CN117380064A - Polyester powder coating production device and production process - Google Patents

Polyester powder coating production device and production process Download PDF

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Publication number
CN117380064A
CN117380064A CN202311386188.3A CN202311386188A CN117380064A CN 117380064 A CN117380064 A CN 117380064A CN 202311386188 A CN202311386188 A CN 202311386188A CN 117380064 A CN117380064 A CN 117380064A
Authority
CN
China
Prior art keywords
pipe
stirring
driving wheel
raw materials
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311386188.3A
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Chinese (zh)
Inventor
张一江
张宝林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Yicai Powder New Material Co ltd
Original Assignee
Jiangsu Yicai Powder New Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Yicai Powder New Material Co ltd filed Critical Jiangsu Yicai Powder New Material Co ltd
Priority to CN202311386188.3A priority Critical patent/CN117380064A/en
Publication of CN117380064A publication Critical patent/CN117380064A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/831Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • B01F23/71Grinding materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70Pre-treatment of the materials to be mixed
    • B01F23/713Sieving materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/112Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1125Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
    • B01F27/11251Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis having holes in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83613Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/184Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/187Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/181Preventing generation of dust or dirt; Sieves; Filters
    • B01F35/189Venting, degassing or ventilating of gases, fumes or toxic vapours during mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/32Driving arrangements
    • B01F35/321Disposition of the drive
    • B01F35/3215Disposition of the drive the driving system comprising more than one motor, e.g. having an auxiliary motor or comprising independently driven elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/30Driving arrangements; Transmissions; Couplings; Brakes
    • B01F35/33Transmissions; Means for modifying the speed or direction of rotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/40Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • B01F35/754Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7547Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
    • B01F35/75471Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings being adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/80Forming a predetermined ratio of the substances to be mixed
    • B01F35/88Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
    • B01F35/881Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention relates to the technical field of powder coating processing, in particular to a polyester powder coating production device and a production process, wherein the device comprises a mixing tank, a top cover, a controller, a weighing mechanism, a crushing mechanism, a stirring mechanism, an adsorption mechanism and a treatment mechanism, wherein the weighing mechanism comprises a feeding pipe and a turnover assembly, the crushing mechanism comprises a housing, a first transmission assembly and two rolling rollers, the stirring mechanism comprises a stirring shaft, a first motor and a plurality of stirring assemblies, the adsorption mechanism comprises an exhaust pipe, an air chamber, a fan and a speed increasing assembly, and the treatment mechanism comprises an atomizing nozzle, a storage cylinder, a receiving pipe, a second transmission assembly and an extrusion assembly.

Description

Polyester powder coating production device and production process
Technical Field
The invention relates to the technical field of powder coating processing, in particular to a polyester powder coating production device and a production process.
Background
Chinese patent application number: CN202121877618.8; publication date: 2022-01-07 discloses stirring equipment for producing polyester powder coating, relates to stirring equipment technical field, and comprises a fixed frame, the fixed frame rotation is connected with a agitator, set up in the agitator and rotate and be connected with a (mixing) shaft, be provided with a plurality of puddlers on the (mixing) shaft, be provided with a case lid on the fixed frame, be provided with first actuating mechanism on the case lid, first actuating mechanism drives the (mixing) shaft and rotates, be provided with a drive agitator pivoted second actuating mechanism on the fixed frame bottom. Through the cooperation between mount, agitator, (mixing) shaft, puddler, case lid, first actuating mechanism, the second actuating mechanism, when using, drive the agitator through first actuating mechanism drive (mixing) shaft, second actuating mechanism drive agitator, the (mixing) shaft rotates simultaneously with the agitator for the inside raw materials stirring of agitator is more even in the established time, improves work efficiency.
Chinese patent application number: CN202123162460.9; publication date: 2022-07-01 discloses a powder coating mixing stirring device, which comprises a barrel, be fixed with the bottom plate between the inner wall of barrel, the top surface of barrel is fixed with fixed frame, the inside of fixed frame is provided with two hoppers, the bottom of hopper is connected with the unloading pipe that stretches into to the barrel inside, the top surface of fixed frame has set up the motor, the axle head of motor is connected with the axostylus axostyle that runs through fixed frame movably and stretch into in the barrel, the tip of axostylus axostyle is connected with the bull stick through elastic expansion assembly, is provided with stirring subassembly on the bull stick to can make its intermittent type unloading when stirring mixing, make its mixing effect better, guarantee holistic stirring mixing effect simultaneously under stirring subassembly's effect, make holistic stirring mixing efficiency better.
The structures of the above two patents have the following disadvantages:
1. a large amount of dust can be generated in the powder coating mixing and stirring process, pollutants are contained in the dust, the working environment can be polluted, and meanwhile, the health of the heart and lung can be damaged by the inhalation of workers.
2. The existing stirring mechanism cannot uniformly mix all raw materials, and meanwhile, the raw materials are not convenient to discharge after stirring and mixing are finished.
3. All mechanisms of the existing devices are operated independently, a plurality of driving sources are needed, the power consumption of the devices is high, and the production cost is increased.
4. The existing raw materials are not pre-crushed before entering the inside of the mixing tank, and some raw materials with larger particles are directly put into the inside of the tank body and cannot be quickly crushed, so that the uniformity of stirring and mixing is reduced.
Disclosure of Invention
The invention aims to provide a polyester powder coating production device and a production process.
To achieve the purpose, the invention adopts the following technical scheme:
provides a polyester powder coating production device, which comprises a mixing tank and a top cover, wherein the mixing tank is vertically arranged through four supporting legs, the top cover is fixedly arranged at the top end of the mixing tank through a plurality of bolts,
also comprises a controller, a weighing mechanism, a crushing mechanism, a stirring mechanism, an adsorption mechanism and a processing mechanism,
The weighing mechanism is arranged at the top of the top cover and comprises a feeding pipe and a turnover assembly, the top of the top cover is fixedly provided with a feeding hole, the feeding pipe is fixedly arranged at the top of the feeding hole, the turnover assembly is arranged on the feeding pipe,
the crushing mechanism is arranged at the side of the weighing mechanism and comprises a housing, a first transmission component and two rolling rollers, a blanking opening is formed at one end of the feeding pipe, the housing is fixedly arranged on the outer wall of one end of the feeding pipe close to the blanking opening, each rolling roller is rotatably arranged in the housing through a first hinge shaft, the first transmission component is arranged between the turnover component and the two rolling rollers, a blanking opening is formed at the top of the top cover,
the stirring mechanism is arranged in the mixing tank and comprises a stirring shaft, a first motor and a plurality of stirring components,
the adsorption mechanism is arranged on the outer wall of the mixing tank and comprises an exhaust pipe, an air chamber, a fan and a speed increasing component, the exhaust pipe is fixedly arranged at the top of the mixing tank, the air chamber is fixedly arranged at one end of the exhaust pipe far away from the mixing tank through a supporting plate, a rotating shaft is arranged in the air chamber, the fan is fixedly arranged at one end of the rotating shaft, the speed increasing component is arranged between the stirring shaft and the other end of the rotating shaft,
The treatment mechanism is arranged on the outer wall of the air chamber and comprises an atomizing spray head, a storage cylinder, a receiving pipe, a second transmission assembly and an extrusion assembly, the storage cylinder is fixedly arranged at the top of the air chamber, an installation table is fixedly arranged at the top of the air chamber, the receiving pipe is fixedly arranged at the top of the installation table, a communicating pipe is fixedly arranged between the receiving pipe and the bottom of the storage cylinder, the extrusion assembly is inserted into one end of the receiving pipe, the second transmission assembly is arranged between the rotating shaft and the extrusion assembly, the atomizing spray head is fixedly arranged at the other end of the receiving pipe through a conveying pipe, and the first motor, the turnover assembly and the controller are electrically connected.
Further, the upset subassembly is including revolving board, weighing sensor and second motor, and the revolving board rotates the inboard top that sets up at the inlet pipe through first dwang, and the inboard top of inlet pipe is the symmetry and is provided with two stoppers, and the both ends and the laminating of two stoppers of revolving board, weighing sensor are fixed to be established at the top of revolving board, and the second motor is fixed to be established on the outer wall of inlet pipe, and its output and the one end fixed connection of first dwang, slope is provided with first filter plate on the inner wall of inlet pipe, and weighing sensor and second motor are all connected with the controller electricity.
Further, the first transmission assembly comprises a first driving wheel, a first driven wheel, a first belt and two cylindrical gears, wherein the first driving wheel is fixedly arranged at one end of the first rotating rod, which is far away from the second motor, the first driven wheel is fixedly arranged at the end part of one of the first hinge shafts, the first belt is sleeved between the first driving wheel and the first driven wheel, the first driving wheel is larger than the first driven wheel, the two cylindrical gears are respectively fixedly arranged on the two first hinge shafts, and the two cylindrical gears are in meshed connection.
Further, every stirring subassembly all includes ferrule and two stirring boards, and the ferrule is fixed to be established on the outer wall of (mixing) shaft, and two stirring boards are the symmetry and set up on the outer wall of ferrule, all offered a plurality of on the outer wall of every stirring board and broken up the hole, and every stirring board is the slope.
Further, the speed increasing component comprises a second driving wheel, a second driven wheel, a second belt, a first bevel gear and a second bevel gear, wherein a second rotating rod is arranged on the outer wall of the mixing tank, the second driving wheel and the second driven wheel are respectively fixedly arranged at the bottom end of the stirring shaft and the bottom end of the second rotating rod, the second belt is sleeved between the second driving wheel and the second driven wheel, the first bevel gear is fixedly arranged at the top end of the second rotating rod, the second bevel gear is fixedly arranged at one end, far away from the fan, of the rotating shaft, the first bevel gear is meshed with the second bevel gear, the second driving wheel is larger than the second driven wheel, the first bevel gear is larger than the second bevel gear, an air inlet pipe is fixedly arranged on the outer wall of the top cover, and a second filter plate is arranged inside the air inlet pipe.
Further, the second transmission assembly comprises a third driving wheel, a third driven wheel and a third belt, a second hinge shaft is arranged on the outer wall of the air chamber, the third driving wheel and the third driven wheel are respectively and fixedly arranged on the rotating shaft and the outer wall of the second hinge shaft, the third belt is sleeved between the third driving wheel and the third driven wheel, and the third driving wheel is smaller than the third driven wheel.
Further, extrusion subassembly includes carousel, the connecting rod, extrusion rod and slider, the carousel is fixed to be established in the one end of third from the driving wheel is kept away from to the second articulated shaft, the extrusion rod inserts and establishes the one end of keeping away from the conveyer pipe at the receiver tube, the connecting rod articulates and sets up on the outer wall of carousel, the one end that the extrusion rod is close to the carousel is fixed to be equipped with the connecting block, the connecting block is articulated with the one end that the carousel was kept away from to the connecting rod, the slider is fixed to be established in the bottom of connecting block, the top of mount table is equipped with the gliding spout of confession slider, receiver tube and mount table fixed connection, be equipped with the liquid mouth of butt joint with communicating pipe on the outer wall of receiver tube, the one end that the connecting block was kept away from to the extrusion rod is fixed to be equipped with arc baffle, arc baffle is pegged graft with the one end that the receiver tube is close to the connecting rod, arc baffle's width is greater than the diameter of liquid mouth.
Further, the bottom of the mixing tank is fixedly provided with a blanking pipe, the outer wall of the blanking pipe is fixedly provided with an electromagnetic valve, and the electromagnetic valve is electrically connected with the controller.
Further, a grille is arranged at one end of the air chamber, which is far away from the exhaust pipe.
A production process of a polyester powder coating production device comprises the following steps:
s1: weighing and refining raw materials:
the utility model provides a raw materials is poured into the top of the weighing sensor at rotating plate top earlier through feeding equipment, when weighing sensor detects the production requirement that emptys volume and satisfy polyester powder coating, stop continuing the pouring, rethread controller starts the second motor, thereby drive the anticlockwise rotation of first dwang on its output, because first bull stick and rotating plate fixed connection, under the spacing effect of two stoppers, rotating plate and weighing sensor anticlockwise rotation, and then make the raw materials at weighing sensor top slide into the top of the first filter plate that the slope set up from between rotating plate left end and the stopper, the top of first filter plate is equipped with the filtration pore of a plurality of size unanimity, be less than the inside that the particle raw materials of filtration pore directly falls into the feed inlet, fall into the inside of feed inlet from the blanking mouth again, and be greater than the particle raw materials of filtration pore and slide from the top of the first filter plate that the slope set up and get into between two rolls in the housing through the feed inlet, because first action wheel and first dwang fixed connection, first action wheel and first articulated shaft fixed connection, first action wheel and first follow wheel pass through first belt, every gear is followed closely, every first action wheel and first roller is connected to the cylinder roll, make the cylinder roll between two roll the two large-up roller roll the big raw materials roll the simultaneous particle connection, make the two roll the big raw materials roll the effect between the two.
S2: stirring and mixing the raw materials:
after the raw materials falls into the inside of blending tank, start first motor through the controller to drive the (mixing) shaft rotation, because (mixing) shaft and ferrule fixed connection, two stirring boards all with ferrule fixed connection, and then make two stirring boards rotatory, stir each raw materials, thereby make each raw materials fuse each other, promote mixing rate, the hole is broken up to a plurality of design, can make stirring each raw materials each other, avoid stirring the dead angle.
S3: synchronous adsorption of dust during stirring:
when the stirring shaft rotates to drive a plurality of stirring plates to stir, as the bottom end of the stirring shaft is fixedly connected with the second driving wheel, the second driven wheel is fixedly connected with the bottom end of the second rotating rod, the second driving wheel and the second driven wheel are sleeved with each other through a second belt, the first bevel gear is fixedly connected with the top end of the second rotating rod, the second bevel gear is fixedly connected with one end of the rotating shaft, the other end of the rotating shaft is fixedly connected with the fan, the first bevel gear is meshed with the second bevel gear and is connected with the second driving wheel, the second driving wheel is larger than the second driven wheel, the first bevel gear is larger than the second bevel gear, the fan is further enabled to rotate at a high speed, under the air inlet effect of the air inlet pipe, negative pressure is generated in the tank body, dust generated when raw materials are mixed is synchronously sucked into the air chamber through the air outlet pipe, and discharged to the outside of the air chamber through the grille, the second filter plate filters air entering the mixing tank from the air inlet pipe, raw materials inside the mixing tank are prevented from polluting, and purity of the mixing tank is guaranteed.
S4: synchronous treatment of dust during adsorption:
when the fan rotates, because the rotation axis is fixedly connected with the third driving wheel, the second hinge shaft is fixedly connected with the third driven wheel, the third driving wheel and the third driven wheel are sleeved with the third belt, so that the third hinge shaft is driven to rotate anticlockwise, because the turntable is fixedly connected with one end of the third hinge shaft, which is far away from the third driven wheel, of the third hinge shaft, the turntable is hinged with the two ends of the connecting rod, the butt joint block is in sliding connection with the mounting table through the sliding block, one end of the butt joint block is fixedly connected with one end of the extrusion rod, the other end of the extrusion rod is spliced with the receiving pipe, so that the extrusion rod is driven to slide towards one end close to the conveying pipe in the receiving pipe, the dust suppressant prestored in the receiving pipe is extruded to the conveying pipe, and then sprayed out by the atomizing nozzle, dust particles in air can be captured, the dust particles can be quickly wetted and quickly sink, the total dust concentration of air can be reduced, the dust is prevented from being diffused in the atmosphere, and pollution and harm can be reduced.
S5: discharging the mixture:
after the raw materials are fully mixed, the electromagnetic valve is started by the controller, and under the pushing action of the two stirring plates positioned at the bottom of the inner side of the mixing tank, the mixed raw materials are discharged through the discharging pipe, so that the discharging is finished.
The invention has the beneficial effects that:
1. according to the invention, the stirring mechanism comprises the stirring shaft, the first motor and the plurality of stirring components, when the raw materials fall into the mixing tank, the first motor is started through the controller, so that the stirring shaft is driven to rotate, the stirring shaft is fixedly connected with the pipe hoop, the two stirring plates are further enabled to rotate, the raw materials are stirred, the raw materials are enabled to be fused with each other, the mixing rate is improved, the plurality of scattering holes are designed, the raw materials can be stirred mutually, stirring dead angles are avoided, the mixing effect is improved, meanwhile, after stirring and mixing are finished, the blanking rate can be improved through the rapid blanking of the stirring plates with two arc structures designed at the bottom.
2. According to the invention, through designing the speed increasing component, dust raised to the top of the inner side of the mixing tank can be sucked into the air chamber while stirring and mixing, and then discharged to the outside from the air chamber through the grille, so that dust is prevented from accumulating in the tank body to pollute the inner wall of the tank body, the later cleaning burden is reduced, the maintenance efficiency of the device is improved, and the service life of the device is prolonged.
3. According to the invention, the second transmission assembly is designed, so that dust can be sucked out by rotating the fan, namely dust is scattered from the grille and sprayed with the dust suppressant, dust particles in air can be captured by the dust suppressant, the dust particles are quickly wetted and quickly sunk, the total dust concentration of the air is reduced, the effect of dust fall is achieved, meanwhile, dust is prevented from diffusing in a working environment, pollution and harm are reduced, the quality of the working environment is improved, and the damage to cardiopulmonary health caused by artificial suction is prevented.
4. According to the invention, the weighing mechanism, namely the feeding pipe and the overturning assembly, can automatically weigh the raw materials entering the mixing tank, ensure that the raw materials meet the proportioning specification of the production of the polyester powder coating, improve the mixing accuracy, facilitate the production quality of the polyester powder coating, and simultaneously drive the weighed raw materials to enter the mixing tank through the overturning assembly after weighing, so that the automatic feeding is realized.
5. According to the invention, the first transmission assembly is designed, the top of the first filter plate is provided with the plurality of filtering holes with the same size, particle raw materials smaller than the filtering holes directly fall into the feed inlet, then fall into the mixing tank from the blanking port, particle raw materials larger than the filtering holes slide from the top of the obliquely arranged first filter plate and enter between the two rolling rollers in the housing through the blanking port, as the first driving wheel is fixedly connected with the first rotating rod, the first driven wheel is fixedly connected with one of the first hinge shafts, the first driving wheel and the first driven wheel are sleeved and connected through the first belt, each cylindrical gear is fixedly connected with one of the first hinge shafts, the two cylindrical gears are meshed and connected, the first driving wheel is larger than the first driven wheel, and therefore, when the rotating plate overturns and blanking to enable the particle raw materials larger than the filtering holes to fall between the two rolling rollers, the two rolling rollers synchronously roll the particle raw materials larger than the filtering holes between the two rolling rollers, so that the mixing of the raw materials is more uniform, and the mixing effect of the raw materials is improved.
6. The invention can realize the linkage operation of the weighing mechanism and the crushing mechanism and the linkage operation of the stirring mechanism, the adsorption mechanism and the processing mechanism by designing the first transmission assembly, the speed increasing assembly and the second transmission assembly, and compared with the prior art, the invention can avoid using a plurality of driving sources, reduce the power consumption of the device, is beneficial to reducing the production cost of the polyester powder coating, and can reduce the integral structure of the device and the manufacturing cost.
7. It is to be noted that, the third driven wheel is twice as large as the third driving wheel, when the third driving wheel rotates once, namely when the fan rotates once, the third driven wheel rotates half a circle, and the extrusion rod extrudes just once in the interior of the receiving pipe, the dust suppressant in the receiving pipe is extruded into the conveying pipe, namely, the dust suppressant is sprayed once, and when the fan rotates twice, the turntable rotates once, at this moment, the extrusion rod is reset to an initial state, the arc baffle moves away from the lower part of the liquid receiving port, the dust suppressant in the storage cylinder is automatically injected into the interior of the receiving pipe from the communicating pipe, so, when the fan rotates three circles, the atomizing nozzle sprays the dust suppressant once instead of once every circle of the fan, the intermittent dust suppressant spraying mode can ensure that the fan rotates, the spraying frequency is controlled to the greatest extent while the dust suppressant is synchronously sprayed, the waste of the dust suppressant is avoided, and the dust treatment cost is reduced.
Drawings
In order to more clearly illustrate the technical solution of the embodiments of the present invention, the following description briefly describes the drawings in the embodiments of the present invention.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a plan cross-sectional view of the present invention;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is an enlarged view at B in FIG. 2;
FIG. 5 is a cut-away view of the housing, feed tube, plenum and receiver tube of the present invention;
FIG. 6 is an enlarged view at C in FIG. 5;
FIG. 7 is an enlarged view of FIG. 5 at D;
FIG. 8 is a schematic perspective view of a treatment mechanism according to the present invention;
in the figure:
a mixing tank 1, a blanking pipe 10, an electromagnetic valve 100,
a top cover 2, a blanking port 20, an air inlet pipe 21, a second filter plate 210,
the weighing mechanism 3 is provided with a weighing device,
a feed pipe 30, a feed opening 300, a limiting block 301, a first filter plate 302,
the flipping assembly 31, the rotating plate 310, the load cell 311, the second motor 312,
the crushing means 4 are provided with a crushing device,
the housing 40 is provided with a cover member,
the first transmission assembly 41, the first driving wheel 410, the first driven wheel 411, the first belt 412, the cylindrical gear 413,
the roller for grinding 42 is provided with a grinding roller,
the stirring mechanism (5) is provided with a stirring device,
the stirring shaft 50 is provided with a stirring shaft,
the first motor 51 is provided with a first motor,
the mixing assembly 52, collar 520, mixing plate 521, break-up apertures 522,
the suction means 6 are provided with a suction device,
the exhaust pipe 60 is provided with a plurality of air-blowing pipes,
The air chamber 61, the grill 610,
the fan 62 is configured to direct the air from the air inlet,
a speed increasing assembly 63, a second driving wheel 630, a second driven wheel 631, a second belt 632, a first bevel gear 633, a second bevel gear 634,
the processing means 7 are arranged to process the processed data,
the flow rate of the atomizing spray head 70, the delivery tube 700,
the storage cylinder (71),
the receiving tube 72 is configured to receive the fluid,
the second transmission assembly 73, the third drive wheel 730, the third driven wheel 731, the third belt 732,
extrusion assembly 74, turntable 740, link 741, extrusion rod 742, slider 743, connection block 744, arcuate baffle 745,
and a communicating tube 75.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced in size and do not represent the actual product dimensions.
Referring to fig. 1 to 8, a polyester powder coating production device and process includes a mixing tank 1 and a top cover 2, the mixing tank 1 is vertically arranged by four support legs, the top cover 2 is fixedly arranged at the top end of the mixing tank 1 by a plurality of bolts,
also comprises a controller, a weighing mechanism 3, a crushing mechanism 4, a stirring mechanism 5, an adsorption mechanism 6 and a processing mechanism 7,
The weighing mechanism 3 is arranged at the top of the top cover 2, the weighing mechanism 3 comprises a feeding pipe 30 and a turnover component 31, a feeding hole is fixedly arranged at the top of the top cover 2, the feeding pipe 30 is fixedly arranged at the top of the feeding hole, the turnover component 31 is arranged on the feeding pipe 30,
the crushing mechanism 4 is arranged at the side of the weighing mechanism 3, the crushing mechanism 4 comprises a housing 40, a first transmission component 41 and two rolling rollers 42, a blanking opening 300 is formed at one end of the feeding pipe 30, the housing 40 is fixedly arranged on the outer wall of one end of the feeding pipe 30 close to the blanking opening 300, each rolling roller 42 is rotatably arranged in the housing 40 through a first hinge shaft, the first transmission component 41 is arranged between the turnover component 31 and the two rolling rollers 42, a blanking opening 20 is formed at the top of the top cover 2,
the stirring mechanism 5 is arranged in the mixing tank 1, the stirring mechanism 5 comprises a stirring shaft 50, a first motor 51 and a plurality of stirring components 52,
the adsorption mechanism 6 is arranged on the outer wall of the mixing tank 1, the adsorption mechanism 6 comprises an exhaust pipe 60, an air chamber 61, a fan 62 and a speed increasing component 63, the exhaust pipe 60 is fixedly arranged at the top of the mixing tank 1, the air chamber 61 is fixedly arranged at one end of the exhaust pipe 60 far away from the mixing tank 1 through a supporting plate, a rotating shaft is arranged in the air chamber 61, the fan 62 is fixedly arranged at one end of the rotating shaft, the speed increasing component 63 is arranged between the stirring shaft 50 and the other end of the rotating shaft,
The treatment mechanism 7 is arranged on the outer wall of the air chamber 61, the treatment mechanism 7 comprises an atomizing nozzle 70, a storage cylinder 71, a receiving pipe 72, a second transmission assembly 73 and an extrusion assembly 74, the storage cylinder 71 is fixedly arranged at the top of the air chamber 61, an installation table is fixedly arranged at the top of the air chamber 61, the receiving pipe 72 is fixedly arranged at the top of the installation table, a communicating pipe 75 is fixedly arranged between the receiving pipe 72 and the bottom of the storage cylinder 71, the extrusion assembly 74 is inserted at one end of the receiving pipe 72, the second transmission assembly 73 is arranged between a rotating shaft and the extrusion assembly 74, the atomizing nozzle 70 is fixedly arranged at the other end of the receiving pipe 72 through the conveying pipe 700, and the first motor 51, the turnover assembly 31 and the controller are electrically connected.
Referring to fig. 6, the turnover assembly 31 includes a rotating plate 310, a weighing sensor 311 and a second motor 312, the rotating plate 310 is rotatably disposed at the top of the inner side of the feeding pipe 30 through a first rotating rod, two limiting blocks 301 are symmetrically disposed at the top of the inner side of the feeding pipe 30, two ends of the rotating plate 310 are attached to the two limiting blocks 301, the weighing sensor 311 is fixedly disposed at the top of the rotating plate 310, the second motor 312 is fixedly disposed on the outer wall of the feeding pipe 30, the output end of the second motor is fixedly connected with one end of a first rotating rod, a first filter plate 302 is obliquely disposed on the inner wall of the feeding pipe 30, the weighing sensor 311 and the second motor 312 are electrically connected with a controller, when materials are mixed, the materials are poured into the top of the weighing sensor 311 at the top of the rotating plate 310 through a feeding device, when the weighing sensor 311 detects that the pouring amount meets the production requirement of polyester powder coating, the second motor 312 is started through the controller, so that the first rotating rod on the output end of the second motor 312 is driven to rotate anticlockwise, and the first rotating rod is fixedly connected with the rotating plate 310, under the limiting effect of the two limiting blocks 301, the weighing sensor 311 is obliquely arranged between the top of the rotating plate 310 and the first filter plate 301.
Referring to fig. 4, the first transmission assembly 41 includes a first driving wheel 410, a first driven wheel 411, a first belt 412 and two cylindrical gears 413, the first driving wheel 410 is fixedly disposed at one end of the first rotating rod far away from the second motor 312, the first driven wheel 411 is fixedly disposed at one end of one first hinge shaft, the first belt 412 is sleeved between the first driving wheel 410 and the first driven wheel 411, the first driving wheel 410 is larger than the first driven wheel 411, the two cylindrical gears 413 are fixedly disposed on the two first hinge shafts respectively, and the two cylindrical gears 413 are in meshed connection, a plurality of filter holes with the same size are disposed at the top of the first filter plate 302, particle raw materials smaller than the filter holes directly fall into the feed inlet, then fall into the interior of the mixing tank 1 from the blanking port 20, and particle raw materials larger than the filter holes slide from the top of the obliquely disposed first driving wheel 302 and enter between two rolling rolls 42 in the housing 40 through the blanking port 300, as the first driving wheel 410 is fixedly connected with the first rotating rod, the first driven wheel 411 is fixedly connected with one first hinge shaft, the first driving wheel 410 and the first driven wheel 412 are fixedly disposed on the two first hinge shafts, the first driving wheel 410 and the first driven wheel 412 are fixedly connected with the two cylindrical gears, the two rolling wheels are meshed with the two cylindrical gears, and the two rolling rolls are evenly slide down, and the two raw materials are uniformly mix and fall into the filter material through the two filter rolls, and roll into the mixing effect between the two filter rolls and are evenly through the two roll-roll holes, and roll-up roll material and the filter material.
Referring to fig. 2, each stirring assembly 52 includes a pipe collar 520 and two stirring plates 521, the pipe collar 520 is fixedly disposed on an outer wall of the stirring shaft 50, the two stirring plates 521 are symmetrically disposed on the outer wall of the pipe collar 520, a plurality of scattering holes 522 are formed in the outer wall of each stirring plate 521, each stirring plate 521 is inclined, after the raw materials fall into the mixing tank 1, the first motor 51 is started by the controller, so that the stirring shaft 50 is driven to rotate, and due to the fixed connection of the stirring shaft 50 and the pipe collar 520, the two stirring plates 521 are fixedly connected with the pipe collar 520, so that the two stirring plates 521 rotate to stir the raw materials, so that the raw materials are mutually fused, the mixing rate is improved, the designed plurality of scattering holes 522 can enable the raw materials to stir each other, the stirring dead angle is avoided, and the mixing effect is improved.
Referring to fig. 2, the speed increasing assembly 63 includes a second driving wheel 630, a second driven wheel 631, a second belt 632, a first bevel gear 633 and a second bevel gear 634, a second rotating rod is disposed on an outer wall of the mixing tank 1, the second driving wheel 630 and the second driven wheel 631 are respectively and fixedly disposed at a bottom end of the stirring shaft 50 and a bottom end of the second rotating rod, the second belt 632 is sleeved between the second driving wheel 630 and the second driven wheel 631, the first bevel gear 633 is fixedly disposed at a top end of the second rotating rod, the second bevel gear 634 is fixedly disposed at an end of the rotating shaft far from the fan 62, the first bevel gear 633 is engaged with the second bevel gear 634, the second driving wheel 630 is larger than the second driven wheel 631, the first bevel gear 633 is larger than the second bevel gear 634, an air inlet pipe 21 is fixedly disposed on an outer wall of the top cover 2, a second filter plate 210 is disposed inside the air inlet pipe 21, and the stirring shaft 50 rotates to drive a plurality of stirring plates 521 to stir, because the bottom end of the stirring shaft 50 is fixedly connected with the second driving wheel 630, the second driven wheel 631 is fixedly connected with the bottom end of the second rotating rod, the second driving wheel 630 and the second driven wheel 631 are sleeved and connected through the second belt 632, the first bevel gear 633 is fixedly connected with the top end of the second rotating rod, the second bevel gear 634 is fixedly connected with one end of a rotating shaft, the other end of the rotating shaft is fixedly connected with the fan 62, the first bevel gear 633 and the second bevel gear 634 are meshed and connected, the second driving wheel 630 is larger than the second driven wheel 631, the first bevel gear 633 is larger than the second bevel gear 634, the fan 62 is further rotated at a high speed, under the air inlet effect of the air inlet pipe 21, negative pressure is generated inside the tank body, dust generated when raw materials are mixed through the fan 62 is synchronously sucked into the air chamber 61 through the air outlet pipe 60, and then discharged to the outside of the air chamber 61 through the grille 610, the second filter plate 210 filters air entering the mixing tank 1 from the air inlet pipe 21, prevents raw materials inside the mixing tank 1 from being polluted, and is beneficial to guaranteeing the purity of mixing of the raw materials.
Referring to fig. 7, the second transmission assembly 73 includes a third driving wheel 730, a third driven wheel 731, and a third belt 732, a second hinge shaft is provided on an outer wall of the air chamber 61, the third driving wheel 730 and the third driven wheel 731 are fixedly provided on outer walls of the rotating shaft and the second hinge shaft, respectively, the third belt 732 is sleeved between the third driving wheel 730 and the third driven wheel 731, and the third driving wheel 730 is smaller than the third driven wheel 731, and the third driving wheel 730 and the third driven wheel 731 are sleeved through the third belt 732 due to the fixed connection of the rotating shaft and the third driving wheel 730 while the fan 62 rotates, so as to drive the third hinge shaft to rotate counterclockwise.
Referring to fig. 7, the extruding assembly 74 includes a rotary table 740, a connecting rod 741, an extruding rod 742 and a sliding block 743, the rotary table 740 is fixedly arranged at one end of the second hinge shaft far from the third driven wheel 731, the extruding rod 742 is inserted into one end of the receiving tube 72 far from the conveying tube 700, the connecting rod 741 is hinged on the outer wall of the rotary table 740, one end of the extruding rod 742 near the rotary table 740 is fixedly provided with a connecting block 744, one end of the connecting block 744 far from the rotary table 740 is hinged with the connecting rod 741, the sliding block 743 is fixedly arranged at the bottom of the connecting block 744, the top of the mounting table is provided with a sliding chute for the sliding block 743, the receiving tube 72 is fixedly connected with the mounting table, the outer wall of the receiving tube 72 is provided with a liquid receiving port which is in butt joint with the communicating tube 75, one end of the extruding rod 742 far from the connecting block 744 is fixedly provided with an arc-shaped baffle 745, the arc-shaped baffle 745 is inserted into one end of the receiving tube 72 near the connecting rod 741, the width of the arc-shaped baffle 745 is larger than the diameter of the liquid receiving port, while the third hinge shaft rotates anticlockwise, because the rotary disc 740 is fixedly connected with one end of the third hinge shaft far away from the third driven wheel 731, the rotary disc 740 and the butt joint block are hinged with two ends of the connecting rod 741, the butt joint block is in sliding connection with the mounting table through the sliding block 743, the butt joint block is fixedly connected with one end of the extrusion rod 742, the other end of the extrusion rod 742 is spliced with the receiving pipe 72, so that the extrusion rod 742 is driven to slide in the receiving pipe 72 towards one end close to the conveying pipe 700, the dust suppressant pre-stored in the receiving pipe 72 is extruded to the conveying pipe 700 and then sprayed out by the atomizing nozzle 70, dust particles in air can be captured, the dust particles can be quickly wetted and quickly sunk, the total dust concentration of the air is reduced, the dust is prevented from being diffused in the atmosphere, pollution and harm are reduced, while the extrusion rod 742 slides toward the delivery pipe 700 each time inside the receiving pipe 72, the arc-shaped baffle 745 slides to the lower side of the liquid receiving port to block it, and when the extrusion rod 742 is reset at the end of each extrusion, the arc-shaped baffle 745 moves away from the lower side of the liquid receiving port, so that the dust suppressant in the storage cylinder 71 automatically falls into the interior of the receiving pipe 72 from the communicating pipe 75 and the liquid receiving port to achieve a pre-storing effect, without using any electric system to deliver the dust suppressant to the receiving pipe 72, it is necessary that the third driven wheel 731 is twice as large as the third driving wheel 730, when the third driving wheel 730 rotates one round, i.e., the fan 62 rotates one round, the third driven wheel 731 rotates half round, and the extrusion rod 742 extrudes the dust suppressant in the receiving pipe 72 into the delivery pipe 700 just once, i.e., sprays the dust suppressant once, the rotary table 740 rotates once after the fan 62 rotates twice, at this time, the extrusion rod 742 is reset to the initial state, the arc-shaped baffle 745 is moved away from the lower side of the liquid receiving port, the dust suppressant in the storage cylinder 71 is automatically injected into the receiving pipe 72 from the communicating pipe 75, thus, the atomizing nozzle 70 sprays the dust suppressant once every three rotations of the fan 62 instead of once every one rotation of the fan 62, the atomizing nozzle 70 sprays the dust suppressant once every one rotation of the fan 62, the intermittent spraying of the dust suppressant can ensure that the fan 62 rotates, the spraying frequency is controlled to the greatest extent while the synchronous spraying of the dust suppressant is carried out, the waste of the dust suppressant is avoided, the cost of dust treatment is reduced, the dust suppressant is a colorless transparent concentrated liquid which is nontoxic, odorless and has viscosity, the pollutant and the dust particle concentration in dust can be reduced by spraying, the quality of the working environment is improved, preventing artificial inhalation from damaging heart and lung health.
Referring to fig. 2, a discharging pipe 10 is fixedly arranged at the bottom of a mixing tank 1, an electromagnetic valve 100 is fixedly arranged on the outer wall of the discharging pipe 10, the electromagnetic valve 100 is electrically connected with a controller, after all raw materials are fully mixed, the electromagnetic valve 100 is started by the controller, and under the pushing action of two stirring plates 521 positioned at the bottom of the inner side of the mixing tank 1, all the mixed raw materials are discharged through the discharging pipe 10, so that discharging is completed.
Referring to fig. 8, a grille 610 is disposed at an end of the air chamber 61 away from the exhaust pipe 60, and the grille 610 can prevent larger impurities outside the mixing tank 1 from entering the air chamber 61 to cause abrasion of parts inside the air chamber 61, thereby playing a protective role.
A production process of a polyester powder coating production device comprises the following steps:
s1: weighing and refining raw materials:
the raw materials are poured into the top of the weighing sensor 311 at the top of the rotating plate 310 through the feeding equipment, when the weighing sensor 311 detects that the pouring quantity meets the production requirement of polyester powder coating, the continuous pouring is stopped, the second motor 312 is started by the controller, and accordingly the first rotating rod on the output end of the first rotating rod is driven to rotate anticlockwise, under the limiting effect of the two limiting blocks 301, the rotating plate 310 and the weighing sensor 311 rotate anticlockwise, the raw materials at the top of the weighing sensor 311 slide into the top of the first filter plate 302 which is obliquely arranged between the left end of the rotating plate 310 and the limiting blocks 301, the top of the first filter plate 302 is provided with a plurality of filter holes with the same size, particle raw materials smaller than the filter holes directly fall into the inside of the feed inlet, then fall into the inside of the mixing tank 1 from the feed inlet 20, and particle raw materials larger than the filter holes slide from the top of the first filter plate 302 which is obliquely arranged and enter between the two rolling rollers 42 in the housing 40 through the feed inlet 300, and the first driving wheel 410 is fixedly connected with the first rotating rod 411, the first driving wheel 410 slides down to one of the first filter plate 411, the first driving wheel is fixedly connected with the first driving wheel 410 and the first driving wheel 410 is connected with the first driving wheel 411, the first driving wheel is connected with the first driving wheel 410 through the first driving wheel 411, the first driving wheel is connected with the first driving wheel and the first driving wheel is in a cylindrical roller, the two rolling roller is connected with the first driving wheel is more evenly, the two rolling roller is meshed with the first roller, and the first roller is more is meshed with the first roller is more, and the raw materials is more firmly is meshed with the raw materials, and has high quality is more is meshed with the raw material is high.
S2: stirring and mixing the raw materials:
after the raw materials fall into the inside of mixing tank 1, start first motor 51 through the controller to drive (mixing) shaft 50 rotatory, because (mixing) shaft 50 and ferrule 520 fixed connection, two stirring boards 521 all with ferrule 520 fixed connection, and then make two stirring boards 521 rotatory, stir each raw materials, thereby make each raw materials fuse each other, promote mixing rate, a plurality of design break up hole 522, can make stirring each raw materials each other, avoid stirring the dead angle.
S3: synchronous adsorption of dust during stirring:
while the stirring shaft 50 rotates to drive the stirring plates 521 to stir, as the bottom end of the stirring shaft 50 is fixedly connected with the second driving wheel 630, the second driven wheel 631 is fixedly connected with the bottom end of the second rotating rod, the second driving wheel 630 and the second driven wheel 631 are sleeved with each other through the second belt 632, the first bevel gear 633 is fixedly connected with the top end of the second rotating rod, the second bevel gear 634 is fixedly connected with one end of the rotating shaft, the other end of the rotating shaft is fixedly connected with the fan 62, the first bevel gear 633 is meshed with the second bevel gear 634, the second driving wheel 630 is larger than the second driven wheel 631, the first bevel gear 633 is larger than the second bevel gear 634, the fan 62 is further rotated at a high speed, negative pressure is generated in the tank under the air inlet effect of the air inlet pipe 21, dust generated when raw materials are synchronously mixed through the fan 62 is sucked into the air chamber 61 through the air outlet pipe 60, and then discharged to the outside of the air chamber 61 through the grille 610, the second filter plate 210 filters air entering the mixing tank 1 from the air inlet pipe 21, raw materials inside the mixing tank 1 are prevented from being polluted, and the purity of the raw materials in the mixing tank 1 is guaranteed.
S4: synchronous treatment of dust during adsorption:
while the fan 62 rotates, because the rotating shaft is fixedly connected with the third driving wheel 730, the second hinge shaft is fixedly connected with the third driven wheel 731, the third driving wheel 730 and the third driven wheel 731 are sleeved and connected through the third belt 732, so that the third hinge shaft is driven to rotate anticlockwise, because the turntable 740 and one end of the third hinge shaft, which is far away from the third driven wheel 731, are fixedly connected, the turntable 740 and the butt joint block are hinged with two ends of the connecting rod 741, the butt joint block is in sliding connection with the mounting table through the sliding block 743, one end of the butt joint block is fixedly connected with the extrusion rod 742, the other end of the extrusion rod 742 is spliced with the receiving pipe 72, so that the extrusion rod 742 is driven to slide in the receiving pipe 72 towards one end, which is close to the conveying pipe 700, the prestored dust suppressant in the receiving pipe 72 is extruded to the conveying pipe 700, and then sprayed out by the atomizing nozzle 70, so that dust particles in the air can be captured, the dust particles in the dust particles are quickly wetted and the dust concentration of the air is quickly lowered, the total dust concentration of the air is reduced, the dust settling effect is achieved, and pollution and harm are prevented from being caused in the atmosphere.
S5: discharging the mixture:
After the raw materials are fully mixed, the electromagnetic valve 100 is started by the controller, and the mixed raw materials are discharged through the discharging pipe 10 under the pushing action of the two stirring plates 521 positioned at the bottom of the inner side of the mixing tank 1, so that the discharging is completed.
The working principle of the invention is as follows: when each raw material is mixed, the raw material is poured into the top of the weighing sensor 311 at the top of the rotating plate 310 through the feeding equipment, when the weighing sensor 311 detects that the pouring quantity meets the production requirement of polyester powder coating, the continuous pouring is stopped, the second motor 312 is started through the controller, so that the first rotating rod at the output end of the second motor is driven to rotate anticlockwise, the rotating plate 310 and the weighing sensor 311 rotate anticlockwise under the limiting effect of the two limiting blocks 301 due to the fixed connection of the first rotating rod and the rotating plate 310, and then the raw material at the top of the weighing sensor 311 slides into the top of the obliquely arranged first filter plate 302 from the left end of the rotating plate 310 and between the limiting blocks 301.
The top of first filter plate 302 is equipped with the filtration pore that the size is unanimous, particle raw materials that is less than the filtration pore falls into the inside of feed inlet directly, fall into the inside of blending tank 1 from blanking mouth 20 again, and particle raw materials that is greater than the filtration pore slide from the top of the first filter plate 302 that the slope set up and get into between two rolls 42 in the housing 40 through feed opening 300, because first action wheel 410 and first dwang fixed connection, first follow driving wheel 411 and one of them first articulated shaft fixed connection, first action wheel 410 cup joints with first follow driving wheel 411 through first belt 412, every cylindrical gear 413 all with one first articulated shaft fixed connection, two cylindrical gears 413 meshing connection, first action wheel 410 is greater than first follow driving wheel 411, and then make when rotating plate 310 upset unloading makes particle raw materials that is greater than the filtration pore slide to between two rolls 42, two rolls 42 are synchronous to the particle raw materials that is greater than the filtration pore that falls into between the two rolls the two, play the effect of crushing, make the mixing of each raw materials more even, and then promote mixing effect.
After the raw materials falls into the inside of blending tank 1, start first motor 51 through the controller to drive (mixing) shaft 50 rotatory, because (mixing) shaft 50 and ferrule 520 fixed connection, two stirring boards 521 all with ferrule 520 fixed connection, and then make two stirring boards 521 rotatory, stir each raw materials, thereby make each raw materials fuse each other, promote mixing rate, a plurality of design break up hole 522, can make stirring each raw materials each other, avoid stirring dead angle, promote mixing effect.
While the stirring shaft 50 rotates to drive the stirring plates 521 to stir, as the bottom end of the stirring shaft 50 is fixedly connected with the second driving wheel 630, the second driven wheel 631 is fixedly connected with the bottom end of the second rotating rod, the second driving wheel 630 and the second driven wheel 631 are sleeved with each other through the second belt 632, the first bevel gear 633 is fixedly connected with the top end of the second rotating rod, the second bevel gear 634 is fixedly connected with one end of the rotating shaft, the other end of the rotating shaft is fixedly connected with the fan 62, the first bevel gear 633 is meshed with the second bevel gear 634, the second driving wheel 630 is larger than the second driven wheel 631, the first bevel gear 633 is larger than the second bevel gear 634, the fan 62 is further rotated at a high speed, negative pressure is generated in the tank under the air inlet effect of the air inlet pipe 21, dust generated when raw materials are synchronously mixed through the fan 62 is sucked into the air chamber 61 through the air outlet pipe 60, and then discharged to the outside of the air chamber 61 through the grille 610, the second filter plate 210 filters air entering the mixing tank 1 from the air inlet pipe 21, raw materials inside the mixing tank 1 are prevented from being polluted, and the purity of the raw materials in the mixing tank 1 is guaranteed.
While the fan 62 rotates, since the rotation shaft is fixedly connected with the third driving wheel 730, the second hinge shaft is fixedly connected with the third driven wheel 731, the third driving wheel 730 and the third driven wheel 731 are sleeved with the third belt 732, so as to drive the third hinge shaft to rotate anticlockwise, since the turntable 740 and one end of the third hinge shaft far away from the third driven wheel 731 are fixedly connected, the turntable 740 and the butt joint block are hinged with two ends of the connecting rod 741, the butt joint block is in sliding connection with the mounting table through the sliding block 743, the butt joint block is fixedly connected with one end of the extrusion rod 742, the other end of the extrusion rod 742 is spliced with the receiving pipe 72, so as to drive the extrusion rod 742 to slide towards one end close to the conveying pipe 700 in the interior of the receiving pipe 72, press the dust suppressant pre-stored in the receiving pipe 72 to the conveying pipe 700, and then be sprayed out of the grille 610 by the atomizing nozzle 70, the dust particles in the air can be captured, the dust particles are quickly wetted and quickly sunk, the total dust concentration of the air is reduced, the dust fall effect is achieved, dust is prevented from being diffused in the atmosphere, pollution and harm are reduced, the arc-shaped baffle 745 slides to the lower side of the liquid receiving port to seal the extrusion rod 742 when the extrusion rod 742 slides to the conveying pipe 700 in the receiving pipe 72 each time, the arc-shaped baffle 745 moves away from the lower side of the liquid receiving port when the extrusion rod 742 resets after each extrusion, the dust suppressant in the storage cylinder 71 automatically falls into the receiving pipe 72 from the communicating pipe 75 and the liquid receiving port to achieve a pre-storing effect, the dust suppressant is not conveyed to the receiving pipe 72 by any electric power system, the third driven wheel 731 is twice as large as the third driving wheel 730, when the third driving wheel 730 rotates one round, namely the fan 62 rotates one round, the third driven wheel 731 rotates for half a turn, the extrusion rod 742 extrudes the dust suppressant in the receiving tube 72 just once inside the receiving tube 72, the dust suppressant is extruded into the conveying tube 700 once, namely, the dust suppressant is sprayed once, and the rotating disc 740 rotates once after the fan 62 rotates for two turns, at this time, the extrusion rod 742 is reset to the initial state, the arc-shaped baffle 745 moves away from the lower part of the liquid receiving port, the dust suppressant in the storage cylinder 71 is automatically injected into the receiving tube 72 from the communicating tube 75, thus, the atomizing nozzle 70 sprays the dust suppressant once every three turns of the fan 62 instead of once every turn of the fan 62, the atomizing nozzle 70 sprays the dust suppressant once, the intermittent dust suppressant spraying mode can ensure that the fan 62 rotates, the dust suppressant spraying is synchronously performed, the spraying frequency is controlled to the greatest extent, the waste of the dust suppressant is avoided, the cost of dust treatment is further facilitated, the dust suppressant is a colorless and transparent concentrated liquid with no toxicity and no taste, the dust concentration in the storage cylinder 71 can be reduced, the quality of the dust and particles in the dust can be easily reduced, and the quality of the inhaled dust is prevented from being damaged by the artificial heart and lung is beneficial to be improved.
After the raw materials are fully mixed, the electromagnetic valve 100 is started by the controller, and the mixed raw materials are discharged through the discharging pipe 10 under the pushing action of the two stirring plates 521 positioned at the bottom of the inner side of the mixing tank 1, so that the discharging is completed.

Claims (10)

1. The utility model provides a polyester powder coating apparatus for producing, includes compounding jar (1) and top cap (2), and compounding jar (1) is through four vertical settings of supporting legs, and top cap (2) are established on the top of compounding jar (1) through a plurality of bolt-up, its characterized in that:
also comprises a controller, a weighing mechanism (3), a crushing mechanism (4), a stirring mechanism (5), an adsorption mechanism (6) and a processing mechanism (7),
the weighing mechanism (3) is arranged at the top of the top cover (2), the weighing mechanism (3) comprises a feed pipe (30) and a turnover assembly (31), a feed inlet is fixedly arranged at the top of the top cover (2), the feed pipe (30) is fixedly arranged at the top of the feed inlet, the turnover assembly (31) is arranged on the feed pipe (30),
the crushing mechanism (4) is arranged at the side of the weighing mechanism (3), the crushing mechanism (4) comprises a housing (40), a first transmission component (41) and two rolling rollers (42), a blanking opening (300) is formed in one end of the feeding pipe (30), the housing (40) is fixedly arranged on the outer wall of one end of the feeding pipe (30) close to the blanking opening (300), each rolling roller (42) is rotatably arranged in the housing (40) through a first hinge shaft, the first transmission component (41) is arranged between the turnover component (31) and the two rolling rollers (42), a blanking opening (20) is formed in the top of the top cover (2),
The stirring mechanism (5) is arranged in the mixing tank (1), the stirring mechanism (5) comprises a stirring shaft (50), a first motor (51) and a plurality of stirring components (52),
the adsorption mechanism (6) is arranged on the outer wall of the mixing tank (1), the adsorption mechanism (6) comprises an exhaust pipe (60), an air chamber (61), a fan (62) and a speed increasing component (63), the exhaust pipe (60) is fixedly arranged at the top of the mixing tank (1), the air chamber (61) is fixedly arranged at one end of the exhaust pipe (60) far away from the mixing tank (1) through a supporting plate, a rotating shaft is arranged in the air chamber (61), the fan (62) is fixedly arranged at one end of the rotating shaft, the speed increasing component (63) is arranged between the stirring shaft (50) and the other end of the rotating shaft,
the treatment mechanism (7) is arranged on the outer wall of the air chamber (61), the treatment mechanism (7) comprises an atomizing spray head (70), a storage cylinder (71), a receiving pipe (72), a second transmission assembly (73) and an extrusion assembly (74), the storage cylinder (71) is fixedly arranged at the top of the air chamber (61), an installation table is fixedly arranged at the top of the air chamber (61), the receiving pipe (72) is fixedly arranged at the top of the installation table, a communicating pipe (75) is fixedly arranged between the receiving pipe (72) and the bottom of the storage cylinder (71), the extrusion assembly (74) is inserted into one end of the receiving pipe (72), the second transmission assembly (73) is arranged between a rotating shaft and the extrusion assembly (74), the atomizing spray head (70) is fixedly arranged at the other end of the receiving pipe (72) through a conveying pipe (700), and the first motor (51) and the turnover assembly (31) are electrically connected with a controller.
2. A polyester powder coating production device according to claim 1, wherein: the turnover assembly (31) comprises a rotating plate (310), a weighing sensor (311) and a second motor (312), wherein the rotating plate (310) is rotatably arranged at the inner side top of the feeding pipe (30) through a first rotating rod, two limiting blocks (301) are symmetrically arranged at the inner side top of the feeding pipe (30), two ends of the rotating plate (310) are attached to the two limiting blocks (301), the weighing sensor (311) is fixedly arranged at the top of the rotating plate (310), the second motor (312) is fixedly arranged on the outer wall of the feeding pipe (30), the output end of the second motor is fixedly connected with one end of the first rotating rod, a first filter plate (302) is obliquely arranged on the inner wall of the feeding pipe (30), and the weighing sensor (311) and the second motor (312) are all electrically connected with the controller.
3. A polyester powder coating production device according to claim 2, characterized in that: the first transmission assembly (41) comprises a first driving wheel (410), a first driven wheel (411), a first belt (412) and two cylindrical gears (413), wherein the first driving wheel (410) is fixedly arranged at one end of a first rotating rod, which is far away from the second motor (312), the first driven wheel (411) is fixedly arranged at the end part of one of the first hinge shafts, the first belt (412) is sleeved between the first driving wheel (410) and the first driven wheel (411), the first driving wheel (410) is larger than the first driven wheel (411), the two cylindrical gears (413) are respectively fixedly arranged on the two first hinge shafts, and the two cylindrical gears (413) are in meshed connection.
4. A polyester powder paint production apparatus according to claim 3, wherein: each stirring assembly (52) comprises a pipe hoop (520) and two stirring plates (521), the pipe hoop (520) is fixedly arranged on the outer wall of the stirring shaft (50), the two stirring plates (521) are symmetrically arranged on the outer wall of the pipe hoop (520), a plurality of scattering holes (522) are formed in the outer wall of each stirring plate (521), and each stirring plate (521) is inclined.
5. The polyester powder coating production device according to claim 4, wherein: the speed increasing component (63) comprises a second driving wheel (630), a second driven wheel (631), a second belt (632), a first bevel gear (633) and a second bevel gear (634), wherein a second rotating rod is arranged on the outer wall of the mixing tank (1), the second driving wheel (630) and the second driven wheel (631) are respectively fixedly arranged at the bottom end of the stirring shaft (50) and the bottom end of the second rotating rod, the second belt (632) is sleeved between the second driving wheel (630) and the second driven wheel (631), the first bevel gear (633) is fixedly arranged at the top end of the second rotating rod, the second bevel gear (634) is fixedly arranged at one end, far away from the fan (62), of the rotating shaft, the first bevel gear (633) is connected with the second bevel gear (634) in a meshed mode, the second driving wheel (630) is larger than the second driven wheel (631), the first bevel gear (633) is larger than the second bevel gear (634), an air inlet pipe (21) is fixedly arranged on the outer wall of the top cover (2), and a second filter plate (210) is arranged inside the air inlet pipe (21).
6. A polyester powder paint production apparatus according to claim 5, wherein: the second transmission assembly (73) comprises a third driving wheel (730), a third driven wheel (731) and a third belt (732), a second hinge shaft is arranged on the outer wall of the air chamber (61), the third driving wheel (730) and the third driven wheel (731) are respectively fixedly arranged on the outer wall of the rotating shaft and the outer wall of the second hinge shaft, the third belt (732) is sleeved between the third driving wheel (730) and the third driven wheel (731), and the third driving wheel (730) is smaller than the third driven wheel (731).
7. A polyester powder paint production apparatus according to claim 6, wherein: extrusion subassembly (74) include carousel (740), connecting rod (741), extrusion pole (742) and slider (743), the one end from third driving wheel (731) is kept away from to carousel (740) fixed being established at the second articulated shaft, extrusion pole (742) are inserted and are established the one end of keeping away from conveyer pipe (700) in receiver tube (72), connecting rod (741) are articulated to be set up on the outer wall of carousel (740), extrusion pole (742) are close to the fixed connecting block (744) that is equipped with of one end of carousel (740), connecting block (744) are articulated with one end that carousel (740) was kept away from to connecting rod (741), slider (743) are fixed to be established in the bottom of connecting block (744), the top of mount table is equipped with the gliding spout of confession slider (743), receiver tube (72) and mount table fixed connection, be equipped with the joint liquid mouth with communicating pipe (75) butt joint on the outer wall of receiver tube (72), the one end that connecting block (744) was kept away from to extrusion pole (742) is fixed to be equipped with arc-shaped baffle (745), the one end that is close to connecting rod (741) with the connecting rod (744), the width that arc-shaped baffle (745) is greater than the joint liquid mouth.
8. A polyester powder paint production apparatus according to claim 7, wherein: the bottom of the mixing tank (1) is fixedly provided with a blanking pipe (10), the outer wall of the blanking pipe (10) is fixedly provided with an electromagnetic valve (100), and the electromagnetic valve (100) is electrically connected with the controller.
9. A polyester powder coating production device according to claim 8, wherein: a grille (610) is arranged at one end of the air chamber (61) far away from the exhaust pipe (60).
10. The production process of the polyester powder coating production device according to claim 9, comprising the following steps:
s1: weighing and refining raw materials:
the raw materials are poured into the top of a weighing sensor (311) at the top of a rotating plate (310) through a feeding device, when the weighing sensor (311) detects that the pouring quantity meets the production requirement of polyester powder coating, the continuous pouring is stopped, a second motor (312) is started through a controller, so that a first rotating rod on the output end of the second motor is driven to rotate anticlockwise, under the limiting action of two limiting blocks (301), the rotating plate (310) and the weighing sensor (311) rotate anticlockwise, the raw materials at the top of the weighing sensor (311) slide into the top of a first filter plate (302) which is obliquely arranged from the position between the left end of the rotating plate (310) and the limiting block (301), the top of the first filter plate (302) is provided with a plurality of filter holes with the same size, the particle raw materials smaller than the filter holes directly fall into the inside of a feed inlet, and then fall into the inside of the mixing tank (1) from a blanking port (20), the particle raw materials larger than the filter holes slide from the top of a first filter plate (302) which is obliquely arranged, and enter into a first rotary shaft (410) through a first rotating shaft (412) which is obliquely arranged, and a first driven wheel (411) which is fixedly connected with a first roller (410) through a first rotating shaft (42) and a first rotary shaft (411) which is fixedly connected with a first rotary shaft (410) in a sleeved mode, the two cylindrical gears (413) are in meshed connection, the first driving wheel (410) is larger than the first driven wheel (411), so that when the rotating plate (310) is turned over and baits so that the particle raw materials larger than the filter holes slide between the two rolling rollers (42), the two rolling rollers (42) synchronously roll the particle raw materials larger than the filter holes and fall between the two rolling rollers, a crushing effect is achieved, and the raw materials are mixed more uniformly;
S2: stirring and mixing the raw materials:
after the raw materials fall into the inside of the mixing tank (1), the first motor (51) is started through the controller, so that the stirring shaft (50) is driven to rotate, as the stirring shaft (50) is fixedly connected with the pipe hoop (520), the two stirring plates (521) are further enabled to rotate to stir the raw materials, the raw materials are enabled to be mutually fused, the mixing rate is improved, and the stirring dead angles are avoided due to the fact that the stirring shaft (50) is mutually stirred with the pipe hoop (520);
s3: synchronous adsorption of dust during stirring:
while the stirring shaft (50) rotates to drive a plurality of stirring plates (521) to stir, as the bottom end of the stirring shaft (50) is fixedly connected with the second driving wheel (630), the second driving wheel (631) is fixedly connected with the bottom end of the second rotating rod, the second driving wheel (630) and the second driven wheel (631) are sleeved with each other through a second belt (632), a first bevel gear (633) is fixedly connected with the top end of the second rotating rod, a second bevel gear (634) is fixedly connected with one end of the rotating shaft, the other end of the rotating shaft is fixedly connected with a fan (62), the first bevel gear (633) is meshed with the second bevel gear (634), the second driving wheel (630) is larger than the second driven wheel (631), the first bevel gear (633) is larger than the second bevel gear (634), and then the fan (62) rotates at high speed, so that under the air inlet effect of the air inlet pipe (21) is realized, dust generated when raw materials are mixed is synchronously sucked into the air chamber (61) through the air outlet pipe (60), and then discharged to the air chamber (61) through the grid (610), and the purity of the raw materials is guaranteed to be mixed into the air mixing tank (1) from the filter plate (1);
S4: synchronous treatment of dust during adsorption:
when the fan (62) rotates, as the rotating shaft is fixedly connected with the third driving wheel (730), the second hinging shaft is fixedly connected with the third driven wheel (731), the third driving wheel (730) and the third driven wheel (731) are sleeved and connected through a third belt (732), so that the third hinging shaft is driven to rotate anticlockwise, as the turntable (740) and one end, far away from the third driven wheel (731), of the third hinging shaft are fixedly connected, the turntable (740) and the butt joint block are hinged with two ends of the connecting rod (741), the butt joint block is in sliding connection with the mounting table through the sliding block (743), the butt joint block is fixedly connected with one end of the extrusion rod (742), the other end of the extrusion rod (742) is spliced with the receiving pipe (72), so that the extrusion rod (742) is driven to slide towards one end, close to the conveying pipe (700), dust suppressant in the receiving pipe (72) is extruded to the conveying pipe (700), and then sprayed from the grille (610), so that dust suppressant scattered from the grille (610) can catch dust in air, quickly moisten and enable dust to quickly infiltrate and reduce the dust concentration, and prevent dust pollution and dust pollution to the dust from the dust pollution to the environment;
S5: discharging the mixture:
after the raw materials are fully mixed, the electromagnetic valve (100) is started by the controller, and under the pushing action of the two stirring plates (521) positioned at the bottom of the inner side of the mixing tank (1), the mixed raw materials are discharged through the discharging pipe (10), so that the discharging is finished.
CN202311386188.3A 2023-10-25 2023-10-25 Polyester powder coating production device and production process Pending CN117380064A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311386188.3A CN117380064A (en) 2023-10-25 2023-10-25 Polyester powder coating production device and production process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311386188.3A CN117380064A (en) 2023-10-25 2023-10-25 Polyester powder coating production device and production process

Publications (1)

Publication Number Publication Date
CN117380064A true CN117380064A (en) 2024-01-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311386188.3A Pending CN117380064A (en) 2023-10-25 2023-10-25 Polyester powder coating production device and production process

Country Status (1)

Country Link
CN (1) CN117380064A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117899613A (en) * 2024-03-19 2024-04-19 营口嘉禾气体有限公司 Industrial gas purifying device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117899613A (en) * 2024-03-19 2024-04-19 营口嘉禾气体有限公司 Industrial gas purifying device
CN117899613B (en) * 2024-03-19 2024-05-24 营口嘉禾气体有限公司 Industrial gas purifying device

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