CN117378793A - High-efficient spiral evaporates roast machine - Google Patents
High-efficient spiral evaporates roast machine Download PDFInfo
- Publication number
- CN117378793A CN117378793A CN202311492748.3A CN202311492748A CN117378793A CN 117378793 A CN117378793 A CN 117378793A CN 202311492748 A CN202311492748 A CN 202311492748A CN 117378793 A CN117378793 A CN 117378793A
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- Prior art keywords
- frame
- fixedly connected
- pipe
- air
- communicated
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- 239000007921 spray Substances 0.000 claims abstract description 71
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 238000010025 steaming Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 238000004140 cleaning Methods 0.000 claims description 53
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000005406 washing Methods 0.000 claims description 22
- 238000007664 blowing Methods 0.000 claims description 19
- 230000000712 assembly Effects 0.000 claims description 13
- 238000000429 assembly Methods 0.000 claims description 13
- 239000000498 cooling water Substances 0.000 claims description 12
- 238000000926 separation method Methods 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 3
- 238000009434 installation Methods 0.000 claims 2
- 230000005070 ripening Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000001680 brushing effect Effects 0.000 description 4
- 239000010794 food waste Substances 0.000 description 4
- 239000004519 grease Substances 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/54—Endless load-carriers made of interwoven ropes or wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Textile Engineering (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The invention relates to a high-efficiency spiral steaming and baking machine, which comprises: the upper cover is located above the frame, the upper cover is in linear motion relative to the frame in the up-down direction, the rotary drum is located above the frame and is rotationally connected with the frame, the sliding rail is located above the frame and is fixedly connected with the frame, the sliding rail is spirally wound on the outer side of the rotary drum, the net belt is in sliding connection with the sliding rail, the main motor drives the net belt to move, the rotary drum comprises a cylinder body, a hollow shaft and a side spray pipe, the hollow shaft is fixedly connected with the cylinder body, and the side spray pipe is fixedly connected and communicated with the hollow shaft. According to the invention, steam is sprayed out of the side spray pipe of the rotary drum, and the food is heated from different directions, so that the food ripening speed is increased, the temperature difference at different positions of the spiral frame is reduced, and the rapid heating of the food is facilitated.
Description
Technical Field
The invention relates to the field of spiral steaming and baking machines, in particular to a high-efficiency spiral steaming and baking machine.
Background
The net belt of the spiral steaming and baking machine is spirally wound on the outer side of the hub, and food on the net belt is steamed and baked in the spiral movement process of the net belt. The existing steam moves along the spiral extending mesh belt, and continuously exchanges heat with the food during the movement process to heat the food to ripen the food. When the steam moves the bottom of the helically extending mesh belt, the problem of steam temperature drop often occurs, too low a steam temperature is detrimental to rapid heating of the food.
Spiral winding's guipure and slide rail are located spiral and evaporate roast machine inside, need evaporate roast machine with the spiral and unpack apart when wasing and wash, and the cleaning effort is big, and it is long to consume.
Disclosure of Invention
The invention aims to solve the problems, and provides a high-efficiency spiral steaming and baking machine, which solves the problem that the temperature of steam at the bottom of a spiral mesh belt is too low, and solves the problem that the spiral coiled mesh belt and a sliding rail are inconvenient to clean.
A high efficiency screw steamer comprising: the upper cover is located above the frame, the upper cover is in linear motion relative to the frame in the up-down direction, the rotary drum is located above the frame and is rotationally connected with the frame, the sliding rail is located above the frame and is fixedly connected with the frame, the sliding rail is spirally wound on the outer side of the rotary drum, the net belt is in sliding connection with the sliding rail, the main motor drives the net belt to move, the rotary drum comprises a cylinder body, a hollow shaft and a side spray pipe, the hollow shaft is fixedly connected with the cylinder body, and the side spray pipe is fixedly connected and communicated with the hollow shaft.
On the basis of the technical scheme, the rotary drum further comprises a top plate, friction rods and a bottom plate, the top plate is located above the bottom plate, the hollow shaft is fixed with the middle of the top plate and the middle of the bottom plate respectively, the friction rods are circumferentially distributed around the hollow shaft, and the upper end and the lower end of each friction rod are fixed with the top plate and the bottom plate respectively.
On the basis of the technical scheme, the rotary drum further comprises an end face spray pipe and a spray head, the end face spray pipe is fixedly connected and communicated with the hollow shaft, the spray direction of the side face spray pipe is lateral, the spray direction of the end face spray pipe is axial, the spray head is positioned above the end face spray pipe, and the spray head is fixedly connected and communicated with the end face spray pipe;
the height of the outer end of at least one side spray pipe is different from that of the outer ends of other side spray pipes, and the distance from the outer end of at least one end face spray pipe to the hollow shaft is different from that from the outer end of the other end face spray pipe to the hollow shaft.
On the basis of the technical scheme, the cylinder body further comprises a cylinder, the cylinder is positioned below the top plate and fixedly connected with the top plate, and the outer side of the cylinder is in contact with the inner side of the friction rod;
a gap exists between the bottom of the cylinder and the bottom plate, and the outer end of the side spray pipe penetrates through the cylinder.
On the basis of the technical scheme, the outer end of the side spray pipe is positioned between two adjacent friction rods;
the rotary drum further comprises a shaft sleeve and an upper connecting plate, the upper connecting plate is fixedly connected with the top plate, the shaft sleeve is fixedly connected with the upper connecting plate, the shaft sleeve is communicated with the inside of the hollow shaft and is coaxial with the hollow shaft, and the shaft sleeve is fixedly connected with one end of the rotary joint;
the rotary drum further comprises a driving shaft and a lower connecting plate, the lower connecting plate is fixedly connected with the bottom plate, the driving shaft is fixedly connected with the lower connecting plate, and the driving shaft is coaxial with the hollow shaft;
the rotary drum also comprises screws, and the upper end and the lower end of the friction rod are respectively fixed with the top plate and the bottom plate through the screws.
On the basis of the technical scheme, the multifunctional cleaning machine further comprises a mesh belt cleaning mechanism, wherein the mesh belt cleaning mechanism is located below a mounting surface of the machine frame, the rotary drum and the sliding rail are located above the mounting surface, the mesh belt cleaning mechanism comprises a blower, an air blowing pipe and a cleaning assembly, the cleaning assembly comprises two brushes, two first water pipes and a plurality of first spray heads, the brushes rotate relative to the machine frame, the first water pipes are fixedly connected with the machine frame 11, the two brushes are located on the upper side and the lower side respectively, the two first water pipes are located on the two sides respectively, the first water pipes are fixedly connected with the first spray heads, the blower and the air blowing pipe are fixedly connected with the machine frame respectively, and strip holes are formed in the lower portion of the air blowing pipe.
On the basis of the technical scheme, the number of the two brushing assemblies is two, the two brushing assemblies are in mirror symmetry left and right, and the brushes of the two brushing assemblies are positioned between the first water pipes of the two brushing assemblies;
the mesh belt cleaning mechanism further comprises a second water pipe and a second spray head, the second water pipe is fixedly connected with the frame, the frame is positioned between the washing assembly and the air blowing pipe, and the second water pipe is fixedly connected with a plurality of second spray heads;
the mesh belt cleaning mechanism further comprises a rotating shaft and a cleaning cylinder, the rotating shaft is rotationally connected with the frame, the cleaning cylinder is sleeved outside the rotating shaft and is fixedly connected with the rotating shaft, and the brush is sleeved outside the cleaning cylinder and is fixedly connected with the cleaning cylinder;
the mesh belt cleaning mechanism further comprises a water collecting tank and a water tank valve, wherein the water collecting tank is positioned below the washing assembly and is communicated with the water tank valve through a pipeline, a filter screen is connected to the bottom of the water collecting tank in a sliding manner, the cross section of the filter screen is W-shaped, and a plurality of through holes are formed in the filter screen;
the mesh belt cleaning mechanism further comprises an air inlet pipe and an air outlet pipe, wherein the air inlet pipe is fixedly connected and communicated with an air inlet of the air blower, and the air outlet pipe is respectively fixedly connected and communicated with an air outlet of the air blower;
the mesh belt cleaning mechanism further comprises a wind deflector, wherein the wind deflector is positioned between the air blowing pipe and the washing assembly and is fixedly connected with the frame;
the mesh belt cleaning mechanism further comprises a cooling water tank, the cooling water tank is connected with the frame relatively, and the washing assembly is located between the cooling water tank and the air blowing pipe.
On the basis of the technical scheme, the steam pipe, the upper fixing plate and the fan are further included, the upper cover is provided with a cavity with an opening at the lower part, the upper fixing plate is located above the sliding rail and fixedly connected with the rack, the upper fixing plate divides the cavity into an upper part and a lower part, the air outlet and the air inlet of the fan are respectively communicated with the upper part and the lower part of the cavity, and the steam pipe is located above the upper fixing plate.
On the basis of the technical scheme, an air outlet channel and an air inlet channel are formed between the upper fixing plate and the upper cover, and the air outlet channel and the air inlet channel are respectively communicated with the upper part and the lower part of the cavity;
the air suction cover is positioned in the air inlet channel and below the fan, and is fixedly connected with the upper cover;
the air outlet plate is positioned in the air outlet channel and fixedly connected with the rack, and a plurality of conical counter sunk holes which are vertically communicated are formed in the air outlet plate;
the air guide plate is fixedly connected with the frame and is positioned in the cavity, and the upper end and the lower end of an air channel formed by the air guide plate and the upper cover are respectively communicated with the air suction cover and the bottom of the cavity;
the cavity comprises one or more sub-cavities, the sub-cavities of the same cavity are separated by the partition above the upper fixing plate and are communicated with the lower part of the upper fixing plate, and the partition is fixedly connected with the upper cover;
the cavity is provided with a vortex air duct outside the fan;
the heating oil pipe is fixedly connected with the frame, the heating oil pipe and the steam pipe are positioned above the upper fixing plate and are fixedly connected with the upper fixing plate, and the steam pipe is positioned between the fan and the heating oil pipe;
the upper cover is internally provided with two cavities, the separation box is positioned between the two cavities, and the separation box is fixedly connected with the frame;
the fan is located in the cavity and rotates relative to the upper cover, and the fan is driven to rotate by the first motor.
On the basis of the technical scheme, the sliding rail comprises a spiral frame and a connecting sliding rail, the spiral frame is fixedly connected with the connecting sliding rail, the rotary drum is positioned in the cavity and is rotationally connected with the rack, the spiral frame is spirally wound on the outer side of the rotary drum, and the spiral frame is fixedly connected with the rack;
the driving chain wheel and the driven chain wheel are respectively connected with the rack in a rotating way and positioned below the mounting surface of the rack, the main motor drives the driving chain wheel to rotate, the mesh belt comprises a chain mesh and a chain, the chain mesh is positioned between two chains and connected with the chains, and the chains are connected with the driving chain wheel and the driven chain wheel;
the device further comprises a chimney, wherein the chimney is communicated with a space between the frame and the upper cover, the lower end of the chimney is fixedly connected with the frame, and the upper end of the chimney is communicated with the centrifugal fan.
The invention has the following advantages:
1. the side spray pipes of the rotary drum spray steam to heat food from different directions, so that the food ripening speed is increased, the temperature difference at different positions of the spiral frame is reduced, and the rapid heating of the food is facilitated;
2. the vortex air duct and the conical countersink are used for accelerating air flow, so that steam can infiltrate into food for heating, the heating speed is higher, the internal and external heating degree is more uniform, the steam is recycled, energy is saved, and the problems that the taste is affected, the steam is easy to adhere to a mesh belt and the energy consumption is high due to the fact that the food is excessively heated outside are solved;
3. the air pressure in the device is increased, so that the temperature of steam is increased, and the steam is facilitated to permeate into the food;
4. the pipeline of the rotary drum can be switched between steam and water, so that two different operations of heating and cleaning are completed, and cleaning can be performed under the condition of not disassembling the machine, thereby reducing the times of disassembling the machine and improving the cleaning efficiency;
5. the net belt cleaning mechanism cools and cleans the net belt, so that food residues on the net belt are prevented from influencing the next heating.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is apparent that the drawings in the following description are only one embodiment of the present invention, and that other embodiments of the drawings may be derived from the drawings provided without inventive effort for a person skilled in the art.
Fig. 1: one of the three-dimensional schematic of the present invention (with the upper cover removed and some of the components not shown);
fig. 2: a second perspective view of the present invention (with the upper cover removed and parts not shown);
fig. 3: schematic side view structure of the invention;
fig. 4: a schematic cross-sectional structure at A-A in fig. 3;
fig. 5: a schematic three-dimensional structure of the upper cover;
fig. 6: a side view structural schematic diagram of the upper cover;
fig. 7: FIG. 6 is a schematic cross-sectional view of the structure at B-B;
fig. 8: FIG. 6 is a schematic cross-sectional view of the structure at C-C;
fig. 9: a partially enlarged schematic structural view at D in fig. 2;
fig. 10: one of the three-dimensional structure schematic diagrams of the rotary drum;
fig. 11: a three-dimensional structure of the rotary drum is schematically shown as a second;
fig. 12: a schematic diagram of a front view structure of the rotary drum;
fig. 13: FIG. 12 is a schematic cross-sectional view of the structure at E-E;
fig. 14: a schematic diagram of a main view structure of the mesh belt cleaning mechanism;
fig. 15: FIG. 14 is a schematic cross-sectional view of the structure at F-F;
fig. 16: a side view structure schematic diagram of the mesh belt cleaning mechanism;
fig. 17: FIG. 16 is a schematic cross-sectional view of the structure at G-G;
fig. 18: fig. 17 is a partially enlarged schematic structural view at H;
fig. 19: one of the three-dimensional structure schematic diagrams of the mesh belt cleaning mechanism;
fig. 20: and a second three-dimensional structure schematic diagram of the mesh belt cleaning mechanism.
Detailed Description
The invention is further illustrated by the following figures and examples:
embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Embodiment one:
as shown in fig. 1 to 20, the present embodiment provides a high-efficiency screw steamer, comprising: the net belt 10, the frame 11, the upper cover 12, the rotary drum 13 and slide rail 101, the upper cover 12 is located the frame 11 top, the upper cover 12 is relative frame 11 and is the rectilinear motion in upper and lower direction, the rotary drum 13 is located the frame 11 and rotates with the frame 11 to be connected, slide rail 101 is located the frame 11 top and with frame 11 fixed connection, slide rail 101 spiral coils in the rotary drum 13 outside, net belt 10 and slide rail 101 sliding connection, main motor drive net belt 10 moves, rotary drum 13 includes barrel, hollow shaft 24 and side spray tube 25, hollow shaft 24 and barrel fixed connection, side spray tube 25 and hollow shaft 24 fixed connection and be in communication.
On the basis of the technical scheme, the sliding rail 101 comprises a spiral frame 131 and a connecting sliding rail, the spiral frame 131 is fixedly connected with the connecting sliding rail, the rotary drum 13 is positioned in the cavity 120, the rotary drum 13 is rotationally connected with the rack 11, the spiral frame 131 is spirally wound on the outer side of the rotary drum 13, and the spiral frame 131 is fixedly connected with the rack 11;
the belt conveyor comprises a rack 11, a driving sprocket 4, a driven sprocket 5 and a main motor, wherein the driving sprocket 4 and the driven sprocket 5 are respectively connected with the rack 11 in a rotating way and are positioned below a mounting surface of the rack 11, the main motor drives the driving sprocket 4 to rotate, the belt conveyor 10 comprises a chain net and a chain, the chain net is positioned between two chains and is connected with the chains, and the chains are connected with the driving sprocket 4 and the driven sprocket 5;
the novel centrifugal fan comprises a frame 11, an upper cover 12, a chimney 18, a centrifugal fan and a fan cover, wherein the upper cover 12 is arranged on the frame 11, the lower end of the chimney 18 is fixedly connected with the frame 11, and the upper end of the chimney 18 is communicated with the centrifugal fan.
On the basis of the technical scheme, the rotary drum 13 further comprises a cylinder body comprising a top plate 21, friction rods 22 and a bottom plate 23, the top plate 21 is located above the bottom plate 23, the hollow shaft 24 is respectively fixed with the middle of the top plate 21 and the middle of the bottom plate 23, the friction rods 22 are circumferentially distributed around the hollow shaft 24, and the upper end and the lower end of each friction rod 22 are respectively fixed with the top plate 21 and the bottom plate 23.
In operation, the belt 10 is wrapped around the frame 11 and moved along the slide rail 101 when the belt 10 is above the frame 11. When the mesh belt 10 is outside the spiral shelf 131, it is heated by the steam sprayed from the side nozzle 25. The chimney 18 is close to the connecting sliding rail and far away from the spiral frame 131, so that the steam leaving from the chimney 18 is low in temperature, and the steam with high temperature is kept in the center.
On the basis of the technical scheme, the rotary drum 13 further comprises an end face spray pipe 26 and a spray head 261, wherein the end face spray pipe 26 is fixedly connected and communicated with the hollow shaft 24, the spray direction of the side face spray pipe 25 is lateral, the spray direction of the end face spray pipe 26 is axial, the spray head 261 is positioned above the end face spray pipe 26, and the spray head 261 is fixedly connected and communicated with the end face spray pipe 26;
the height of the outer end of at least one side nozzle 25 is different from the height of the outer ends of the other side nozzles 25, and the distance of the outer end of at least one end nozzle 26 from the hollow shaft 24 is different from the distance of the outer end of the other end nozzle 26 from the hollow shaft 24.
On the basis of the technical scheme, the cylinder body further comprises a cylinder 29, the cylinder 29 is positioned below the top plate 21 and fixedly connected with the top plate 21, and the outer side of the cylinder 29 is in contact with the inner side of the friction rod 22;
a gap exists between the bottom of the cylinder 29 and the bottom plate 23, and the outer end of the side spray pipe 25 passes through the cylinder 29.
On the basis of the technical scheme, the outer ends of the side spray pipes 25 are positioned between two adjacent friction rods 22;
the rotary drum 13 further comprises a shaft sleeve 27 and an upper connecting plate 271, the upper connecting plate 271 is fixedly connected with the top plate 21, the shaft sleeve 27 is fixedly connected with the upper connecting plate 271, the shaft sleeve 27 is communicated with the inside of the hollow shaft 24 and is coaxial with the hollow shaft 24, and the shaft sleeve 27 is fixedly connected with one end of the rotary joint;
the rotary drum 13 further comprises a driving shaft 28 and a lower connecting plate 281, the lower connecting plate 281 is fixedly connected with the bottom plate 23, the driving shaft 28 is fixedly connected with the lower connecting plate 281, and the driving shaft 28 is coaxial with the hollow shaft 24;
the drum 13 further comprises screws 221, and the upper and lower ends of the friction rod 22 are respectively fixed with the top plate 21 and the bottom plate 23 through the screws 221.
On the basis of the technical scheme, the novel multifunctional cleaning machine further comprises a mesh belt cleaning mechanism, the mesh belt cleaning mechanism is located below the mounting surface 110 of the machine frame 11, the rotary drum 13 and the sliding rail 101 are located above the mounting surface 110, the mesh belt cleaning mechanism comprises a blower 37, a blowing pipe 38 and a cleaning assembly, the cleaning assembly comprises two brushes 34, two first water pipes 35 and a plurality of first spray heads 351, the brushes 34 rotate relative to the machine frame 11, the first water pipes 35 are fixedly connected with the machine frame 11, the two brushes 34 are located on the upper side and the lower side respectively, the two first water pipes 35 are located on the side face of the two brushes 34 respectively, the two first water pipes 35 are fixedly connected with the first spray heads 351, the blower 37 and the blowing pipe 38 are fixedly connected with the machine frame 11 respectively, the blower 37 is communicated with the blowing pipe 38, and strip holes 381 are formed in the lower portion of the blowing pipe 38.
On the basis of the technical scheme, the number of the washing assemblies is two, the two washing assemblies are in mirror symmetry left and right, and the brushes 34 of the two washing assemblies are positioned between the first water pipes 35 of the two washing assemblies;
the mesh belt cleaning mechanism further comprises a second water pipe 36 and a second spray head 361, the second water pipe 36 is fixedly connected with the frame 11, the frame 11 is positioned between the washing assembly and the air blowing pipe 38, and the second water pipe 36 is fixedly connected with a plurality of second spray heads 361;
the mesh belt cleaning mechanism further comprises a rotating shaft 32 and a cleaning cylinder 33, the rotating shaft 32 is rotationally connected with the frame 11, the cleaning cylinder 33 is sleeved outside the rotating shaft 32 and is fixedly connected with the rotating shaft 32, and the hairbrush 34 is sleeved outside the cleaning cylinder 33 and is fixedly connected with the cleaning cylinder 33;
the mesh belt cleaning mechanism further comprises a water collecting tank 39 and a water tank valve 391, the water collecting tank 39 is positioned below the washing assembly, the water collecting tank 39 is communicated with the water tank valve 391 through a pipeline, the bottom of the water collecting tank 39 is connected with a filter screen 390 in a sliding manner, the section of the filter screen 390 is W-shaped, and a plurality of through holes are formed in the filter screen 390;
the mesh belt cleaning mechanism further comprises an air inlet pipe 371 and an air outlet pipe 372, wherein the air inlet pipe 371 is fixedly connected and communicated with the air inlet of the air blower 37, and the air outlet pipe 372 is fixedly connected and communicated with the air outlet of the air blower 37 and the air blowing pipe 38 respectively;
the mesh belt cleaning mechanism further comprises a wind deflector 32, the wind deflector 32 is positioned between the air blowing pipe 38 and the washing assembly, and the wind deflector 32 is fixedly connected with the frame 11;
the mesh belt cleaning mechanism further comprises a cooling water tank 11, the cooling water tank 11 is connected with the frame 11 in position, and the washing assembly is located between the cooling water tank 11 and the air blowing pipe 38.
On the basis of the technical scheme, the steam pipe device further comprises a steam pipe 15, an upper fixing plate 16 and a fan 122, wherein a cavity 120 with an opening at the lower part is formed in the upper cover 12, the upper fixing plate 16 is located above the sliding rail 101 and is fixedly connected with the frame 11, the upper fixing plate 16 divides the cavity 120 into an upper part and a lower part, an air outlet and an air inlet of the fan 122 are respectively communicated with the upper part and the lower part of the cavity 120, and the steam pipe 15 is located above the upper fixing plate 16.
On the basis of the above technical solution, an air outlet channel and an air inlet channel are formed between the upper fixing plate 16 and the upper cover 12, and the air outlet channel and the air inlet channel respectively communicate the upper part and the lower part of the cavity 120;
the air suction cover 123 is positioned in the air inlet channel and below the fan 122, and the air suction cover 123 is fixedly connected with the upper cover 12;
the air outlet plate 17 is positioned in the air outlet channel and fixedly connected with the frame 11, and the air outlet plate 17 is provided with a plurality of conical countersunk holes 170 which are communicated up and down;
the air guide plate 111 is fixedly connected with the frame 11 and is positioned in the cavity 120, and the upper end and the lower end of an air channel formed by the air guide plate 111 and the upper cover 12 are respectively communicated with the air suction cover 123 and the bottom of the cavity 120;
the cavity 120 comprises one or more sub-cavities 1200, the sub-cavities 1200 of the same cavity 120 are separated by the partition 124 above the upper fixing plate 16 and are communicated below the upper fixing plate 16, and the partition 124 is fixedly connected with the upper cover 12;
the split cavity 1200 is formed with a vortex air duct 1201 outside the fan 122;
the heating oil pipe 14 is fixedly connected with the frame 11, the heating oil pipe 14 and the steam pipe 15 are positioned above the upper fixing plate 16 and are fixedly connected with the upper fixing plate 16, and the steam pipe 15 is positioned between the fan 122 and the heating oil pipe 14;
the upper cover 12 is internally provided with two cavities 120, the separation box 112 is positioned between the two cavities 120, and the separation box 112 is fixedly connected with the frame 11;
also included is a first motor 121, the fan 122 being located in the cavity 120 and rotating relative to the upper housing 12, the first motor 121 driving the fan 122 to rotate.
Working principle:
in operation, the mesh belt 10 is located above the slide rail 101, and the main motor (not shown) drives the driving sprocket 4 to rotate, and the driving sprocket 4 drives the mesh belt 10 to slide along the slide rail 101. At this time, a second motor (not shown) installed in the frame 11 drives the drum 13 to rotate, and a difference exists between the linear velocity of the periphery of the drum 3 and the velocity of the inside of the mesh belt 10, thereby preventing the mesh belt 10 from overturning.
The motor 121 drives the fan 122 to rotate, and the fan 122 sucks air from the lower suction hood 123 and discharges air radially. The air flow blown by the fan 122 is accelerated through the vortex air duct 1201, and then the air flow is blown through the downward air outlet of the steam pipe 15, and the air flow carries the steam into the heating oil pipe 14. The steam flows over the air outlet plate 17 after being heated by the heating oil pipe 14. As the steam moves downward through the tapered counter bore 170, the steam accelerates downward due to the reduced diameter of the tapered surface of the tapered counter bore 170. The velocity of the steam striking the food above the mesh belt 10 increases, which is advantageous for heating the inner portion of the food. After the steam has impacted the food under the air deflector 17, most of the steam is moved spirally downward along the spirally wound mesh belt 10 and the spiral shelf 31, and the food is heated by blowing over the surface of the food during the movement.
After passing through the spiral mesh belt 10, the cooled steam enters air channels corresponding to the air deflectors 111 corresponding to different sub-cavities 1200 at two paths at the bottom of the cavity 120 respectively, moves upwards along the air channels until entering the air suction cover 123, and completes the circulation of air flow in the cavity 120. Wherein the direction of the air flow is shown by the solid arrows in fig. 4 and the hollow arrows in fig. 8.
At the same time as the steam pipe 15 ejects the steam, the hollow shaft 24 is also supplied with steam, and the steam is ejected sideways from the side nozzle 25 to above the mesh belt 10, thereby heating the food above the mesh belt 10. Due to the differential speed of the rotating drum 13 and the belt 10, the side nozzle 25 sweeps over the food over the belt 10, avoiding the phenomenon that steam from the side nozzle 25 continuously heats an area.
The shaft sleeve 27 and the driving shaft 28 are respectively connected with a frame and/or a shell of the spiral steaming and baking machine in a rotating way. The motor is connected with the driving shaft 28 to drive the top plate 21, the friction rod 22 and the bottom plate 23 to rotate synchronously, the net belt 10 is spirally wound on the outer side of the friction rod 22, and the friction rod 22 drives the net belt 10 to rotate spirally through friction force.
After the mesh belt 10 is spirally raised by the first spiral frame 31, it enters the next spiral frame 31 through the lower part of the separate tank 112, and spirally descends along the second spiral frame 31. After the heating of the two screw frames 3 is completed, the mesh belt 10 moves along the straight line section of the slide rail 101, and when the mesh belt 10 moves to the end of the frame 11 to move downward, food on the mesh belt 10 falls down to the collecting device (located on the upper right side of fig. 2 and not shown in the drawing) by gravity, and the mesh belt 10 continues to move below the mounting surface 110 of the frame 11.
The mesh belt 10 after baking is first placed in the cooling water tank 311 below the mounting surface 110, and the mesh belt 10 is soaked in water in the cooling water tank 311, thereby lowering the temperature of the mesh belt 10 and softening food residues attached to the mesh belt 10.
As shown in fig. 17, the mesh belt 10 (only part of which is shown) moves from right to left in the direction of the arrow, and the mesh belt 10 passes through two washing assemblies in sequence after leaving the cooling water tank 311. The brush 334 contacts the mesh belt 10 and brushes food waste on the surface of the mesh belt 10 by the driving of the mesh belt 10 or the motor, and the first spray head 351 sprays water to the mesh belt 10 to brush food waste on the surface of the mesh belt 10. The net belt 10 enters below the second spray head 361 after passing through the washing assembly, and the second spray head 361 sprays water to clean the net belt 10. Finally, the net belt 10 passes under the strip holes 381, and is blown by the air flow blown out from the strip holes 381.
Wherein, the water sprayed by the first spray head 351 and the second spray head 361 can be discharged by gravity into the water collecting tank 39 and finally through the water tank valve 391.
When the interior of the spiral steaming and baking machine needs to be cleaned, the hollow shaft 24 rotates, and the water pump supplies water to the hollow shaft 24 through the rotary joint. The water in the hollow shaft 24 is sprayed out to the side and the upper through the side spray pipe 25 and the end spray pipe 26 respectively. Wherein, the different heights of the outer ends (water outlets) of the plurality of side spray pipes 25 lead the sprayed water to be uniformly distributed in the axial direction, the different distances between the outer ends (water outlets) of the plurality of end spray pipes 26 and the rotating shaft (coinciding with the axis of the hollow shaft 24) lead the sprayed water 62 to be uniformly distributed in the radial direction, and the two are matched to lead the sprayed water to be distributed more widely and uniformly.
The gap between the bottom of the cylinder 29 and the floor 23 facilitates cleaning of dust and food debris that falls under gravity into the upper portion of the floor 23.
When heating, the lower part of the upper cover 12 contacts with the upper part of the frame 11, and the space between the frame 11 and the upper cover 12 is communicated with the outside only through the chimney 18 at two sides. The centrifugal fan corresponding to the chimney 18 adjusts the amount of steam leaving between the housing 11 and the upper cover 12 by the rotation speed and the opening and closing of the valve, so that the air pressure between the housing 11 and the upper cover 12 is five to six atmospheres, preferably four atmospheres, when heating. The heating rate of the food is increased by the internal pressurization and the steam is allowed to further penetrate into the food. Preferably, the air pressure is sensed by a sensor inside the upper housing 12 and the centrifugal fan and valve are controlled by a controller.
Because grease exists on the surface of the heated food, the grease can enter the air and then be circularly attached to the surfaces of the heating oil pipe 14 and other parts, thereby affecting the heating efficiency and requiring frequent shutdown cleaning. An adsorption net made of activated carbon, silicone grease and other materials can be arranged below the air suction cover 123, so that grease contacted by the heating oil pipe 14 is reduced.
The present invention has been described above by way of example, but the present invention is not limited to the above-described embodiments, and any modifications or variations based on the present invention fall within the scope of the present invention.
Claims (10)
1. A high efficiency screw steamer, comprising: the novel multifunctional electric wire winding machine comprises a wire belt (10), a frame (11), an upper cover (12), a rotating drum (13) and a sliding rail (101), wherein the upper cover (12) is located above the frame (11), the upper cover (12) moves linearly relative to the frame (11) in the up-down direction, the rotating drum (13) is located above the frame (11) and is rotationally connected with the frame (11), the sliding rail (101) is located above the frame (11) and is fixedly connected with the frame (11), the sliding rail (101) is spirally wound on the outer side of the rotating drum (13), the wire belt (10) is in sliding connection with the sliding rail (101), the main motor drives the wire belt (10) to move, the rotating drum (13) comprises a cylinder body, a hollow shaft (24) and a side spraying pipe (25), and the hollow shaft (24) is fixedly connected with the cylinder body and is communicated with the hollow shaft (24).
2. The efficient spiral steaming and baking machine according to claim 1, wherein: the rotary drum (13) further comprises a top plate (21), friction rods (22) and a bottom plate (23), wherein the top plate (21) is located above the bottom plate (23), the hollow shaft (24) is respectively fixed with the middle of the top plate (21) and the middle of the bottom plate (23), the friction rods (22) are circumferentially distributed around the hollow shaft (24), and the upper end and the lower end of each friction rod (22) are respectively fixed with the top plate (21) and the bottom plate (23).
3. The efficient spiral steaming and baking machine according to claim 2, wherein: the rotary drum (13) further comprises an end face spray pipe (26) and a spray head (261), the end face spray pipe (26) is fixedly connected and communicated with the hollow shaft (24), the spraying direction of the side face spray pipe (25) is lateral, the spraying direction of the end face spray pipe (26) is axial, the spray head (261) is located above the end face spray pipe (26), and the spray head (261) is fixedly connected and communicated with the end face spray pipe (26);
the height of the outer end of at least one side nozzle (25) is different from the height of the outer ends of other side nozzles (25), and the distance from the outer end of at least one end nozzle (26) to the hollow shaft (24) is different from the distance from the outer end of the other end nozzle (26) to the hollow shaft (24).
4. The efficient spiral steaming and baking machine according to claim 2, wherein: the cylinder body further comprises a cylinder (29), the cylinder (29) is positioned below the top plate (21) and fixedly connected with the top plate (21), and the outer side of the cylinder (29) is in contact with the inner side of the friction rod (22);
a gap exists between the bottom of the cylinder (29) and the bottom plate (23), and the outer end of the side spray pipe (25) penetrates through the cylinder (29).
5. The efficient spiral steaming and baking machine according to claim 2, wherein: the outer end of the side spray pipe (25) is positioned between two adjacent friction rods (22);
the rotary drum (13) further comprises a shaft sleeve (27) and an upper connecting plate (271), the upper connecting plate (271) is fixedly connected with the top plate (21), the shaft sleeve (27) is fixedly connected with the upper connecting plate (271), the shaft sleeve (27) is communicated with the inside of the hollow shaft (24) and is coaxial with the hollow shaft (24), and the shaft sleeve (27) is fixedly connected with one end of the rotary joint;
the rotary drum (13) further comprises a driving shaft (28) and a lower connecting plate (281), the lower connecting plate (281) is fixedly connected with the bottom plate (23), the driving shaft (28) is fixedly connected with the lower connecting plate (281), and the driving shaft (28) is coaxial with the hollow shaft (24);
the rotary drum (13) further comprises screws (221), and the upper end and the lower end of the friction rod (22) are respectively fixed with the top plate (21) and the bottom plate (23) through the screws (221).
6. The efficient spiral steaming and baking machine according to claim 1, wherein: still include guipure wiper mechanism, guipure wiper mechanism is located the installation face (110) below of frame (11), rotary drum (13) and slide rail (101) are located installation face (110) top, guipure wiper mechanism includes air-blower (37), gas pipe (38) and washs the assembly, it includes two brush (34), two first water pipe (35) and a plurality of first shower nozzle (351) to wash the assembly, brush (34) rotate relative frame (11), first water pipe (35) and frame 11 fixed connection, two brush (34) are located upper and lower both sides respectively, two first water pipe (35) are located two brush (34) sides respectively, first water pipe (35) are connected with first shower nozzle (351) fixed, air-blower (37) and gas pipe (38) are connected with frame (11) fixed respectively, air-blower (37) are linked together with gas pipe (38), gas pipe (38) are rectangular 381 have hole under.
7. The efficient spiral steaming and baking machine according to claim 6, wherein: the number of the washing assemblies is two, the two washing assemblies are in mirror symmetry left and right, and the brushes (34) of the two washing assemblies are positioned between the first water pipes (35) of the two washing assemblies;
the mesh belt cleaning mechanism further comprises a second water pipe (36) and a second spray head (361), the second water pipe (36) is fixedly connected with the frame (11), the frame (11) is positioned between the washing assembly and the air blowing pipe (38), and the second water pipe (36) is fixedly connected with a plurality of second spray heads (361);
the mesh belt cleaning mechanism further comprises a rotating shaft (32) and a cleaning cylinder (33), the rotating shaft (32) is rotationally connected with the frame (11), the cleaning cylinder (33) is sleeved on the outer side of the rotating shaft (32) and is fixedly connected with the rotating shaft (32), and the hairbrush (34) is sleeved on the outer side of the cleaning cylinder (33) and is fixedly connected with the cleaning cylinder (33);
the mesh belt cleaning mechanism further comprises a water collecting tank (39) and a water tank valve (391), wherein the water collecting tank (39) is positioned below the washing assembly, the water collecting tank (39) is communicated with the water tank valve (391) through a pipeline, a filter screen (390) is slidably connected to the bottom of the water collecting tank (39), the cross section of the filter screen (390) is W-shaped, and a plurality of through holes are formed in the filter screen (390);
the mesh belt cleaning mechanism further comprises an air inlet pipe (371) and an air outlet pipe (372), wherein the air inlet pipe (371) is fixedly connected and communicated with an air inlet of the air blower (37), and the air outlet pipe (372) is respectively fixedly connected and communicated with an air outlet of the air blower (37) and an air blowing pipe (38);
the mesh belt cleaning mechanism further comprises a wind deflector (32), the wind deflector (32) is positioned between the air blowing pipe (38) and the washing assembly, and the wind deflector (32) is fixedly connected with the frame (11);
the mesh belt cleaning mechanism further comprises a cooling water tank (11), the cooling water tank (11) is connected with the frame (11) in position, and the washing assembly is located between the cooling water tank (11) and the air blowing pipe (38).
8. The efficient spiral steaming and baking machine according to claim 1, wherein: still include steam pipe (15), go up fixed plate (16) and fan (122), upper shield (12) are formed with below open-ended cavity (120), go up fixed plate (16) and be located slide rail (101) top and with frame (11) fixed connection, go up fixed plate (16) and divide into upper and lower two parts with cavity (120), the gas outlet and the air inlet of fan (122) are linked together with the upper and lower two parts of cavity (120) respectively, steam pipe (15) are located upper fixed plate (16) top.
9. The efficient spiral steaming and baking machine according to claim 8, wherein: an air outlet channel and an air inlet channel are formed between the upper fixing plate (16) and the upper cover (12), and the air outlet channel and the air inlet channel are respectively communicated with the upper part and the lower part of the cavity (120);
the air suction device further comprises an air suction cover (123), wherein the air suction cover (123) is positioned in the air inlet channel and below the fan (122), and the air suction cover (123) is fixedly connected with the upper cover (12);
the air outlet plate (17) is positioned in the air outlet channel and is fixedly connected with the frame (11), and the air outlet plate (17) is provided with a plurality of conical countersunk holes (170) which are communicated up and down;
the air conditioner further comprises an air deflector (111), wherein the air deflector (111) is fixedly connected with the frame (11) and is positioned in the cavity (120), and the upper end and the lower end of an air channel formed by the air deflector (111) and the upper cover (12) are respectively communicated with the air suction cover (123) and the bottom of the cavity (120);
the device also comprises a separation piece (124), wherein the cavity (120) comprises one or more sub-cavities (1200), the sub-cavities (1200) of the same cavity (120) are separated by the separation piece (124) above the upper fixed plate (16) and are communicated below the upper fixed plate (16), and the separation piece (124) is fixedly connected with the upper cover (12);
the cavity (1200) is provided with a vortex air duct (1201) at the outer side of the fan (122);
the heating oil pipe (14) is fixedly connected with the frame (11), the heating oil pipe (14) and the steam pipe (15) are positioned above the upper fixing plate (16) and are fixedly connected with the upper fixing plate (16), and the steam pipe (15) is positioned between the fan (122) and the heating oil pipe (14);
the device further comprises a separation box (112), wherein two cavities (120) are formed in the upper cover (12), the separation box (112) is positioned between the two cavities (120), and the separation box (112) is fixedly connected with the frame (11);
the fan (122) is located in the cavity (120) and rotates relative to the upper cover (12), and the fan (122) is driven to rotate by the first motor (121).
10. The efficient spiral steaming and baking machine according to claim 1, wherein: the sliding rail (101) comprises a spiral frame (131) and a connecting sliding rail, the spiral frame (131) is fixedly connected with the connecting sliding rail, the rotary drum (13) is positioned in the cavity (120), the rotary drum (13) is rotationally connected with the frame (11), the spiral frame (131) is spirally wound on the outer side of the rotary drum (13), and the spiral frame (131) is fixedly connected with the frame (11);
the novel belt conveyor comprises a rack (11), and is characterized by further comprising a driving chain wheel (4), a driven chain wheel (5) and a main motor, wherein the driving chain wheel (4) and the driven chain wheel (5) are respectively connected with the rack (11) in a rotating way and are positioned below a mounting surface of the rack (11), the main motor drives the driving chain wheel (4) to rotate, the mesh belt (10) comprises a chain net and a chain, the chain net is positioned between two chains and is connected with the chains, and the chain is connected with the driving chain wheel (4) and the driven chain wheel (5);
the novel centrifugal fan comprises a frame (11), and is characterized by further comprising a chimney (18), wherein the chimney (18) is communicated with a space between the frame (11) and the upper cover (12), the lower end of the chimney (18) is fixedly connected with the frame (11), and the upper end of the chimney (18) is communicated with the centrifugal fan.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311492748.3A CN117378793B (en) | 2023-11-10 | High-efficient spiral evaporates roast machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311492748.3A CN117378793B (en) | 2023-11-10 | High-efficient spiral evaporates roast machine |
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| Publication Number | Publication Date |
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| CN117378793A true CN117378793A (en) | 2024-01-12 |
| CN117378793B CN117378793B (en) | 2024-10-25 |
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| CA2993366A1 (en) * | 2017-01-30 | 2018-07-30 | John Bean Technologies Corporation | Commercial scale sous-vide system and method |
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| CN103937639A (en) * | 2014-04-04 | 2014-07-23 | 山东玉兔食品有限责任公司 | Spiral efficient energy-saving self-cleaning continuous rice steaming system |
| CA2993366A1 (en) * | 2017-01-30 | 2018-07-30 | John Bean Technologies Corporation | Commercial scale sous-vide system and method |
| CN210411680U (en) * | 2019-07-01 | 2020-04-28 | 湖北红旗永盛电缆有限公司 | Belt cleaning device for cable manufacture |
| KR102339679B1 (en) * | 2020-11-17 | 2021-12-16 | 씨제이제일제당 (주) | Food processing system capable of cleaning in place and cleaning method of same |
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