, uniformly stirring, and removing surface byproducts after the reaction is finished; then stirring continuously at 750 ℃ for 20min, adding 1kg of aluminum fluoride continuously, stirring uniformly, introducing protective gas into the system during stirring, stirring uniformly, standing for a period of time, removing surface byproducts, and repeating the steps for a plurality of times; wherein the slag removing agent comprises the following raw materials in parts by mass: 35 parts of mirabilite, 40 parts of sodium chloride, 15 parts of potassium chloride, 15 parts of sodium fluosilicate, 15 parts of sodium carbonate, 8 parts of aluminum fluoride and 8 parts of boron nitride.
And S3, stirring the treated aluminum liquid, standing for a period of time, and casting to obtain the aluminum titanium boron wire.
The aluminum titanium boron wire obtained by the embodiment has no air holes, a compact tissue structure, high material cleanliness, 650kg of tapping quantity, 5% of Ti content, 1% of B content and good product refining effect.
Example 2
This embodiment differs from embodiment 1 in that: 641kg of pure aluminum ingot, 70.5kg of potassium fluoborate and 153.8kg of potassium fluotitanate; tiB (TiB) 2 The first addition amount is 2.8kg, and the second addition amount is 3.2kg; the slag removing agent comprises the following raw materials in parts by mass: 33 parts of mirabilite, 43 parts of sodium chloride, 17 parts of potassium chloride, 13 parts of sodium fluosilicate, 14 parts of sodium carbonate, 6 parts of aluminum fluoride and 7 parts of boron nitride.
The aluminum titanium boron wire obtained by the embodiment has no air holes, a compact tissue structure, high material cleanliness, a furnace output of 700kg, a Ti content of 5%, a B content of 1% and a good product refining effect.
Example 3
This embodiment differs from embodiment 1 in that: 612kg of pure aluminum ingot, 65.4kg of potassium fluoborate and 142.3kg of potassium fluotitanate; tiB (TiB) 2 The first addition amount is 2.4kg, and the second addition amount is 2.8kg; the slag removing agent comprises the following raw materials in parts by mass: 46 parts of mirabilite, 31 parts of sodium chloride, 11 parts of potassium chloride, 18 parts of sodium fluosilicate, 12 parts of sodium carbonate, 8 parts of aluminum fluoride and 6 parts of boron nitride.
The aluminum titanium boron wire obtained by the embodiment has no air holes, a compact tissue structure, high material cleanliness, 670kg furnace output, 5% Ti content, 1% B content and good product refining effect.
Comparative example 1
The difference between this comparative example and example 1 is that: s1 does not contain TiB 2 The method comprises the steps of carrying out a first treatment on the surface of the The aluminum titanium boron wire obtained in the comparative example has obvious pores, loose tissue structure, poor material cleanliness, 4% of Ti content, 0.7% of B content and poor product refining effect.
Comparative example 2
The difference between this comparative example and example 1 is that: s1, the slag removing agent does not comprise mirabilite and boron nitride; the aluminum titanium boron wire obtained in the comparative example has obvious pores, loose tissue structure, poor material cleanliness, 3% of Ti content, 0.5% of B content and poor product refining effect.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The preparation method of the aluminum titanium boron wire is characterized by comprising the following steps of:
s1, melting a pure aluminum ingot and heating to 700-800 ℃; adding fluoride salt and TiB into the aluminum liquid 2 Stirring uniformly, and removing surface byproducts after the reaction is finished; adding fluoride salt and TiB 2 Stirring uniformly, and removing surface byproducts after the reaction is finished; cooling the aluminum liquid after the alloying reaction to obtain an aluminum titanium boron alloy ingot; the fluoride salt is a mixture of potassium fluotitanate and potassium fluoborate;
s2, melting the aluminum titanium boron alloy ingot obtained in the step S1, heating to 700-800 ℃, adding a slag removing agent, uniformly stirring, and removing surface byproducts after the reaction is finished; then continuously adding aluminum fluoride, stirring uniformly, introducing protective gas into the system during stirring, fully stirring uniformly, standing for a period of time, and removing surface byproducts, and repeating the steps for a plurality of times;
and S3, stirring the treated aluminum liquid, standing for a period of time, and casting to obtain the aluminum titanium boron wire.
2. The preparation method of the aluminum titanium boron wire according to claim 1, wherein in S1, the mass ratio of the fluoride salt added before and after the fluoride salt is 6-8:2-4.
3. The preparation method of the aluminum titanium boron wire according to claim 2, wherein in S1, the mass ratio of potassium fluotitanate to potassium fluoborate in the fluoride salt is 1-3:1.
4. According to claimThe method for preparing aluminum titanium boron wire as described in claim 1, wherein in S1, the TiB is 2 The addition amount of the aluminum ingot is 0.6-1.0wt% of the mass of the aluminum ingot.
5. The method for preparing aluminum titanium boron wire according to claim 4, wherein in S1, the TiB is 2 After the addition of (C), the temperature is kept at 1400-1500 ℃ for 4-5h.
6. The preparation method of the aluminum titanium boron wire according to claim 1, wherein in S2, the slag removing agent comprises the following raw materials in parts by weight: 30-40 parts of mirabilite, 30-50 parts of sodium chloride, 10-20 parts of potassium chloride, 10-20 parts of sodium fluosilicate, 10-20 parts of sodium carbonate, 5-10 parts of aluminum fluoride and 5-10 parts of boron nitride.
7. The preparation method of the aluminum titanium boron wire according to claim 1, wherein in the S2, the slag removing agent is uniformly added at least twice, and the total addition amount of the slag removing agent is 0.6-1.0wt% of the mass of the aluminum titanium boron alloy ingot.
8. The method for preparing aluminum titanium boron wire according to claim 1, wherein in S2, the shielding gas is one of argon, nitrogen or helium.
9. The method for preparing aluminum titanium boron wires according to claim 1, wherein in S2, the addition amount of aluminum fluoride is 0.5-1.0wt% of the mass of the aluminum titanium boron alloy ingot.
10. An aluminum titanium boron wire produced by the production method according to any one of claims 1 to 9.
CN202311398263.8A 2023-10-26 2023-10-26 Aluminum titanium boron wire and preparation method thereof Pending CN117418122A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN202311398263.8A CN117418122A (en) 2023-10-26 2023-10-26 Aluminum titanium boron wire and preparation method thereof

Publications (1)

Publication Number Publication Date
CN117418122A true CN117418122A (en) 2024-01-19

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