CN117388696A - A thermostat simulation model, thermostat and thermostat room - Google Patents
A thermostat simulation model, thermostat and thermostat room Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及电池测试装置技术领域,特别是涉及一种恒温箱仿真模型、恒温箱及恒温房。The invention relates to the technical field of battery testing devices, and in particular to a thermostat simulation model, a thermostat and a thermostat room.
背景技术Background technique
随着节能减排的政策下,蓄电池行业的发展前景很好,不论是当前的电动汽车还是储能领域,电池都是其关键设备。With the policies of energy conservation and emission reduction, the development prospects of the battery industry are very good. Whether it is the current electric vehicle or energy storage field, batteries are its key equipment.
温度是影响电池寿命的关键,在不同的环境下,电池工作的温度不同,然而我国的地域广泛,一些城市四季温度变化较大,电池在工作时候难免会存在恶劣的工作环境,因此需要对不同环境温度下电池的工作状态进行测试,以对电池进行优化和改进,试验测试的过程需要借助恒温箱。Temperature is the key to battery life. In different environments, batteries work at different temperatures. However, our country has a wide geographical area, and some cities have large temperature changes throughout the seasons. Batteries will inevitably have harsh working environments when working, so different batteries need to be inspected. The working status of the battery is tested under ambient temperature to optimize and improve the battery. The process of experimental testing requires the use of a thermostat.
为了保证恒温箱内的风速均匀,以使恒温箱内不同位置的温度均匀,通常需要先建立恒温箱仿真模型,然后对恒温箱仿真模型的流道进行仿真优化。In order to ensure uniform wind speed in the thermostat and to make the temperature at different locations in the thermostat uniform, it is usually necessary to first establish a thermostat simulation model, and then simulate and optimize the flow channel of the thermostat simulation model.
现有技术中的恒温箱仿真模型在优化时往往局限于对恒温箱模型整体进行优化仿真,导致恒温箱内的风速难以达到要求,对电池的测试效果较差。When optimizing the thermostat simulation model in the prior art, it is often limited to optimizing and simulating the entire thermostat model. As a result, the wind speed in the thermostat is difficult to meet the requirements, and the battery testing effect is poor.
发明内容Contents of the invention
本发明的目的在于,提供一种恒温箱仿真模型、恒温箱及恒温房,以解决现有技术中的恒温箱难以保证箱内的风速均匀的问题。The object of the present invention is to provide a thermostat simulation model, a thermostat and a thermostat room to solve the problem in the prior art that it is difficult to ensure uniform wind speed in the thermostat.
为解决上述技术问题,本发明提供一种恒温箱仿真模型,包括仿真箱体、仿真挡流板和仿真导流板;In order to solve the above technical problems, the present invention provides a thermostat simulation model, which includes a simulation box, a simulation baffle and a simulation guide plate;
所述仿真箱体包括顶板、底板和多个侧壁,其中至少一个所述侧壁上设置有进风口;The simulation box includes a top plate, a bottom plate and a plurality of side walls, at least one of which is provided with an air inlet;
所述仿真挡流板与所述进风口所在的部分所述侧壁之间具有锐角夹角,所述仿真挡流板分别贴紧所述顶板和所述底板,以及贴紧所述进风口所在的所述侧壁;There is an acute angle between the simulated baffle and the side wall where the air inlet is located, and the simulated baffle is close to the top plate and the bottom plate respectively, and close to the side wall where the air inlet is located. the side wall;
所述仿真导流板与所述仿真挡流板连接,所述仿真导流板和所述仿真挡流板之间具有钝角夹角。The simulated air guide plate is connected to the simulated air baffle plate, and there is an obtuse angle between the simulated air guide plate and the simulated air baffle plate.
进一步地,还包括仿真托板,所述仿真托板远离所述进风口的前侧部分设置有多个电芯放置位。Furthermore, a simulated supporting plate is provided, and a plurality of battery core placement positions are provided on the front side of the simulated supporting plate away from the air inlet.
进一步地,多个所述电芯放置位沿远离所述进风口的方向依次布置,且与所述仿真托板的前端的距离依次减小。Further, a plurality of battery core placement positions are arranged sequentially in a direction away from the air inlet, and the distance from the front end of the simulated supporting plate is sequentially reduced.
进一步地,所述仿真托板有多个,多个所述仿真托板沿上下方向依次间隔布置在所述仿真箱体内。Further, there are multiple simulated pallets, and the plurality of simulated pallets are arranged in the simulation box at intervals along the up and down direction.
进一步地,所述仿真托板上设置有避让所述仿真导流板和所述仿真挡流板的避让缺口。Further, the simulated pallet is provided with an avoidance gap for avoiding the simulated deflector and the simulated baffle.
进一步地,所述仿真挡流板与所述进风口所在的所述侧壁之间的夹角范围为30°至70°。Further, the included angle between the simulated baffle and the side wall where the air inlet is located ranges from 30° to 70°.
本发明还提供一种恒温箱,包括箱体、挡流板和导流板;The invention also provides a thermostatic box, which includes a box body, a baffle and a deflector;
所述箱体包括顶板、底板和多个侧壁,其中至少一个所述侧壁上设置有进风口;The box includes a top plate, a bottom plate and a plurality of side walls, at least one of which is provided with an air inlet;
所述挡流板与所述进风口所在的部分所述侧壁之间具有锐角夹角,所述挡流板分别贴紧所述顶板和所述底板,以及贴紧所述进风口所在的所述侧壁;There is an acute angle between the baffle and the side wall where the air inlet is located, and the baffle is close to the top plate and the bottom plate respectively, and close to the part where the air inlet is located. Said side wall;
所述导流板与所述挡流板连接,所述导流板和所述挡流板之间具有钝角夹角。The flow guide plate is connected to the flow baffle plate, and there is an obtuse angle between the flow guide plate and the flow baffle plate.
进一步地,还包括托板,所述托板远离所述进风口的前侧部分设置有多个电芯放置位。Furthermore, a supporting plate is provided, and a front side portion of the supporting plate away from the air inlet is provided with a plurality of battery core placement positions.
进一步地,多个所述电芯放置位沿远离所述进风口的方向依次布置,且与所述托板的前端的距离依次减小。Further, a plurality of battery core placement positions are arranged sequentially in a direction away from the air inlet, and the distance from the front end of the supporting plate is sequentially reduced.
进一步地,所述托板有多个,多个所述托板沿上下方向依次间隔布置在所述箱体内。Further, there are multiple supporting plates, and the plurality of supporting plates are arranged in the box at intervals along the up and down direction.
进一步地,所述托板上设置有避让所述导流板和所述挡流板的避让缺口。Further, the supporting plate is provided with an escape notch to avoid the deflector and the baffle.
进一步地,所述挡流板与所述进风口所在的所述侧壁之间的夹角范围为30°至70°。Further, the included angle between the baffle and the side wall where the air inlet is located ranges from 30° to 70°.
本发明还提供一种恒温房,包括房屋主体、挡流板和导流板;The invention also provides a constant temperature room, which includes a main body of the house, a baffle and a deflector;
所述房屋主体包括顶板、底板和多个侧壁,其中至少一个所述侧壁上设置有进风口;The main body of the house includes a roof, a bottom and a plurality of side walls, at least one of which is provided with an air inlet;
所述挡流板与所述进风口所在的部分所述侧壁之间具有锐角夹角,所述挡流板分别贴紧所述顶板和所述底板,以及贴紧所述进风口所在的所述侧壁;There is an acute angle between the baffle and the side wall where the air inlet is located, and the baffle is close to the top plate and the bottom plate respectively, and close to the part where the air inlet is located. Said side wall;
所述导流板与所述挡流板连接,所述导流板和所述挡流板之间具有钝角夹角。The flow guide plate is connected to the flow baffle plate, and there is an obtuse angle between the flow guide plate and the flow baffle plate.
进一步地,还包括托板,所述托板远离所述进风口的前侧部分设置有多个电芯放置位。Furthermore, a supporting plate is provided, and a front side portion of the supporting plate away from the air inlet is provided with a plurality of battery core placement positions.
进一步地,多个所述电芯放置位沿远离所述进风口的方向依次布置,且与所述托板的前端的距离依次减小。Further, a plurality of battery core placement positions are arranged sequentially in a direction away from the air inlet, and the distance from the front end of the supporting plate is sequentially reduced.
进一步地,所述托板有多个,多个所述托板沿上下方向依次间隔布置在所述房屋主体内。Further, there are a plurality of supporting plates, and the plurality of supporting plates are arranged in the main body of the house at intervals along the up and down direction.
进一步地,所述托板上设置有避让所述导流板和所述挡流板的避让缺口。Further, the supporting plate is provided with an escape notch to avoid the deflector and the baffle.
进一步地,所述挡流板与所述进风口所在的所述侧壁之间的夹角范围为30°至70°。Further, the included angle between the baffle and the side wall where the air inlet is located ranges from 30° to 70°.
相比于现有技术,本发明至少具有以下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
本发明通过设置挡流板和导流板,能够对气流进行引导,从而使箱体内部流场较为均匀,能够缩小恒温箱内的不同位置的电芯温度的差距,提高测试精度和测试效率。此外,由于只需在进风口处布置挡流板和导流板,因此二者所占据的空间较小,因此能节约恒温箱空间,增加测试电芯数量,从而进一步提升测试效率。By arranging baffles and deflectors, the present invention can guide the air flow, thereby making the flow field inside the box more uniform, narrowing the temperature gap of the battery cores at different positions in the thermostatic box, and improving test accuracy and efficiency. In addition, since the baffle and deflector only need to be arranged at the air inlet, they occupy less space, thus saving space in the thermostat box and increasing the number of test cells, thereby further improving test efficiency.
附图说明Description of the drawings
图1为本发明的恒温箱仿真模型的初始仿真模型的结构示意图;Figure 1 is a schematic structural diagram of the initial simulation model of the constant temperature box simulation model of the present invention;
图2为本发明的恒温箱仿真模型的初始仿真模型的方案一的速度云图;Figure 2 is a velocity cloud diagram of Scheme 1 of the initial simulation model of the constant temperature box simulation model of the present invention;
图3为本发明的恒温箱仿真模型的初始仿真模型的方案二的速度云图;Figure 3 is a velocity cloud diagram of Scheme 2 of the initial simulation model of the constant temperature box simulation model of the present invention;
图4为本发明的恒温箱仿真模型的初始仿真模型的方案三的速度云图;Figure 4 is a velocity cloud diagram of Scheme 3 of the initial simulation model of the constant temperature box simulation model of the present invention;
图5为本发明的恒温箱仿真模型的结构示意图;Figure 5 is a schematic structural diagram of the thermostat simulation model of the present invention;
图6为图5中的恒温箱仿真模型的仿真挡流板和仿真导流板的结构示意图;Figure 6 is a schematic structural diagram of the simulation baffle and simulation guide plate of the thermostat simulation model in Figure 5;
图7为本发明的恒温箱仿真模型的方案四、方案五和方案六的速度云图;Figure 7 is a speed cloud diagram of Scheme 4, Scheme 5 and Scheme 6 of the thermostatic box simulation model of the present invention;
图8为本发明的恒温箱仿真模型的方案七的速度云图;Figure 8 is a speed cloud diagram of Scheme 7 of the thermostat simulation model of the present invention;
图9为本发明的恒温箱仿真模型的方案八的速度云图;Figure 9 is a speed cloud diagram of Scheme 8 of the thermostatic box simulation model of the present invention;
图10为本发明的恒温箱仿真模型的方案九的电芯前壁面的速度云图;Figure 10 is a velocity cloud diagram of the front wall surface of the battery core in the ninth solution of the thermostatic box simulation model of the present invention;
图11为本发明的恒温箱仿真模型的方案九的电芯后壁面的速度云图;Figure 11 is a velocity cloud diagram of the rear wall surface of the battery core in the ninth solution of the thermostatic box simulation model of the present invention;
图12为图5中的恒温箱仿真模型的托板的结构示意图;Figure 12 is a schematic structural diagram of the supporting plate of the thermostat simulation model in Figure 5;
附图标记:Reference signs:
100、仿真箱体;110、进风口;120、出风口;200、仿真挡流板;300、仿真导流板;400、仿真托板;410、板孔;420、避让缺口;430、电芯放置位;600、仿真电芯布线盒。100. Simulation box; 110. Air inlet; 120. Air outlet; 200. Simulation baffle; 300. Simulation deflector; 400. Simulation support plate; 410. Plate hole; 420. Avoidance gap; 430. Battery core Placement position; 600, simulated battery core wiring box.
具体实施方式Detailed ways
下面将结合示意图对本发明的一种恒温箱仿真模型、恒温箱及恒温房进行描述,其中表示了本发明的优选实施例,应该理解本领域技术人员可以修改在此描述的本发明,而仍然实现本发明的有利效果。因此,下列描述应当被理解为对于本领域技术人员的广泛知道,而并不作为对本发明的限制。A thermostat simulation model, a thermostat and a thermostat room of the present invention will be described below in conjunction with schematic diagrams, which represent preferred embodiments of the present invention. It should be understood that those skilled in the art can modify the invention described here and still realize Advantageous effects of the present invention. Therefore, the following description should be understood as being widely known to those skilled in the art and is not intended to limit the present invention.
本文中为组件所编序号本身,例如“第一”、“第二”等,仅用于区分所描述的对象,不具有任何顺序或技术含义。而本申请所说“连接”、“联接”,如无特别说明,均包括直接和间接连接(联接)。在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The serial numbers assigned to components in this article, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequential or technical meaning. The terms "connection" and "connection" mentioned in this application include direct and indirect connections (connections) unless otherwise specified. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientations or positional relationships indicated by "bottom", "inner", "outside", "clockwise", "counterclockwise", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. , rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be construed as a limitation of the present invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stated and limited, a first feature being "on" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. touch. Furthermore, the terms "above", "above" and "above" the first feature is above the second feature may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "below" and "beneath" the first feature to the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature has a smaller horizontal height than the second feature.
在下列段落中参照附图以举例方式更具体地描述本发明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施例的目的。The invention is described in more detail by way of example in the following paragraphs with reference to the accompanying drawings. The advantages and features of the invention will become more apparent from the following description and claims. It should be noted that the drawings are in a very simplified form and use imprecise proportions, and are only used to conveniently and clearly assist in explaining the embodiments of the present invention.
发明人研究发现,常规的恒温箱仿真模型在进行流道优化时,仅限于对恒温箱整体进行优化仿真,很少考虑托板、电芯的摆放位置等箱体内部因素对流场的影响,导致恒温箱内气流速度不均匀,在进行电池测试时,恒温箱内不同位置处的电池温度不一致,测试精度不高,测试效率较低。The inventor's research found that when optimizing the flow path of the conventional thermostatic box simulation model, it is limited to optimizing the simulation of the entire thermostatic box, and rarely considers the impact of internal factors such as the placement of the support plate and the battery core on the flow field. , resulting in uneven air flow speed in the thermostat. When performing battery testing, the battery temperatures at different locations in the thermostat are inconsistent, the test accuracy is not high, and the test efficiency is low.
为了提高电池测试精度以及测试效率,发明人从实际情况出发,充分考虑恒温箱内部物品对于箱体内部的流场的影响,优化恒温箱仿真模型。In order to improve battery testing accuracy and testing efficiency, the inventor started from the actual situation, fully considered the impact of the items inside the thermostatic box on the flow field inside the box, and optimized the thermostatic box simulation model.
为了获得所需的恒温箱仿真模型,如图1所示,先利用三维建模软件建立初始仿真模型,该初始仿真模型布置有两层电芯,每层布置有三个电芯,从靠近出风口120的方向起,依次命名为第一列电芯、第二列电芯和第三列电芯;In order to obtain the required simulation model of the thermostat, as shown in Figure 1, an initial simulation model is first established using three-dimensional modeling software. The initial simulation model is arranged with two layers of battery cells, each layer has three battery cells, starting from close to the air outlet. Starting from the direction of 120, they are named the first row of cells, the second row of cells and the third row of cells;
然后对实体的恒温箱的箱体进行通风实体测试,风速测试仪对进风口110和出风口120等关键位置进行速度采样汇总;Then conduct a ventilation physical test on the physical thermostat box, and the wind speed tester conducts speed sampling and summary at key locations such as the air inlet 110 and the air outlet 120;
接着提取实体的恒温箱内的流场分布情况,关注气体流速情况,并进行仿真实测对比;Then extract the flow field distribution in the physical thermostatic box, pay attention to the gas flow rate, and conduct simulation and measurement comparisons;
然后对初始仿真模型进行优化,直至初始仿真模型和实体的恒温箱的箱体一致。Then the initial simulation model is optimized until the initial simulation model is consistent with the physical thermostat box.
为了优化初始仿真模型,发明人从两个方面入手,其一,直接将电芯放在仿真箱体100内的托板上,判断电芯正大面和反大面的流场分布情况;其二,对仿真箱体100内的流场进行优化,然后把电芯放入优化的流场中,使电芯获得较佳的流畅分布。In order to optimize the initial simulation model, the inventor started from two aspects. First, he directly placed the battery core on the pallet in the simulation box 100 to determine the flow field distribution on the positive and negative surfaces of the battery core; second, , optimize the flow field in the simulation box 100, and then place the battery cells into the optimized flow field, so that the battery cells can obtain better and smooth distribution.
具体地,先对初始仿真模型进行流场分析,得出结论:恒温箱内部风速不均匀,导致每一层的托板上的流场分布不均匀,且托板的后段风速较小,因此后续在做仿真优化时将电芯放置在托板的前段部分。Specifically, the initial simulation model was first analyzed for the flow field, and the conclusion was drawn: the uneven wind speed inside the thermostatic box resulted in uneven distribution of the flow field on the pallets of each layer, and the wind speed was smaller at the rear section of the pallet, so During subsequent simulation optimization, the battery core will be placed on the front part of the support plate.
基于上述结论,发明人进行了如下尝试:不改变恒温箱内部结构,单一的去改变各层电芯排列方式,设置方案一和方案二,将各层电芯沿交错等间距放置,其中,方案一的电芯依次逐步靠近托板的前端,得到的速度云图(Velocity Contour)如图2所示,与线框相对应,图2自上而下依次展示了第一列电芯、第二列电芯和第三列电芯的速度云图;方案二的电芯依次逐步远离托板的前端,得到的速度云图如图3所示,与线框相对应,图3自上而下依次展示了第一列电芯、第二列电芯和第三列电芯的速度云图;方案三的电芯依次水平等间距放置,得到的速度云图如图4所示,通过比较这三个方案中各个电芯大面的速度云图,从而挑选出最佳方案,如果其中的方案满足各电芯大面速度一致性,那么优化成功,如果不一致,需要进一步进行尝试。Based on the above conclusion, the inventor made the following attempts: without changing the internal structure of the thermostatic box, simply changing the arrangement of the cells in each layer, setting up plan one and plan two, placing the cells in each layer at equal intervals in a staggered manner, where the plan One battery cell gradually approaches the front end of the pallet, and the resulting velocity contour (Velocity Contour) is shown in Figure 2, which corresponds to the wire frame. Figure 2 shows the first column of cells and the second column from top to bottom. The speed cloud diagram of the battery core and the third row of battery cells; the battery cells of the second row are gradually moved away from the front end of the pallet. The obtained speed cloud diagram is shown in Figure 3, which corresponds to the wire frame. Figure 3 shows it from top to bottom. The speed cloud diagram of the first row of cells, the second row of cells and the third column of battery cells; the cells of the third column are placed horizontally and equally spaced in sequence, and the resulting speed cloud diagram is shown in Figure 4. By comparing each of the three schemes The speed cloud diagram of the large surface of the battery cell is used to select the best solution. If the solution satisfies the speed consistency of the large surface of each battery cell, then the optimization is successful. If it is inconsistent, further attempts are required.
经过仿真发现,各方案各组之间呈现的速度云图极不均匀,单一改变电芯的排列位置不可以改变各电芯表面流场不一致的现象,因此需要进一步进行尝试,具体如下:After simulation, it was found that the velocity cloud diagrams presented in each group of each scheme are extremely uneven. Simply changing the arrangement position of the cells cannot change the inconsistent flow field on the surface of each cell. Therefore, further attempts are needed, as follows:
改变恒温箱内部结构,箱体内部不放置电芯,以将箱体内部各层电芯拖板处的流场分布均匀。为了实现这一目的,发明人创造性地在仿真箱体100中设置了仿真挡流板200和仿真导流板300。具体地,如图5和图6所示,仿真挡流板200和仿真导流板300连接,使仿真挡流板200与进风口所在的仿真箱体100的部分侧壁之间形成锐角夹角,根据角度的不同,分别形成方案四、方案五和方案六,三个方案中,仿真挡流板200与仿真箱体100的侧壁之间的夹角分别为40°、50°、60°,接着进一步进行仿真分析。当然,也可以增加方案数量,设置不同的夹角。从这些方案中,找出较佳的一组方案。Change the internal structure of the thermostatic box, and do not place batteries inside the box, so as to evenly distribute the flow field at the battery drag plates on each layer inside the box. In order to achieve this goal, the inventor creatively provided a simulated baffle 200 and a simulated deflector 300 in the simulation box 100 . Specifically, as shown in Figures 5 and 6, the simulated baffle 200 and the simulated baffle 300 are connected so that an acute angle is formed between the simulated baffle 200 and part of the side wall of the simulated box 100 where the air inlet is located. , according to different angles, scheme four, scheme five and scheme six are respectively formed. Among the three schemes, the angles between the simulation baffle 200 and the side wall of the simulation box 100 are 40°, 50° and 60° respectively. , and then conduct further simulation analysis. Of course, you can also increase the number of plans and set different angles. From these options, find a better set of options.
从每个方案中选取三个截面,如图7所示,第一列为方案四的三个截面的速度云图,第二列为方案五的三个截面的速度云图,第三列为方案六的三个截面的速度云图,经过对比发现,方案五中的箱体内的流场分布较为均匀。Select three sections from each scheme, as shown in Figure 7. The first column is the velocity cloud diagram of the three sections of scheme 4, the second column is the velocity cloud diagram of the three sections of scheme 5, and the third column is the velocity cloud diagram of scheme 6. After comparison with the velocity cloud diagrams of the three sections, it was found that the flow field distribution in the box in Scheme 5 is relatively uniform.
在此基础上,将方案一、方案二和方案三中不同排列方式的电芯,放置于方案五的较佳的流场中,进一步仿真分析,并根据仿真结果,不断优化排列方式,从仿真结果中选出其中较优的三种技术方案进行对比,作为方案七、方案八和方案九,其中,不同方案中的用于放置电芯的电芯放置位的位置不同。On this basis, the cells in different arrangements in Schemes 1, 2 and 3 were placed in the better flow field of Scheme 5 for further simulation analysis. Based on the simulation results, the arrangement was continuously optimized. From the simulation From the results, three better technical solutions were selected for comparison, as Option 7, Option 8 and Option 9. Among them, the positions of the battery cells used to place the batteries in different schemes are different.
方案七的仿真云图如图8所示,其中,第一行的三个仿真图展示的是电芯后壁面的速度云图,第二行的三个仿真图展示的是电芯前壁面的速度云图,与线框相对应,在图8中,第一列仿真图展示的是第一列电芯和第二列电芯的速度云图,第二列仿真图展示的是第一层第三个电芯的速度云图,第三列仿真图展示的是第二层第三个电芯的速度云图,下表1为方案七的电芯前后壁面速度采样点均值。The simulation cloud diagram of Scheme 7 is shown in Figure 8. Among them, the three simulation diagrams in the first row show the velocity cloud diagram of the rear wall of the battery cell, and the three simulation diagrams in the second row show the velocity cloud diagram of the front wall surface of the battery cell. , corresponding to the wire frame, in Figure 8, the first column of simulation diagrams shows the speed cloud diagrams of the first and second rows of cells, and the second column of simulation diagrams shows the third cell of the first layer. The velocity cloud diagram of the core. The third column of simulation pictures shows the velocity cloud diagram of the third battery cell in the second layer. Table 1 below shows the average velocity sampling points of the front and rear walls of the battery cell in Scheme 7.
表1Table 1
方案八的仿真云图如图9所示,其中,第一行的三个仿真图展示的是电芯后壁面的速度云图,第二行的三个仿真图展示的是电芯前壁面的速度云图,与线框相对应,在图9中,第一列仿真图展示的是第一列电芯和第二列电芯的速度云图,第二列仿真图展示的是第一层第三个电芯的速度云图,第三列仿真图展示的是第二层第三个电芯的速度云图,下表2为方案八的电芯前后壁面速度采样点均值。The simulation cloud diagram of Scheme 8 is shown in Figure 9. Among them, the three simulation diagrams in the first row show the velocity cloud diagram of the rear wall of the battery cell, and the three simulation diagrams in the second row show the velocity cloud diagram of the front wall surface of the battery cell. , corresponding to the wire frame, in Figure 9, the first column of simulation diagrams shows the speed cloud diagrams of the first and second rows of cells, and the second column of simulation diagrams shows the third cell of the first layer. The velocity cloud diagram of the core. The third column of simulation pictures shows the velocity cloud diagram of the third battery cell in the second layer. Table 2 below shows the average velocity sampling points of the front and rear walls of the battery cell in Scheme 8.
表2Table 2
方案九的仿真云图如图10和图11所示,其中,图10展示的是电芯前壁面的速度云图,图11展示的是电芯后壁面的速度云图,下表3为方案九的电芯前后壁面速度采样点均值。The simulation cloud diagrams of Scheme 9 are shown in Figures 10 and 11. Figure 10 shows the velocity cloud diagram of the front wall of the battery cell, and Figure 11 shows the velocity cloud diagram of the rear wall surface of the battery cell. Table 3 below shows the battery of Scheme 9. The average value of the wall velocity sampling points at the front and rear of the core.
表3table 3
通过对比表1、表2和表3可知,方案九中的电芯前后壁面采样点均值较为均匀,流场分布较佳,使各个电芯正大面和反大面的流场分布较为均匀。By comparing Table 1, Table 2 and Table 3, it can be seen that the mean values of the sampling points on the front and rear walls of the battery cells in Scheme 9 are relatively uniform, and the flow field distribution is better, making the flow field distribution on the front and reverse surfaces of each battery cell relatively uniform.
通过上述方式,获取了本发明的恒温箱仿真模型的较优的实施例,并在此恒温箱仿真模型的基础上,不断进行优化,最终形成了本发明的恒温箱和恒温房。Through the above method, a better embodiment of the constant temperature box simulation model of the present invention is obtained, and based on the constant temperature box simulation model, continuous optimization is performed, and finally the constant temperature box and constant temperature room of the present invention are formed.
下面结合说明书附图,对本发明的第一方面实施例中的恒温箱仿真模型进行详细介绍。The thermostat simulation model in the first embodiment of the present invention will be introduced in detail below with reference to the accompanying drawings of the description.
在其中一个实施例中,如图5和图6所示,本实施例的恒温箱仿真模型,包括仿真箱体100、仿真挡流板200和仿真导流板300。In one of the embodiments, as shown in Figures 5 and 6, the thermostatic box simulation model of this embodiment includes a simulation box 100, a simulation baffle 200 and a simulation baffle 300.
所述仿真箱体100包括顶板、底板和多个侧壁,其中至少一个所述侧壁上设置有进风口110。本实施例中,设置有四个侧壁,分别命名为前侧壁、后侧壁、左侧壁和右侧壁,其中,所述进风口110设置在所述后侧壁上,为了适应不同风速的测试,所述进风口110有多个,能够向仿真箱体100内吹入不同风速的风,如2.47m/s,4.62m/s,9.09m/s,4.50m/s,7.16m/s。在其它实施例中,还可以根据需求,设置不同数量的侧壁,如三个或者五个。在所述后侧壁上还设置有出风口120。在其它实施例中,所述出风口120还可以设置在其它侧壁上。The simulation box 100 includes a top plate, a bottom plate and a plurality of side walls, at least one of which is provided with an air inlet 110 . In this embodiment, four side walls are provided, which are respectively named front side wall, rear side wall, left side wall and right side wall. The air inlet 110 is provided on the rear side wall. In order to adapt to different For the wind speed test, there are multiple air inlets 110, which can blow winds of different wind speeds into the simulation box 100, such as 2.47m/s, 4.62m/s, 9.09m/s, 4.50m/s, 7.16m /s. In other embodiments, different numbers of side walls can also be provided according to requirements, such as three or five. An air outlet 120 is also provided on the rear side wall. In other embodiments, the air outlet 120 can also be provided on other side walls.
所述仿真挡流板200与所述进风口110所在的部分所述侧壁之间具有锐角夹角,所述仿真挡流板200为长方体状板,沿上下方向延伸,具有两个大面和四个小侧面,四个小侧面分别为上部小侧面、下部小侧面、前部小侧面和后部小侧面,所述上部小侧面和所述下部小侧面分别贴紧所述顶板和所述底板,所述后部小侧面贴紧所述进风口110所在的所述侧壁,使得挡流板与进风口110所在的侧壁之间不存在缝隙,气体不容易进入,不会影响仿真箱体100内的流场。There is an acute angle between the simulated baffle 200 and the side wall where the air inlet 110 is located. The simulated baffle 200 is a rectangular parallelepiped plate, extending in the up and down direction, with two large surfaces and Four small sides, the four small sides are respectively an upper small side, a lower small side, a front small side and a rear small side. The upper small side and the lower small side are respectively close to the top plate and the bottom plate. , the small side of the rear part is close to the side wall where the air inlet 110 is located, so that there is no gap between the baffle and the side wall where the air inlet 110 is located, and gas cannot easily enter and will not affect the simulation box. Flow field within 100.
所述仿真导流板300与所述仿真挡流板200的前部小侧面连接,所述仿真导流板300和所述仿真挡流板200之间具有钝角夹角,从而能够对气体进行导向,二者的连接方式可以是固定连接,例如,通过焊接或者粘胶固定连接,还可以是通过铰链的方式可转动地连接。The simulated baffle 300 is connected to the front small side of the simulated baffle 200, and there is an obtuse angle between the simulated baffle 300 and the simulated baffle 200, so that gas can be guided. , the connection method between the two can be a fixed connection, for example, a fixed connection through welding or gluing, or a rotatable connection through a hinge.
本实施例的恒温箱仿真模型,通过设置仿真挡流板200和仿真导流板300,能够对气流进行引导,从而使仿真箱体100内部流场较为均匀,能够缩小恒温箱内的不同位置的电芯温度的差距,提高测试精度和测试效率。此外,由于只需在进风口110处布置仿真挡流板200和仿真导流板300,因此二者所占据的空间较小,因此能节约恒温箱空间,增加测试电芯数量,从而进一步提升测试效率。The thermostatic box simulation model of this embodiment can guide the air flow by arranging the simulation baffle 200 and the simulation guide plate 300, so that the internal flow field of the simulation box 100 is relatively uniform, and the flow field at different positions in the thermostatic box can be reduced. The difference in cell temperature improves test accuracy and efficiency. In addition, since the simulated baffle 200 and the simulated guide plate 300 only need to be arranged at the air inlet 110, they occupy less space. Therefore, the space of the thermostat can be saved, and the number of test cells can be increased, thereby further improving the test. efficiency.
为了能够对所述电芯进行测试,所述仿真箱体100内还设置有仿真电芯布线盒600,所述仿真电芯布线盒600沿电芯的排布方向延伸。In order to test the battery cores, a simulated battery core wiring box 600 is also provided in the simulation box 100, and the simulated battery core wiring box 600 extends along the arrangement direction of the battery cells.
在其中一个实施例,如图5和图12所示,所述恒温箱仿真模型还包括仿真托板400,所述仿真托板400远离所述进风口的前侧部分设置有多个电芯放置位430。设置仿真托板400能够对电芯进行支撑,从而方便放置电芯。由于仿真托板400的后侧部分的风速较小,因此在仿真托板400的前侧部分布置电芯放置位430,能够使电芯更容易被风吹到,从而更方便对电芯温度进行调节。In one embodiment, as shown in FIGS. 5 and 12 , the thermostat simulation model also includes a simulation support plate 400 , and a plurality of battery cores are arranged on the front side of the simulation support plate 400 away from the air inlet. Bit 430. The simulated supporting plate 400 can be provided to support the battery core, thereby facilitating the placement of the battery core. Since the wind speed in the rear part of the simulated pallet 400 is small, arranging the battery core placement position 430 in the front part of the simulated pallet 400 can make the battery cores more likely to be blown by the wind, thereby making it easier to measure the battery core temperature. adjust.
优选地,多个所述电芯放置位430沿远离所述进风口110的方向依次布置,且与所述仿真托板400的前端的距离依次减小。Preferably, a plurality of the battery core placement positions 430 are sequentially arranged in a direction away from the air inlet 110 , and the distance from the front end of the simulated supporting plate 400 is sequentially reduced.
需要说明的是,图12中的电芯放置位430在所述仿真托板400上的位置只是示例性说明,不代表电芯放置位430只能设置在图12中所显示的具体位置,在实际应用中,可根据实际工况和具体需求,灵活调整电芯放置位430在所述仿真托板400上的位置。It should be noted that the position of the battery core placement position 430 on the simulation pallet 400 in Figure 12 is only an exemplary illustration, and does not mean that the battery core placement position 430 can only be set at the specific position shown in Figure 12. In practical applications, the position of the battery cell placement position 430 on the simulation pallet 400 can be flexibly adjusted according to actual working conditions and specific needs.
具体地,如图5所示,本实施例的进风口110设置在所述后侧壁的左侧位置,多个电芯放置位430沿自左向右的顺序依次排列,且在前后方向上与托板的前端的距离依次减小。当电芯布置在对应的电芯放置位430上,电芯在前后方向上与托板的前端的距离也依次减小,经过仿真分析后可以发现,各个电芯的正大面和反大面的速度一致性较好。Specifically, as shown in FIG. 5 , the air inlet 110 of this embodiment is disposed on the left side of the rear side wall, and a plurality of battery cell placement positions 430 are arranged in sequence from left to right, and in the front and rear direction. The distance from the front end of the pallet gradually decreases. When the battery core is arranged at the corresponding battery cell placement position 430, the distance between the battery core and the front end of the supporting plate in the front-to-back direction also gradually decreases. After simulation analysis, it can be found that the front and rear faces of each battery core The speed consistency is better.
在其中一个实施例中,如图5和图12所示,为了布置更多数量的电芯,所述仿真托板400有多个,多个所述仿真托板400沿上下方向依次间隔布置在所述仿真箱体100内,每个仿真托板400上均能够布置多个电芯,仿真托板400上设置有能够供气流通过的板孔410。当然,当仿真箱体100的高度尺寸较小时,也可以只设置一个仿真托板400。In one embodiment, as shown in FIGS. 5 and 12 , in order to arrange a larger number of electric cores, there are multiple simulated pallets 400 , and the multiple simulated pallets 400 are arranged at intervals along the up and down direction. In the simulation box 100, multiple batteries can be arranged on each simulation pallet 400, and the simulation pallets 400 are provided with plate holes 410 that can allow air flow to pass through. Of course, when the height of the simulation box 100 is small, only one simulation pallet 400 can be provided.
在其中一个实施例中,仿真导流板300为一体式结构,仿真挡流板200也为一体式结构,为了安装仿真导流板300和仿真挡流板200,所述仿真托板400上设置有避让所述仿真导流板300和所述仿真挡流板200的避让缺口420。在其它实施例中,仿真导流板300和仿真挡流板200均为分段式结构,即每层仿真托板400上布置一段仿真导流板300和仿真防风板,此时则不需要设置避让缺口420。In one embodiment, the simulated baffle 300 is an integrated structure, and the simulated baffle 200 is also an integrated structure. In order to install the simulated baffle 300 and the simulated baffle 200, the simulated supporting plate 400 is provided with There is an avoidance gap 420 for avoiding the simulated air deflector 300 and the simulated air baffle 200 . In other embodiments, the simulated baffle 300 and the simulated baffle 200 are segmented structures, that is, a section of the simulated baffle 300 and the simulated windproof board are arranged on each layer of the simulated pallet 400. In this case, no installation is required. Avoid gap 420.
在其中一个实施例中,优选地,所述仿真挡流板200与所述进风口110所在的所述侧壁之间的夹角范围为30°至70°。根据仿真结果可知,所述仿真挡流板200与所述进风口110所在的所述侧壁之间的夹角范围为30°至70°时,如40°、50°或者60°,仿真箱体100内的流场的均匀性较好。In one embodiment, preferably, the included angle between the simulated baffle 200 and the side wall where the air inlet 110 is located ranges from 30° to 70°. According to the simulation results, it can be seen that when the angle range between the simulated baffle 200 and the side wall where the air inlet 110 is located is 30° to 70°, such as 40°, 50° or 60°, the simulation box The flow field within the body 100 has good uniformity.
此外,通过进一步优化,得到的较佳的其中一个实施例为:仿真挡流板200与后侧壁之间的夹角为50°,仿真导流板300与仿真挡流板200之间的夹角为120°,仿真箱体100的长度尺寸为100cm,宽度尺寸为60cm,高度尺寸为100cm,仿真挡流板200的宽度为13cm,仿真导流板300宽度为11.5cm,仿真挡流板200和仿真导流板300的高度均为100cm,电芯布线盒的长度尺寸为100cm,宽度尺寸和高度尺寸均为9cm,每层托板上的电芯放置位430有三个,自左向右依次布置,且距离仿真托板400前端的距离依次为22cm、12cm、11cm。In addition, through further optimization, one of the better embodiments obtained is: the angle between the simulated baffle 200 and the rear side wall is 50°, and the angle between the simulated baffle 300 and the simulated baffle 200 is 50°. The angle is 120°, the length of the simulation box 100 is 100cm, the width is 60cm, and the height is 100cm. The width of the simulation baffle 200 is 13cm, the width of the simulation baffle 300 is 11.5cm, and the simulation baffle 200 The height of the simulated guide plate 300 is 100cm, the length of the battery wiring box is 100cm, the width and height are both 9cm, and there are three battery placement positions 430 on each layer of supporting plates, from left to right. layout, and the distances from the front end of the simulation pallet 400 are 22cm, 12cm, and 11cm in sequence.
下面对本发明的第二方面实施例中的恒温箱进行介绍。The thermostatic box in the embodiment of the second aspect of the present invention is introduced below.
本方面实施例的恒温箱根据上述第一方面实施例的恒温箱仿真模型制造,其结构与上述第一方面实施例的恒温箱仿真模型的结构相同。The thermostat in the embodiment of this aspect is manufactured according to the thermostat simulation model of the first embodiment, and its structure is the same as the thermostat simulation model of the first embodiment.
在其中一个实施例中,本实施例的恒温箱,包括箱体、挡流板和导流板。In one of the embodiments, the thermostatic box of this embodiment includes a box body, a baffle and a baffle.
所述箱体包括顶板、底板和多个侧壁,其中一个所述侧壁上设置有进风口。本实施例中,设置有四个侧壁,分别命名为前侧壁、后侧壁、左侧壁和右侧壁,其中,所述进风口设置在所述后侧壁上,为了适应不同风速的测试,所述进风口有多个,能够向仿真箱体内吹入不同风速的风,如2.47m/s,4.62m/s,9.09m/s,4.50m/s,7.16m/s。在其它实施例中,还可以根据需求,设置不同数量的侧壁,如三个或者五个。在所述后侧壁上还设置有出风口。在其它实施例中,所述出风口还可以设置在其它侧壁上。The box includes a top plate, a bottom plate and a plurality of side walls, one of which is provided with an air inlet. In this embodiment, four side walls are provided, named front side wall, rear side wall, left side wall and right side wall respectively. The air inlet is provided on the rear side wall in order to adapt to different wind speeds. In the test, there are multiple air inlets, which can blow wind at different wind speeds into the simulation box, such as 2.47m/s, 4.62m/s, 9.09m/s, 4.50m/s, 7.16m/s. In other embodiments, different numbers of side walls can also be provided according to requirements, such as three or five. An air outlet is also provided on the rear side wall. In other embodiments, the air outlet can also be provided on other side walls.
所述挡流板与所述进风口所在的部分所述侧壁之间具有锐角夹角,所述挡流板为长方体状板,沿上下方向延伸,具有两个大面和四个小侧面,四个小侧面分别为上部小侧面、下部小侧面、前部小侧面和后部小侧面,所述上部小侧面和所述下部小侧面分别贴紧所述顶板和所述底板,所述后部小侧面贴紧所述进风口所在的所述侧壁,使得挡流板与进风口所在的侧壁之间不存在缝隙,气体不容易进入,不会影响箱体内的流场。There is an acute angle between the baffle and the side wall where the air inlet is located. The baffle is a rectangular parallelepiped-shaped plate, extending in the up and down direction, with two large faces and four small sides. The four small sides are respectively an upper small side, a lower small side, a front small side and a rear small side. The upper small side and the lower small side are respectively close to the top plate and the bottom plate. The rear part The small side is close to the side wall where the air inlet is located, so that there is no gap between the baffle and the side wall where the air inlet is located, so that gas cannot easily enter and will not affect the flow field in the box.
所述导流板与所述挡流板的前部小侧面连接,所述导流板和所述挡流板之间具有钝角夹角,从而能够对气体进行导向,二者的连接方式可以是固定连接,例如,通过焊接或者粘胶固定连接,还可以是通过铰链的方式可转动地连接。The flow guide plate is connected to the front small side of the flow baffle plate, and there is an obtuse angle between the flow guide plate and the flow baffle plate, so that the gas can be guided. The connection method of the two can be: The fixed connection may be, for example, by welding or gluing, or it may be rotatably connected by a hinge.
本实施例的恒温箱,通过设置挡流板和导流板,能够对气流进行引导,从而使箱体内部流场较为均匀,能够缩小恒温箱内的不同位置的电芯温度的差距,提高测试精度和测试效率。此外,由于只需在进风口处布置挡流板和导流板,因此二者所占据的空间较小,因此能节约恒温箱空间,增加测试电芯数量,从而进一步提升测试效率。The thermostatic box of this embodiment can guide the air flow by providing baffles and deflectors, thereby making the flow field inside the box more uniform, narrowing the gap in battery core temperatures at different locations in the thermostatic box, and improving test performance. accuracy and testing efficiency. In addition, since the baffle and deflector only need to be arranged at the air inlet, they occupy less space, thus saving space in the thermostat box and increasing the number of test cells, thereby further improving test efficiency.
为了能够对所述电芯进行测试,所述箱体内还设置有电芯布线盒,所述电芯布线盒沿电芯的排布方向延伸。In order to be able to test the battery cores, a battery core wiring box is also provided in the box, and the battery core wiring box extends along the arrangement direction of the battery cores.
在其中一个实施例,所述恒温箱还包括托板,所述托板远离所述进风口的前侧部分设置有多个电芯放置位。设置托板能够对电芯进行支撑,从而方便放置电芯。由于托板的后侧部分的风速较小,因此在托板的前侧部分布置电芯放置位,能够使电芯更容易被风吹到,从而更方便对电芯温度进行调节。In one embodiment, the thermostatic box further includes a support plate, and a front side portion of the support plate away from the air inlet is provided with a plurality of battery placement positions. A supporting plate can be provided to support the battery core, making it easier to place the battery core. Since the wind speed at the rear part of the pallet is small, arranging the battery placement position on the front part of the pallet can make the battery cores more likely to be blown by the wind, making it easier to adjust the temperature of the battery cores.
优选地,多个所述电芯放置位沿远离所述进风口的方向依次布置,且与所述托板的前端的距离依次减小。Preferably, a plurality of battery core placement positions are arranged sequentially in a direction away from the air inlet, and the distance from the front end of the supporting plate is sequentially reduced.
具体地,本实施例的进风口设置在所述后侧壁的左侧位置,多个电芯放置位沿自左向右的顺序依次排列,且在前后方向上与托板的前端的距离依次减小。当电芯布置在对应的电芯放置位上,电芯在前后方向上与托板的前端的距离也依次减小,经过仿真分析后可以发现,各个电芯的正大面和反大面的速度一致性较好。Specifically, the air inlet of this embodiment is arranged on the left side of the rear side wall, and the plurality of battery core placement positions are arranged in sequence from left to right, and the distance from the front end of the supporting plate in the front and rear direction is in order decrease. When the battery cores are arranged at the corresponding battery placement positions, the distance between the battery cores and the front end of the support plate in the front-to-back direction also gradually decreases. After simulation analysis, it can be found that the speed of the front and rear surfaces of each battery core The consistency is better.
在其中一个实施例中,为了布置更多数量的电芯,所述托板有多个,多个所述托板沿上下方向依次间隔布置在所述箱体内,每个托板上均能够布置多个电芯,托板上设置有能够供气流通过的板孔。当然,当箱体的高度尺寸较小时,也可以只设置一个托板。In one of the embodiments, in order to arrange a larger number of electric cores, there are multiple pallets, and the plurality of pallets are arranged in the box at intervals along the up and down direction, and each pallet can be arranged There are multiple cells, and the supporting plate is provided with plate holes for air flow to pass through. Of course, when the height of the box is small, only one supporting plate can be provided.
在其中一个实施例中,导流板为一体式结构,挡流板也为一体式结构,为了安装导流板和挡流板,所述托板上设置有避让所述导流板和所述挡流板的避让缺口。在其它实施例中,导流板和挡流板均为分段式结构,即每层托板上布置一段导流板和防风板,此时则不需要设置避让缺口。In one embodiment, the flow guide plate is an integrated structure, and the flow baffle is also an integrated structure. In order to install the flow guide plate and the flow baffle, the supporting plate is provided with a guide plate to avoid the flow guide plate and the flow baffle. Avoidance gaps in the deflector. In other embodiments, both the deflector and the baffle have a segmented structure, that is, a section of the deflector and the windproof board are arranged on each layer of pallets. In this case, there is no need to set an avoidance gap.
在其中一个实施例中,优选地,所述挡流板与所述进风口所在的所述侧壁之间的夹角范围为30°至70°。根据仿真结果可知,所述仿真挡流板与所述进风口所在的所述侧壁之间的夹角范围为30°至70°时,如40°、50°或者60°,仿真箱体100内的流场的均匀性较好。In one embodiment, preferably, the angle between the baffle and the side wall where the air inlet is located ranges from 30° to 70°. According to the simulation results, it can be seen that when the angle between the simulated baffle and the side wall where the air inlet is located is from 30° to 70°, such as 40°, 50° or 60°, the simulation box 100 The flow field inside is more uniform.
此外,通过进一步优化,得到的较佳的其中一个实施例为:挡流板与后侧壁之间的夹角为50°,导流板与挡流板之间的夹角为120°,箱体的长度尺寸为100cm,宽度尺寸为60cm,高度尺寸为100cm,挡流板的宽度为13cm导流板宽度为11.5cm,挡流板和导流板的高度均为100cm,电芯布线盒的长度尺寸为100cm,宽度尺寸和高度尺寸均为9cm,每层托板上的电芯放置位有三个,自左向右依次布置,且距离仿真托板前端的距离依次为22cm、12cm、11cm。In addition, through further optimization, one of the better embodiments obtained is: the angle between the baffle and the rear side wall is 50°, the angle between the baffle and the baffle is 120°, and the box The length of the body is 100cm, the width is 60cm, the height is 100cm, the width of the baffle is 13cm, the width of the baffle is 11.5cm, the height of the baffle and baffle is 100cm, the battery wiring box The length dimension is 100cm, the width dimension and height dimension are both 9cm. There are three battery placement positions on each pallet, which are arranged from left to right, and the distances from the front end of the simulated pallet are 22cm, 12cm, and 11cm.
下面对本发明的第三方面实施例中的恒温房进行介绍。The constant temperature room in the third embodiment of the present invention is introduced below.
本方面实施例中的恒温房根据上述第一方面实施例中的恒温箱仿真模型制造。The constant temperature room in the embodiment of this aspect is manufactured based on the simulation model of the constant temperature box in the embodiment of the first aspect.
在其中一个实施例中,本实施例的恒温房,包括房屋主体、挡流板和导流板。In one of the embodiments, the constant-temperature room of this embodiment includes a main body of the house, a baffle and a deflector.
所述房屋主体包括顶板、底板和多个侧壁,其中一个所述侧壁上设置有进风口。本实施例中,设置有四个侧壁,分别命名为前侧壁、后侧壁、左侧壁和右侧壁,其中,所述进风口设置在所述后侧壁上。在其它实施例中,还可以根据需求,设置不同数量的侧壁,如三个或者五个。在所述后侧壁上还设置有出风口。在其它实施例中,所述出风口还可以设置在其它侧壁上。The main body of the house includes a roof, a bottom and a plurality of side walls, one of which is provided with an air inlet. In this embodiment, four side walls are provided, respectively named front side wall, rear side wall, left side wall and right side wall, wherein the air inlet is provided on the rear side wall. In other embodiments, different numbers of side walls can also be provided according to requirements, such as three or five. An air outlet is also provided on the rear side wall. In other embodiments, the air outlet can also be provided on other side walls.
由于恒温房体积较大,为了方便在房屋主体内布置待测试的产品,在侧壁上还设置有可开启和关闭的房门,通过房门,测试人员能够进入房屋主体内。本实施例的恒温房以及上述第二方面实施例中的恒温箱除了能够对电芯进行测试,还能够用于对其它对温度较为敏感的产品。当然,由于恒温房体积较大,因此本实施例的恒温房还能够对较大体积的产品进行测试。Due to the large size of the constant temperature room, in order to facilitate the placement of products to be tested in the main body of the house, there are also doors that can be opened and closed on the side walls. Through the doors, testers can enter the main body of the house. The constant temperature room in this embodiment and the constant temperature box in the above-mentioned second embodiment can not only test battery cells, but can also be used for other products that are sensitive to temperature. Of course, since the constant temperature room is large in size, the constant temperature room in this embodiment can also test products of larger volume.
所述挡流板与所述进风口所在的部分所述侧壁之间具有锐角夹角,所述挡流板为长方体状板,沿上下方向延伸,具有两个大面和四个小侧面,四个小侧面分别为上部小侧面、下部小侧面、前部小侧面和后部小侧面,所述上部小侧面和所述下部小侧面分别贴紧所述顶板和所述底板,所述后部小侧面贴紧所述进风口所在的所述侧壁,使得挡流板与进风口所在的侧壁之间不存在缝隙,气体不容易进入,不会影响房屋主体内的流场。There is an acute angle between the baffle and the side wall where the air inlet is located. The baffle is a rectangular parallelepiped-shaped plate, extending in the up and down direction, with two large faces and four small sides. The four small sides are respectively an upper small side, a lower small side, a front small side and a rear small side. The upper small side and the lower small side are respectively close to the top plate and the bottom plate. The rear part The small side is close to the side wall where the air inlet is located, so that there is no gap between the baffle and the side wall where the air inlet is located, so that gas cannot easily enter and will not affect the flow field in the main body of the house.
所述导流板与所述挡流板的前部小侧面连接,所述导流板和所述挡流板之间具有钝角夹角,从而能够对气体进行导向,二者的连接方式可以是固定连接,例如,通过焊接或者粘胶固定连接,还可以是通过铰链的方式可转动地连接。The flow guide plate is connected to the front small side of the flow baffle plate, and there is an obtuse angle between the flow guide plate and the flow baffle plate, so that the gas can be guided. The connection method of the two can be: The fixed connection may be, for example, by welding or gluing, or it may be rotatably connected by a hinge.
本实施例的恒温房,通过设置挡流板和导流板,能够对气流进行引导,从而使箱体内部流场较为均匀,能够缩小恒温房内的不同位置的电芯温度的差距,提高测试精度和测试效率。此外,由于只需在进风口处布置挡流板和导流板,因此二者所占据的空间较小,因此能节约恒温房空间,增加测试电芯数量,从而进一步提升测试效率。The constant-temperature room of this embodiment can guide the airflow by setting baffles and deflectors, thereby making the flow field inside the box more uniform, narrowing the gap in battery core temperatures at different locations in the constant-temperature room, and improving test efficiency. accuracy and testing efficiency. In addition, since only the baffle and deflector need to be arranged at the air inlet, they occupy less space, thus saving space in the constant-temperature room and increasing the number of test cells, thereby further improving test efficiency.
为了能够对所述电芯进行测试,所述房屋主体内还设置有电芯布线盒,所述电芯布线盒沿电芯的排布方向延伸。In order to be able to test the battery cores, a battery core wiring box is also provided in the main body of the house, and the battery core wiring box extends along the arrangement direction of the battery cores.
在其中一个实施例,所述恒温房还包括托板,所述托板远离所述进风口的前侧部分设置有多个电芯放置位。设置托板能够对电芯进行支撑,从而方便放置电芯。由于托板的后侧部分的风速较小,因此在托板的前侧部分布置电芯放置位,能够使电芯更容易被风吹到,从而更方便对电芯温度进行调节。In one embodiment, the constant temperature room further includes a support plate, and a plurality of battery core placement positions are provided on the front side of the support plate away from the air inlet. A supporting plate can be provided to support the battery core, making it easier to place the battery core. Since the wind speed at the rear part of the pallet is small, arranging the battery placement position on the front part of the pallet can make the battery cores more likely to be blown by the wind, making it easier to adjust the temperature of the battery cores.
优选地,多个所述电芯放置位沿远离所述进风口的方向依次布置,且与所述托板的前端的距离依次减小。Preferably, a plurality of battery core placement positions are arranged sequentially in a direction away from the air inlet, and the distance from the front end of the supporting plate is sequentially reduced.
具体地,如图1和图5所示,本实施例的进风口设置在所述后侧壁的左侧位置,多个电芯放置位沿自左向右的顺序依次排列,且在前后方向上与托板的前端的距离依次减小。当电芯布置在对应的电芯放置位上,电芯在前后方向上与托板的前端的距离也依次减小,经过仿真分析后可以发现,各个电芯的正大面和反大面的速度一致性较好。Specifically, as shown in Figures 1 and 5, the air inlet of this embodiment is arranged on the left side of the rear side wall, and a plurality of battery core placement positions are arranged in sequence from left to right, and in the front and rear direction. The distance between the top and the front end of the pallet gradually decreases. When the battery cores are arranged at the corresponding battery placement positions, the distance between the battery cores and the front end of the support plate in the front-to-back direction also gradually decreases. After simulation analysis, it can be found that the speed of the front and rear surfaces of each battery core The consistency is better.
在其中一个实施例中,为了布置更多数量的电芯,所述托板有多个,多个所述托板沿上下方向依次间隔布置在所述房屋主体内,每个托板上均能够布置多个电芯,托板上设置有能够供气流通过的板孔。当然,当房屋主体的高度尺寸较小时,也可以只设置一个托板。In one embodiment, in order to arrange a larger number of electric cores, there are multiple pallets, and the plurality of pallets are arranged in the main body of the house at intervals along the up and down direction, and each pallet can Multiple cells are arranged, and the supporting plate is provided with plate holes for air flow to pass through. Of course, when the height of the main body of the house is small, only one supporting plate can be provided.
在其中一个实施例中,导流板为一体式结构,挡流板也为一体式结构,为了安装导流板和挡流板,所述托板上设置有避让所述导流板和所述挡流板的避让缺口。在其它实施例中,导流板和挡流板均为分段式结构,即每层托板上布置一段导流板和防风板,此时则不需要设置避让缺口。In one embodiment, the flow guide plate is an integrated structure, and the flow baffle is also an integrated structure. In order to install the flow guide plate and the flow baffle, the supporting plate is provided with a guide plate to avoid the flow guide plate and the flow baffle. Avoidance gaps in the deflector. In other embodiments, both the deflector and the baffle have a segmented structure, that is, a section of the deflector and the windproof board are arranged on each layer of pallets. In this case, there is no need to set an avoidance gap.
在其中一个实施例中,优选地,所述挡流板与所述进风口所在的所述侧壁之间的夹角范围为30°至70°。所述挡流板与所述进风口所在的所述侧壁之间的夹角为30°至70°时,如40°、50°或者60°,房屋主体内的流场的均匀性较好。通过进一步优化,根据仿真结果,在较佳的一个实施例中,挡流板与后侧壁之间的夹角为50°,使导流板与挡流板之间的夹角为120°。In one embodiment, preferably, the angle between the baffle and the side wall where the air inlet is located ranges from 30° to 70°. When the angle between the baffle and the side wall where the air inlet is located is 30° to 70°, such as 40°, 50° or 60°, the flow field in the main body of the house will be more uniform. . Through further optimization, according to the simulation results, in a preferred embodiment, the angle between the baffle and the rear side wall is 50°, so that the angle between the baffle and the baffle is 120°.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the invention. In this way, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention is also intended to include these modifications and variations.
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