CN117401395A - Cleaning assembly of belt conveyor and cleaning method thereof - Google Patents
Cleaning assembly of belt conveyor and cleaning method thereof Download PDFInfo
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- CN117401395A CN117401395A CN202311024153.5A CN202311024153A CN117401395A CN 117401395 A CN117401395 A CN 117401395A CN 202311024153 A CN202311024153 A CN 202311024153A CN 117401395 A CN117401395 A CN 117401395A
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- belt conveyor
- scraping
- seat
- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 77
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000007790 scraping Methods 0.000 claims abstract description 110
- 239000000463 material Substances 0.000 claims abstract description 54
- 230000000694 effects Effects 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000009825 accumulation Methods 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 11
- 239000012535 impurity Substances 0.000 description 9
- 241001646071 Prioneris Species 0.000 description 8
- 238000001514 detection method Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011538 cleaning material Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000561734 Celosia cristata Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
- B65G45/14—Moving scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention discloses a cleaning assembly of a belt conveyor, and relates to the technical field of belt conveyor cleaning. The invention also discloses a cleaning method of the cleaning component of the belt conveyor, which comprises the following steps: the device comprises a belt conveyor body, a supporting component, a scraping component, a scraper component and a cleaning component, wherein the supporting component is arranged above the belt conveyor body, the scraper component is capable of being attached to the surface of the conveyor belt in the belt conveyor body, when the conveyor belt moves, the scraper component can scrape materials adhered on the conveyor belt to clean the conveyor belt, and the scraper component can be arranged on the outer side of the scraper component and can move up and down to scrape materials adhered on the surface of the scraper component, so that the cleaning work is prevented from being influenced by accumulation of the materials on the surface of the scraper component.
Description
Technical Field
The invention relates to the technical field of belt conveyor cleaning, in particular to a cleaning assembly of a belt conveyor and a cleaning method thereof.
Background
The belt conveyor is a machine for conveying materials by using endless movement of a belt, belt deviation is the most common fault when the belt conveyor runs, the dimensional accuracy of installation and daily maintenance are important to be paid attention to in order to solve the fault, the maintenance of the machine is an extremely important frequent work, and the machine is closely matched with the extremely operation, the overhaul and the like, and the on-duty inspection is carried out by special personnel.
The utility model discloses a belt cleaning device of belt conveyor for CN113184491A, including belt conveyor's conveyer belt and clearance dolly, follow on the dolly workstation conveyer belt direction of operation is equipped with scraper blade cleaning device and brush cleaning device in proper order, scraper blade cleaning device includes scraper blade support, first cylinder, spring and scraper blade, from last down having arranged in proper order in the scraper blade support the scraper blade the spring and first cylinder, brush cleaning device includes support column, round pin post, dwang and brush roller, the top of support column passes through the round pin post with dwang one end swing joint, the other end swing joint of dwang has the brush roller, the brush roller with conveyer belt surface laminating, there are some problems in above-mentioned technical scheme in practical application, and the material on the conveyer can appear adhering to the condition on the scraper blade surface after being cleared up by the scraper blade, can cause the influence to follow-up cleaning work, moreover, because belt conveyor surface can set up the arch that is used for assisting the material to carry, the scraper blade and arch can produce the collision with protruding belt conveyor, can cause the damage to the conveyer.
Simultaneously, shovel the flitch top and be the cockscomb structure, when shovel the flitch and carry out the material clearance to scraping the flitch, the material gathers easily and is difficult to the clearance at shovel flitch top saw tooth root portion to when the adhesion material hardness on the belt is great, adhesion material is difficult to the clearance, and the adhesion material also can jack-up scraping the flitch, thereby makes the locating wheel lose effect.
Therefore, it is necessary to invent a cleaning assembly of a belt conveyor and a cleaning method thereof to solve the above-mentioned problems.
Disclosure of Invention
The invention aims to provide a cleaning assembly of a belt conveyor and a cleaning method thereof, which are used for solving the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the cleaning assembly of the belt conveyor comprises a belt conveyor body, a supporting assembly, a scraping assembly, a positioning assembly and a shoveling assembly, wherein the scraping assembly is arranged above the supporting assembly, the positioning assembly is provided with two groups, the two groups of positioning assemblies are respectively arranged at two ends of the scraping assembly, the shoveling assembly is arranged at the outer side of the scraping assembly, and the supporting assembly, the scraping assembly, the positioning assembly and the shoveling assembly are all arranged at one side of the belt conveyor body;
the support assembly comprises a support seat, fixing sleeves are respectively arranged in the middle of two sides of the support seat in a penetrating manner, support rods are respectively arranged in the middle of the fixing sleeves in a penetrating manner, positioning seats are respectively and fixedly arranged at two ends of the outer side wall of each support rod, and pressure sensors are arranged at the top ends of the positioning seats;
the scraping assembly comprises a scraping plate;
the positioning assembly comprises a positioning wheel, a mounting seat is arranged at the side end of the scraping plate, a closed cylinder is arranged at the bottom end of the mounting seat, an adjusting rod is arranged at the output end of the closed cylinder, an adjusting seat is arranged on the adjusting rod, and a spring is arranged between the adjusting seat and the mounting seat;
the shovel material subassembly includes the shovel flitch, the shovel flitch sets up in the lateral wall top of scraping the flitch, shovel flitch lower extreme is provided with the support arm, the support arm lower extreme is provided with the cavity, be provided with the piston board in the cavity, the piston board top is provided with the connecting rod, the connecting rod top is articulated with the shovel flitch, be provided with the water pipe on the shovel flitch.
According to the belt conveyer disclosed by the invention, by arranging the devices such as the pressure sensor, the closed cylinder, the cavity, the spring, the communicating pipe and the like, when the equipment is used for cleaning materials adhered to the belt of the belt conveyer body, the equipment can be automatically adjusted according to the thickness and the hardness of the materials adhered to the belt, if the thickness and the hardness of the materials adhered to the belt are large, the equipment can be used for performing auxiliary cleaning in a reciprocating knocking mode of water flow and a scraper plate and the like, and if the thickness and the hardness of the materials adhered to the belt are small, the equipment can be used for cleaning the materials on the belt through the water flow and the scraper plate, so that the use effect and the use convenience of the equipment are improved.
Preferably, the supporting seat is of a U-shaped structure, an inserting block is fixedly arranged at the top end of the outer side wall of the supporting rod, a slot is formed in the middle of the bottom end of the scraping plate, the slot is matched with the inserting block, the scraping plate is arranged above the supporting rod, and the inner side wall of the scraping plate is attached to the belt conveyor body.
Preferably, the middle part of positioning seat runs through the spout of seting up bar structure, the inside of spout runs through and is provided with the locating lever, the bottom of locating lever is provided with the fixing base through the round pin axle activity, and the fixing base is fixed to be set up in the upper surface of supporting seat.
Preferably, the top of locating lever cup joints and is provided with movable seat and spacing seat, the bottom of movable seat sets up to the arc structure, and the bottom of movable seat is laminated mutually with the upper surface of locating seat, be provided with positioning spring between movable seat and the spacing seat.
Preferably, the positioning wheel is arranged at one end of the scraping plate, the positioning wheel is attached to the outer side wall of the belt conveyor body, a connecting arm is movably arranged at the middle part of the inner side wall of the positioning wheel through a pin shaft, the bottom end of the connecting arm is movably arranged at the middle part of one end of the scraping plate through a pin shaft, an extension arm is fixedly arranged at the middle part of one side of the connecting arm, and a movable arm is movably arranged at the outer side wall of the extension arm through a pin shaft.
Preferably, the bottom of the movable arm is arranged at one end of the scraping plate, an adjusting seat is movably arranged at the bottom of the outer side wall of the movable arm through a pin shaft, an installing seat is arranged at the bottom of the adjusting rod, and the installing seat is fixedly arranged at the middle part of one end of the scraping plate.
Preferably, the top of shovel flitch sets up to the sawtooth structure, the sawtooth pointed end of shovel flitch is provided with the water jet, the both ends of shovel flitch are all fixed to be provided with the slide bar, the outside of slide bar is provided with the slide rail of arc structure, and the slide rail is fixed to be set up in the lateral wall top of scraping the flitch.
Preferably, the bottom mounting of shovel flitch is provided with two engaging lugs, the inboard of engaging lug is provided with the connecting rod through the round pin axle activity, the lower extreme of connecting rod is provided with the support arm, the bottom of support arm is provided with the carousel through the round pin axle activity, the lateral wall middle part of carousel is provided with the backup pad through the bearing activity, and the backup pad is fixed to be set up in the lateral wall of bracing piece, the support arm upper end is provided with the communicating pipe with airtight jar intercommunication.
Preferably, the inside of bracing piece runs through and is provided with the transmission shaft, the fixed drive wheel that is provided with in middle part of transmission shaft, one side of carousel is provided with the drive wheel, and is provided with the drive belt between drive wheel and the drive wheel, the fixed support that is provided with of one end of bracing piece, the lateral wall of support is fixedly provided with driving motor, driving motor's output shaft passes through bevel gear group and is connected with the one end transmission of transmission shaft.
A cleaning method of a belt conveyor cleaning assembly, the cleaning method utilizing a belt conveyor cleaning assembly to clean a belt conveyor, comprising the steps of:
the method comprises the steps of firstly, installing equipment, installing a supporting component on one side of a belt conveyor body, and fixing the position of the supporting component through fasteners such as bolts, wherein a scraping component is attached to a conveying belt in the belt conveyor body;
step two, equipment debugging is carried out, and the position between a positioning wheel in the positioning assembly and the scraping assembly is adjusted so as to adjust the contact distance between the scraping assembly and a conveying belt in the belt conveyor body;
step three, cleaning operation, namely starting the belt conveyor body, wherein a conveying belt in the belt conveyor body moves on one side of a scraping assembly, and the scraping assembly can scrape waste and residues on the surface of the conveying belt in the belt conveyor body so as to clean the belt conveyor body;
step four, auxiliary cleaning, namely starting a shovel component, wherein a shovel plate in the shovel component slides up and down on the outer side wall of the scraper plate, and scrapes off waste attached to the surface of the scraper plate so as to avoid the waste attached to the surface of the scraper plate from affecting cleaning operation;
and fifthly, dismantling equipment, and separating the device from the belt conveyor body after the cleaning work is completed, so that the cleaning work can be completed.
The invention has the technical effects and advantages that:
1. according to the invention, the supporting component is arranged, the scraping component is arranged above the supporting component and can be attached to the surface of the conveying belt in the belt conveyor body, when the conveying belt moves, the scraping component can scrape materials adhered on the conveying belt so as to clean the conveying belt, and the scraping component is arranged on the outer side of the scraping component and can vertically move so as to realize scraping of materials adhered on the surface of the scraping component, so that the materials are prevented from accumulating on the surface of the scraping component to influence cleaning work.
2. According to the belt conveyor cleaning device, the positioning assemblies are arranged at two ends of the scraping assembly and are matched with the supporting assemblies, so that the scraping assembly can be attached to the surface of the conveying belt in the belt conveyor body to ensure smooth cleaning, meanwhile, the distance between the scraping assembly and the conveying belt can be adjusted by adjusting the positioning assemblies, the conveying belt is prevented from being damaged due to the fact that the distance between the scraping assembly and the conveying belt is too small and the included angle is too small, and meanwhile, the spring mechanism is arranged in the supporting assemblies to ensure that the scraping assembly is always attached to the conveying belt to move along with the protrusions on the surface of the conveying belt, so that the belt conveyor cleaning device can clean various belt conveyors.
3. According to the invention, the shovel material component is arranged at the outer side of the scraper component, and can move along with the scraper component, so that the shovel material effect of the shovel material component is ensured, and meanwhile, the shovel material component can move up and down at the outer side of the scraper component, so that the shovel effect of the shovel material component on materials is improved.
4. According to the belt conveyer disclosed by the invention, by arranging the devices such as the pressure sensor, the closed cylinder, the cavity, the spring, the communicating pipe and the like, when the equipment is used for cleaning materials adhered to the belt of the belt conveyer body, the equipment can be automatically adjusted according to the thickness and the hardness of the materials adhered to the belt, if the thickness and the hardness of the materials adhered to the belt are large, the equipment can be used for performing auxiliary cleaning in a reciprocating knocking mode of water flow and a scraper plate and the like, and if the thickness and the hardness of the materials adhered to the belt are small, the equipment can be used for cleaning the materials on the belt through the water flow and the scraper plate, so that the use effect and the use convenience of the equipment are improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic structural view of a support assembly and a scraping assembly according to the present invention.
FIG. 3 is a schematic side view of a support assembly according to the present invention.
Fig. 4 is an enlarged schematic view of the structure a in fig. 3 according to the present invention.
Fig. 5 is a schematic view of a supporting seat structure according to the present invention.
Fig. 6 is a schematic view of a support assembly according to the present invention.
FIG. 7 is a schematic view of a shovel assembly according to the present invention.
Fig. 8 is a schematic cross-sectional view of the support bar structure of the present invention.
FIG. 9 is a schematic view of a shovel plate structure according to the present invention.
Fig. 10 is a schematic structural view of a scraping assembly according to the present invention.
FIG. 11 is a schematic view of a positioning assembly according to the present invention.
Fig. 12 is a schematic structural view of a communication pipe and the like according to the present invention.
In the figure: 1. a belt conveyor body; 2. a support assembly; 3. a scraping assembly; 4. a positioning assembly; 5. a shoveling component; 201. a support base; 202. a fixed sleeve; 203. a support rod; 204. inserting blocks; 205. a positioning seat; 206. a chute; 207. a positioning rod; 208. a fixing seat; 209. a movable seat; 210. a limit seat; 211. a positioning spring; 301. a scraping plate; 302. a slot; 401. a positioning wheel; 402. a connecting arm; 403. an extension arm; 404. a movable arm; 405. an adjusting seat; 406. a spring; 407. an adjusting rod; 408. a mounting base; 409. a closed cylinder; 501. a shovel plate; 502. a slide bar; 503. a slide rail; 504. a connecting lug; 505. a support arm; 506. a turntable; 507. a support plate; 508. a transmission shaft; 509. a driving wheel; 510. a driving wheel; 511. a support; 512. a driving motor; 513. a bevel gear set; 514. a cavity; 515. a piston plate; 516. a connecting rod; 517. and communicating pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The invention provides a cleaning assembly of a belt conveyor as shown in fig. 1-11, which comprises a belt conveyor body 1, a supporting assembly 2, a scraping assembly 3, a positioning assembly 4 and a shoveling assembly 5, wherein the scraping assembly 3 is arranged above the supporting assembly 2, the positioning assembly 4 is provided with two groups, the two groups of positioning assemblies 4 are respectively arranged at two ends of the scraping assembly 3, the shoveling assembly 5 is arranged at the outer side of the scraping assembly 3, and the supporting assembly 2, the scraping assembly 3, the positioning assembly 4 and the shoveling assembly 5 are all arranged at one side of the belt conveyor body 1.
The support assembly 2 comprises a support seat 201, the support seat 201 is of a U-shaped structure, fixing sleeves 202 are arranged in the middle of two sides of the support seat 201 in a penetrating mode, and supporting rods 203 are arranged in the middle of the fixing sleeves 202 in a penetrating mode.
Specifically, positioning seats 205 are fixedly arranged at two ends of the outer side wall of the supporting rod 203, a sliding groove 206 with a bar-shaped structure is formed in the middle of the positioning seat 205 in a penetrating mode, a positioning rod 207 is arranged in the sliding groove 206 in a penetrating mode, a fixing seat 208 is movably arranged at the bottom end of the positioning rod 207 through a pin shaft, and the fixing seat 208 is fixedly arranged on the upper surface of the supporting seat 201.
More specifically, the top of locating lever 207 cup joints and is provided with movable seat 209 and spacing seat 210, and the bottom of movable seat 209 sets up to arc structure, and the bottom of movable seat 209 is laminated mutually with the upper surface of locating seat 205, is provided with positioning spring 211 between movable seat 209 and the spacing seat 210, and positioning spring 211 can exert effort to locating seat 205 for locating seat 205 drives bracing piece 203 and rotates, and bracing piece 203 drives and scrapes the flitch 301 motion, makes and scrapes flitch 301 and conveyer belt laminating of band conveyer body 1.
The scraping assembly 3 comprises a scraping plate 301, the scraping plate 301 is arranged above the supporting rod 203, and the inner side wall of the scraping plate 301 is attached to the belt conveyor body 1.
Specifically, the top end of the outer side wall of the supporting rod 203 is fixedly provided with an inserting block 204, the middle of the bottom end of the scraping plate 301 is provided with an inserting groove 302, the inserting groove 302 is matched with the inserting block 204, the inserting block 204 is matched with the inserting groove 302, and the scraping plate 301 can be installed.
The positioning assembly 4 comprises a positioning wheel 401, the positioning wheel 401 is arranged at one end of the scraping plate 301, and the positioning wheel 401 is attached to the outer side wall of the belt conveyor body 1.
Specifically, the inside wall middle part of locating wheel 401 is provided with linking arm 402 through the round pin axle activity, the bottom of linking arm 402 sets up in the one end middle part of scraping board 301 through the round pin axle activity, the fixed extension arm 403 that is provided with in one side middle part of linking arm 402, the lateral wall of extension arm 403 is provided with the expansion arm 404 through the round pin axle activity, and the bottom of expansion arm 404 sets up in the one end of scraping board 301, triangle-shaped structure is constituteed to expansion arm 404, extension arm 403, linking arm 402 and scraping board 301, when the bottom of expansion arm 404 moves, triangle-shaped structure changes, linking arm 402 drives locating wheel 401 motion this moment for the position between locating wheel 401 and the scraping board 301 changes.
More specifically, the bottom end of the outer side wall of the movable arm 404 is movably provided with an adjusting seat 405 through a pin, the bottom end of the adjusting rod 407 is provided with an installing seat 408, and the installing seat 408 is fixedly arranged in the middle of one end of the scraping plate 301.
Shovel material subassembly 5 includes shovel flitch 501, and shovel flitch 501 sets up on the lateral wall top of scraping flitch 301, and shovel flitch 501's top sets up to the sawtooth structure, and shovel flitch 501 has been made things convenient for to shovel the processing that falls of material to the setting of sawtooth structure.
Specifically, the slide bars 502 are fixedly arranged at two ends of the shovel material plate 501, the slide rails 503 with arc structures are arranged on the outer sides of the slide bars 502, the slide rails 503 are fixedly arranged at the top ends of the outer side walls of the scraper material plate 301, and the slide rails 503 and the slide bars 502 are matched to limit the movement of the shovel material plate 501 so as to ensure that the shovel material plate 501 moves up and down along the surface of the scraper material plate 301.
More specifically, two connecting lugs 504 are arranged at the bottom end of the shovel plate 501, a connecting rod 516 is movably arranged at the inner side of the connecting lugs 504 through a pin shaft, a support arm 505 is arranged at the lower end of the connecting rod 516, a rotary table 506 is movably arranged at the bottom end of the support arm 505 through a pin shaft, a supporting plate 507 is movably arranged at the middle part of the outer side wall of the rotary table 506 through a bearing, and the supporting plate 507 is fixedly arranged on the outer side wall of the supporting rod 203.
A drive shaft 508 is provided in the support rod 203, a drive wheel 509 is fixedly provided in the middle of the drive shaft 508, a drive wheel 510 is provided on one side of the turntable 506, and a drive belt is provided between the drive wheel 510 and the drive wheel 509.
Moreover, one end of the supporting rod 203 is fixedly provided with a support 511, the outer side wall of the support 511 is fixedly provided with a driving motor 512, an output shaft of the driving motor 512 is in transmission connection with one end of the transmission shaft 508 through a bevel gear set 513, and the driving motor 512 can provide kinetic energy for the movement of the shovel plate 501.
In the using process of the invention, the supporting seat 201 can be fixed on the frame of the belt conveyor body 1 through bolts, and at the moment, the positioning spring 211 applies acting force to the positioning seat 205 through the movable seat 209, so that the positioning seat 205 drives the supporting rod 203 to rotate, and the supporting rod 203 drives the scraping plate 301 to move, so that the scraping plate 301 is attached to the conveying belt of the belt conveyor body 1.
Through the lift of adjusting lever 407 for adjust seat 405 up-and-down motion, and adjust seat 405 can drive the bottom motion of movable arm 404, the triangle-shaped structure is constituteed to movable arm 404, extension arm 403, linking arm 402 and scraper blade 301, when the bottom motion of movable arm 404, triangle-shaped structure changes, linking arm 402 drives the locating wheel 401 motion this moment, make the position between locating wheel 401 and the scraper blade 301 change, because locating wheel 401 remains the laminating with belt conveyor body 1 all the time, consequently adjust the position of locating wheel 401, can adjust the positional relationship between scraper blade 301 and the belt conveyor body 1.
The driving motor 512 drives the transmission shaft 508 to rotate through the bevel gear group 513, the transmission shaft 508 drives the turntable 506 to rotate through the driving wheel 509 and the driving wheel 510, and the turntable 506 can drive the shovel plate 501 to move up and down through the supporting arm 505, so that the shovel plate 501 moves up and down on the surface of the scraper plate 301, and the cleaning of the adhered materials on the scraper plate 301 is realized.
Example two
According to the cleaning assembly of the belt conveyor, although the cleaning of the adhesive materials on the belt and the scraping plate 301 can be realized when the belt conveyor is used, the top end of the scraping plate 501 is in a saw-tooth shape, when the scraping plate 501 cleans the materials on the scraping plate 301, the materials are easy to gather at the saw tooth root part at the top end of the scraping plate 501 and are difficult to clean, and when the adhesive materials on the belt are hard to clean, the adhesive materials also jack up the scraping plate 301, so that the positioning wheel 401 is disabled, therefore, the following technical scheme is proposed:
as shown in fig. 1 to 12, a pressure sensor is disposed at the top end of the positioning seat 205, a closed cylinder 409 is disposed at the bottom end of the mounting seat 408, an adjusting rod 407 is disposed at the output end of the closed cylinder 409, a spring 406 is disposed between the adjusting seat 405 and the mounting seat 408, a cavity 514 is disposed at the lower end of the support arm 505, a piston plate 515 is disposed in the cavity 514, a connecting rod 516 is disposed at the top end of the piston plate 515, the top end of the connecting rod 516 is hinged with the shovel plate 501, a water pipe is disposed on the shovel plate 501, a water spray port is disposed at the sawtooth tip of the shovel plate 501, a connecting rod 516 is movably disposed at the inner side of the connecting lug 504 through a pin, a support arm 505 is disposed at the lower end of the connecting rod 516, a communicating pipe 517 communicated with the closed cylinder 409 is disposed at the upper end of the support arm 505, the pressure sensor is used for detecting the pressure between the positioning seat 205 and the movable seat 209, and further reflecting the condition of adhering materials on a belt, the spring 406 is used for enabling the positioning wheel 401 to be attached to the outer side wall of the belt conveyor body 1, and the communicating pipe 517 is used for communicating the closed cylinder 409 with the cavity 514 at the top end of the piston plate 515.
In the using process of the invention, along with the operation of the belt conveyor body 1, the scraping plate 301 cleans materials adhered on the belt surface of the belt conveyor body 1, meanwhile, the driving motor 512 is started, the driving motor 512 drives the transmission shaft 508 to rotate through the bevel gear group 513, the transmission shaft 508 drives the rotary table 506 to rotate through the driving wheel 509 and the driving wheel 510, the rotary table 506 can drive the scraping plate 501 to move up and down through the supporting arm 505, so that the scraping plate 501 moves up and down on the surface of the scraping plate 301, the cleaning of the materials adhered on the scraping plate 301 is realized, water enters the scraping plate 501 through a water pipe by the aid of an external water pump, and the water in the scraping plate 501 is discharged through a water spray port, so that the belt, the scraping plate 501 and the scraping plate 301 are cleaned integrally.
If there is the impurity that thickness is big and be difficult to clear up on the belt of band conveyer body 1, along with the rotation of belt, the impurity removes to scraper 301 department, because the effect of impurity makes scraper 301 keep away from band conveyer body 1, and then make bracing piece 203 take place to rotate, make positioning seat 205 to the direction of spacing seat 210 remove, and then make pressure sensor's detection numerical value increase, therefore pressure sensor's detection numerical value increases, corresponding impurity on the demonstration belt increases, pressure sensor's detection numerical value decreases, corresponding impurity on the demonstration belt reduces, and at this moment pressure sensor's detection numerical value increases, equipment control external water pump and driving motor 512's power increases, thereby make scraper 501 spun rivers impact force increase, can assist the clearance and soften impurity on the belt under the assistance of rivers, be favorable to making scraper 301 clear up impurity on the belt.
When the scraping plate 301 is far away from the belt conveyor body 1, the positioning wheel 401 is far away from the belt conveyor body 1, and due to the assistance of the spring 406, the adjusting seat 405 and the adjusting rod 407 are enabled to move upwards, the positioning wheel 401 is further enabled to be attached to the outer side wall of the belt conveyor body 1, the upward movement of the adjusting rod 407 enables the airtight cylinder 409 to form suction force, the suction force of the airtight cylinder 409 acts on the cavity 514 at the top end of the piston plate 515 through the communicating pipe 517, so that the piston plate 515 moves upwards, the upward movement of the piston plate 515 enables the connecting rod 516 to move upwards, the scraping plate 501 can be enabled to strike a belt of the belt conveyor body 1, after the power of the driving motor 512 is increased, the striking frequency of the scraping plate 501 is higher, and the scraping plate 501 can assist in breaking and cleaning impurities adhered to the belt, so that the using effect and the using convenience of equipment are improved.
And along with the material on the belt conveyor body 1 is cleaned, the thrust of the material impurity to the scraping plate 301 disappears, the detection value of the pressure sensor is reduced, the power of the corresponding external water pump and the driving motor 512 is reduced, and the positioning wheel 401 is influenced by the belt conveyor body 1 to enable the adjusting rod 407 to move downwards, so that the piston plate 515 moves downwards, the scraping plate 501 resumes the normal cleaning process of the scraping plate 301, and the use effect and the use convenience of equipment are improved.
According to the belt conveyer disclosed by the invention, by arranging the devices such as the pressure sensor, the airtight cylinder 409, the cavity 514, the spring 406 and the communicating pipe 517, the equipment can automatically adjust according to the thickness and the hardness of materials adhered on the belt when the equipment cleans the materials adhered on the belt of the belt conveyer body 1, if the thickness and the hardness of the materials adhered on the belt are large, the equipment can carry out auxiliary cleaning in a reciprocating knocking mode of the water flow and the shovel plate 501, and if the thickness and the hardness of the materials adhered on the belt are small, the equipment can clean the materials on the belt through the water flow and the scraper plate 301, so that the use effect and the use convenience of the equipment are improved.
Example III
The invention also provides a cleaning method of the cleaning component of the belt conveyor, which uses the cleaning component of the belt conveyor to clean the belt of the belt conveyor, and comprises the following steps:
step one, equipment installation, namely installing a supporting component 2 on one side of a belt conveyor body 1, fixing the position of the supporting component 2 through fasteners such as bolts, and keeping the scraping component 3 attached to a conveying belt in the belt conveyor body 1.
Step two, debugging equipment, namely adjusting the position between the positioning wheel 401 in the positioning assembly 4 and the scraping assembly 3 to adjust the contact distance between the scraping assembly 3 and the conveying belt in the belt conveyor body 1.
Step three, cleaning operation starts the belt conveyor body 1, and the conveyer belt in the belt conveyor body 1 moves on one side of the scraping component 3 at this moment, and the scraping component 3 can scrape waste materials and residues on the surface of the conveyer belt in the belt conveyor body 1, so that cleaning of the belt conveyor body 1 is realized.
Step four, auxiliary cleaning, starting a shovel assembly 5, wherein a shovel plate 501 in the shovel assembly 5 slides up and down on the outer side wall of the scraper 301, and scrapes off the waste attached to the surface of the scraper 301, so as to avoid the waste attached to the surface of the scraper 301 from affecting cleaning operation.
Step five, dismantling equipment, separating the device from the belt conveyor body 1 after the cleaning work is finished, and finishing the cleaning operation, and simultaneously, installing the device at a position on the belt conveyor body 1, which does not affect the material conveying, so as to achieve the purpose of long-term continuous cleaning.
Finally, it should be noted that: the foregoing description of the preferred embodiments of the present invention is not intended to be limiting, but rather, it will be apparent to those skilled in the art that the foregoing description of the preferred embodiments of the present invention can be modified or equivalents can be substituted for some of the features thereof, and any modification, equivalent substitution, improvement or the like that is within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (10)
1. The cleaning assembly of the belt conveyor is characterized by comprising a belt conveyor body, a supporting assembly, a scraping assembly, a positioning assembly and a shoveling assembly, wherein the scraping assembly is arranged above the supporting assembly, the positioning assembly is provided with two groups, the two groups of positioning assemblies are respectively arranged at two ends of the scraping assembly, the shoveling assembly is arranged at the outer side of the scraping assembly, and the supporting assembly, the scraping assembly, the positioning assembly and the shoveling assembly are all arranged at one side of the belt conveyor body;
the support assembly comprises a support seat, fixing sleeves are respectively arranged in the middle of two sides of the support seat in a penetrating manner, support rods are respectively arranged in the middle of the fixing sleeves in a penetrating manner, positioning seats are respectively and fixedly arranged at two ends of the outer side wall of each support rod, and pressure sensors are arranged at the top ends of the positioning seats;
the scraping assembly comprises a scraping plate;
the positioning assembly comprises a positioning wheel, a mounting seat is arranged at the side end of the scraping plate, a closed cylinder is arranged at the bottom end of the mounting seat, an adjusting rod is arranged at the output end of the closed cylinder, an adjusting seat is arranged on the adjusting rod, and a spring is arranged between the adjusting seat and the mounting seat;
the shovel material subassembly includes the shovel flitch, the shovel flitch sets up in the lateral wall top of scraping the flitch, shovel flitch lower extreme is provided with the support arm, the support arm lower extreme is provided with the cavity, be provided with the piston board in the cavity, the piston board top is provided with the connecting rod, the connecting rod top is articulated with shovel flitch, be provided with the water pipe on the shovel flitch, the sawtooth tip of shovel flitch is provided with the water jet, the support arm upper end is provided with the communicating pipe with airtight jar intercommunication.
2. A belt conveyor cleaning assembly as in claim 1 wherein: the supporting seat is of a U-shaped structure, an inserting block is fixedly arranged at the top end of the outer side wall of the supporting rod, a slot is formed in the middle of the bottom end of the scraping plate, the slot is matched with the inserting block, the scraping plate is arranged above the supporting rod, and the inner side wall of the scraping plate is attached to the belt conveyor body.
3. A belt conveyor cleaning assembly as in claim 2 wherein: the middle part of positioning seat runs through the spout of seting up bar structure, the inside of spout runs through and is provided with the locating lever, the bottom of locating lever is provided with the fixing base through the round pin axle activity, and the fixing base is fixed to be set up in the upper surface of supporting seat.
4. A belt conveyor cleaning assembly as in claim 3 wherein: the top of locating lever cup joints and is provided with movable seat and spacing seat, the bottom of movable seat sets up to the arc structure, and the bottom of movable seat is laminated mutually with the upper surface of locating seat, be provided with positioning spring between movable seat and the spacing seat.
5. A belt conveyor cleaning assembly as in claim 1 wherein: the positioning wheel is arranged at one end of the scraping plate, the positioning wheel is attached to the outer side wall of the belt conveyor body, a connecting arm is movably arranged in the middle of the inner side wall of the positioning wheel through a pin shaft, the bottom end of the connecting arm is movably arranged at the middle of one end of the scraping plate through a pin shaft, an extension arm is fixedly arranged in the middle of one side of the connecting arm, and a movable arm is movably arranged on the outer side wall of the extension arm through a pin shaft.
6. The belt conveyor cleaning assembly of claim 5, wherein: the bottom of the movable arm is arranged at one end of the scraping plate, an adjusting seat is movably arranged at the bottom end of the outer side wall of the movable arm through a pin shaft, an installing seat is arranged at the bottom end of the adjusting rod, and the installing seat is fixedly arranged at the middle part of one end of the scraping plate.
7. A belt conveyor cleaning assembly as in claim 1 wherein: the top of shovel flitch sets up to the sawtooth structure, the both ends of shovel flitch are all fixed to be provided with the slide bar, the outside of slide bar is provided with the slide rail of arc structure, and the slide rail is fixed to be set up in the lateral wall top of scraping the flitch.
8. The belt conveyor cleaning assembly of claim 7, wherein: the bottom mounting of shovel flitch is provided with two engaging lugs, the inboard of engaging lug is provided with the connecting rod through the round pin axle activity, the lower extreme of connecting rod is provided with the support arm, the bottom of support arm is provided with the carousel through the round pin axle activity, the lateral wall middle part of carousel is provided with the backup pad through the bearing activity, and the backup pad is fixed to be set up in the lateral wall of bracing piece.
9. The belt conveyor cleaning assembly of claim 8, wherein: the inside of bracing piece runs through and is provided with the transmission shaft, the fixed drive wheel that is provided with in middle part of transmission shaft, one side of carousel is provided with the drive wheel, and is provided with the drive belt between drive wheel and the drive wheel, the fixed support that is provided with of one end of bracing piece, the fixed driving motor that is provided with of lateral wall of support, driving motor's output shaft passes through bevel gear group and is connected with the one end transmission of transmission shaft.
10. A cleaning method of a belt conveyor cleaning assembly, the cleaning method utilizing a belt conveyor cleaning assembly of claim 1 to clean the belt conveyor, comprising the steps of:
the method comprises the steps of firstly, installing equipment, installing a supporting component on one side of a belt conveyor body, and fixing the position of the supporting component through fasteners such as bolts, wherein a scraping component is attached to a conveying belt in the belt conveyor body;
step two, equipment debugging is carried out, and the position between a positioning wheel in the positioning assembly and the scraping assembly is adjusted so as to adjust the contact distance between the scraping assembly and a conveying belt in the belt conveyor body;
step three, cleaning operation, namely starting the belt conveyor body, wherein a conveying belt in the belt conveyor body moves on one side of a scraping assembly, and the scraping assembly can scrape waste and residues on the surface of the conveying belt in the belt conveyor body so as to clean the belt conveyor body;
step four, auxiliary cleaning, namely starting a shovel component, wherein a shovel plate in the shovel component slides up and down on the outer side wall of the scraper plate, and scrapes off waste attached to the surface of the scraper plate so as to avoid the waste attached to the surface of the scraper plate from affecting cleaning operation;
and fifthly, dismantling equipment, and separating the device from the belt conveyor body after the cleaning work is completed, so that the cleaning work can be completed.
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| CN202311024153.5A CN117401395A (en) | 2023-08-15 | 2023-08-15 | Cleaning assembly of belt conveyor and cleaning method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311024153.5A CN117401395A (en) | 2023-08-15 | 2023-08-15 | Cleaning assembly of belt conveyor and cleaning method thereof |
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| CN113184491A (en) * | 2021-04-28 | 2021-07-30 | 张家港市力源输送机械有限公司 | Belt cleaning device of belt conveyor |
| CN115210155A (en) * | 2020-01-06 | 2022-10-18 | 澳大利亚输送机组件有限公司 | Conveyor belt cleaning equipment |
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| JPH0891544A (en) * | 1994-09-28 | 1996-04-09 | Nkk Corp | Cleaner for conveyor belt |
| BR0302929A (en) * | 2003-07-11 | 2005-04-12 | Wilson Molina Ribas | Improvements to the set of reversible secondary scrapers for conveyor belts of high temperature heated materials |
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