CN117381456A - Be used for sound barrier metal cell board roll extrusion integrated into one piece equipment - Google Patents
Be used for sound barrier metal cell board roll extrusion integrated into one piece equipment Download PDFInfo
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- CN117381456A CN117381456A CN202311683081.5A CN202311683081A CN117381456A CN 117381456 A CN117381456 A CN 117381456A CN 202311683081 A CN202311683081 A CN 202311683081A CN 117381456 A CN117381456 A CN 117381456A
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- metal unit
- frame
- sound barrier
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- 239000002184 metal Substances 0.000 title claims abstract description 143
- 230000004888 barrier function Effects 0.000 title claims abstract description 23
- 238000001125 extrusion Methods 0.000 title claims description 13
- 238000005096 rolling process Methods 0.000 claims abstract description 60
- 238000007493 shaping process Methods 0.000 claims abstract description 41
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims description 33
- 238000003825 pressing Methods 0.000 claims description 24
- 238000005452 bending Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 238000007688 edging Methods 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Abstract
The invention relates to the technical field of sound barrier production, in particular to a rolling integrated forming device for a sound barrier metal unit plate, which comprises a base and a blanking mechanism capable of assisting workers in transferring the rolled metal unit plate; the base is provided with a conveying module, a rolling module, a cutting assembly and a shaping die; the shaping die is fixedly arranged at the top of the base and is used for assisting the metal unit plate to roll to form a shaping structure; the rolling module can roll and shape the metal unit plate; the conveying module can drive the metal unit plate to move on the shaping die; the cutting assembly is capable of equally cutting the metal stock. According to the invention, the reciprocating motor drives the groove rod to swing, the push plate is pushed leftwards, the metal unit plate is pushed onto the hook column, the metal unit plate is lowered through the reset of the hook column, and a worker is not required to remove the metal unit plate, so that the physical consumption of the worker can be reduced.
Description
Technical Field
The invention relates to the technical field of sound barrier production, and in particular relates to rolling integrated forming equipment for a sound barrier metal unit plate.
Background
A sound barrier is a barrier for isolating noise, typically designed between a source of noise and a point of sound reception. Its main function is to attenuate the propagation of sound waves, thus reducing the influence of noise on nearby residents, the noise-proof and noise-reducing composite road is generally used for sound insulation and noise reduction of roads, expressways, overhead composite roads and other noise sources.
The most widely used sound barrier is formed by splicing and assembling a plurality of metal unit plates, and in order to strengthen the capacity of isolating or reflecting sound waves on the metal unit plates, the metal unit plates are rolled in production, so that the reflecting surfaces are pressed into special shapes, and the sound insulation and noise reduction capacity of the metal unit plates are enhanced. The rolling production of the sound barrier metal unit plate is completed through special rolling equipment, the metal plate with a flat surface is rolled into a desired shape, and then the metal plate is equally cut, but because the rolled metal plate is required to be processed in the next step, workers are usually required to wait at the outlet of the rolling equipment, the cut metal plate is removed from the rolling equipment and is transferred to the next process, in the workshop batch production, the workers are required to repeatedly repeat the process, after working for a long time, the physical effort of the workers is high, the working efficiency is reduced, the metal plate is easy to collide when being carried due to physical weakness, and the sound insulation structure of the metal plate is damaged due to bending deformation of the metal plate.
Disclosure of Invention
In order to solve the technical problems in the prior art, a rolling integrated forming device for a sound barrier metal cell plate is provided.
The technical proposal is as follows: a rolling integrated forming device for a sound barrier metal unit plate comprises a base and a blanking mechanism capable of assisting workers in transferring the rolled metal unit plate; the base is provided with a conveying module, a rolling module, a cutting assembly and a shaping die; the shaping die is fixedly arranged at the top of the base and is used for assisting the metal unit plate to roll to form a shaping structure; the rolling module can roll and shape the metal unit plate; the conveying module can drive the metal unit plate to move on the shaping die; the cutting assembly can be used for equally cutting the metal raw material; the unloading mechanism includes: a supporting roller frame for temporarily placing the metal unit plate rolled by the rolling module; a reciprocating motor capable of providing a driving force for pushing the metal cell plate; the pushing plate is connected with the supporting roller frame in a sliding way and can push down the metal unit plate on the supporting roller frame while sliding; the groove rod is fixedly connected with the output shaft of the reciprocating motor and is in sliding fit with the push plate; the hook column is rotatably arranged on the side surface of the supporting roller frame and can guide and support the metal unit plate pushed down by the push plate; and the pushing column is fixedly connected with the pushing plate and can push the hook column to rotate around the supporting roller frame.
As a further preferable scheme, the hook posts are provided with at least three hooks; the sliding rail is arranged on the hook column, the number of the pushing columns is consistent with that of the hook column, and the end parts of the pushing columns are clamped into the sliding rail on the hook column matched with the pushing columns and can slide in the sliding rail.
As a still further preferred aspect, the cutting assembly is disposed at the input end of the base, and includes: an arch-shaped mounting frame mounted on the base; the hydraulic cylinder is arranged at the top of the arch-shaped mounting frame, and the output shaft penetrates out of the arch-shaped mounting frame; the cutter is driven by the hydraulic cylinder and can cut the metal raw material into metal unit plates with consistent specifications.
As a further preferable scheme, at least three rolling wheels are arranged on the rolling module; the shape of the rolling wheels is matched with that of the shaping mould, and all the rolling wheels are arranged in rows in sequence along the extending direction of the shaping mould.
As a still further preferable aspect, the support roller is provided with a guide assembly provided on a hook post side capable of assisting a worker in moving the metal cell plate, the guide assembly including: the guiding roller frame is fixedly connected with the supporting roller frame and can carry and transfer the metal unit plates through the assistance of the rollers; and the two limiting baffle columns are symmetrically arranged on the guide roller frame and can block the metal unit plates on the hook columns to enable the metal unit plates to fall onto the guide roller frame.
As a further preferred scheme, set up on the guide cylinder frame and can avoid the metal cell board to take place the subassembly that struts of turning on one's side, strut the subassembly and include: two square steel columns arranged on the guide roller frame and positioned between the two limit baffle columns; the supporting piece is rotatably arranged between the two square steel columns and can support the metal unit plates when the metal unit plates fall down; and a pressing rod which can connect all the hook posts in series and is matched with the opening piece for use.
As a further preferred aspect, the spreader is divided into a supporting portion and a pressing portion, and an included angle of 150 ° to 175 ° is formed between the supporting portion and the pressing portion; the contact end of the supporting part and the metal unit plate is provided with a balancing weight; when the hook post rotates anticlockwise, the pressing rod can be contacted with the pressing part of the spreading piece, and the spreading piece is forced to tilt.
As a still further preferable aspect, a positioning assembly capable of guiding the conveyance of the metal raw material is provided on the base, and the positioning assembly includes: the guide plates are symmetrically arranged at the top of the base, are arranged close to the cutter end and are inclined planes, and can guide the metal raw materials to the central position on the shaping die; the hard cushion block is positioned below the cutter and can assist the cutter to cut off the metal raw materials.
As a still further preferred scheme, the base bilateral symmetry sets up the subassembly of buckling, and the subassembly of buckling includes: the U-shaped mounting frame is fixedly arranged on the base; the electric push rod is arranged on the U-shaped mounting frame and can provide power for extruding the metal raw material; and an extrusion frame capable of contacting and extruding the metal raw material to a curve.
As a still further preferred scheme, shaping mould bottom sets up edging subassembly, and edging subassembly includes: the fixed frame is arranged at the bottom of the shaping mould; the rolling plates are symmetrically and rotatably arranged on the fixed frame and can contact with the metal raw materials through the bending part of the extrusion frame and roll the metal raw materials; and a servo motor capable of driving the grinding disc to rotate.
The invention has the following advantages: 1. according to the invention, through the arrangement of the blanking mechanism, after rolling of the metal unit plate is completed, the metal unit plate is conveyed to the supporting roller frame, the reciprocating motor is used for driving the groove rod to swing, the push plate is pushed leftwards, meanwhile, the push post is also pushed leftwards, the hook post is pressed to rotate clockwise to be flush with the top of the supporting roller frame, in the process, the push plate can push the metal unit plate onto the hook post, when the subsequent push plate is reset, the hook post slowly rotates anticlockwise, the metal unit plate is lowered, a worker does not need to carry the metal unit plate down, and meanwhile, the metal unit plate can be vertically placed, so that the metal unit plate is convenient for the worker to take or move;
2. through the arrangement of the guide assembly and the propping assembly, when the hook column lowers the metal unit plate, the pressing rod can contact the propping piece and press the propping piece to tilt, when the hook column is attached to the supporting roller frame, the propping piece is in a horizontal state and is matched with the limiting baffle column, the metal unit plate is pushed leftwards, so that the metal unit plate is attached to the left part of the guiding roller frame and is placed, and a worker transfers the metal unit plate by using the guiding roller frame, so that a great amount of physical strength can be saved;
3. through the arrangement of the positioning assembly, the guide plate can ensure that the metal raw materials are positioned in the middle of the shaping die, so that the sound insulation structure of the metal unit plate after roll forming is more complete, and the hard cushion block can assist the cutters to cut suspended parts on two sides of the metal raw materials;
4. through the setting of buckling subassembly and edging subassembly, utilize electric putter drive extrusion frame to repeatedly crooked the both sides limit of metal raw materials to through servo motor drive rolling disc rotation, roll up the bight, make its laminating design mould bottom, make the both sides limit of metal element board form L type and buckle, be convenient for follow-up equipment.
Drawings
Fig. 1 shows a schematic overall structure of the present invention.
Fig. 2 shows a schematic structural view of the rolling mechanism of the present invention.
Fig. 3 shows a schematic structural diagram of the blanking mechanism of the present invention.
Fig. 4 shows a top view of the hidden portion structure of fig. 3.
Fig. 5 shows a partial view of the blanking mechanism of the present invention.
Fig. 6 shows a schematic diagram of the connection relationship of the hook post and push post of the present invention.
Fig. 7 shows a schematic structural view of the guide assembly of the present invention.
Fig. 8 shows a schematic structural view of the distractor assembly of the present invention.
Fig. 9 shows a schematic structural view of the inventive steel column and spreader.
Fig. 10 shows a schematic structural view of the positioning assembly of the present invention.
Fig. 11 shows a schematic structural view of the bending and edging assemblies of the present invention.
Fig. 12 shows a schematic structural view of the bending assembly of the present invention.
Fig. 13 shows a schematic structural view of the edging assembly of the present invention.
Reference numerals in the figures: the device comprises a base, a 11-conveying module, a 12-rolling module, a 121-rolling wheel, a 13-cutting module, a 131-arched mounting frame, a 132-hydraulic cylinder, a 133-cutter, a 14-shaping die, a 2-blanking mechanism, a 21-supporting roller frame, a 22-reciprocating motor, a 23-push plate, a 24-grooved bar, a 25-hook column, a 26-push column, a 3-guiding module, a 31-guiding roller frame, a 32-limiting baffle column, a 4-expanding module, a 41-square steel column, a 42-expanding piece, a 43-pressing rod, a 5-positioning module, a 51-guiding plate, a 52-hard cushion block, a 6-bending module, a 61-U-shaped mounting frame, a 62-electric push rod, a 63-extruding frame, a 7-edging module, a 71-servo motor, a 72-fixing frame and a 73-rolling disc.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present invention are illustrated in the drawings, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The term "comprising" and variations thereof as used herein means open ended, i.e., "including but not limited to. The term "or" means "and/or" unless specifically stated otherwise. The term "based on" means "based at least in part on". The terms "one example embodiment" and "one embodiment" mean "at least one example embodiment. The term "another embodiment" means "at least one additional embodiment". The terms "first," "second," and the like, may refer to different or the same object.
Example I: referring to fig. 1-6, a rolling integrated forming device for a sound barrier metal unit plate comprises a base 1 and a blanking mechanism 2 capable of assisting workers in transferring the rolled metal unit plate; the base 1 is provided with a conveying module 11, a rolling module 12, a cutting assembly 13 and a shaping die 14, wherein: the shaping die 14 is fixedly arranged at the top of the base 1, and a plurality of shaping depressions are formed in the upper surface of the shaping die, so that the metal unit plates can be assisted to roll into a shaping structure, and the left side and the right side of the shaping die 14 are slightly recessed inwards near the lower positions; three rolling wheels 121 are arranged in the rolling module 12, the shape of the rolling wheels 121 is matched with the shaping concave on the shaping die 14, the shaping die 14 is matched with the rolling wheels to roll the metal unit plate, the metal unit plate is pressed into a shaping structure with a sound insulation effect, the three rolling wheels 121 are sequentially arranged from front to back, the metal unit plate can be rolled successively, and the metal unit plate can be rolled and formed; the conveying module 11 can drive the metal unit plates to be conveyed backwards; the cutting unit 13 is capable of equally cutting the metal raw material, and the cutting unit 13 is provided at the front of the base 1, and includes: an arch-shaped mounting frame 131, wherein the arch-shaped mounting frame 131 is fixedly mounted at the front part of the base 1 in a welding manner; the hydraulic cylinder 132, the hydraulic cylinder 132 is installed at the top of the arch-shaped installation frame 131, and the output shaft penetrates out of the arch-shaped installation frame 131; the cutter 133, the cutter 133 is used for cutting the metal raw materials, starts the pneumatic cylinder 132 and can promote the cutter 133 and cut the metal raw materials that carries to the design mould 14 downwards, and because be cutting the raw materials earlier and roll extrusion again, consequently the cutter 133 be ordinary straight cutting edge can, need not to carry out special customization to the cutting edge.
The blanking mechanism 2 includes: a supporting roller frame 21, the supporting roller frame 21 is positioned behind the base 1, and can temporarily store the metal unit plates falling from the shaping mold 14; a reciprocating motor 22, the reciprocating motor 22 being mounted on the supporting roller frame 21, capable of providing power for the subsequent pushing of the metal cell plate; a push plate 23, the push plate 23 is slidably disposed on the top of the supporting roller frame 21, and is capable of pushing down the metal unit plate placed on the supporting roller frame 21 while sliding leftwards; the groove rod 24 is sleeved on the output shaft of the reciprocating motor 22, a slotted hole is formed in the groove rod 24, the bottom of the push plate 23 is clamped into the slotted hole of the groove rod 24, the reciprocating motor 22 is started to drive the groove rod 24 to rotate, and the push plate 23 is forced to slide leftwards while the groove rod 24 rotates; the three hook posts 25 are arranged on the left side of the supporting roller frame 21 in a rotating manner, the bottom of the hook post 25 is in a hook shape, and the right side of the hook post 25 is provided with a sliding rail; the pushing posts 26 are arranged, the right ends of the pushing posts 26 are fixedly connected with the pushing plate 23, the left ends of the pushing posts 26 are provided with a sliding block capable of rotating freely, the sliding block is clamped into a sliding rail on the hook post 25 corresponding to the sliding block, and the sliding block can slide in the sliding rail.
The metal raw material is input from the front end of the base 1, the cutter 133 is driven to reciprocate by the hydraulic cylinder 132, the metal raw material is cut into metal plates with consistent length, and the requirement for the cutter 133 is not high because of cutting and rolling, so that the production cost can be saved to a certain extent, the cut metal plates can be conveyed backwards under the action of the conveying module 11, when reaching the rolling module 12, the metal plates can be formed by rolling under the cooperation of the shaping mould 14 and the three rolling wheels 121 which are sequentially arranged, and then fall onto the supporting roller frame 21, then the reciprocating motor 22 is started to enable the grooved bars 24 to rotate, the push plate 23 can move leftwards under the compression of the grooved bars 24 and the guidance of the supporting roller frame 21, meanwhile, the push plate 26 can also move leftwards, the sliding block at the left end of the push plate 26 can slide in the sliding rail on the hooking roller frame 25 and push the hooking roller frame 25 to rotate clockwise until the metal plates are flush with the top of the supporting roller frame 21, in the process, after the metal plates are contacted with the hooking portions of the hooking frame 25, the reciprocating motor 22 is stopped, and then the metal plates can be restored to the shape by the reciprocating motor 23, and the hooking frame 21 can be conveniently taken down by a worker.
Example II: on the basis of embodiment i, referring to fig. 1 and 7, a guide assembly 3 capable of assisting a worker in moving a metal unit plate is provided on the left side of a support roller frame 21, and the guide assembly 3 includes: a guide roller frame 31, the guide roller frame 31 being mounted at the left bottom of the support roller frame 21 in a welded manner, and a worker being able to easily accomplish transfer of the metal unit plate using the roller on the guide roller frame 31 after the metal unit plate is lowered onto the guide roller frame 31; the spacing baffle posts 32, spacing baffle posts 32 are provided with two, and fixed mounting is on guide roller frame 31, when hook post 25 from with support roller frame 21 top turn back, can pass through two spacing baffle posts 32 smoothly, but place the metal cell board on hook post 25 and can be blocked by two spacing baffle posts 32 to directly fall on guide roller frame 31, need not the workman and manually take to guide roller frame 31 on, further saved workman's physical power.
Referring to fig. 1, 8 and 9, a supporting component 4 capable of preventing the metal unit plate from turning over is disposed on a guiding roller frame 31, and the supporting component 4 includes: the square steel columns 41 are arranged, and two square steel columns 41 are arranged between the two limiting baffle columns 32; a pressing lever 43, the pressing lever 43 being disposed between the three hook posts 25, connecting the three hook posts 25 in series; the spreader 42, the spreader 42 rotates and sets up between two square steel columns 41, the spreader 42 divide into supporting part and pressing part, form 160 contained angles between supporting part and the pressing part, the supporting part left end is provided with the balancing weight, and balancing weight is less than hook post 25 weight, pressing part contacts with pressing rod 43, when hook post 25 rotates to with supporting cylinder frame 21 top level, pressing rod 43 breaks away from the contact with the pressing part of spreader 42, spreader 42 can rotate around two square steel columns 41 anticlockwise under the balancing weight effect on its supporting part until the balancing weight vertically downwards, in the in-process that hook post 25 changes back to vertical form, pressing rod 43 can contact with the pressing part of spreader 42, and oppress it, make the supporting part of spreader 42 warp gradually, and the metal cell board can be blocked by two spacing baffle posts 32 and fall on guide cylinder frame 31 in this process, simultaneously, the supporting part of spreader 42 can prop up the metal cell board, make it laminate the support of guide cylinder frame 31 left side, so as to realize the purpose of preventing rollover.
Example III: referring to fig. 1 and 10, referring to embodiment ii, a positioning assembly 5 capable of guiding the transportation of metal raw materials is provided on a base 1, and the positioning assembly 5 includes: the guide plates 51 are arranged, the guide plates 51 are respectively arranged on two sides of the front part of the base 1, the front ends of the guide plates are outwards expanded, when the metal raw materials are input, the guide plates can guide the metal raw materials, the metal raw materials are positioned at the central position on the shaping die 14, and when the metal raw materials are rolled subsequently, the sound insulation structure of the metal plate can be more complete; the hard cushion block 52 is provided with two, and the symmetry sets up in cutter 133 below, can assist cutter 133 to cut the unsettled part in metal raw materials both sides for the incision of metal raw materials is more straight.
Please refer to fig. 1, 11 and 12, the base 1 is symmetrically provided with bending assemblies 6 on both sides, the bending assemblies 6 can bend both sides of the metal material, so as to facilitate subsequent assembly, and the method comprises: the U-shaped mounting frames 61, wherein the U-shaped mounting frames 61 are symmetrically and fixedly mounted on the left side and the right side of the base 1 through bolts; the electric push rod 62, the electric push rod 62 is installed on the U-shaped installation frame 61, and the output shaft penetrates the transverse plate of the U-shaped installation frame 61; the extrusion frame 63, the extrusion frame 63 links to each other with U type installing frame 61 through two guide bars slip, links to each other with the output shaft of electric putter 62 simultaneously, and the extrusion part of extrusion frame 63 agrees with the sunken of shaping mould 14 left and right sides, starts electric putter 62, can promote extrusion frame 63 to be close to and block into in the sunken of shaping mould 14 side to carry out preliminary buckling with the side of the metal cell board that comes in.
Referring to fig. 1, 11 and 13, the shaping mold 14 is provided with an edging assembly 7 at the bottom, and the edging assembly 7 includes: the two fixing frames 72 are arranged, and the two fixing frames 72 are fixedly arranged at the bottom of the shaping die 14; the rolling discs 73, the rolling discs 73 are arranged at two ends of the fixed frame 72 in a rotating manner, the top of each rolling disc can be contacted with the metal unit plate through the bending part of the extrusion frame 63, and the two rolling discs 73 on the same fixed frame 72 are connected through a gear box; the servo motor 71, the servo motor 71 is installed on base 1, drives four grinding disc 73 rotation simultaneously through the gear box, can contact with the grinding disc 73 when the bight of metal unit board is carried backward, and the grinding disc 73 can grind the bight of metal unit board when the pivoted, rolls it simultaneously, makes its bight laminating design mould 14, becomes more level and smooth.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the various embodiments described. The terminology used herein was chosen in order to best explain the principles of the embodiments, the practical application, or the technical improvements in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
The above is only an alternative embodiment of the present invention and is not intended to limit the present invention, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A rolling integrated forming device for a sound barrier metal unit plate comprises a base (1) and a blanking mechanism (2) capable of assisting workers in transferring the rolled metal unit plate; the base (1) is provided with a conveying module (11), a rolling module (12), a cutting assembly (13) and a shaping die (14); the shaping die (14) is fixedly arranged at the top of the base (1) and is used for assisting the rolling of the metal unit plates to form a shaping structure; the rolling module (12) can roll and shape the metal unit plate; the conveying module (11) is used for driving the metal unit plates to move on the shaping die (14); the cutting assembly (13) is used for equally dividing and cutting the metal raw material;
the method is characterized in that: the blanking mechanism (2) comprises: a supporting roller frame (21) for temporarily placing the metal unit plate rolled by the rolling module (12); a reciprocating motor (22) for providing a driving force for pushing the metal cell plate; a push plate (23) which is slidably connected to the support roller frame (21) and is capable of pushing down the metal cell plate on the support roller frame (21) while sliding; a grooved rod (24) fixedly connected with the output shaft of the reciprocating motor (22) and simultaneously in sliding fit with the push plate (23); a hook post (25) rotatably provided on the side surface of the support roller frame (21) and capable of guiding and supporting the metal unit plate pushed down by the push plate (23); and a pushing column (26) fixedly connected with the pushing plate (23) and capable of pushing the hook column (25) to rotate around the supporting roller frame (21).
2. The rolling integral molding apparatus for sound barrier metal cell plates of claim 1, wherein: at least three hook posts (25) are arranged; the sliding rails are arranged on the hook posts (25), the number of the pushing posts (26) is consistent with that of the hook posts (25), and the end parts of the pushing posts (26) are clamped into the sliding rails on the hook posts (25) matched with the pushing posts, so that the pushing posts can slide in the sliding rails.
3. The rolling integral molding apparatus for sound barrier metal cell plates of claim 1, wherein: the cutting assembly (13) is arranged at the input end of the base (1), and comprises: an arch-shaped mounting frame (131) mounted on the base (1); the hydraulic cylinder (132) is arranged at the top of the arch-shaped mounting frame (131), and the output shaft penetrates out of the arch-shaped mounting frame (131); and a cutter (133) driven by the hydraulic cylinder (132) and used for cutting the metal raw material into metal unit plates with consistent specifications.
4. The rolling integral molding apparatus for sound barrier metal cell plates of claim 1, wherein: at least three rolling wheels (121) are arranged on the rolling module (12); the shape of the rolling wheel (121) is matched with that of the shaping die (14), and all the rolling wheels (121) are arranged in rows in sequence along the extending direction of the shaping die (14).
5. The rolling integral molding apparatus for sound barrier metal cell plates as claimed in claim 2, wherein: the supporting roller frame (21) is provided with a guide assembly (3) for assisting workers in moving the metal unit plates on the side of the hook posts (25), and the guide assembly (3) comprises: a guiding roller frame (31) fixedly connected with the supporting roller frame (21) and capable of carrying and transferring the metal unit plates through the assistance of rollers; and two limit stop posts (32) symmetrically arranged on the guide roller frame (31) and used for stopping the metal unit plates on the hook posts (25) so as to enable the metal unit plates to fall onto the guide roller frame (31).
6. The apparatus for rolling and integrally forming a sound barrier metal sheet as claimed in claim 5, wherein: the utility model provides a guide cylinder frame (31) is last to set up and to be able to avoid metal unit board to take place to turn on one's side struts subassembly (4), strut subassembly (4) include: two square steel columns (41) arranged on the guide roller frame (31) and positioned between the two limit baffle columns (32); a spreader (42) rotatably disposed between the two square steel columns (41) for supporting the metal cell plates when they fall down; and a pressing rod (43) capable of connecting all the hook posts (25) in series and being used in cooperation with the spreader (42).
7. The apparatus for rolling and integrally forming a sound barrier metal sheet as defined in claim 6, wherein: the spreader (42) is divided into a supporting part and a pressing part, and an included angle of 150-175 degrees is formed between the supporting part and the pressing part; the contact end of the supporting part and the metal unit plate is provided with a balancing weight; when the hook post (25) rotates counterclockwise, the pressing rod (43) contacts with the pressing part of the spreader (42) and forces the spreader (42) to tilt.
8. A rolling integral molding apparatus for sound barrier metal sheets as recited in claim 3, wherein: a positioning component (5) for guiding the conveying of the metal raw materials is arranged on the base (1), and the positioning component (5) comprises: the guide plates (51) are symmetrically arranged at the top of the base (1), are arranged to be inclined planes near the ends of the cutters (133) and can guide the metal raw materials to the central position on the shaping die (14); and the hard cushion block (52) is positioned below the cutter (133) and is used for assisting the cutter (133) to cut off the metal raw material.
9. The rolling integral molding apparatus for sound barrier metal cell plates of claim 1, wherein: the base (1) bilateral symmetry sets up bending component (6), bending component (6) include: a U-shaped mounting frame (61) fixedly arranged on the base (1); the electric push rod (62) is arranged on the U-shaped mounting frame (61) and is used for providing power for extruding the metal raw materials; and a pressing frame (63) capable of contacting and pressing the metal raw material to a curve.
10. The apparatus for rolling and integrally forming a sound barrier metal sheet as claimed in claim 9, wherein: the shaping mould (14) bottom sets up edging subassembly (7), edging subassembly (7) include: a fixed frame (72) arranged at the bottom of the shaping mould (14); a rolling disc (73) symmetrically rotatably arranged on the fixed frame (72) and capable of contacting and rolling the metal raw material through the bending part of the extrusion frame (63); and a servo motor (71) for driving the rolling disc (73) to rotate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311683081.5A CN117381456B (en) | 2023-12-08 | 2023-12-08 | Be used for sound barrier metal cell board roll extrusion integrated into one piece equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311683081.5A CN117381456B (en) | 2023-12-08 | 2023-12-08 | Be used for sound barrier metal cell board roll extrusion integrated into one piece equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117381456A true CN117381456A (en) | 2024-01-12 |
| CN117381456B CN117381456B (en) | 2024-02-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN202311683081.5A Active CN117381456B (en) | 2023-12-08 | 2023-12-08 | Be used for sound barrier metal cell board roll extrusion integrated into one piece equipment |
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|---|---|
| CN117381456B (en) | 2024-02-20 |
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