CN117380068A - Tomato ketchup processing is with allotment jar device - Google Patents
Tomato ketchup processing is with allotment jar device Download PDFInfo
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- CN117380068A CN117380068A CN202311703646.1A CN202311703646A CN117380068A CN 117380068 A CN117380068 A CN 117380068A CN 202311703646 A CN202311703646 A CN 202311703646A CN 117380068 A CN117380068 A CN 117380068A
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- tomato
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- 235000007688 Lycopersicon esculentum Nutrition 0.000 title claims abstract description 141
- 240000003768 Solanum lycopersicum Species 0.000 title claims description 137
- 235000008960 ketchup Nutrition 0.000 title claims description 5
- 238000003756 stirring Methods 0.000 claims abstract description 96
- 238000002156 mixing Methods 0.000 claims abstract description 83
- 238000003825 pressing Methods 0.000 claims abstract description 57
- 238000000227 grinding Methods 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 235000015067 sauces Nutrition 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000007790 scraping Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 19
- 230000001965 increasing effect Effects 0.000 abstract description 18
- 235000015193 tomato juice Nutrition 0.000 abstract description 11
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 241000227653 Lycopersicon Species 0.000 abstract 4
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 20
- 235000015113 tomato pastes and purées Nutrition 0.000 description 15
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
- 239000010410 layer Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000050 nutritive effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/02—Peeling potatoes, apples or similarly shaped vegetables or fruit
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/60—Salad dressings; Mayonnaise; Ketchup
- A23L27/63—Ketchup
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83612—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7179—Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/91—Heating or cooling systems using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/93—Heating or cooling systems arranged inside the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention relates to the technical field of tomato sauce processing, and provides a mixing tank device for tomato sauce processing, which comprises a mixing tank body and a stirring assembly arranged in the mixing tank body, wherein the mixing tank body is provided with a mixing cavity, the mixing cavity is provided with a first feeding hole, a second feeding hole and a discharging hole, the first feeding hole is used for leading in frozen tomatoes, the mixing tank device further comprises a crushing assembly, and the mixing tank device comprises: the first crushing net is arranged in the blending cavity; the first crushing net and the second crushing net divide the blending cavity into a first crushing cavity, a second crushing cavity and a stirring cavity, and the second feeding port and the discharge port are both communicated with the stirring cavity; the pressing and cutting plate is arranged in the first crushing cavity in a sliding manner, and the first feeding hole is communicated with the first crushing cavity; the grinding and pressing assembly is arranged on the stirring assembly, and the stirring assembly drives the grinding and pressing assembly to rotate. Through the technical scheme, the problems that tomato juice is lost in the tomato sauce processing process in the related technology and the cleaning cost is increased are solved.
Description
Technical Field
The invention relates to the technical field of tomato sauce processing, in particular to a mixing tank device for tomato sauce processing.
Background
In the prior art, when processing tomatoes into tomato sauce, the surface of tomatoes is usually treated through high-temperature gas or high-temperature liquid after the tomatoes are cleaned, so that the surfaces of the tomatoes are separated from pulp, the tomatoes are peeled through manual screening, then the tomatoes are smashed through a crushing structure, the tomatoes are conveyed into a tank body through a conveying device to be heated, and other raw materials are added for blending, as the juice in the tomato pulp is more, the juice is lost in the peeling process, the juice is lost in the crushing part, the tomato juice is wasted, the lost tomato juice flows on the conveying device, the environmental sanitation of equipment is reduced, the equipment is required to be cleaned frequently, and the working cost and the raw material cost are increased in the processing process due to the problems.
Disclosure of Invention
The invention provides a mixing tank device for tomato sauce processing, which solves the problems that tomato juice is lost in the tomato sauce processing process in the related technology and the cleaning cost is increased.
The technical scheme of the invention is as follows:
the utility model provides a tomato ketchup processing is with allotment jar device, is in including allotment jar body and setting the internal stirring subassembly of allotment jar, the allotment jar body has the allotment cavity, the allotment cavity has first feed inlet, second feed inlet and discharge gate, first feed inlet is used for letting in frozen tomato, the second feed inlet is used for letting in the batching, still includes broken subassembly, broken subassembly includes:
a first crushing net disposed within the deployment cavity;
the second crushing net is arranged in the blending cavity, the mesh holes of the second crushing net are smaller than those of the first crushing net, the blending cavity is divided into a first crushing cavity, a second crushing cavity and a stirring cavity by the first crushing net and the second crushing net, and the second feeding port and the discharging port are communicated with the stirring cavity;
the pressing and cutting plate is arranged in the first crushing cavity in a sliding manner, the first feeding hole is communicated with the first crushing cavity, and is positioned between the pressing and cutting plate and the first crushing net and used for pressing and cutting the frozen tomatoes into blocks;
the grinding and pressing assembly is arranged on the stirring assembly, the stirring assembly drives the grinding and pressing assembly to rotate, and after the grinding and pressing assembly rotates, the grinding and pressing assembly rolls along the second crushing net and is used for pressing and extruding blocky frozen tomatoes into the stirring cavity after the frozen tomatoes are ground.
As a further technical solution, the crushing assembly further comprises:
the water supply ring is arranged in the second crushing cavity, is positioned above the grinding and pressing assembly and is provided with a plurality of spray heads, and the water supply ring is used for supplying hot water;
the sensor is provided with a plurality of sensors, the sensors are arranged corresponding to the spray heads, the sensors are arranged on the water supply ring, the grinding and pressing assembly is provided with sensing pieces, and the grinding and pressing assembly is used for controlling the spray heads to be opened and closed.
As a further technical solution, the grinding and pressing assembly includes:
the mounting frame is arranged on the stirring assembly and positioned in the second crushing cavity, and the induction piece is positioned on the mounting frame;
the compression roller is rotationally arranged on the mounting frame and is arranged on the second crushing net in a rolling manner, and the compression roller is provided with a plurality of flexible bulges;
the first flexible scraper blade, first flexible scraper blade one end sets up on the mounting bracket, the other end butt sets up on the compression roller.
As a further technical solution, the crushing assembly further comprises:
the first telescopic piece is arranged on the blending tank body, and the telescopic end of the first telescopic piece is arranged on the pressing and cutting plate and used for driving the pressing and cutting plate to slide;
the annular material guide plate is arranged in the second crushing cavity and used for conveying tomato blocks to the middle of the second crushing net.
As a further technical solution, the stirring assembly includes:
the driving piece is arranged on the blending tank body;
the stirring shaft is rotationally arranged on the blending tank body and positioned in the blending cavity, and the driving piece is used for driving the stirring shaft to rotate;
the stirring rods are arranged on the stirring shaft at intervals, are positioned in the stirring cavity and are provided with mounting grooves;
the second flexible scraping plates are provided with a plurality of second flexible scraping plates and are correspondingly arranged in the plurality of mounting grooves;
the grinding pressing plate is arranged in the stirring cavity and is provided with a plurality of grinding pressing grooves, and the second flexible scraping plate rotates along with the stirring rod and is used for sliding in or sliding out of the grinding pressing grooves.
As a further technical scheme, the method further comprises:
the heating guide plate is provided with a plurality of heating guide plates, the heating guide plates are arranged at the bottom of the blending tank body along the circumferential direction at intervals, the heating guide plates are provided with arc guide surfaces arranged along the stirring rotation direction, the heating guide plate is also provided with an inner cavity, the inner cavity is provided with a liquid inlet, a liquid outlet, an air inlet and a plurality of outlets, the liquid inlet, the liquid outlet, the air inlet and the outlets are positioned outside the blending cavity, and the outlets are arranged along the stirring rotation direction.
As a further technical scheme, the (mixing) shaft has spout and draw-in groove, the spout with the draw-in groove is through transition inclined plane intercommunication, still includes ejection of compact subassembly, ejection of compact subassembly sets up discharge gate department, ejection of compact subassembly includes:
the discharging guide box is provided with a guide cavity which is communicated with the discharging hole and also provided with a discharging hole,
the second telescopic piece is rotatably arranged on the discharging guide box, and the telescopic end of the second telescopic piece is positioned in the guide cavity;
the baffle is arranged at the telescopic end of the second telescopic piece, is arranged in the guide cavity in a sliding manner and is used for sealing the discharge hole after sliding;
one end of the connecting piece is arranged on the baffle, the other end of the connecting piece is provided with a clamping protrusion, the clamping protrusion is arranged in the stirring shaft in a sliding manner, the clamping protrusion is positioned in the sliding chute or the clamping groove after the sliding, and the stirring shaft drives the connecting piece to rotate after the clamping protrusion is matched with the clamping groove;
the third flexible scraping plates are provided with a plurality of connecting pieces, are arranged on the connecting pieces through fixing frames, and are used for being abutted to the bottom of the blending tank body and rotating along with the stirring shaft after the connecting pieces slide.
As a further technical solution, the peeling device further comprises a peeling assembly, wherein the peeling assembly comprises:
the conveying plate is arranged on the blending tank body and communicated with the first feed inlet, and the conveying plate is provided with a plurality of guide grooves and discharge through holes communicated with the guide grooves;
the flexible discharging plates are arranged at the end parts of the guide tanks correspondingly and are provided with peeling openings, the peeling openings are elastic, and the initial caliber of the flexible discharging plates is smaller than the size of tomatoes;
the conveying plate is provided with a plurality of guide grooves, and the guide grooves are respectively and correspondingly arranged on the conveying plate;
the first pushing plate is arranged in the guide chute in a sliding manner, the telescopic end of the third telescopic piece is positioned on the first pushing plate, and the first pushing plate is used for pushing tomatoes to a peeling opening after sliding;
the fourth telescopic piece is arranged on the conveying plate and is used for stretching towards the direction of the discharging through hole;
the second push plate is used for being arranged in the discharge through hole in a sliding mode, the telescopic end of the fourth telescopic piece is located on the second push plate, and the second push plate is used for discharging tomato skins in the guide chute after sliding.
The working principle and the beneficial effects of the invention are as follows:
in the invention, since the tomatoes contain rich juice, the tomatoes need to be crushed in the processing process, the juice of the tomatoes can be sputtered and remain on the crushing cutter and the conveying device in the crushing process, so that the juice is lost, and the crushed tomatoes and the juice can increase the exposure time in the air due to a certain distance between the crushing cutter and the stirring and blending tank, so that more structural equipment and air are contacted in the conveying process, the risk of tomato deterioration is increased, or the taste of tomato paste is influenced, and in order to solve the problems that the tomato juice can flow out in the processing process of the tomato paste in the related technology and the cleaning cost is increased, the embodiment provides the blending and canning device for the tomato paste processing
In this embodiment, based on the desire to lock the juice in the tomatoes, it is thought that the tomatoes can be frozen, so that the tomato juice always remains in the tomatoes in a frozen form, when the tomatoes are frozen by high-temperature steam or high-temperature liquid, the skin of the tomatoes is quickly warmed up, the temperature of the tomato pulp is still at a low temperature, so that the skin of the tomatoes can be quickly separated from the pulp, meanwhile, due to freezing, a smooth ice layer is formed on the surface of the tomato pulp after the tomato pulp contacts with the high temperature, so that the skin of the tomatoes is quickly peeled, and meanwhile, breakage of the tomatoes in the peeling process can be reduced, so that the waste of the juice is caused, unlike the tomatoes at normal temperature, the frozen tomatoes are difficult to effectively break and cut due to the ice layer, and in order to save the juice as much as possible, the time exposed outside is reduced, so that the tomatoes need to be broken in a blending tank.
In order to be able to carry out the breakage in the blending jar body, the crushing subassembly has been increased in the blending jar body, in the use, at first send the frozen tomato that peels into between pressure cutting board and the first crushing net through first feed inlet, extrude the frozen tomato through the whole board of pressure cutting board, reduce the crushing efficiency that the tomato slides and lead to and reduce, the mesh on the first crushing net is great, and the edge of every mesh sets up to sharp edge, cooperation pressure cutting board cuts the breakage to the tomato, the tomato piece after the breakage gets into in the broken cavity of second, stirring subassembly is in stirring state all the time, stirring subassembly drives to grind to press the subassembly to roll on the broken net of second, after crushing the tomato piece, carry to in the stirring cavity through the broken net of second, stirring subassembly in the stirring cavity mixes batching and tomato, discharge tomato paste through the discharge gate after mixing.
The tomato juice is furthest reserved in the tomato sauce by the scheme, the exposure time of tomato pulp and juice in the air is reduced, the taste and the nutritive value of the tomato sauce are effectively improved, the influence of a smooth ice layer on the surface layer of the frozen tomato on cutting can be effectively avoided by pressing and cutting the pressing and cutting plate, and the blending efficiency is improved.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the first view angle of the present invention;
FIG. 3 is a schematic view of the internal structure of the second view angle of the present invention;
FIG. 4 is a schematic view of the portion A of FIG. 2;
FIG. 5 is a schematic view of the portion B of FIG. 2;
FIG. 6 is a schematic view of the structure of the portion C in FIG. 3;
FIG. 7 is a schematic view of the structure of the portion D of FIG. 1;
FIG. 8 is a schematic view of the structure of the discharge assembly of the present invention;
in the figure: 1. the mixing tank body, 2, a stirring assembly, 3, a first feeding hole, 4, a second feeding hole, 5, a discharging hole, 6, a crushing assembly, 7, a first crushing net, 8, a second crushing net, 9, a first crushing cavity, 10, a second crushing cavity, 11, a stirring cavity, 12, a pressing and cutting plate, 13, a grinding and pressing assembly, 14, a water supply ring, 15, a spray head, 16, a sensor, 17, a mounting rack, 18, a press roller, 19, a first flexible scraper, 20, a first telescopic piece, 21, an annular guide plate, 22, a driving piece, 23, a stirring shaft, 24, a stirring rod, 25, a second flexible scraper, 26 and a grinding and pressing plate, 27, grinding and pressing grooves, 28, heating guide plates, 29, arc-shaped guide surfaces, 30, liquid inlets, 31, liquid outlets, 32, air inlets, 33, outlets, 34, sliding grooves, 35, clamping grooves, 36, discharging components, 37, discharging guide boxes, 38, discharge ports, 39, second telescopic pieces, 40, baffles, 41, connecting pieces, 42, clamping protrusions, 43, third flexible scraping plates, 44, peeling components, 45, conveying plates, 46, guide grooves, 47, discharge through holes, 48, flexible discharging plates, 49, peeling openings, 50, third telescopic pieces, 51, first pushing plates, 52, fourth telescopic pieces, 53 and second pushing plates.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-8, since the tomatoes contain abundant juice, the tomatoes need to be crushed in the processing process, and the juice of the tomatoes can be sputtered in the crushing process, the juice is remained on the crushing cutter and the conveying device, the juice is lost, and since a certain distance is reserved between the crushing cutter and the stirring and blending tank, the time that the crushed tomatoes and the juice can be exposed in the air is increased, more structural equipment and air can be contacted in the conveying process, the risk of tomato deterioration is increased, or the taste of tomato paste is influenced, therefore, in order to solve the problems that the tomato juice can be lost in the processing process of the tomato paste in the related art, and the cleaning cost is increased, the tomato paste processing and blending tank device comprises a blending tank body 1 and a stirring assembly 2 arranged in the blending tank body 1, the blending tank body 1 is provided with a blending cavity, the blending cavity is provided with a first feed port 3, a second feed port 4 and a discharge port 5, the first feed port 3 is used for entering into the freezing and the blending assembly, the second feed port 4 is used for entering the crushing and blending assembly 6, and the blending assembly 6 is further provided with the crushing and the blending assembly 6 is provided with:
a first crushing net 7, the first crushing net 7 being arranged in the deployment cavity;
the second crushing net 8 is arranged in the blending cavity, the mesh holes of the second crushing net 8 are smaller than those of the first crushing net 7, the blending cavity is divided into a first crushing cavity 9, a second crushing cavity 10 and a stirring cavity 11 by the first crushing net 7 and the second crushing net 8, and the second feeding port 4 and the discharging port 5 are communicated with the stirring cavity 11;
the pressing and cutting plate 12 is arranged in the first crushing cavity 9 in a sliding manner, and the first feed port 3 is communicated with the first crushing cavity 9 and is positioned between the pressing and cutting plate 12 and the first crushing net 7 and used for pressing and cutting frozen tomatoes into blocks;
the grinding and pressing assembly 13 is arranged on the stirring assembly 2, the stirring assembly 2 drives the grinding and pressing assembly 13 to rotate, and after the grinding and pressing assembly 13 rolls along the second crushing net 8 and is used for pressing the frozen tomatoes into the stirring cavity 11 after grinding.
In this embodiment, based on the desire to lock the juice in the tomatoes, it is thought that the tomatoes can be frozen, so that the tomato juice always remains in the tomatoes in a frozen form, when the tomatoes are frozen by high-temperature steam or high-temperature liquid, the skin of the tomatoes is quickly warmed up, the temperature of the tomato pulp is still at a low temperature, so that the skin of the tomatoes can be quickly separated from the pulp, meanwhile, due to freezing, a smooth ice layer is formed on the surface of the tomato pulp after the tomato pulp contacts with the high temperature, so that the skin of the tomatoes is quickly peeled, and meanwhile, breakage of the tomatoes in the peeling process can be reduced, so that the waste of the juice is caused, unlike the tomatoes at normal temperature, the frozen tomatoes are difficult to effectively break and cut due to the ice layer, and in order to save the juice as much as possible, the time exposed outside is reduced, so that the tomatoes need to be broken in a blending tank.
In order to crush in the blending tank body 1, the crushing assembly 6 is added in the blending tank body 1, in the use process, peeled frozen tomatoes are firstly sent between the pressing and cutting plate 12 and the first crushing net 7 through the first feeding hole 3, the whole plate surface of the pressing and cutting plate 12 is used for extruding the frozen tomatoes, crushing efficiency reduction caused by sliding of the tomatoes is reduced, meshes on the first crushing net 7 are large, edges of each mesh are sharp edges, the pressing and cutting plate 12 is matched for cutting and crushing the tomatoes, crushed tomato blocks enter the second crushing cavity 10, the stirring assembly 2 is always in a stirring state, the stirring assembly 2 drives the grinding and pressing assembly 13 to roll on the second crushing net 8, after the tomato blocks are crushed, the crushed tomato blocks are conveyed into the stirring cavity 11 through the second crushing net 8, the stirring assembly 2 in the stirring cavity 11 is used for mixing ingredients and the tomatoes, and the tomato paste is discharged through the discharging hole 5.
The tomato juice is furthest reserved in the tomato sauce by the scheme, the exposure time of tomato pulp and the juice in the air is reduced, the taste and the nutritive value of the tomato sauce are effectively improved, the influence of the smooth ice layer on the surface layer of the frozen tomato on the cutting can be effectively avoided by pressing the pressing cutting plate 12, and the blending efficiency is improved.
Example 2
As shown in fig. 1 to 8, since the frozen tomatoes cut into blocks have different sizes, during the grinding process, a smooth frozen layer on the surface may be generated again, resulting in a decrease in grinding efficiency, and in order to improve the crushing efficiency, and based on the same concept as that of embodiment 1, a further technical scheme is provided in this embodiment, and the crushing assembly 6 further includes:
a water supply ring 14, wherein the water supply ring 14 is arranged in the second crushing cavity 10 and is positioned above the grinding and pressing assembly 13, and a plurality of spray heads 15 are arranged, and the water supply ring 14 is used for providing hot water;
the sensors 16 are arranged corresponding to the spray heads 15, the sensors 16 are arranged on the water supply ring 14, the grinding and pressing assembly 13 is provided with sensing pieces, and the grinding and pressing assembly 13 is used for controlling the spray heads 15 to be opened and closed.
In this embodiment, since the ingredients of the tomato paste have a solution and the tomato paste needs to be heated and decocted, the temperature rising of the tomato blocks is related to the occurrence of a frozen layer caused by too low temperature, so that the crushing efficiency can be effectively increased, and since the tomato blocks are crushed in the blending tank 1 without worrying about the fact that the tomato juice after the tomato is cooled can be exposed in the air for too long time, the water supply ring 14 is added in the second crushing cavity 10, the high-temperature solution is sprayed onto the tomato blocks in the second crushing cavity 10 through the high-pressure spray heads 15 on the water supply ring 14, the sensor 16 is added at the position of each spray head 15 due to the requirement of the solution and the tomato, when the grinding assembly 13 passes through the sensor 16, the spray heads 15 spray the tomato blocks, the temperature rising of the second crushing cavity 10 is further increased due to the continuous supply of the high-temperature solution, the high-temperature rising speed of the frozen tomato blocks is further increased, and the high-pressure hot solution of the spray heads 15 can assist in flushing the tomato blocks in the second crushing network 8 through the mesh holes 11, so that the crushing efficiency of the second crushing network 8 can be increased, and the grinding assembly is cleaned up, and the crushing assembly 13 is cleaned.
As shown in fig. 1 to 8, in order to further improve the crushing efficiency, based on the same concept as that of the foregoing embodiment 2, this embodiment further proposes a further technical solution, where the grinding and pressing assembly 13 includes:
the mounting frame 17 is arranged on the stirring assembly 2 and positioned in the second crushing cavity 10, and the induction piece is positioned on the mounting frame 17;
the compression roller 18 is rotatably arranged on the mounting frame 17 and is arranged on the second crushing net 8 in a rolling manner, and the compression roller 18 is provided with a plurality of flexible bulges;
the first flexible scraper 19, one end of the first flexible scraper 19 is arranged on the mounting frame 17, and the other end is arranged on the compression roller 18 in an abutting mode.
In this embodiment, because tomato has certain adhesion with pulp after thawing, so in order to increase the tomato and pass through the efficiency of the broken net 8 of second, set up a plurality of flexible arch on compression roller 18, flexible arch can pass the mesh of the broken net 8 of second, and then release the tomato from the mesh, and can increase the grabbing force of compression roller 18 and tomato piece after having increased flexible arch, and then promote the efficiency of grinding and pressing, and the tomato that is located on compression roller 18 can clear up through the effect of first flexible scraper 19, spray at the high pressure of cooperation upper water supply ring 14, further improved the crushing capacity of tomato.
Further, the crushing assembly 6 further comprises:
the first telescopic piece 20 is arranged on the blending tank body 1, and the telescopic end of the first telescopic piece 20 is arranged on the pressing and cutting plate 12 and is used for driving the pressing and cutting plate 12 to slide;
an annular guide plate 21, the annular guide plate 21 being arranged in the second crushing cavity 10 for conveying the tomato blocks towards the middle of the second crushing net 8.
As shown in fig. 1 to 8, in order to further crush granular or block tomatoes in the stirring process, this embodiment further proposes a further technical scheme, and the stirring assembly 2 includes:
the driving piece 22, the driving piece 22 is set up on the blending tank 1;
the stirring shaft 23 is rotatably arranged on the blending tank body 1 and positioned in the blending cavity, and the driving piece 22 is used for driving the stirring shaft 23 to rotate;
the stirring rods 24 are arranged on the stirring shaft 23 at intervals, are positioned in the stirring cavity 11 and are provided with mounting grooves;
the second flexible scraping plates 25 are provided with a plurality of second flexible scraping plates 25 and are correspondingly arranged in the plurality of mounting grooves;
the grinding pressing plate 26 is arranged in the stirring cavity 11, and is provided with a plurality of grinding pressing grooves 27, and the second flexible scraping plate 25 slides into or out of the grinding pressing grooves 27 after rotating along with the stirring rod 24.
In this embodiment, the puddler 24 rotates with the (mixing) shaft 23 after, drives the rotation of second flexible scraper 25, when the second flexible scraper 25 contacted mill clamp plate 26, through the cooperation of a plurality of mill clamp groove 27 and the second flexible scraper 25 on the mill clamp plate 26, make the tomato piece that is located between the two further extrude broken, further improved tomato ketchup's allotment efficiency and finished product quality, still have a plurality of support boss on (mixing) shaft 23, mill clamp plate 26's one end setting is on allotment jar body 1, the other end is set up on the support boss, improve mill clamp plate 26's stability.
As shown in fig. 1-8, since the tomato paste is made by using frozen tomatoes, in order to ensure the blending efficiency, the temperature required in the heating process is higher than the heating temperature of the normal-temperature tomatoes, the phenomenon that the bottom of the blending tank body 1 is burnt in a dry pot is increased after the heating temperature is increased, and in order to ensure the quality of the product, the embodiment further provides a technical scheme, which further comprises:
the heating guide plate 28, the heating guide plate 28 has a plurality of, along circumference interval setting in the bottom of the allotment jar body 1, the heating guide plate 28 has along the arc guide surface 29 that stirring rotation direction set up, the heating guide plate 28 still has the inner chamber, the inner chamber has the inlet 30 that is located the allotment cavity outside, liquid outlet 31, inlet port 32 and is located a plurality of export 33 of allotment cavity, export 33 sets up along stirring rotation direction.
In this embodiment, in order to raise the temperature in the stirring cavity 11, besides the conventional heating device, a heating guide plate 28 is disposed at the bottom of the blending tank 1, and a plurality of outlets 33 are disposed on the heating guide plate 28, where the outlets 33 are used for introducing high-temperature gas and solution, and the purpose of introducing the solution is to increase the temperature in the stirring cavity 11 by adding the solution in the ingredients, and the purpose of introducing the gas is to melt inert gas into the interior, so as to reduce the contact between tomato paste and oxygen in the air, and simultaneously, the solution at the bottom is stirred along the bottom of the blending tank 1 by the high-temperature and high-pressure gas, so as to reduce the risk of drying the pot at the bottom, and meanwhile, an arc-shaped guide surface 29 is disposed, so that the tomato paste can flow along the arc-shaped guide surface 29 to the upper end of the stirring cavity 11 under the action of the high-temperature and high-pressure gas, thereby increasing the stirring efficiency in the stirring cavity 11.
As shown in fig. 1-8, in order to ensure that the bottom of the blending tank is smooth in the stirring process, the scale hiding position is reduced, so as to ensure that all tomatoes are sufficiently stirred, and meanwhile, smooth discharging after the completion of stirring of the blending tank can be ensured, the embodiment further provides a technical scheme, the stirring shaft 23 is provided with a sliding groove 34 and a clamping groove 35, the sliding groove 34 and the clamping groove 35 are communicated through a transitional inclined plane, the stirring tank further comprises a discharging component 36, the discharging component 36 is arranged at the position of the discharging port 5, and the discharging component 36 comprises:
the discharge guide box 37, the discharge guide box 37 is provided with a guide cavity, the guide cavity is communicated with the discharge port 5, the guide cavity is also provided with a discharge port 38,
the second telescopic piece 39 is rotatably arranged on the discharging guide box 37, and the telescopic end of the second telescopic piece 39 is positioned in the guide cavity;
the baffle 40 is arranged on the telescopic end of the second telescopic piece 39, is arranged in the guide cavity in a sliding manner, and is used for sealing the discharge opening 38 after sliding;
the connecting piece 41, one end is arranged on the baffle 40, the other end is provided with a clamping protrusion 42, the clamping protrusion 42 is arranged in the stirring shaft 23 in a sliding way, the clamping protrusion 42 is positioned in the sliding groove 34 or the clamping groove 35 after sliding, and the stirring shaft 23 drives the connecting piece 41 to rotate after the clamping protrusion 42 is matched with the clamping groove 35;
the third flexible scraping plates 43 are arranged on the connecting piece 41 through fixing frames, and after the connecting piece 41 slides, the third flexible scraping plates 43 are used for being abutted to the bottom of the blending tank body 1 and rotating along with the stirring shaft 23.
In this embodiment, in the use, at first baffle 40 seals the setting in discharge gate 5 department to the up end flushes with the bottom of the allotment jar body 1, guarantees the steady stirring of inside tomato paste, after the allotment is accomplished, second elevating member drives baffle 40 and connecting piece 41 and slides along the direction of keeping away from discharge gate 5, simultaneously the joint arch 42 of connecting piece 41 tip is gone into in the draw-in groove 35 along the transition inclined plane card, (mixing) shaft 23 continuously rotates, inside tomato paste gets into the guide cavity through discharge gate 5, the rethread bin outlet 38 discharges, when the residual of stirring cavity 11 internal material bottom, third flexible scraper blade 43 scrapes the effect of empty allotment jar with the left material of bottom to discharge gate 5 department under the drive of (mixing) shaft 23, the efficiency of clearance has been guaranteed, the quality of stirring has been increased simultaneously.
As shown in fig. 1 to 8, in order to achieve quick peeling, the frozen tomatoes are heated by high-temperature steam and then conveyed to a peeling assembly 44 for peeling, and this embodiment further provides a further technical scheme, and further includes a peeling assembly 44, where the peeling assembly 44 includes:
the conveying plate 45 is arranged on the blending tank body 1 and is communicated with the first feed inlet 3, and the conveying plate 45 is provided with a plurality of guide grooves 46 and discharge through holes 47 communicated with the plurality of guide grooves 46;
the flexible discharge plates 48 are arranged at the end parts of the guide grooves 46 correspondingly, the peeling openings 49 are formed in the flexible discharge plates 48, the peeling openings 49 are elastic, and the initial caliber is smaller than the size of tomatoes;
the third telescopic pieces 50 are arranged on the conveying plate 45 and are respectively and correspondingly arranged at the guide grooves 46;
the first push plate 51 is slidably arranged in the guide chute 46, the telescopic end of the third telescopic piece 50 is positioned on the first push plate 51, and the first push plate 51 is used for pushing tomatoes to the peeling opening 49 after sliding;
a fourth expansion member 52 provided on the conveying plate 45 and expanding and contracting in a direction toward the discharge through hole 47;
the second push plate 53, the second push plate 53 is used for sliding and setting up in the discharge through hole 47, and the flexible end of fourth extensible member 52 is located on the second push plate 53, and the second push plate 53 slides the back, is used for discharging the tomato skin in the baffle box 46.
In this embodiment, in the use process, frozen tomatoes are firstly conveyed to the peeling assembly 44 through the conveying member after being processed by high-temperature steam, so that the time for pulp contact with air is reduced as much as possible, when the frozen tomatoes enter the guide chute 46, the frozen tomatoes are conveyed to the peeling opening 49 by the first push plate 51 under the driving of the third telescopic member 50, the peeling opening 49 is formed through the rubber film opening, the size of the peeling opening 49 is smaller than that of the tomatoes, the peeling opening 49 gradually enlarges under the extrusion action of the peeling opening 49, the tomato peels fade, the peeling function is realized, after the tomato peels fade, the tomato enters the blending cavity under the action of the conveying plate 45, and the tomato peels remain at the other side of the peeling opening 49, and the fourth telescopic member 52 drives the second push plate 53 to uniformly push the tomato peels out of the guide chute 46, so that the cleaning action is realized.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. The utility model provides a tomato ketchup processing is with allotment jar device, is in including allotment jar body (1) and setting stirring subassembly (2) in allotment jar body (1), allotment jar body (1) have allotment cavity, allotment cavity has first feed inlet (3), second feed inlet (4) and discharge gate (5), a serial communication port, first feed inlet (3) are used for letting in frozen tomato, second feed inlet (4) are used for letting in the batching, still include broken subassembly (6), broken subassembly (6) include:
a first crushing mesh (7), the first crushing mesh (7) being disposed within the deployment cavity;
the second crushing net (8), the second crushing net (8) is arranged in the blending cavity, the mesh of the second crushing net (8) is smaller than that of the first crushing net (7), the blending cavity is divided into a first crushing cavity (9), a second crushing cavity (10) and a stirring cavity (11) by the first crushing net (7) and the second crushing net (8), and the second feeding port (4) and the discharging port (5) are both communicated with the stirring cavity (11);
the pressing and cutting plate (12) is arranged in the first crushing cavity (9) in a sliding manner, the first feed inlet (3) is communicated with the first crushing cavity (9), and the pressing and cutting plate (12) is positioned between the pressing and cutting plate (12) and the first crushing net (7) and is used for pressing and cutting the frozen tomatoes into blocks;
grind and press subassembly (13), grind and press subassembly (13) to set up stirring subassembly (2) are last, stirring subassembly (2) drive grind and press subassembly (13) rotation, after the rotation, grind and press subassembly (13) along second broken net (8) roll, be used for with the cubic after frozen tomato grinds, press and squeeze into in stirring cavity (11).
2. A tomato sauce processing blending tank device according to claim 1, wherein the crushing assembly (6) further comprises:
a water supply ring (14), wherein the water supply ring (14) is arranged in the second crushing cavity (10) and is positioned above the grinding and pressing assembly (13) and provided with a plurality of spray heads (15), and the water supply ring (14) is used for providing hot water;
the sensor (16), sensor (16) have a plurality of, with shower nozzle (15) correspond the setting, sensor (16) set up on water supply ring (14), grind and press subassembly (13) to have the response piece, grind and press subassembly (13) are used for controlling the opening and closing of shower nozzle (15).
3. A tomato sauce processing blending tank device according to claim 2, wherein the grinding and pressing assembly (13) comprises:
the mounting frame (17) is arranged on the stirring assembly (2) and positioned in the second crushing cavity (10), and the induction piece is positioned on the mounting frame (17);
the press roll (18) is rotatably arranged on the mounting frame (17) and is arranged on the second crushing net (8) in a rolling manner, and the press roll (18) is provided with a plurality of flexible bulges;
the first flexible scraping plate (19), one end of the first flexible scraping plate (19) is arranged on the mounting frame (17), and the other end of the first flexible scraping plate is arranged on the press roller (18) in an abutting mode.
4. A tomato sauce processing blending tank device according to claim 1, wherein the crushing assembly (6) further comprises:
the first telescopic piece (20) is arranged on the blending tank body (1), and the telescopic end of the first telescopic piece (20) is arranged on the pressing and cutting plate (12) and used for driving the pressing and cutting plate (12) to slide;
the annular material guide plate (21) is arranged in the second crushing cavity (10) and is used for conveying tomato blocks to the middle of the second crushing net (8).
5. A tomato sauce processing blending tank device according to claim 1, wherein the stirring assembly (2) comprises:
the driving piece (22), the said driving piece (22) is set up on the said blending tank (1);
the stirring shaft (23) is rotatably arranged on the blending tank body (1) and positioned in the blending cavity, and the driving piece (22) is used for driving the stirring shaft (23) to rotate;
the stirring rods (24) are arranged on the stirring shaft (23) at intervals, are positioned in the stirring cavity (11) and are provided with mounting grooves;
the second flexible scraping plates (25) are arranged in the mounting grooves correspondingly;
grind clamp plate (26), grind clamp plate (26) set up in stirring cavity (11), have a plurality of grind pressure groove (27), second flexible scraper blade (25) are used for sliding in or sliding out after rotating along with puddler (24) grind pressure groove (27).
6. The tomato catsup processing blending tank apparatus as recited in claim 1, further comprising:
heating guide plate (28), heating guide plate (28) have a plurality of, set up along circumference interval the bottom of the allotment jar body (1), heating guide plate (28) have arc guide face (29) along stirring rotation direction setting, heating guide plate (28) still have the inner chamber, the inner chamber has inlet (30), liquid outlet (31), inlet port (32) and a plurality of export (33) that are located the allotment cavity outside, export (33) set up along stirring rotation direction.
7. The tomato sauce processing blending tank device according to claim 5, wherein the stirring shaft (23) has a chute (34) and a clamping groove (35), the chute (34) and the clamping groove (35) are communicated through a transition slope, and further comprising a discharge assembly (36), the discharge assembly (36) is disposed at the discharge port (5), and the discharge assembly (36) comprises:
the discharging guide box (37), the discharging guide box (37) is provided with a guide cavity, the guide cavity is communicated with the discharging hole (5), the guide cavity is also provided with a discharging hole (38),
the second telescopic piece (39) is rotatably arranged on the discharging guide box (37), and the telescopic end of the second telescopic piece (39) is positioned in the guide cavity;
the baffle plate (40) is arranged at the telescopic end of the second telescopic piece (39), is arranged in the guide cavity in a sliding manner, and is used for sealing the discharge opening (38) after sliding;
the connecting piece (41), one end of the connecting piece (41) is arranged on the baffle (40), the other end of the connecting piece is provided with a clamping protrusion (42), the clamping protrusion (42) is arranged in the stirring shaft (23) in a sliding manner, the clamping protrusion (42) is positioned in the sliding groove (34) or the clamping groove (35) after sliding, and the stirring shaft (23) drives the connecting piece (41) to rotate after the clamping protrusion (42) is matched with the clamping groove (35);
the third flexible scraping plates (43) are arranged on the connecting piece (41) through fixing frames, and after the connecting piece (41) slides, the third flexible scraping plates (43) are used for being abutted to the bottom of the blending tank body (1) and rotate along with the stirring shaft (23).
8. A tomato sauce processing blending tank apparatus as defined in claim 1, further comprising a peeling assembly (44), said peeling assembly (44) comprising:
the conveying plate (45) is arranged on the blending tank body (1) and is communicated with the first feed inlet (3), and the conveying plate (45) is provided with a plurality of guide grooves (46) and discharge through holes (47) communicated with the guide grooves (46);
the flexible discharging plates (48) are arranged at the ends of the guide grooves (46) correspondingly, peeling openings (49) are formed in the flexible discharging plates (48), the peeling openings (49) are elastic, and the initial caliber is smaller than the size of tomatoes;
the third telescopic pieces (50) are arranged on the conveying plates (45) and are respectively and correspondingly arranged at the guide grooves (46);
the first push plate (51) is arranged in the guide chute (46) in a sliding manner, the telescopic end of the third telescopic piece (50) is positioned on the first push plate (51), and the first push plate (51) is used for pushing tomatoes to the peeling opening (49) after sliding;
the fourth telescopic piece (52) is arranged on the conveying plate (45) and is used for stretching towards the direction of the discharging through hole (47);
the second push plate (53), second push plate (53) are used for sliding to set up in discharge through-hole (47), the flexible end of fourth extensible member (52) is located on second push plate (53), after second push plate (53) slides, be used for with tomato skin in baffle box (46) is discharged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311703646.1A CN117380068B (en) | 2023-12-13 | 2023-12-13 | Tomato ketchup processing is with allotment jar device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311703646.1A CN117380068B (en) | 2023-12-13 | 2023-12-13 | Tomato ketchup processing is with allotment jar device |
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| CN117380068B CN117380068B (en) | 2024-02-20 |
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| WO2004035191A1 (en) * | 2002-10-15 | 2004-04-29 | Medic Tools Ag | Disposable mixer and homogeniser |
| JP2008000749A (en) * | 2007-07-20 | 2008-01-10 | House Foods Corp | Cooling apparatus and cooling method |
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| CN117380068B (en) | 2024-02-20 |
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