CN117364220A - Acidic electrolytic deplating agent for carbon steel chromium-containing coating and deplating method thereof - Google Patents

Acidic electrolytic deplating agent for carbon steel chromium-containing coating and deplating method thereof Download PDF

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Publication number
CN117364220A
CN117364220A CN202311577256.4A CN202311577256A CN117364220A CN 117364220 A CN117364220 A CN 117364220A CN 202311577256 A CN202311577256 A CN 202311577256A CN 117364220 A CN117364220 A CN 117364220A
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stripping
acidic electrolytic
acid
agent
electrolytic stripping
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杨帆
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Guangzhou Basfu Environmental Protection Materials Co ltd
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Guangzhou Basfu Environmental Protection Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F5/00Electrolytic stripping of metallic layers or coatings

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention belongs to the technical field of electrolytic stripping, and discloses an acidic electrolytic stripping agent for a carbon steel chromium-containing coating and a stripping method thereof. The acidic electrolytic stripping agent comprises the following components in percentage by mass: 5-10% of organic acid, 8-15% of chelating agent, 5-10% of viscosity regulator and the balance of water. The acidic electrolytic stripping agent of the invention adopts the efficient combination of organic acid, chelating agent, viscosity regulator and water through reasonable screening of the components, effectively combines the components together, is a complete whole, and obtains excellent comprehensive performance through the synergistic effect of the components. The stripping agent has excellent stripping effect, short stripping time, clean stripping, long service life, capability of stripping at room temperature, safety to carbon steel substrates, no corrosion to the substrates, no reagents such as inorganic strong acid and alkali, nitrate, cyanide, hexamethylenetetramine, halogen and the like, simple components, easy preparation and suitability for industrial production.

Description

Acidic electrolytic deplating agent for carbon steel chromium-containing coating and deplating method thereof
Technical Field
The invention belongs to the technical field of electrolytic stripping, and particularly relates to an acidic electrolytic stripping agent for a carbon steel chromium-containing coating and a stripping method thereof.
Background
Carbon steel is an iron-carbon alloy containing carbon in the mass fraction of 0.0218-2.11% and small amount of Mn, si, P, S, etc. In steel materials, carbon steel has a large specific gravity, and compared with alloy steel, carbon steel is simple to smelt, easy to process and low in cost, and can meet the use requirements under the general condition, so that the alloy steel is widely applied to industries such as machinery, building, traffic and the like. The carbon steel has higher carbon content, lower alloy content and lower self corrosion resistance, and the corrosion resistance can be effectively improved and the service life can be greatly prolonged by preparing the corrosion resistant coating on the surface of the carbon steel through the physical vapor deposition method (Physical Vapor Deposition, PVD) firstly for plating chromium and then for plating a color layer. However, the PVD treatment is inevitably defective and cannot be repaired, and the bad coating needs to be removed and PVD is resumed.
Currently, the method for removing PVD coating on carbon steel surface mainly comprises chemical method and electrolytic method. The chemical process is typically deplating with a strong oxidizing agent such as potassium permanganate, potassium ferricyanide or hydrochloric acid. Wherein, the strong oxidant is easy to decompose and lose efficacy, has short retention period, and has extremely high potassium permanganate chromaticity and high wastewater treatment cost; the potassium ferricyanide mixed with acid can produce highly toxic hydrogen cyanide; hydrochloric acid is extremely volatile, causing pollution to the surrounding air. The electrolytic method generally adopts inorganic strong acid and alkali (nitric acid, sulfuric acid, phosphoric acid, hydrochloric acid, sodium hydroxide, potassium hydroxide and the like), nitrate, cyanide, hydrogen peroxide and the like for deplating, the problem of serious corrosion to a carbon steel substrate exists in the inorganic strong acid deplating process, the problem of slow deplating speed exists in the inorganic strong alkali, nitrogen oxides can be generated in the nitrate deplating process, and the wastewater generated by the substances has large treatment difficulty and high treatment cost.
In order to meet the requirement of environment-friendly safe production and further improve the stripping effect and efficiency, a more friendly carbon steel electrolytic stripping agent is needed to solve the problems.
Disclosure of Invention
In order to overcome the defects and shortcomings of the prior art, the invention aims at providing an acidic electrolytic stripping agent for a carbon steel chromium-containing coating.
The acidic electrolytic stripping agent has excellent stripping effect on the chromium-containing plating layer of the carbon steel, and has high stripping speed; the stripping agent has long service life, does not contain reagents such as inorganic strong acid, alkali, nitrate, cyanide, hexamethylenetetramine, halogen and the like, can not corrode a carbon steel substrate in the stripping process, is simple to prepare, and is suitable for industrial production.
Another object of the present invention is to provide a stripping method of an acidic electrolytic stripping agent based on the chromium-containing carbon steel coating.
The acidic electrolytic stripping agent is used as electrolyte, and the workpiece to be stripped is immersed in the acidic electrolytic stripping agent at room temperature to perform electrolytic stripping, so that the process condition is mild, the stripping speed is high, and the stripping effect is good.
The aim of the invention is achieved by the following scheme:
an acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: 5-10% of organic acid, 8-15% of chelating agent, 5-10% of viscosity regulator and the balance of water.
Further, the organic acid includes at least one of malic acid, ascorbic acid, maleic acid, lactic acid, glycolic acid, and the like.
Further, the chelating agent comprises at least one of citric acid, gluconic acid, tartaric acid and the like.
Further, the viscosity modifier is a water-soluble polymer. The weight average molecular weight of the water-soluble polymer may be 1000 to 5000.
Still further, the viscosity modifier may include at least one of polyvinylpyrrolidone, sodium polyacrylate, polyethylene glycol, polyacrylamide, polyvinyl alcohol, carboxymethyl cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, and the like.
The acid electrolytic stripping agent for the carbon steel chromium-containing coating can be obtained by uniformly mixing the components according to the proportion.
The invention effectively combines the components together, is a complete whole, and obtains excellent comprehensive performance through the synergistic effect of the components, so that the stripping agent has excellent stripping effect, high stripping speed and long service life, can be used for stripping at room temperature, does not contain reagents such as inorganic strong acid, strong alkali, nitrate, cyanide, hexamethylenetetramine, halogen and the like, does not corrode a substrate, has simple components, is easy to prepare, and is suitable for industrial production.
The invention also provides a stripping method of the acidic electrolytic stripping agent based on the carbon steel chromium-containing coating, which can comprise the following steps: and (3) taking the workpiece to be deplated as an anode, taking the stainless steel plate/lead plate as a cathode, and placing the workpiece to be deplated in the electrolytic deplating agent for electrolytic deplating.
Preferably, the current density of the electrolysis may be 1-5A/dm 2
Preferably, the electrolysis time may be 5 to 20 minutes. The acidic electrolytic stripping agent of the carbon steel chromium-containing plating layer is used as electrolyte,
preferably, the temperature of the electrolysis is room temperature.
Further, when the stripping solution in the electrolytic tank is reduced along with the carrying away of the workpiece, the stripping agent stock solution is directly added.
Compared with the prior art, the invention has the following advantages:
(1) The acidic electrolytic stripping agent for the carbon steel chromium-containing coating adopts the efficient compounding of organic acid, chelating agent, viscosity regulator and water through reasonable screening of each component, has simple components and easy preparation, and is suitable for industrial production. Wherein, the organic acid adjusts conductivity, controls the effect of chromium-containing plating electrolytic reaction rate, and the chelating agent has the chelation to the chromium ion that peels off from the substrate surface, avoids the plating surface to form insoluble matter, suppresses the effect of anodic polarization, and viscosity modifier plays the effect of promoting electrolytic reaction evenly to go on, avoids substrate surface current density inhomogeneous, leads to the substrate to appear pit, fog etc. corruption.
(2) The acidic electrolytic deplating agent for the carbon steel chromium-containing coating has short deplating time, clean deplating, deplating at room temperature, safety to carbon steel substrates and long service life.
(3) The acidic electrolytic stripping agent disclosed by the invention does not contain toxic, harmful, inflammable and explosive substances such as inorganic strong acid and alkali, nitrate, cyanide, hexamethylenetetramine, halogen and the like, and meets the requirements of environment-friendly safe production.
Detailed Description
The present invention will be described in further detail with reference to examples, but embodiments of the present invention are not limited thereto. The materials referred to in the examples below are available commercially unless otherwise specified. The method is conventional unless otherwise specified.
Example 1
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: malic acid 5%, gluconic acid 8%, methyl cellulose (weight average molecular weight 1000-3000) 7%, and water in balance.
Will be put onThe electrolytic stripping agent is obtained by uniformly mixing the components. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Electrolytic stripping for 18min, stripping, and carbon steel corrosion-free, and the results are shown in Table 1.
Example 2
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: 5% of malic acid, 2% of maleic acid, 10% of citric acid, 5% of polyvinylpyrrolidone (weight average molecular weight is 3000-5000) and the balance of water.
And uniformly mixing the components to obtain the electrolytic stripping agent. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Electrolytic stripping for 10min, stripping, and carbon steel corrosion-free, and the results are shown in Table 1.
Example 3
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: lactic acid 5%, maleic acid 5%, citric acid 5%, tartaric acid 10%, polyvinylpyrrolidone (weight average molecular weight 1000-2000) 5%, polyacrylamide (weight average molecular weight 1000-3000) 5%, and water in balance.
And uniformly mixing the components to obtain the electrolytic stripping agent. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Electrolytic stripping for 5min, stripping, and carbon steel corrosion-free, and the results are shown in Table 1.
Example 4
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: 5% of glycolic acid, 5% of maleic acid, 8% of citric acid, 5% of polyvinylpyrrolidone (weight average molecular weight is 1000-2000), 3% of polyacrylamide (weight average molecular weight is 1000-3000) and the balance of water.
And uniformly mixing the components to obtain the electrolytic stripping agent. The workpiece to be deplated is taken as an anode, a stainless steel plate is taken as a cathode, and the workpiece to be deplated is placed in the electrolytic deplating agent, and the chamberSetting the electrolysis current at 5A/dm under the temperature condition 2 Electrolytic stripping for 10min, stripping, and carbon steel corrosion-free, and the results are shown in Table 1.
Example 5
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: lactic acid 5%, maleic acid 5%, citric acid 5%, tartaric acid 10%, polyvinylpyrrolidone (weight average molecular weight 1000-2000) 5%, polyvinyl alcohol (weight average molecular weight 1000-3000) 5%, and water in balance.
And uniformly mixing the components to obtain the electrolytic stripping agent. The workpiece to be deplated is taken as an anode, a stainless steel plate is taken as a cathode, and is placed in the electrolytic deplating agent, and the electrolytic current is set to be 1A/dm under the room temperature condition 2 Electrolytic stripping for 15min, stripping, and carbon steel corrosion-free, and the results are shown in Table 1.
Comparative example 1
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: lactic acid 5%, maleic acid 5%, citric acid 5%, tartaric acid 10%, polyvinylpyrrolidone (weight average molecular weight 1000-2000) 4%, and the balance water.
And uniformly mixing the components to obtain the electrolytic stripping agent. The workpiece to be deplated is taken as an anode, a stainless steel plate is taken as a cathode, and is placed in the electrolytic deplating agent, and the electrolytic current is set to be 1A/dm under the room temperature condition 2 Electrolytic stripping for 15min, stripping, pit corrosion of carbon steel, and the results are shown in Table 1.
Comparative example 2
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: lactic acid 5%, maleic acid 5%, citric acid 15%, tartaric acid 10%, polyvinylpyrrolidone (weight average molecular weight 1000-2000) 5%, polyvinyl alcohol (weight average molecular weight 1000-3000) 5%, and water in balance.
And uniformly mixing the components to obtain the electrolytic stripping agent. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Observing the deplating of the plating layer, namely stopping electrolysis, and electrolyzing the deplating timeAbout 5 minutes, no corrosion of carbon steel, results are shown in Table 1.
Comparative example 3
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: malic acid 3%, gluconic acid 8%, methyl cellulose (weight average molecular weight 1000-3000) 7%, and water in balance.
And uniformly mixing the components to obtain the electrolytic stripping agent. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Electrolytic stripping for 18min, undeveloped coating, no corrosion of carbon steel, and the results are shown in Table 1.
Comparative example 4
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: lactic acid 5%, maleic acid 5%, citric acid 5%, tartaric acid 10%, polyvinylpyrrolidone (weight average molecular weight 1000-2000) 5%, polyvinyl alcohol (weight average molecular weight 1000-3000) 15%, and water in balance.
And uniformly mixing the components to obtain the electrolytic stripping agent. The workpiece to be deplated is taken as an anode, a stainless steel plate is taken as a cathode, and is placed in the electrolytic deplating agent, and the electrolytic current is set to be 1A/dm under the room temperature condition 2 Electrolytic stripping for 15min, undeveloped coating, no corrosion of carbon steel and the results are shown in Table 1.
Comparative example 5
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: 15% of sodium hydroxide, 5% of citric acid, 10% of tartaric acid, 5% of polyvinylpyrrolidone (weight average molecular weight is 1000-2000), 5% of polyvinyl alcohol (weight average molecular weight is 1000-3000) and the balance of water.
And uniformly mixing the components to obtain the electrolytic stripping agent. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Electrolytic stripping for 60min, undeveloped coating, no corrosion of carbon steel and the results are shown in Table 1.
Comparative example 6
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: 98% sulfuric acid 5%, citric acid 5%, tartaric acid 10%, polyvinylpyrrolidone (weight average molecular weight 1000-2000) 5%, polyvinyl alcohol (weight average molecular weight 1000-3000) 5%, and water in balance.
And uniformly mixing the components to obtain the electrolytic stripping agent. Placing a workpiece to be deplated serving as an anode and a stainless steel plate serving as a cathode in the electrolytic deplating agent, and setting the electrolytic current to be 5A/dm at room temperature 2 Electrolytic stripping for 10min, undeveloped coating, pit pitting corrosion of carbon steel, and the results are shown in Table 1.
Comparative example 7
An acidic electrolytic stripping agent for a carbon steel chromium-containing coating comprises the following components in percentage by mass: 15% of sodium hydroxide, 5% of citric acid and the balance of water.
And uniformly mixing the components to obtain the electrolytic stripping agent. The workpiece to be deplated is taken as an anode, a stainless steel plate is taken as a cathode, and is placed in the electrolytic deplating agent, and the electrolytic current is set to be 5A/dm at the temperature of 80-85 DEG C 2 Electrolytic stripping for 40min, stripping, and carbon steel corrosion-free, and the results are shown in Table 1.
TABLE 1 stripping Effect of acid electrolytic stripping Agents for chromium-containing carbon Steel coatings
Deplating time/min Stripping effect Surface corrosion conditions (pitting or pitting)
Example 1 18 Coating stripping No corrosion
Example 2 10 Coating stripping No corrosion
Example 3 5 Coating stripping No corrosion
Example 4 10 Coating stripping No corrosion
Example 5 15 Coating stripping No corrosion
Comparative example 1 15 Coating stripping Pit pitting corrosion
Comparative example 2 5 Coating stripping No corrosion
Comparative example 3 18 The coating is not removed No corrosion
Comparative example 4 15 The coating is not removed No corrosion
Comparative example 5 60 The coating is not removed No corrosion
Comparative example 6 10 Coating stripping Pit pitting corrosion
Comparative example 7 40 Coating stripping No corrosion
As can be seen from Table 1, the acidic electrolytic stripping agent for the chromium-containing carbon steel plating layer adopts the efficient combination of organic acid, chelating agent, viscosity regulator and water, and has the advantages of short stripping time, clean stripping, room-temperature stripping, safety to carbon steel base materials in the stripping process and long service life. The electrolytic stripping agent disclosed by the invention does not contain toxic, harmful, inflammable and explosive substances such as inorganic strong acid and alkali, nitrate, cyanide, hexamethylenetetramine, halogen and the like, and meets the requirements of environment-friendly and safe production.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.

Claims (10)

1. The acidic electrolytic stripping agent for the carbon steel chromium-containing coating is characterized by comprising the following components in percentage by mass: 5-10% of organic acid, 8-15% of chelating agent, 5-10% of viscosity regulator and the balance of water.
2. The acidic electrolytic stripping agent according to claim 1, characterized in that: the organic acid comprises at least one of malic acid, ascorbic acid, maleic acid, lactic acid and glycolic acid.
3. The acidic electrolytic stripping agent according to claim 1, characterized in that: the chelating agent comprises at least one of citric acid, gluconic acid and tartaric acid.
4. The acidic electrolytic stripping agent according to claim 1, characterized in that: the viscosity regulator is a water-soluble polymer.
5. The acidic electrolytic stripping agent according to claim 4, characterized in that: the weight average molecular weight of the water-soluble polymer is 1000-5000.
6. The acidic electrolytic stripping agent according to claim 1, characterized in that: the viscosity modifier comprises at least one of polyvinylpyrrolidone, sodium polyacrylate, polyethylene glycol, polyacrylamide, polyvinyl alcohol, carboxymethyl cellulose, methyl cellulose, ethyl cellulose and hydroxyethyl cellulose.
7. A process for preparing the acidic electrolytic stripping agent according to any one of claims 1-6, characterized in that: and uniformly mixing the components in proportion to obtain the acidic electrolytic stripping agent.
8. A stripping method based on the acidic electrolytic stripping agent according to any one of claims 1-6, characterized by comprising the steps of: electrolytic stripping is carried out with the workpiece to be stripped as an anode and the stainless steel/lead plate as a cathode in an acidic electrolytic stripping agent as claimed in any one of claims 1 to 6.
9. The stripping method as claimed in claim 8, wherein: the current density of the electrolysis is 1-5A/dm 2
10. The stripping method as claimed in claim 8, wherein: the electrolysis time is 5-20min.
CN202311577256.4A 2023-11-24 2023-11-24 Acidic electrolytic deplating agent for carbon steel chromium-containing coating and deplating method thereof Pending CN117364220A (en)

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