Antibacterial fabric based on modified polyester fiber
Technical Field
The invention belongs to the technical field of fabrics, and particularly relates to an antibacterial fabric based on modified polyester fibers.
Background
The polyester fiber is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and dihydric alcohol, is called PET fiber for short, and is invented in 1941, and is the first large variety of the current synthetic fiber. The polyester fiber produced in large quantities in industry is made of polyethylene terephthalate, and the commodity name of China is polyester. The polyester fiber has the advantages of high strength, high modulus, good elasticity and light resistance, good dimensional stability, easy washing and quick drying, good crease resistance and shape retention, fastness and durability, crease resistance, non-ironing, non-sticking and the like, and is a popular textile material.
However, in daily life, people inevitably contact with various microorganisms such as bacteria and mold, the microorganisms grow and propagate rapidly under proper external conditions such as temperature and humidity, sweat, sebum and the like of human bodies can remain in the use process of the polyester fiber, the substances are good nutrient sources of various microorganisms such as bacteria and mold, and hot air generated by the human body is difficult to volatilize, so that the polyester fiber fabric is extremely easy to grow germs, and the problem restricts the further development of polyester technology in many occasions. Chinese patent CN201510866954.5 provides a mesoporous zirconium phosphate loaded nano silver antibacterial polyester fiber, which has antibacterial effect, but has the defects of high cost, easy color change, incapability of keeping stable and excellent antibacterial effect for a long time and the like, and along with the improvement of living standard, the requirements of people on clothing materials are higher and higher, so that the design of an antibacterial fabric based on the modified polyester fiber is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an antibacterial fabric based on modified polyester fibers.
The aim of the invention can be achieved by the following technical scheme:
an antibacterial fabric based on modified polyester fibers is woven by polyester fibers, and the polyester fibers comprise the following raw materials in parts by weight: 90-100 parts of polyester resin, 3-5 parts of flame retardant, 1-2 parts of stabilizer, 1-3 parts of antistatic agent and 1-2 parts of antibacterial agent;
further, the polyester fiber is prepared by mixing raw materials in parts by weight, smelting and wire drawing and molding.
Further, the polyester resin is one or more of polyethylene terephthalate resin, polybutylene terephthalate resin and polybutylene terephthalate resin.
Further, the flame retardant is one or more of flame retardant DDP, melamine cyanurate and aluminum hydroxide.
Further, the stabilizer is one or more of an antioxidant 1010, an antioxidant 168 and an ultraviolet absorber UV-P.
Further, the antistatic agent is one or more of antistatic agent TD-5512, antistatic agent SK-212 and antistatic agent SN.
Wherein the antibacterial agent is prepared by the steps of:
s1, adding 5, 5-dimethyl hydantoin and sodium hydroxide into a three-neck flask at room temperature, then pouring absolute ethyl alcohol, heating to 90 ℃ after stirring uniformly, stirring at 90 ℃ for reaction for 10min, performing rotary evaporation, drying, directly adding N, N-dimethylformamide after drying, adding 1, 12-dichlorododecane, performing condensation reflux reaction at 95 ℃ for 8h, naturally cooling to room temperature, filtering, and performing reduced pressure distillation to obtain an intermediate 1; the dosage ratio of 5, 5-dimethyl hydantoin, sodium hydroxide, absolute ethyl alcohol, N-dimethylformamide and 1, 12-dichlorododecane is 25.6g:8g:80mL:110mL:47.8g;
the 5, 5-dimethyl hydantoin with equal molar weight reacts with sodium hydroxide in absolute ethanol solvent to generate sodium salt, and then the sodium salt reacts with 1, 12-dichlorododecane with equal molar weight to obtain an intermediate 1. The reaction process is as follows:
s2, adding an intermediate 1, (dimethylamino) acetyl chloride, dimethyl sulfoxide and triethylamine into a three-neck flask at room temperature under the protection of nitrogen, uniformly mixing and stirring, then slowly adding 10% sodium hydroxide solution by mass fraction, controlling the reaction temperature to be 80 ℃, performing reaction for 3 hours, performing rotary evaporation to remove part of solvent, purifying by column chromatography (eluent adopts a mixed solvent of benzene and methanol with the volume ratio of 9:1), and performing reduced pressure distillation to remove eluent to obtain an intermediate 2; the dosage ratio of the intermediate 1, (dimethylamino) acetyl chloride, dimethyl sulfoxide, triethylamine and sodium hydroxide is 33.1g:11mL:90mL:14mL:3mL;
under alkaline condition, intermediate l and (dimethylamino) acetyl chloride undergo nucleophilic substitution reaction, and triethylamine removes hydrogen chloride generated by the reaction. The reaction process is as follows:
s3, sequentially adding 1, 2-dichloroethane, an intermediate 2, hydroxyethyl hexahydro-S-triazine and anhydrous aluminum trichloride into a three-neck flask, stirring and reacting for 3 hours at 30 ℃, slowly adding into ice water for quenching after the reaction is finished, separating liquid, extracting a water layer by using dichloromethane, merging organic layers, concentrating at normal temperature, washing a concentrated product by using ice methanol, filtering, and vacuum drying a filter cake for 12 hours to obtain an antibacterial agent; the dosage ratio of 1, 2-dichloroethane, intermediate 2, hydroxyethyl hexahydro s-triazine and anhydrous aluminum trichloride is 100mL:22.6g:11g:6.7g;
under the action of nucleophile anhydrous aluminum trichloride, the acyl (Cl-C=O) of the intermediate 2 and the amino (-OH) of the hydroxyethyl hexahydro s-triazine undergo an addition reaction to generate ester, so as to obtain the antibacterial agent. The reaction process is as follows:
the antibacterial agent is a quaternary ammonium salt antibacterial agent, the quaternary ammonium salt antibacterial agent is an antibacterial agent with a very wide application range, has the advantages of good stability, washability, lasting effect and the like, has been widely applied to the fields of daily cleaning and disinfection, water treatment, textiles and medicine, and has the antibacterial mechanism that quaternary ammonium salt cations containing positive charges are dissociated in aqueous solution, and N is added + Ions can be adsorbed on the cell wall of bacteria with negative electricity, can destroy cell membranes, denature proteins, prevent DNA replication and propagation, and the like, thereby achieving an antibacterial effect; the short alkyl chain length of the quaternary ammonium salt antibacterial agent has great influence on antibacterial force, and the antibacterial agent has the best killing effect on bacteria when the number of carbon atoms in the chain is 10-16The quaternary ammonium salt antibacterial agent has the advantages that the alkyl chain has 12 carbon atoms, so the antibacterial effect is excellent; the antibacterial agent is structurally grafted with 5, 5-dimethyl hydantoin, and the 5, 5-dimethyl hydantoin has the effects of sterilization and corrosion resistance; the structure of the antibacterial agent is also grafted with hydroxyethyl hexahydro-s-triazine, and the hydroxyethyl hexahydro-s-triazine can be used as an auxiliary agent for textiles, has the effects of sterilization and bacteriostasis, has good stability, is suitable for high temperature, acid-base and other conditions, and has a slow-release sterilization mode, so that the antibacterial agent can stably play the roles of sterilization and bacteriostasis for a long time; the three sterilization structures cooperate to jointly improve the sterilization effect of the antibacterial agent; meanwhile, the antibacterial agent structure also contains hydroxyl, ester, amide and other groups, and due to similar compatibility, the existence of the groups enhances the compatibility of the antibacterial agent and matrix resin, so that the antibacterial agent is not easy to migrate and fall off, the antibacterial and bacteriostatic effects are fully and stably exerted, and the fabric has excellent antibacterial property for a long time.
The invention has the beneficial effects that: the quaternary ammonium salt antibacterial agent with long alkyl chain ensures that the fabric has good antibacterial effect, and the quaternary ammonium salt structure and 5, 5-dimethyl hydantoin and hydroxyethyl hexahydro s-triazine grafted on the antibacterial agent have synergistic effect, so that the fabric has excellent antibacterial effect; the antibacterial agent has good compatibility with matrix resin, so that the fabric can keep excellent antibacterial property for a long time; the antibacterial agent and other auxiliary agents act together to endow the fabric with comprehensive properties such as antibacterial, flame retardant, antistatic and the like.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation of the antibacterial agent comprises the following specific reaction steps:
s1, dissolving 25.6g of 5, 5-dimethyl hydantoin and 8g of sodium hydroxide in 80mL of absolute ethyl alcohol, stirring at 90 ℃ for reaction for 10min, rotationally evaporating the solution at 45 ℃ to remove the solvent absolute ethyl alcohol, vacuum-drying the obtained sodium salt at 45 ℃ for 24h, then adding 110mL of N, N-dimethylformamide, adding 47.8g of 1, 12-dichlorododecane, condensing and refluxing at 95 ℃ for reaction for 8h, naturally cooling to room temperature, filtering, and distilling at 95 ℃ under reduced pressure to obtain an intermediate 1;
s2, adding 33.1g of intermediate 1, 11mL of (dimethylamino) acetyl chloride, 90mL of dimethyl sulfoxide and 14mL of triethylamine into a 250mL three-neck flask at room temperature under the protection of nitrogen, uniformly mixing and stirring, then slowly adding 3mL of 10% sodium hydroxide solution by mass fraction, controlling the reaction temperature to be 80 ℃, performing reaction for 3 hours, removing part of solvent by rotary evaporation, purifying by column chromatography (eluent adopts a mixed solvent of benzene and methanol with the volume ratio of 9:1), and removing the eluent by reduced pressure distillation to obtain intermediate 2;
s3, sequentially adding 100mL of 1, 2-dichloroethane, 22.6g of intermediate 2, 11g of hydroxyethyl hexahydros-triazine and 6.7g of anhydrous aluminum trichloride into a 250mL three-neck flask, stirring at 30 ℃ for reaction for 3 hours, slowly adding ice water for quenching after the reaction is finished, separating liquid, extracting a water layer with dichloromethane, combining organic layers, concentrating at normal temperature, washing a concentrated product with ice methanol, filtering, and vacuum drying a filter cake for 12 hours to obtain the antibacterial agent.
Example 2
The preparation method of the antibacterial agent comprises the following specific steps:
the remaining steps were unchanged, and step S3 of example 1 was removed to obtain an antibacterial agent.
Example 3
The preparation method of the antibacterial fabric based on the modified polyester fiber comprises the following specific steps:
90 parts of poly (terephthaloyl-butylene terephthalate) resin, 3 parts of aluminum hydroxide, 1 part of antioxidant 1010,1 parts of antistatic agent TD-5512,1 parts of the antibacterial agent of the embodiment 1 are mixed and smelted, then the smelted product is subjected to wiredrawing molding to obtain modified polyester fibers, and finally the modified polyester fibers are woven to obtain the antibacterial fabric.
Example 4
The preparation method of the antibacterial fabric based on the modified polyester fiber comprises the following specific steps:
95 parts of polybutylene terephthalate resin, 4 parts of melamine cyanurate, 1.5 parts of antioxidant 1010 and 168,2 parts of antistatic agent SK-212,1.5 parts of the antibacterial agent of the embodiment 1 are mixed and smelted, the smelted product is subjected to wiredrawing molding to obtain modified polyester fibers, and finally the modified polyester fibers are woven to obtain the antibacterial fabric.
Example 5
The preparation method of the antibacterial fabric based on the modified polyester fiber comprises the following specific steps:
100 parts of polyethylene terephthalate resin, 5 parts of flame retardant DDP and aluminum hydroxide, 2 parts of antioxidant 1010, antioxidant 168 and ultraviolet absorber UV-P,3 parts of antistatic agent SN and 2 parts of antibacterial agent of example 1 are mixed and smelted, then the smelted product is subjected to wiredrawing molding to obtain modified polyester fiber, and finally the modified polyester fiber is woven to obtain the antibacterial fabric.
Comparative example 1
The remaining steps were unchanged, and the antimicrobial agent of example 5 was removed to give a fabric.
Comparative example 2
The remaining steps were unchanged, and the antibacterial agent of example 5 was replaced with the antibacterial agent of example 2, to obtain a fabric.
Comparative example 3
The remaining steps were unchanged, and the antibacterial agent of example 5 was replaced with an antibacterial agent ZW30 of the biotechnology company ltd of nanjinshanshi blue shield to obtain a fabric.
Antibacterial test: evaluation of antimicrobial Properties of textiles according to GB/T20944.3-2008 part 3: the fabrics of examples 3-5 and comparative examples 1-3 were tested for antimicrobial properties by the vibration method. And (3) strain: coli ATCC25922, staphylococcus aureus ATCC6538, candida albicans ATCC10231. The test results for all items are shown in the following table:
test item
|
Coli/%
|
Candida albicans/%
|
Staphylococcus aureus/%
|
Example 3
|
99.78
|
99.55
|
99.21
|
Example 4
|
99.85
|
99.68
|
99.32
|
Example 5
|
99.95
|
99.74
|
99.48
|
Comparative example 1
|
37.42
|
34.68
|
35.29
|
Comparative example 2
|
98.90
|
98.84
|
98.81
|
Comparative example 3
|
98.89
|
98.83
|
98.81 |
From the above table, the antibacterial fabric obtained by the embodiment of the invention has excellent antibacterial effect; as can be seen from the comparison results of the example 5 and the comparative example 1, the antibacterial effect of the antibacterial fabric of the present invention is far better than that of the common fabric without antibacterial agent; as can be seen from the comparison results of the example 5 and the comparative example 2, the three antibacterial structures can exert synergistic effect, so as to jointly improve the antibacterial effect of the fabric; as is apparent from the comparison results of example 5 and comparative example 3, the antibacterial effect of the antibacterial fabric of the present invention is superior to that of the fabric using the existing antibacterial agent.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.