CN117413694A - An axial-flow coaxially coupled corn threshing inner and outer double drum - Google Patents
An axial-flow coaxially coupled corn threshing inner and outer double drum Download PDFInfo
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- 240000008042 Zea mays Species 0.000 title claims abstract description 71
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 71
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 71
- 235000005822 corn Nutrition 0.000 title claims abstract description 71
- 239000002245 particle Substances 0.000 claims abstract description 25
- 238000000926 separation method Methods 0.000 claims description 46
- 238000005192 partition Methods 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 14
- 239000010813 municipal solid waste Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 210000005069 ears Anatomy 0.000 description 7
- 239000012535 impurity Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000003306 harvesting Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 241001124569 Lycaenidae Species 0.000 description 2
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- 230000008878 coupling Effects 0.000 description 2
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- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 238000004804 winding Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/18—Threshing devices
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/10—Feeders
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Abstract
本发明为农业机械领域,公开了一种轴流式同轴耦合玉米脱粒内外双滚筒,包括:第一螺旋喂入头,其包括第一锥形头和多个第一螺旋叶片;第一锥形头为锥形筒体,其大直径端开口;第一筒体,其为一端开口的圆筒;第一筒体的开口端与第一螺旋喂入头的大直径端同轴固定连接;第一筒体上开设有多组排粒口;第二螺旋喂入头,其包括第二锥形头和多个第二螺旋叶片;第二筒体,其为圆筒,并且同轴设置在第一筒体内;第二筒体一端与第二螺旋喂入头的小直径端固定连接;第二筒体的外壁上设置有多个凸棱,凸棱沿第二筒体的轴向设置;第一筒体的外壁上设置有第一脱粒元件,内壁上设置有第二脱粒元件;第一筒体和第二筒体能够分别在驱动装置的驱动下反向旋转。
The invention belongs to the field of agricultural machinery and discloses an axial flow coaxially coupled corn threshing inner and outer double drum, which includes: a first spiral feeding head, which includes a first conical head and a plurality of first spiral blades; a first cone The head is a tapered cylinder with an open large-diameter end; the first cylinder is a cylinder with one end open; the open end of the first cylinder is coaxially fixedly connected to the large-diameter end of the first spiral feeding head; The first cylinder is provided with multiple sets of particle discharge openings; the second spiral feeding head includes a second conical head and a plurality of second spiral blades; the second cylinder is a cylinder and is coaxially arranged on In the first cylinder; one end of the second cylinder is fixedly connected to the small diameter end of the second screw feeding head; a plurality of convex ribs are provided on the outer wall of the second cylinder, and the convex ribs are arranged along the axial direction of the second cylinder; A first threshing element is provided on the outer wall of the first cylinder, and a second threshing element is provided on the inner wall; the first cylinder and the second cylinder can rotate in opposite directions respectively driven by the driving device.
Description
技术领域Technical field
本发明属于农业机械技术领域,特别涉及一种轴流式同轴耦合玉米脱粒内外双滚筒。The invention belongs to the technical field of agricultural machinery, and particularly relates to an axial-flow coaxially coupled corn threshing inner and outer double drum.
背景技术Background technique
玉米是我国主要的粮食作物之一,在玉米生产过程中,收获是其中最关键、最重要的环节之一,也是耗费劳动力和时间最多的一个环节。随着玉米收获机械化的普及,籽粒直收技术逐渐成为了行业的热点问题。目前主流的玉米脱粒装置采用纵轴流玉米脱粒滚筒,对输送装置输送的玉米进行脱粒、分离、排杂。然而,单纵轴流玉米脱粒滚筒只能利用一个滚筒对玉米进行作业,内部较大的空间没有得到合理利用,造成了严重的空间浪费,从而限制了玉米籽粒直收的脱粒效率。Corn is one of the main food crops in my country. In the corn production process, harvesting is one of the most critical and important links, and it is also the link that consumes the most labor and time. With the popularization of corn harvest mechanization, direct grain harvesting technology has gradually become a hot issue in the industry. The current mainstream corn threshing device uses a longitudinal-axial flow corn threshing drum to thresh, separate and remove impurities from the corn transported by the conveyor device. However, the single longitudinal axial flow corn threshing drum can only use one drum to operate the corn, and the large internal space is not properly utilized, resulting in serious waste of space, thus limiting the threshing efficiency of direct harvesting of corn kernels.
现有的双纵轴流玉米脱粒滚筒虽然可以提高脱粒效率,但整体结构庞大,不适用于小地块作业。因此,如何在提升脱粒效率玉米脱粒滚筒的同时,又能使脱粒滚筒占用较小的空间,适用于小地块作业,目前尚无可借鉴的技术可供参考。Although the existing double longitudinal axial flow corn threshing drum can improve threshing efficiency, the overall structure is huge and is not suitable for small plot operations. Therefore, there is currently no technology available for reference on how to improve the threshing efficiency of the corn threshing drum while also making the threshing drum occupy a smaller space and be suitable for small plot operations.
发明内容Contents of the invention
本发明的目的是提供一种轴流式同轴耦合玉米脱粒内外双滚筒,其设置内、外两个脱粒滚筒,能够充分利用单纵轴流玉米脱粒滚筒的内部空间,在不增大占用空间的前提下,提高脱粒效率。The object of the present invention is to provide an axial-flow coaxially coupled inner and outer double drum for corn threshing, which is provided with two inner and outer threshing drums and can fully utilize the internal space of a single longitudinal axial flow corn threshing drum without increasing the occupied space. Under the premise of improving threshing efficiency.
本发明提供的技术方案为:The technical solution provided by the invention is:
一种轴流式同轴耦合玉米脱粒内外双滚筒,包括:An axial flow coaxially coupled corn threshing inner and outer double drum, including:
第一螺旋喂入头,其包括第一锥形头和多个第一螺旋叶片;A first spiral feed head, which includes a first conical head and a plurality of first spiral blades;
其中,所述第一锥形头为锥形筒体;所述第一锥形头的大直径端开口,小直径端封闭;所述第一螺旋叶片呈螺旋式固定设置在所述第一锥形头的外壁上;所述第一锥形头上开设有多个果穗喂入口;Wherein, the first cone-shaped head is a cone-shaped cylinder; the large-diameter end of the first cone-shaped head is open and the small-diameter end is closed; the first spiral blade is spirally fixed on the first cone. On the outer wall of the shaped head; the first conical head is provided with a plurality of ear feeding inlets;
第一筒体,其为圆筒,所述第一筒体一端开口,另一端封闭;所述第一筒体的开口端与第一螺旋喂入头的大直径端同轴固定连接;所述第一筒体上开设有多组排粒口,用于排出第一筒体内的玉米籽粒;The first cylinder is a cylinder with one end open and the other end closed; the open end of the first cylinder is coaxially fixedly connected to the large diameter end of the first screw feeding head; The first cylinder is provided with a plurality of sets of grain discharge openings for discharging the corn kernels in the first cylinder;
第二螺旋喂入头,其包括第二锥形头和多个第二螺旋叶片;所述第二螺旋叶片呈螺旋式固定设置在所述第二锥形头的外壁上;a second spiral feeding head, which includes a second conical head and a plurality of second spiral blades; the second spiral blades are spirally fixed on the outer wall of the second conical head;
其中,所述第二螺旋喂入头同轴设置在所述第一锥形头内,并且所述第二螺旋叶片和所述第一螺旋叶片的旋向相反;Wherein, the second spiral feeding head is coaxially disposed in the first conical head, and the second spiral blade and the first spiral blade have opposite directions of rotation;
第二筒体,其为圆筒,并且同轴设置在所述第一筒体内;所述第二筒体一端与所述第二螺旋喂入头的小直径端固定连接,另一端封闭;所述第二筒体的外壁上设置有多个凸棱,所述凸棱沿所述第二筒体的轴向设置,多个所述凸棱沿所述第二筒体的周向阵列;The second cylinder is a cylinder and is coaxially arranged in the first cylinder; one end of the second cylinder is fixedly connected to the small diameter end of the second spiral feeding head, and the other end is closed; A plurality of convex ribs are provided on the outer wall of the second cylinder, the convex ribs are arranged along the axial direction of the second cylinder, and the plurality of convex ribs are arrayed along the circumferential direction of the second cylinder;
多组第一脱粒元件,其设置在所述第一筒体的外壁上,并且沿所述第一筒体的轴向间隔设置;A plurality of sets of first threshing elements, which are arranged on the outer wall of the first cylinder and are spaced apart along the axial direction of the first cylinder;
多组第二脱粒元件,其设置在所述第一筒体的内壁上,并且沿所述第一筒体的轴向间隔设置;A plurality of sets of second threshing elements, which are arranged on the inner wall of the first cylinder and are spaced apart along the axial direction of the first cylinder;
其中,所述第二脱粒元件与所述凸棱之间具有间隙;所述第一筒体和所述第二筒体能够分别在驱动装置的驱动下旋转,并且所述第一筒体和所述第二筒体的旋转方向相反。Wherein, there is a gap between the second threshing element and the convex rib; the first cylinder and the second cylinder can rotate respectively under the drive of the driving device, and the first cylinder and the The rotation direction of the second cylinder is opposite.
优选的是,所述的轴流式同轴耦合玉米脱粒内外双滚筒,还包括:Preferably, the axial-flow coaxially coupled inner and outer double drums for corn threshing also include:
多组第一脱粒分离元件,其设置在所述第一筒体的外壁上,并且沿所述第一筒体的轴向间隔设置;A plurality of sets of first threshing separation elements, which are arranged on the outer wall of the first cylinder and spaced along the axial direction of the first cylinder;
多组第二脱粒分离元件,其设置在所述第一筒体的内壁上,并且沿所述第一筒体的轴向间隔设置;A plurality of sets of second threshing separation elements are arranged on the inner wall of the first cylinder and are spaced apart along the axial direction of the first cylinder;
其中,所述第二脱粒分离元件与所述凸棱之间具有间隙。Wherein, there is a gap between the second threshing separation element and the convex rib.
优选的是,排粒口包括:第一排粒口和第二排粒口;所述第一排粒口的宽度小于所述第二排粒口的宽度;Preferably, the particle discharge openings include: a first row of particle openings and a second row of particle openings; the width of the first row of particle openings is smaller than the width of the second row of particle openings;
其中,多组第一排粒口沿所述第一筒体的轴向阵列,并且靠近所述第一筒体的开口端设置;多组第二排粒口沿所述第一筒体的轴向阵列,并且靠近所述第一筒体的封闭端设置;Wherein, multiple sets of first rows of particle openings are arranged along the axial direction of the first cylinder and are arranged close to the open end of the first cylinder; multiple sets of second rows of particle openings are arranged along the axis of the first cylinder. To the array, and arranged close to the closed end of the first barrel;
每组所述第一排粒口位于相邻的两组第一脱粒元件之间;每组所述第二排粒口位于相邻的两组第一脱粒分离元件之间或第一脱粒元件与其相邻的第一脱粒分离元件之间;Each group of the first row of grain openings is located between two adjacent groups of first threshing elements; each group of the second row of grain openings is located between two adjacent groups of first threshing separation elements or the first threshing element is adjacent to the first row of grain openings. between adjacent first threshing separation elements;
其中,每组所述第二脱粒元件的位置与每组所述第一脱粒元件的位置一一对应;每组所述第二脱粒分离元件的位置与每组所述第一脱粒分离元件的位置一一对应。Wherein, the position of each group of second threshing elements corresponds to the position of each group of first threshing elements; the position of each group of second threshing separation elements corresponds to the position of each group of first threshing separation elements. One-to-one correspondence.
优选的是,所述凸棱为中空的圆柱结构,所述凸棱的两端封闭。Preferably, the convex rib is a hollow cylindrical structure, and both ends of the convex rib are closed.
优选的是,所述第一脱粒元件和所述第一脱粒分离元件围绕所述第一筒体的轴线呈螺旋线分布。Preferably, the first threshing element and the first threshing separation element are distributed in a spiral around the axis of the first cylinder.
优选的是,所述的轴流式同轴耦合玉米脱粒内外双滚筒,还包括:Preferably, the axial-flow coaxially coupled inner and outer double drums for corn threshing also include:
多个第一排杂板,其固定设置在所述第一筒体封闭端的外壁上,所述多个第一排杂板沿所述第一筒体的周向阵列;A plurality of first rows of miscellaneous plates, which are fixedly arranged on the outer wall of the closed end of the first cylinder, and the plurality of first rows of miscellaneous plates are arrayed along the circumferential direction of the first cylinder;
多个排杂口,其开设置相邻的两个第一排杂板之间。A plurality of garbage discharge openings are arranged between two adjacent first row garbage boards.
优选的是,所述的轴流式同轴耦合玉米脱粒内外双滚筒,还包括:Preferably, the axial-flow coaxially coupled inner and outer double drums for corn threshing also include:
多个第二排杂板,其固定设置在所述第二筒体封闭端的外壁上,所述多个第二排杂板沿所述第二筒体的周向阵列。A plurality of second rows of miscellaneous plates are fixedly arranged on the outer wall of the closed end of the second cylinder, and the plurality of second rows of miscellaneous plates are arrayed along the circumferential direction of the second cylinder.
优选的是,所述第一锥形头内固定设置有隔板,所述隔板与第一锥形头的端板平行,并且所述隔板与第一锥形头的端板之间形成空腔;Preferably, a partition is fixed inside the first conical head, the partition is parallel to the end plate of the first conical head, and a gap is formed between the partition and the end plate of the first conical head. cavity;
其中,所述隔板上开设有环形凹槽;所述第二锥形头的大直径端上具有环形凸台,所述环形凸台匹配设置在所述环形凹槽中,并且能够相对于所述环形凹槽转动。Wherein, an annular groove is provided on the partition plate; an annular boss is provided on the large diameter end of the second conical head, and the annular boss is matchingly arranged in the annular groove and can be positioned relative to the The annular groove rotates.
优选的是,所述的轴流式同轴耦合玉米脱粒内外双滚筒,还包括:Preferably, the axial-flow coaxially coupled inner and outer double drums for corn threshing also include:
多个通孔,其开设在所述隔板上,并且位于所述环形凹槽的环内。A plurality of through holes are opened on the partition plate and located within the ring of the annular groove.
优选的是,所述第二筒体内同轴贯穿实心轴,所述实心轴与所述第二筒体固定连接;所述第一锥形头内同轴固定连接有空心轴,所述空心轴空套在所述实心轴上;Preferably, a solid shaft runs coaxially through the second cylinder, and the solid shaft is fixedly connected to the second cylinder; a hollow shaft is coaxially and fixedly connected to the first conical head, and the hollow shaft The hollow sleeve is placed on the solid shaft;
其中,所述驱动装置能够分别驱动所述实心轴和所述空心轴反向转动。Wherein, the driving device can drive the solid shaft and the hollow shaft to rotate in opposite directions respectively.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明提供的轴流式同轴耦合玉米脱粒内外双滚筒,设置内、外双脱粒滚筒,外脱粒滚筒对玉米进行脱粒作业的同时内脱粒滚筒也进行作业,避免了脱粒滚筒内部较大空间的浪费,提高了玉米脱粒效率。(1) The invention provides an axial-flow coaxially coupled inner and outer double drum for corn threshing, which is provided with inner and outer double threshing drums. While the outer threshing drum is threshing the corn, the inner threshing drum is also working, which avoids the need for internal construction of the threshing drum. The waste of large space improves the corn threshing efficiency.
(2)本发明提供的轴流式同轴耦合玉米脱粒内外双滚筒,采用双螺旋喂入头的设计,能够有效地对大喂入量作业进行分选、输送,避免喂入口的堵塞,能够有效地提升单位时间内的玉米进给量,进一步提升了玉米的脱粒效率;并且通过凹槽、凸台和通孔的设计能够避免灰尘堆积影响喂入头工作。(2) The axial-flow coaxially coupled inner and outer double drums for corn threshing provided by the present invention adopt the design of double screw feeding heads, which can effectively sort and transport large feeding volumes, avoid clogging of the feeding inlet, and can It effectively increases the corn feeding amount per unit time and further improves the corn threshing efficiency; and through the design of grooves, bosses and through holes, dust accumulation can be prevented from affecting the work of the feeding head.
(3)第一筒体内的脱粒元件与第二筒体上的凸棱进行配合脱粒,凸棱数量多,相对密集,有利于提高对果穗的碰撞次数,降低玉米未脱净率。(3) The threshing elements in the first cylinder cooperate with the convex ribs on the second cylinder for threshing. The convex ribs are large in number and relatively dense, which is beneficial to increasing the number of collisions with the ears and reducing the rate of corn not being threshed.
(4)轴流式同轴耦合玉米脱粒内外双滚筒在已有的单纵轴流玉米脱粒滚筒基础上进行改进,实现了内部空间的高效利用,对于现有的联合收割机能够进行较好的适配,便于在实际生活中低成本推广、利用。(4) The axial-flow coaxially coupled inner and outer double drums of corn threshing are improved on the existing single longitudinal axial flow corn threshing drum, achieving efficient use of internal space, and can be better used for existing combine harvesters. Adaptation facilitates low-cost promotion and utilization in real life.
附图说明Description of the drawings
图1为本发明所述的轴流式同轴耦合玉米脱粒内外双滚筒的总体结构示意图。Figure 1 is a schematic diagram of the overall structure of an axial flow coaxially coupled corn threshing inner and outer double drum according to the present invention.
图2为本发明所述的第二筒体的结构示意图。Figure 2 is a schematic structural diagram of the second cylinder according to the present invention.
图3为本发明所述的第一筒体和第二筒体的横向剖面示意图。Figure 3 is a schematic cross-sectional view of the first cylinder and the second cylinder according to the present invention.
图4为本发明所述的第一筒体与第二筒体耦合脱粒元件的横向剖面示意图。Figure 4 is a schematic transverse cross-sectional view of the coupling threshing element between the first cylinder and the second cylinder according to the present invention.
图5为本发明所述的第一螺旋喂入头的隔板的结构示意图。Figure 5 is a schematic structural diagram of the partition plate of the first screw feeding head according to the present invention.
图6为本发明所述的第二螺旋喂入头与第一螺旋喂入头的配合示意图。Figure 6 is a schematic diagram of the cooperation between the second screw feeding head and the first screw feeding head according to the present invention.
图7为本发明所述的实心轴与空心轴的安装方式示意图。Figure 7 is a schematic diagram of the installation method of the solid shaft and the hollow shaft according to the present invention.
图8为本发明所述的第一筒体的尾部盖板的示意图。Figure 8 is a schematic diagram of the tail cover of the first cylinder according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the text of the description.
如图1-8所示,本发明提供了一种轴流式同轴耦合玉米脱粒内外双滚筒,其主要包括第一螺旋喂入头1、第二螺旋喂入头2、第一脱粒元件3、第一脱粒分离元件4、第一筒体5、第一排杂板6、第二排杂板7、第二脱粒元件8、第二脱粒分离元件9及第二筒体10。As shown in Figures 1-8, the present invention provides an axial flow coaxially coupled inner and outer double drum for corn threshing, which mainly includes a first spiral feeding head 1, a second spiral feeding head 2, and a first threshing element 3 , the first threshing and separation element 4, the first cylinder 5, the first row of impurity plates 6, the second row of impurity plates 7, the second threshing element 8, the second threshing and separation element 9 and the second cylinder 10.
第一螺旋喂入头1包括第一锥形头和多个第一螺旋叶片;其中,所述第一锥形头为圆锥形筒体;所述第一锥形头的大直径端开口,小直径端通过端板封闭;所述第一螺旋叶片围绕所述第一锥形头的轴线呈螺旋式缠绕固定在所述第一锥形头的外壁上;多个所述第二螺旋叶片等间隔布置。The first spiral feeding head 1 includes a first conical head and a plurality of first spiral blades; wherein, the first conical head is a conical cylinder; the large diameter end of the first conical head is open, and the small diameter end of the first conical head is open. The diameter end is closed by an end plate; the first spiral blade is spirally wound around the axis of the first conical head and fixed on the outer wall of the first conical head; a plurality of second spiral blades are equally spaced layout.
第一筒体5为圆筒,第一筒体5一端开口,另一端通过尾部盖板16封闭。其中,尾部盖板16通过螺栓与第一筒体5连接,方便第一筒体5的拆卸、安装。第一筒体5的开口端与第一螺旋喂入头1的大直径端同轴固定连接,并且第一筒体5的开口端与第一螺旋喂入头1的大直径端的直径相同。所述第一锥形头的侧壁上开设有多个果穗喂入口1a,并且果穗喂入口1a靠近所述第一锥形头的大直径段开设;玉米果穗通过果穗喂入口1a进入第一筒体5内。第一筒体5上开设有多组排粒口,用于排出第一筒体5内的玉米籽粒。作为一种优选,果穗喂入口1a的边缘为圆滑的弧线,并且果穗喂入口1a的一侧沿第一螺旋叶片的底部设置,以防止玉米果穗进入时被卡住。The first cylinder 5 is a cylinder. One end of the first cylinder 5 is open and the other end is closed by a tail cover 16 . Among them, the tail cover 16 is connected to the first cylinder 5 through bolts to facilitate the disassembly and installation of the first cylinder 5. The open end of the first cylinder 5 is coaxially and fixedly connected to the large diameter end of the first screw feeding head 1 , and the diameter of the opening end of the first cylinder 5 and the large diameter end of the first screw feeding head 1 are the same. A plurality of ear feeding inlets 1a are provided on the side wall of the first conical head, and the ear feeding inlets 1a are opened close to the large diameter section of the first conical head; corn ears enter the first tube through the ear feeding inlets 1a. In body 5. The first cylinder 5 is provided with multiple sets of grain discharge openings for discharging the corn kernels in the first cylinder 5 . Preferably, the edge of the ear feeding port 1a is a smooth arc, and one side of the ear feeding port 1a is provided along the bottom of the first spiral blade to prevent the corn ears from being stuck when entering.
第二螺旋喂入头2包括第二锥形头和多个第二螺旋叶片;所述第二锥形头为圆锥形,所述第二螺旋叶片围绕所述第二锥形头的轴线呈螺旋式缠绕固定在所述第二锥形头的外壁上。多个所述第二螺旋叶片等间隔布置。其中,第二螺旋喂入头2同轴设置在所述第一锥形头内,并且所述第二螺旋叶片和所述第一螺旋叶片的旋向相反。The second spiral feeding head 2 includes a second conical head and a plurality of second spiral blades; the second conical head is conical, and the second spiral blades are spiral around the axis of the second conical head. Winding and fixed on the outer wall of the second conical head. A plurality of second spiral blades are arranged at equal intervals. Wherein, the second spiral feeding head 2 is coaxially arranged in the first conical head, and the spiral directions of the second spiral blade and the first spiral blade are opposite.
第二筒体10为圆筒,并且第二筒体10的长度略小于第一筒体5的长度;第二筒体10同轴设置在第一筒体5内。第二筒体10的一端与第二螺旋喂入头2的小直径端固定连接,第二筒体10的另一端封闭。所述第二筒体10的外壁上设置有多个凸棱11,凸棱11沿第二筒体10的轴向设置,多个凸棱11沿第二筒体10的周向阵列。第二筒体10上凸棱11的数量多、相对密集,仿圆管凹板形排布,有利于提高对玉米果穗的碰撞次数,降低玉米作业时的未脱净率。The second cylinder 10 is a cylinder, and the length of the second cylinder 10 is slightly smaller than the length of the first cylinder 5; the second cylinder 10 is coaxially arranged inside the first cylinder 5. One end of the second cylinder 10 is fixedly connected to the small diameter end of the second screw feeding head 2, and the other end of the second cylinder 10 is closed. A plurality of convex ribs 11 are provided on the outer wall of the second cylinder 10 . The convex ribs 11 are arranged along the axial direction of the second cylinder 10 . The plurality of convex ribs 11 are arrayed along the circumferential direction of the second cylinder 10 . The number of convex ribs 11 on the second cylinder 10 is large, relatively dense, and arranged in a concave plate shape imitating a circular tube, which is beneficial to increasing the number of collisions with corn ears and reducing the non-cleaning rate during corn operations.
多组第一脱粒元件3设置在第一筒体5的外壁上,并且多组第一脱粒元件3沿第一筒体5的轴向间隔设置。多组第二脱粒元件8设置在第一筒体5的内壁上,并且沿第一筒体5的轴向间隔设置。多组第一脱粒分离元件4设置在第一筒体5的外壁上,并且沿第一筒体5的轴向间隔设置。多组第二脱粒分离元件9,其设置在第一筒体5的内壁上,并且沿第一筒体5的轴向间隔设置。第一筒体5、第一脱粒元件3、第一脱粒分离元件4、第二脱粒元件8、第二脱粒分离元件9和所述排粒口组成外脱粒滚筒;所述第二筒体10和凸棱11组成内脱粒滚筒。其中,第二脱粒元件8和第二脱粒分离元件9分别与凸棱11之间具有间隙。第一筒体5和第二筒体10能够分别在驱动装置的驱动下旋转,并且第一筒体5和第二筒体10的旋转方向相反。Multiple sets of first threshing elements 3 are arranged on the outer wall of the first cylinder 5 , and multiple sets of first threshing elements 3 are arranged at intervals along the axial direction of the first cylinder 5 . Multiple sets of second threshing elements 8 are provided on the inner wall of the first cylinder 5 and are spaced apart along the axial direction of the first cylinder 5 . Multiple sets of first threshing and separation elements 4 are arranged on the outer wall of the first cylinder 5 and are spaced apart along the axial direction of the first cylinder 5 . Multiple sets of second threshing separation elements 9 are arranged on the inner wall of the first cylinder 5 and are spaced apart along the axial direction of the first cylinder 5 . The first cylinder 5, the first threshing element 3, the first threshing separation element 4, the second threshing element 8, the second threshing separation element 9 and the discharge opening form an outer threshing drum; the second cylinder 10 and The convex rib 11 forms the inner threshing drum. There is a gap between the second threshing element 8 and the second threshing separation element 9 and the protruding rib 11 respectively. The first cylinder 5 and the second cylinder 10 can rotate respectively under the drive of the driving device, and the rotation directions of the first cylinder 5 and the second cylinder 10 are opposite.
作为一种优选,所述排粒口包括:第一排粒口5a和第二排粒口5b;第一排粒口5a的宽度小于第二排粒口5b的宽度。其中,多组第一排粒口5a沿第一筒体5的轴向阵列,并且多组第一排粒口5a靠近第一筒体5的开口端设置;多组第二排粒口5b沿第一筒体5的轴向阵列,并且多组第二排粒口5b靠近第一筒体5的封闭端设置。每组所述第一排粒口5a位于相邻的两组第一脱粒元件3之间;每组第二排粒口5b位于相邻的两组第一脱粒分离元件4之间或(最后一组)第一脱粒元件3与其相邻的(第一组)第一脱粒分离元件4之间。其中,每组第一排粒口5a多个第一排粒口,所述多个第一排粒口沿第一筒体5的周向阵列。每组第一排粒口5b多个第二排粒口,所述多个第一排粒口沿第一筒体5的周向阵列。其中,每组第二脱粒元件8的位置与每组第一脱粒元件3的位置一一对应;每组第二脱粒分离元件9的位置与每组第一脱粒分离元件4的位置一一对应。其中,第一脱粒元件3和第二脱粒元件8采用纹杆脱粒元件,第一脱粒分离元件4和第二脱粒分离元件9采用钉齿脱粒分离元件。Preferably, the particle discharge openings include: a first row of particle openings 5a and a second row of particle openings 5b; the width of the first row of particle openings 5a is smaller than the width of the second row of particle openings 5b. Among them, multiple groups of first rows of particle openings 5a are arranged along the axial direction of the first cylinder 5, and multiple groups of first rows of particle openings 5a are arranged close to the open end of the first cylinder 5; multiple groups of second rows of particle openings 5b are arranged along the axial direction of the first cylinder 5. The first cylinder 5 is axially arrayed, and multiple sets of second rows of particle openings 5b are arranged close to the closed end of the first cylinder 5 . Each group of the first row of grain openings 5a is located between two adjacent groups of first threshing elements 3; each group of the second row of grain openings 5b is located between two adjacent groups of first threshing separation elements 4 or (the last group ) between the first threshing element 3 and its adjacent (first group) first threshing separation element 4. Each group of first rows of particle openings 5 a has multiple first rows of particle openings, and the plurality of first rows of particle openings are arrayed along the circumferential direction of the first cylinder 5 . Each group of first rows of particle openings 5b has a plurality of second rows of particle openings, and the plurality of first rows of particle openings are arrayed along the circumferential direction of the first cylinder 5 . Among them, the position of each group of second threshing elements 8 corresponds to the position of each group of first threshing elements 3; the position of each group of second threshing separation elements 9 corresponds to the position of each group of first threshing separation elements 4. Among them, the first threshing element 3 and the second threshing element 8 adopt textured bar threshing elements, and the first threshing separation element 4 and the second threshing separation element 9 adopt nail-tooth threshing separation elements.
通过在第一筒体设置不同宽度的第一排粒口5a和第二排粒口5b,为第一脱粒元件3、第二脱粒元件8、第一脱粒分离元件4、第二脱粒分离元件9的排布提供了合理的安装空间;使第一(第二)脱粒元件之间的间距较小,增加了脱粒段脱粒元件的数量,提高了脱粒元件对玉米果穗的击打频率,提高脱粒效率和脱净率;同时使第一(第二)脱粒分离元件的间距的适当增大,能够较少脱粒分离段的元件的数量,减小滚筒质量,降低功耗。By arranging the first row of grain openings 5a and the second row of grain openings 5b with different widths on the first cylinder, the first threshing element 3, the second threshing element 8, the first threshing separation element 4, and the second threshing separation element 9 The arrangement provides a reasonable installation space; the spacing between the first (second) threshing elements is smaller, which increases the number of threshing elements in the threshing section, increases the frequency of the threshing elements hitting the corn ears, and improves the threshing efficiency. and the threshing rate; at the same time, appropriately increasing the spacing between the first (second) threshing separation elements can reduce the number of elements in the threshing separation section, reduce the quality of the drum, and reduce power consumption.
作为一种优选,每组第一脱粒元件3包括多个第一脱粒分离元件,同组中的多个第一脱粒元件沿第一筒体5的周向间隔设置;每组第一脱粒分离元件4包括多个第一脱粒分离元件,同组中的多个第一脱粒分离元件沿第一筒体5的周向间隔设置。所述第一脱粒元件和第一脱粒分离元件围绕第一筒体5的外壁呈多个螺旋线分布;相对应的,所述第二脱粒元件和所述第二脱粒分离元件在第一筒体5的内壁上呈多个螺旋线分布;这样能够使作业中玉米流动更加顺畅,减少玉米籽粒卡住或堵塞的现象,提高了玉米脱粒的效率。As a preference, each group of first threshing elements 3 includes a plurality of first threshing separation elements, and the plurality of first threshing elements in the same group are arranged at intervals along the circumferential direction of the first cylinder 5; each group of first threshing separation elements 4 includes a plurality of first threshing separation elements, and the plurality of first threshing separation elements in the same group are arranged at intervals along the circumferential direction of the first cylinder 5 . The first threshing element and the first threshing separation element are distributed in multiple spirals around the outer wall of the first cylinder 5; correspondingly, the second threshing element and the second threshing separation element are arranged in the first cylinder There are multiple spirals distributed on the inner wall of 5; this can make the corn flow smoother during operation, reduce the phenomenon of corn kernels getting stuck or blocked, and improve the efficiency of corn threshing.
作为进一步的优选,凸棱11设置为中空的圆柱(管)结构,凸棱11的两端封闭。将凸棱11设置为中空结构,能够减小第二筒体的质量,降低功耗。As a further preference, the convex rib 11 is configured as a hollow cylindrical (tube) structure, and both ends of the convex rib 11 are closed. Setting the rib 11 into a hollow structure can reduce the mass of the second cylinder and reduce power consumption.
多个第一排杂板6固定设置在第一筒体5封闭端的外壁上,多个第一排杂板6沿第一筒体5的周向阵列;多个排杂口5c开设置相邻的两个第一排杂板6之间,用于排出第一筒体5内的玉米芯或其他杂物。A plurality of first trash discharge plates 6 are fixedly arranged on the outer wall of the closed end of the first cylinder 5. The plurality of first trash discharge plates 6 are arrayed along the circumferential direction of the first cylinder 5; a plurality of trash discharge openings 5c are opened and arranged adjacent to each other. Between the two first rows of debris plates 6, it is used to discharge corn cobs or other debris in the first cylinder 5.
多个第二排杂板7固定设置在第二筒体10封闭端的外壁上,多个第二排杂板7沿第二筒体10的周向阵列。其中,第二排杂板7的外缘与第一筒体5的内壁之间具有间隔,避免二者转动过程中发生干涉。在脱粒分离元件的引导下,通过第一排杂板6和第二排杂板7对杂物进行排出,保证了脱粒作业顺利地进行。A plurality of second rows of miscellaneous plates 7 are fixedly arranged on the outer wall of the closed end of the second cylinder 10 , and the plurality of second rows of miscellaneous plates 7 are arrayed along the circumferential direction of the second cylinder 10 . There is a gap between the outer edge of the second row of miscellaneous plates 7 and the inner wall of the first cylinder 5 to avoid interference between the two during rotation. Under the guidance of the threshing separation element, debris is discharged through the first row of debris plates 6 and the second row of debris plates 7, ensuring that the threshing operation proceeds smoothly.
如图5-6所示,在一种实施例中,所述第一锥形头内固定设置有隔板1b,隔板1b与第一锥形头的端板平行,并且隔板1b与第一锥形头的端板之间形成空腔。其中,隔板1b上开设有环形凹槽102;所述第二锥形头的大直径端上具有环形凸台201,环形凸台201匹配嵌入设置在环形凹槽102中,并且能够相对于环形凹槽102转动。多个通孔101开设在隔板1b上,并且位于多个通孔101位于环形凹槽102的环内侧,靠近隔板1b的中心处设置。通过在第二螺旋喂入头2的大直径端面上设置环形凸台201,与第一螺旋喂入头1的隔板1b上的环形凹槽102配合,并且隔板1b上开设通孔101,能够使灰尘通过通孔101进入隔板1b与第一锥形头的端板之间的空腔,防止灰尘堆积在第一螺旋喂入头1和第二螺旋喂入头2之间,影响喂入头工作。As shown in Figures 5-6, in one embodiment, a partition 1b is fixedly installed inside the first conical head. The partition 1b is parallel to the end plate of the first conical head, and the partition 1b is parallel to the end plate of the first conical head. A cavity is formed between the end plates of a tapered head. Among them, the partition 1b is provided with an annular groove 102; the large diameter end of the second conical head is provided with an annular boss 201, the annular boss 201 is matched and embedded in the annular groove 102, and can be positioned relative to the annular Groove 102 rotates. A plurality of through holes 101 are opened on the partition plate 1 b, and are located inside the ring of the annular groove 102 and close to the center of the partition plate 1 b. By providing an annular boss 201 on the large diameter end surface of the second screw feeding head 2, it cooperates with the annular groove 102 on the partition plate 1b of the first screw feeding head 1, and a through hole 101 is opened on the partition plate 1b, Dust can be allowed to enter the cavity between the partition 1b and the end plate of the first conical head through the through hole 101, thereby preventing dust from accumulating between the first spiral feeding head 1 and the second spiral feeding head 2 and affecting the feeding process. Get to work.
如图7-8所示,在一种实施例中,第二筒体10内同轴贯穿实心轴13,实心轴13与第二筒体10固定连接;所述第一锥形头内同轴固定设置有空心轴,12,空心轴12空套在实心轴13上。其中,尾部盖板16的外侧固定连接法兰14,法兰14的中心处设置轴承15,同时空心轴12的两端分别安装有轴承15,实心轴13旋转支撑在多个轴承15中。As shown in Figures 7-8, in one embodiment, a solid shaft 13 coaxially penetrates the second cylinder 10, and the solid shaft 13 is fixedly connected to the second cylinder 10; the first conical head is coaxially connected A hollow shaft 12 is fixedly provided, and the hollow shaft 12 is hollowly sleeved on the solid shaft 13 . Among them, the outer side of the tail cover 16 is fixedly connected to the flange 14, and a bearing 15 is provided at the center of the flange 14. At the same time, bearings 15 are installed at both ends of the hollow shaft 12, and the solid shaft 13 is rotatably supported in multiple bearings 15.
驱动装置能够分别驱动空心轴12和实心轴13反向转动,从而带动第一筒体5和第二筒体10反向转动。其中,第一筒体5和第二筒体10的转速能够分别控制,以调节内、外脱粒滚筒脱粒速度。The driving device can drive the hollow shaft 12 and the solid shaft 13 to rotate in opposite directions respectively, thereby driving the first cylinder 5 and the second cylinder 10 to rotate in the opposite direction. Among them, the rotation speeds of the first cylinder 5 and the second cylinder 10 can be controlled respectively to adjust the threshing speed of the inner and outer threshing drums.
由于第二脱粒元件8和第二脱粒分离元件9安装在第一筒体内侧,转动时的线速度相较于第一脱粒元件3和第二脱粒分离元件4有所降低,配合第二筒体10的相反方向运动对玉米进行作业,分别调节内、外脱粒滚筒转速,使脱粒能达到理想的线速度,能够进一步提升脱粒效果。Since the second threshing element 8 and the second threshing separation element 9 are installed inside the first cylinder, the linear speed during rotation is lower than that of the first threshing element 3 and the second threshing separation element 4. With the second cylinder 10's movement in the opposite direction works on the corn, and adjusts the speed of the inner and outer threshing drums respectively, so that the threshing can reach the ideal linear speed, which can further improve the threshing effect.
本发明提供的轴流式同轴耦合玉米脱粒内外双滚筒的工作原理为:玉米果穗通过第一螺旋喂入头1上的第一螺旋叶片导流分别进入外脱粒滚筒与玉米脱粒分离装置的凹板及壳体形成的第一级外脱粒间隙,以及外脱粒滚筒与内脱粒滚筒之间形成的第二级内脱粒间隙。其中,玉米果穗通过第一螺旋喂入头1上的果穗喂入口1a进入第一螺旋喂入头1内后,通过第二螺旋喂入头2上的第二螺旋叶片的推动进入所述第二级脱粒间隙。玉米脱粒分离装置的凹板、壳体与第一筒体5上的第一脱粒元件3、第一脱粒分离元件4、第一排杂板6配合进行脱粒及排杂;第二筒体10与第二脱粒元件8、第二脱粒分离元件9、第二排杂板7相互作用进行脱粒及排杂,实现了玉米的轴流式同轴耦合玉米双滚筒脱粒作业。其中,所述凹板和壳体为玉米脱粒分离装置的原有结构,此处不再赘述。The working principle of the axial flow coaxial coupling of the inner and outer double drums of corn threshing provided by the present invention is: the corn ears are guided by the first spiral blade on the first spiral feeding head 1 and enter the recesses of the outer threshing drum and the corn threshing separation device respectively. The first-level outer threshing gap formed by the plate and the shell, and the second-level inner threshing gap formed between the outer threshing drum and the inner threshing drum. Wherein, after corn ears enter the first spiral feeding head 1 through the ear feeding inlet 1a on the first spiral feeding head 1, they enter the second spiral feeding head 2 through the push of the second spiral blade. Level threshing gap. The concave plate and shell of the corn threshing and separating device cooperate with the first threshing element 3, the first threshing and separating element 4, and the first impurity discharge plate 6 on the first cylinder 5 to perform threshing and impurity discharge; the second cylinder 10 and The second threshing element 8, the second threshing separation element 9, and the second impurity row plate 7 interact with each other for threshing and impurity removal, realizing the axial flow coaxially coupled corn double drum threshing operation of corn. Among them, the concave plate and the shell are the original structures of the corn threshing and separation device, and will not be described again here.
本发明提供的轴流式同轴耦合玉米脱粒内外双滚筒,设置有内、外双脱粒滚筒,外脱粒滚筒对玉米进行脱粒作业的同时,内脱粒滚筒也进行脱粒作业,充分利用了外脱粒滚筒内部的空间,并且提高了玉米脱粒效率。本发明采用双螺旋喂入头的设计,能够有效地对大喂入量作业进行分选,输送,避免喂入口的堵塞,能够有效地提升单位时间内的玉米进给量,提升了玉米的脱粒效率,两个螺旋喂入头通过凹槽、凸台配合,并且通过通孔设计,能够避免灰尘堆积影响喂入头工作。本发明通过第一筒体内部设置的脱粒元件与第二筒体上凸棱进行配合脱粒,凸棱数量多,相对密集,有利于提高对果穗的碰撞次数,降低玉米未脱净率。The invention provides an axial flow coaxially coupled inner and outer double drum for corn threshing, which is provided with an inner and an outer double threshing drum. While the outer threshing drum performs threshing operations on corn, the inner threshing drum also performs threshing operations, making full use of the outer threshing drum. internal space and improves corn threshing efficiency. The present invention adopts the design of a double-spiral feeding head, which can effectively sort and transport large-volume feeding operations, avoid clogging of the feeding inlet, effectively increase the corn feeding amount per unit time, and improve the threshing of corn. Efficiency, the two spiral feeding heads are matched through grooves and bosses, and the through-hole design can prevent dust accumulation from affecting the operation of the feeding heads. In the present invention, the threshing element provided inside the first cylinder cooperates with the convex ribs on the second cylinder for threshing. The convex ribs are large in number and relatively dense, which is beneficial to increasing the number of collisions with the ear and reducing the rate of corn not being threshed.
本发明提供的轴流式同轴耦合玉米脱粒内外双滚筒,在已有的单纵轴流玉米脱粒滚筒基础上进行改进,实现了内部空间的高效利用,对于现有的联合收割机能够进行较好的适配,便于在实际生活中低成本推广、利用。The axial-flow coaxially coupled inner and outer double drums for corn threshing provided by the present invention are improved on the existing single longitudinal axial flow corn threshing drum, achieving efficient utilization of the internal space and enabling more efficient use of existing combine harvesters. Good adaptation facilitates low-cost promotion and utilization in real life.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and embodiments. They can be applied to various fields suitable for the present invention. For those familiar with the art, they can easily Additional modifications may be made, and the invention is therefore not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the claims and equivalent scope.
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CN212544691U (en) * | 2020-08-30 | 2021-02-19 | 河南农业大学 | A corn threshing device |
CN218526853U (en) * | 2022-10-28 | 2023-02-28 | 潍柴雷沃智慧农业科技股份有限公司 | A threshing drum, a threshing mechanism and a harvester |
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FR2615686A1 (en) * | 1987-05-29 | 1988-12-02 | Claas Ohg | SELF-PROPELLING COMBINE HARVESTER |
CN202873374U (en) * | 2012-10-31 | 2013-04-17 | 江苏大学 | 360-degree axial flow threshing separation system |
CN206728628U (en) * | 2017-05-17 | 2017-12-12 | 中联重机股份有限公司 | Coaxial reverse Double-drum sheller unit and harvester |
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