CN117382959A - Powder/liquid pre-filling and sealing system and method - Google Patents
Powder/liquid pre-filling and sealing system and method Download PDFInfo
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- CN117382959A CN117382959A CN202311533627.9A CN202311533627A CN117382959A CN 117382959 A CN117382959 A CN 117382959A CN 202311533627 A CN202311533627 A CN 202311533627A CN 117382959 A CN117382959 A CN 117382959A
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- powder
- filling
- packing material
- packing
- liquid
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- 239000000843 powder Substances 0.000 title claims abstract description 219
- 239000007788 liquid Substances 0.000 title claims abstract description 75
- 238000007789 sealing Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 170
- 238000012856 packing Methods 0.000 claims abstract description 151
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000004382 potting Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005429 filling process Methods 0.000 description 9
- 239000000428 dust Substances 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229930182555 Penicillin Natural products 0.000 description 1
- JGSARLDLIJGVTE-MBNYWOFBSA-N Penicillin G Chemical compound N([C@H]1[C@H]2SC([C@@H](N2C1=O)C(O)=O)(C)C)C(=O)CC1=CC=CC=C1 JGSARLDLIJGVTE-MBNYWOFBSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229940049954 penicillin Drugs 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
- B65B7/2821—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers applying plugs or threadless stoppers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/28—Controlling escape of air or dust from containers or receptacles during filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/003—Filling medical containers such as ampoules, vials, syringes or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
Abstract
The invention discloses a powder/liquid pre-filling and sealing system which comprises a packing material conveying device, a taking and placing device, a filling support, a sealing device, a liquid supply device mounting seat, a powder supply device mounting seat and a baffle mounting seat, wherein a liquid supply component can be arranged on the liquid supply device mounting seat, a powder supply component can be arranged on the powder supply device mounting seat, a filling needle matched with the liquid supply component or the powder supply component for filling packing materials can be arranged on the filling support, a powder baffle plate can be arranged on the baffle mounting seat, the powder baffle plate is used for shielding part of packing materials in the packing material conveying device, the filling support can rotate to the powder supply component to take powder and fill the packing materials which are exposed out of the powder baffle plate and are not filled, the sealing device is used for plugging the packing materials on the packing material conveying device, and the taking and placing device is used for taking and placing the packing materials on the packing material conveying device. The powder/liquid pre-filling and sealing system and the method have the advantages of high filling precision, high utilization rate of the whole system, production cost saving and the like.
Description
Technical Field
The invention relates to the technical field of food and medicine packaging mechanical equipment, in particular to a powder/liquid pre-filling and sealing system and method.
Background
At present, most of nest type prefilled needle filling and plugging machines are generally used for filling liquid medicine, and are rarely applied to powder filling, and the reason is that firstly, powder filling is easy to generate dust, pollution is caused to filling environment, and filling quality is affected; secondly, the packing material of nest type prefilling needle is restricted by the packing material matrix, and mutual interval is very little, and when filling powder, the risk that powder diffused into adjacent prefilling needle is very high, influences the filling precision.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a powder/liquid pre-filling and sealing system and a method for improving the filling precision and the utilization rate of the whole system and saving the production cost.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a powder/liquid embedment system in advance, includes package material conveyor, gets and puts device, filling support, closing means, supplies liquid device mount pad, supplies powder device mount pad and baffle mount pad, can be equipped with the confession liquid subassembly on the supply liquid device mount pad, can be equipped with on the filling support and supply liquid subassembly or supply the powder subassembly cooperation to be used for filling the filling needle of package material, can be equipped with on the baffle mount pad and keep off the powder board, be equipped with on the powder board and inhale the powder hole, keep off the powder board and be arranged in shielding the part package material among the package material conveyor, the filling support is rotatable to supply the powder subassembly to pack and expose the package material that just does not fill outside the powder board, closing means is used for adding the stopper to the package material on the package material conveyor, get and put the device and be used for getting on package material conveyor and put the package material.
As a further improvement of the above technical scheme:
the filling support can be arranged in a lifting mode.
One side of the powder baffle plate facing the sealing device is provided with a row of avoiding grooves corresponding to the filling needles.
The inner wall of the avoidance groove is provided with a first powder suction hole.
And a plurality of rows of second powder suction holes are formed in the top surface of the powder baffle plate, and each row of second powder suction holes are distributed along the travelling path direction of each filling needle.
The powder baffle is connected with a suction mechanism, and the first powder suction hole and the second powder suction hole are both communicated with the suction mechanism.
The packing material conveying device comprises a tray conveying mechanism and a tray for containing packing materials, and the powder baffle plate is arranged above the tray conveying mechanism.
One side of the picking and placing device is provided with a nest box conveying device, and the picking and placing device is used for transferring the packing materials between the nest box conveying device and the packing material conveying device.
The nest box conveying device is provided with a detection mechanism for detecting whether the lining paper and the box cover paper of the nest box are removed or not.
The powder/liquid pre-filling and sealing method is carried out by adopting the powder/liquid pre-filling and sealing system, wherein a powder supply assembly is arranged on a powder supply device mounting seat, a filling needle matched with the powder supply assembly for filling packing materials is arranged on a filling support, and a powder baffle plate is arranged on a baffle plate mounting seat, and the method comprises the following steps:
s1, placing a packing material: the taking and placing device is used for placing the packing materials on the packing material conveying device;
s2, filling powder and plugging: the packing material conveying device conveys the packing material back and forth between the filling support and the sealing device, and after the filling support fills the packing material which is exposed out of the powder baffle and is not filled, the packing material conveying device conveys the packing material to the sealing device for plugging;
s3, taking a packing material: after the packing material is filled and plugged, the packing material is conveyed to the taking and placing device through the packing material conveying device and is taken out by the taking and placing device.
Compared with the prior art, the invention has the advantages that:
the invention relates to a powder/liquid pre-filling and sealing system, which comprises the following steps: firstly, arranging the packing materials on a packing material conveying device by a taking and placing device; secondly, the packing material conveying device conveys the packing materials in rows to the powder baffle plate and the sealing device in a reciprocating manner, so that the packing materials are conveyed out of the powder baffle plate in a row-by-row manner (the powder baffle plate faces to the outside of one side of the sealing device), and are conveyed to the sealing device for plugging after being filled by the filling support; and finally, after the packing materials are filled and plugged in rows, conveying the packing materials to a taking and placing device through a packing material conveying device, and taking the packing materials out of the taking and placing device. On the one hand, the packing material can fill row by row, and when filling (or filling), the powder baffle plate is used for blocking the packing material of the rear row, so that powder is prevented from being diffused into the packing material of the rear row which is not used for filling, the filling precision is improved, and the packing material can be filled row by row and plugged row by row. On the other hand, the filling support can be selectively matched with the liquid supply device mounting seat or the powder supply device mounting seat, so that liquid filling and powder filling are carried out separately, the filling requirements of powder and liquid can be met, the mutual interference of powder and liquid filling is avoided, meanwhile, the utilization rate of the whole system is improved, and the production cost is saved.
According to the powder/liquid pre-filling and sealing method, on one hand, the packing materials can be filled row by row, during filling (or filling), the powder baffle plates are used for blocking the packing materials at the back row, powder is prevented from being scattered into the packing materials which are not filled at the back row, the filling precision is improved, and the packing materials at the back row can be filled row by row and plugged, so that the packing materials at the front row are plugged when the packing materials at the back row are filled, the inside of the packing materials are not influenced by the powder scattering during the filling process although the packing materials are exposed out of the powder baffle plates, and the filling precision is protected. On the other hand, the filling support can be selectively matched with the liquid supply device mounting seat or the powder supply device mounting seat, so that liquid filling and powder filling are carried out separately, the filling requirements of powder and liquid can be met, the mutual interference of powder and liquid filling is avoided, meanwhile, the utilization rate of the whole system is improved, and the production cost is saved.
Drawings
Fig. 1 is a schematic perspective view of the powder/liquid pre-potting system of the present invention.
Fig. 2 is an enlarged view at a in fig. 1.
Fig. 3 is a schematic top view of the powder/liquid pre-potting system of the present invention.
Fig. 4 is a schematic perspective view of the powder/liquid pre-potting system of the present invention with the addition of a powder supply assembly.
The reference numerals in the drawings denote:
1. a packing material conveying device; 11. a tray conveying mechanism; 12. a tray; 2. a pick-and-place device; 3. filling a bracket; 31. a rotating frame; 32. a filling needle; 4. a liquid supply device mounting seat; 5. a closing device; 6. a powder baffle plate; 61. an avoidance groove; 611. a first powder suction hole; 612. a second powder suction hole; 62. a suction mechanism; 7. a powder supply device mounting seat; 8. packaging materials; 9. nest box conveying device; 91. and a detection mechanism.
Detailed Description
The invention will be described in further detail with reference to the drawings and the specific examples.
In the description of the present application, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In this application, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
Embodiment one:
fig. 1 to 4 show an embodiment of a powder/liquid pre-filling and sealing system according to the present invention, which includes a package material conveying device 1, a taking and placing device 2, a filling support 3, a sealing device 5, a liquid supply device mounting seat 4, a powder supply device mounting seat 7 and a baffle mounting seat, a liquid supply component may be provided on the liquid supply device mounting seat 4, a powder supply component may be provided on the powder supply device mounting seat 7, a filling needle 32 matched with the liquid supply component or the powder supply component for filling a package material may be provided on the filling support 3, a powder baffle 6 may be provided on the baffle mounting seat, a powder suction hole is provided on the powder baffle 6, the powder baffle 6 is used for shielding a part of the package material in the package material conveying device 1, the filling support 3 may be rotated to the powder supply component for taking powder and filling the package material 8 exposed outside the powder baffle 6, the sealing device 5 is used for plugging the package material 8 on the package material conveying device 1, and the taking and placing device 2 is used for taking and placing the package material 8 on the package material conveying device 1.
The liquid supply device mounting seat 4 is used for mounting a liquid supply assembly, namely the liquid supply assembly comprises a liquid storage container, a delivery pump and the like, the powder supply device mounting seat 7 is used for mounting a powder supply assembly, namely the powder supply assembly comprises a powder barrel, a vibrating feeder, a powder tray and the like, when the pre-filling and sealing system is used for filling liquid, the liquid storage container is arranged on the liquid supply device mounting seat 4 and is communicated with the delivery pump through a pipeline, the pipeline is also communicated with a filling needle 32 on the filling support 3, and the powder supply assembly is not mounted on the powder supply device mounting seat 7 or is partially mounted during the liquid filling process; when the pre-filling and sealing system is used for filling powder, a powder barrel, a vibrating feeder, a powder tray and the like are arranged on the powder supply device mounting seat 7, a filling needle on the filling support 3 can rotate to the powder tray to take powder, namely, the existing airflow type split charging is performed, in the powder filling process, a liquid supply component is not arranged on the liquid supply device mounting seat 4, or part of liquid supply component is arranged, and in the powder filling process, a powder baffle 6 is arranged on the baffle mounting seat; during the filling process, the filling needle 32 is replaced with a filling needle suitable for filling the powder or the liquid.
The powder baffle 6 can be arranged on the moving path of the filling support 3 for taking powder, and can also be arranged between the filling support 3 and the closing device 5, and the powder baffle 6 is provided with an avoiding groove 61 or an avoiding hole through which the filling needle passes.
Powder/liquid pre-filling and sealing process: firstly, the taking and placing device 2 arranges the packing materials 8 on the packing material conveying device 1 in a row; secondly, the packing material conveying device 1 conveys the packing materials 8 back and forth between the filling support 3 and the sealing device 5, so that the packing materials 8 are conveyed to the outside of the powder baffle 6 (the outside of the powder baffle 6 facing one side of the sealing device 5) row by row, and conveyed to the sealing device 5 for plugging after being filled through the filling support 3; finally, after the packing material 8 is filled and plugged, the packing material is conveyed to the taking and placing device 2 through the packing material conveying device 1, and is taken out by the taking and placing device 2. On the one hand, the packing material 8 can fill row by row, and when filling powder, the powder baffle 6 blocks the packing material 8 without filling powder, so that powder is prevented from being diffused into the packing material 8 without filling powder, the filling precision is improved, and the packing material 8 can fill row by row and plug, so that when filling the back-row packing material 8, the front-row packing material 8 is plugged, and the inside of the packing material is not influenced by the diffusion of the powder even though the powder baffle 6 is exposed, so that the filling precision is protected. On the other hand, the filling support 3 can be selectively matched with the liquid supply device mounting seat 4 or the powder supply device mounting seat 7, so that liquid filling and powder filling are carried out separately, the filling requirement of powder or liquid can be met, the mutual interference of powder or liquid filling is avoided, meanwhile, the utilization rate of the whole system is improved, and the production cost is saved.
Further, in this embodiment, the filling stand 3 is configured to be lifted and lowered, so as to drive the filling needle to lift and lower.
Further, in the present embodiment, the filling holder 3 includes a rotating frame 31 rotatably provided at one side of the powder baffle 6 and a row of filling needles 32 provided on the rotating frame 31, each filling needle 32 being arranged at intervals in a radial direction of the rotating movement of the rotating frame 31. During filling, each filling needle 32 is aligned with each packing material below to fill the packing material. During powder filling, the rotary frame 31 rotates the filling needle 32 to the powder supply device mounting seat 7 to take powder, and then rotates to the powder baffle 6 to align with the corresponding row of packing materials 8 exposed out of the powder baffle 6 for powder filling.
Further, the rotating frame 31 can also move up and down, so that the filling requirement of the inserted packing material 8 is met.
Further, in the present embodiment, a row of escape grooves 61 corresponding to the filling needles 32 are provided on the side of the powder baffle 6 facing the closing device 5. On the one hand, the avoiding groove 61 can be used for the filling needle 32 to pass through so as to realize filling; on the other hand, the powder baffle 6 between the adjacent avoiding grooves 61 can block even-numbered or odd-numbered packing materials 8 in the packing row packing materials 8 during packing, for example, the even-numbered packing materials 8 are firstly packed, and then the odd-numbered packing materials 8 are packed (at this time, a dislocation mechanism is generally arranged at a packing station, so that the packing materials 8 can be laterally dislocated, the separate packing requirements of the odd-numbered packing materials 8 are met), and the mutual influence of the adjacent packing materials 8 with small intervals during packing is avoided.
Further, as shown in fig. 2, in this embodiment, the inner wall of the avoidance groove 61 is provided with a first dust suction hole 611. The vertical movement of the filling needle 32 relative to the avoiding groove 61 is used for sucking away the falling powder, so that the mutual powder influence of odd-even position packing materials in the packing materials 8 of the filling row is prevented.
Further, in the present embodiment, a plurality of rows of second powder suction holes 612 are provided on the top surface of the powder baffle 6, and each row of second powder suction holes 612 is distributed along the path direction of each filling needle 32. The second suction hole 612 is used to suck away the powder that falls off during the powder feeding movement (arc movement) of the filling needle 32.
Further, in the present embodiment, the dust guard 6 is connected with the suction mechanism 62, and the first dust suction hole 611 and the second dust suction hole 612 are both in communication with the suction mechanism 62. The suction mechanism 62 causes the first suction hole 611 and the second suction hole 612 to have suction force to suck the powder.
Further, in the present embodiment, the packing material conveying apparatus 1 includes a tray conveying mechanism 11 and a tray 12 for holding the packing material 8, and the powder baffle 6 is provided above the tray conveying mechanism 11. The tray conveyance mechanism 11 is for conveying the tray 12.
Further, in the present embodiment, a nest box conveying device 9 is disposed at one side of the pick-and-place device 2, and the pick-and-place device 2 is used for transferring the packing material 8 between the nest box conveying device 9 and the packing material conveying device 1. The packing material 8 is a container such as a penicillin bottle, a card bottle, a prefilled needle, and the like, and the plurality of containers are usually fixed in the nest box through nest plates, and the container can be directly taken out from the nest plates or taken out from the nest plates in the process of taking out the nest plates by the taking-out and placing device 2.
Further, in this embodiment, the nest box conveying device 9 is provided with a detecting mechanism 91 for detecting whether the lining paper and the box cover paper of the nest box are removed.
Further, the pick-and-place device 2, the filling support 3 and the closing device 5 are sequentially arranged along the packing material conveying device 1, so that the overall operation of the system is facilitated.
Further, the filling process (filling rack 3 cooperates with the liquid supply assembly):
(1) feeding: the nest conveying device 9 conveys nest to the detecting mechanism 91;
(2) and (3) lining final inspection: the nest box is stopped at the detection mechanism 91, and four corners are used for detecting whether the lining paper and the box cover paper are not completely removed;
(3) and (3) feeding: the nest box conveying device 9 conveys nest boxes to the position of the taking and placing device 2, sucking discs of the taking and placing device 2 suck out and lift nest plates, the tray conveying mechanism 11 moves the tray 12 to the position of the taking and placing device 2, and the taking and placing device 2 takes the packing materials 8 in the nest boxes onto the tray 12;
(4) filling and plugging: the tray conveying mechanism 11 conveys the packing materials 8 to the filling station and the plugging station, and filling and plugging are carried out row by row through the filling support 3 of the filling station and the sealing device 5 of the plugging station;
(5) and (3) blanking: after filling and plugging are completed, the tray conveying mechanism 11 conveys the packing materials 8 to the position of the taking and placing device 2, the taking and placing device 2 takes out the packing materials, and the packing materials are lowered and placed back into the nest box;
(6) discharging: the nest box conveying device 9 conveys nest box discharging;
further, the powder filling process (the filling bracket 3 is matched with the powder supply assembly):
(1) feeding: the nest conveying device 9 conveys nest to the detecting mechanism 91;
(2) and (3) lining final inspection: the nest box is stopped at the detection mechanism 91, and four corners are used for detecting whether the lining paper and the box cover paper are not completely removed;
(3) and (3) feeding: the nest box conveying device 9 conveys nest boxes to the position of the taking and placing device 2, sucking discs of the taking and placing device 2 suck out and lift nest plates, the tray conveying mechanism 11 moves the tray 12 to the position of the taking and placing device 2, and the taking and placing device 2 takes the packing materials 8 in the nest boxes onto the tray 12;
(4) and (3) filling: the tray conveying mechanism 11 conveys the packing materials 8 to the position below the powder baffle 6, the filling bracket 3 rotates to the position right above a row of packing materials 8 exposed out of the powder baffle 6 after taking powder from the powder supply assembly, and the packing materials 8 are inserted into the packing materials 8 in a descending manner, so that the powder is poured into the packing materials 8;
(5) and (3) plugging: in the time when the filling support 3 returns to the powder supplying assembly to take powder, the tray conveying mechanism 11 conveys the filled packing material 8 to the sealing device 5, and the packing material 8 which is just filled with the powder is plugged;
(6) and (3) blanking: after filling and plugging are completed, the tray conveying mechanism 11 conveys the packing materials 8 to the position of the taking and placing device 2, the sucking discs of the taking and placing device 2 take out the packing materials, the packing materials are lowered and placed back into the nest box, and the nest box conveying device 9 conveys the nest box to discharge.
Powder filling process, only the uncovered packing material 8 of a nest box in the whole equipment, and only the uncovered packing material 8 of this nest box just can start in the time of keeping off powder board 6 below, the effectual assurance is carrying out the in-process of powder filling, the influence of the powder that gives off to uncovered packing material 8 (packing material 8 after the packing of filling is accomplished does not receive this risk influence, consequently, in the packing material 8 unloading transfer process after the filling, can not consider latency in order to guarantee the productivity).
In the powder filling process, after powder is taken from the powder supply assembly, the filling needle 32 rotates to the position above a row of packing materials 8 exposed out of the powder baffle 6 according to the swinging track of the rotating frame 31 to fill the packing materials 8, after filling is finished, the filling needle 32 stays in the avoiding groove 61, and the residual powder on the filling needle 32 is blown off by the first powder suction hole 611; the powder baffle 6 prevents powder from falling into other unplugged packages 8, and the second powder suction holes 612 are arranged along the swinging track of the filling needle 32, so that the falling powder can be sucked away by the second powder suction holes 612 when the filling needle 32 sweeps over the powder baffle 6.
Further, keep off powder board 6 and 2mm directly over packing material 8, keep off powder board 6 inside and be equipped with the dust catcher pipeline and provide suction, adsorb powder to keep off powder board 6 inside from inhaling the powder hole, prevent that the powder from outwards spilling again aggravates the pollution.
Embodiment two:
the filling and plugging method is carried out by adopting the powder/liquid pre-filling and sealing system in the first embodiment, a powder supply assembly is arranged on a powder supply device mounting seat 7, a filling needle 32 matched with the powder supply assembly for filling packing materials is arranged on a filling support 3, and a powder baffle 6 is arranged on a baffle mounting seat, and the method comprises the following steps:
s1, placing a packing material 8: the taking and placing device 2 places the packing material 8 on the packing material conveying device 1;
s2, filling powder and plugging: the packing material conveying device 1 conveys the packing material 8 back and forth between the filling support 3 and the sealing device 5, and after the filling support 3 fills the packing material 8 which is exposed out of the powder baffle 6 and is not filled, the packing material conveying device 1 conveys the packing material 8 to the sealing device 5 for plugging;
s3, taking a packing material 8: after the packing material 8 is filled and plugged, the packing material is conveyed to the taking and placing device 2 through the packing material conveying device 1, and is taken out by the taking and placing device 2.
According to the filling and plugging method, on one hand, the packing materials 8 can be filled row by row, during filling (or filling), the powder baffle 6 is used for blocking the packing materials 8 in the rear row, powder is prevented from being diffused into the packing materials 8 which are temporarily not filled in the rear row, the filling precision is improved, and the filling and plugging can be performed row by row, so that when the packing materials 8 in the rear row are filled, the packing materials 8 in the front row are plugged, although the powder baffle 6 is exposed, the inside of the packing materials is not influenced by the powder diffusion, and the filling precision is protected. On the other hand, the filling support 3 can be selectively matched with the liquid supply device mounting seat 4 or the powder supply device mounting seat 7, so that liquid filling and powder filling are carried out separately, the filling requirements of powder and liquid can be met, the mutual interference of powder and liquid filling is avoided, meanwhile, the utilization rate of the whole system is improved, and the production cost is saved.
While the invention has been described in terms of preferred embodiments, it is not intended to be limiting. Many possible variations and modifications of the disclosed technology can be made by anyone skilled in the art, or equivalent embodiments with equivalent variations can be made, without departing from the scope of the invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention shall fall within the scope of the technical solution of the present invention.
Claims (10)
1. A powder/liquid pre-potting system, characterized by: including package material conveyor (1), get put device (2), filling support (3), closing means (5), confession liquid device mount pad (4), confession powder device mount pad (7) and baffle mount pad, can be equipped with confession liquid subassembly on confession liquid device mount pad (4), can be equipped with on confession powder device mount pad (7) and supply the powder subassembly, can be equipped with on filling support (3) with confession liquid subassembly or confession powder subassembly cooperation be used for filling packing needle (32) of material, can be equipped with on the baffle mount pad and keep off powder board (6), be equipped with on keeping off powder board (6) and inhale the powder hole, keep off powder board (6) and be used for sheltering from some package materials in package material conveyor (1), fill support (3) rotatable to supply the powder subassembly to pack and expose outside package material (8) that just unfilled of keeping off powder board (6), closing means (5) are used for adding the stopper to package material (8) on package material conveyor (1), get and put device (2) and be used for getting on package material conveyor (1).
2. The powder/liquid pre-potting system of claim 1, wherein: the filling support (3) can be arranged in a lifting manner.
3. The powder/liquid pre-potting system of claim 1, wherein: one side of the powder baffle plate (6) facing the closing device (5) is provided with a row of avoiding grooves (61) corresponding to the filling needles (32).
4. A powder/liquid pre-potting system according to claim 3, wherein: the inner wall of the avoidance groove (61) is provided with a first powder suction hole (611).
5. The powder/liquid pre-potting system of claim 4, wherein: a plurality of rows of second powder suction holes (612) are arranged on the top surface of the powder baffle plate (6), and each row of second powder suction holes (612) are distributed along the running direction of each filling needle (32).
6. The powder/liquid pre-potting system of claim 5, wherein: the powder baffle (6) is connected with a suction mechanism (62), and the first powder suction hole (611) and the second powder suction hole (612) are communicated with the suction mechanism (62).
7. The powder/liquid pre-potting system of claim 5, wherein: the packing material conveying device (1) comprises a tray conveying mechanism (11) and a tray (12) for containing packing materials (8), and the powder baffle plate (6) is arranged above the tray conveying mechanism (11).
8. The powder/liquid pre-potting system of any one of claims 1 to 7, wherein: one side of the picking and placing device (2) is provided with a nest box conveying device (9), and the picking and placing device (2) is used for transferring a packing material (8) between the nest box conveying device (9) and the packing material conveying device (1).
9. The powder/liquid pre-potting system of claim 8, wherein: the nest box conveying device (9) is provided with a detection mechanism (91) for detecting whether lining paper and box cover paper of the nest box are removed or not.
10. A powder/liquid pre-filling and sealing method, characterized in that the powder/liquid pre-filling and sealing system according to any one of claims 1 to 9 is adopted, a powder supply assembly is arranged on a powder supply device mounting seat (7), a filling needle (32) matched with the powder supply assembly for filling a packing material is arranged on a filling support (3), and a powder baffle (6) is arranged on a baffle mounting seat, and the method comprises the following steps:
s1, placing a packing material (8): the taking and placing device (2) is used for placing the packing materials (8) on the packing material conveying device (1);
s2, filling powder and plugging: the packing material conveying device (1) conveys the packing material (8) back and forth between the filling support (3) and the sealing device (5), and after the packing material (8) which is exposed out of the powder baffle plate (6) and is not filled is filled by the filling support (3), the packing material conveying device (1) conveys the packing material (8) to the sealing device (5) for plugging;
s3, taking a packing material (8): after the packing material (8) is filled and plugged, the packing material is conveyed to the taking and placing device (2) through the packing material conveying device (1), and is taken out by the taking and placing device (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311533627.9A CN117382959A (en) | 2023-11-16 | 2023-11-16 | Powder/liquid pre-filling and sealing system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311533627.9A CN117382959A (en) | 2023-11-16 | 2023-11-16 | Powder/liquid pre-filling and sealing system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117382959A true CN117382959A (en) | 2024-01-12 |
Family
ID=89463274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311533627.9A Pending CN117382959A (en) | 2023-11-16 | 2023-11-16 | Powder/liquid pre-filling and sealing system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117382959A (en) |
-
2023
- 2023-11-16 CN CN202311533627.9A patent/CN117382959A/en active Pending
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