CN117363162A - Low-viscosity rapid UV-LED curing cationic composition and preparation method thereof - Google Patents

Low-viscosity rapid UV-LED curing cationic composition and preparation method thereof Download PDF

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Publication number
CN117363162A
CN117363162A CN202311391873.5A CN202311391873A CN117363162A CN 117363162 A CN117363162 A CN 117363162A CN 202311391873 A CN202311391873 A CN 202311391873A CN 117363162 A CN117363162 A CN 117363162A
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Prior art keywords
led curing
cationic composition
agent
curing cationic
led
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CN202311391873.5A
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Inventor
王博
韩建伟
李乐
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Jiangsu Taiter New Material Technology Co ltd
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Jiangsu Taiter New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/101Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/30Inkjet printing inks

Abstract

The invention discloses a low-viscosity rapid UV-LED curing cationic composition and a preparation method thereof, wherein the composition comprises the following components in percentage by weight based on 100% of the total mass of the composition: 30% -70% of alicyclic epoxy compound; 10% -70% of reactive diluent; 1-8% of a photoinitiator; 0.1-2% of a sense enhancing agent; 10% -30% of color paste; 2-5% of auxiliary agent. The invention has the advantages that the viscosity can be reduced, the curing speed of the UV-LED can be further improved, and the cured product has better adhesive force, chemical resistance and heat resistance.

Description

Low-viscosity rapid UV-LED curing cationic composition and preparation method thereof
Technical Field
The invention relates to the technical field of photo-curing, in particular to a low-viscosity rapid UV-LED curing cationic composition and a preparation method thereof.
Background
The photo-curing technology is widely applied to the field of paint and ink due to the outstanding advantages of high efficiency, energy conservation, environmental protection and the like; the traditional UV curing light source mainly comprises a high-pressure mercury lamp, but has the defects of low energy efficiency, large heating value, short service life, ozone pollution, heavy metal mercury and the like, so that the development and use of a novel energy-saving and environment-friendly curing light source tend to take place, and the UV-LED light source has the characteristics of high luminous efficiency, long service life, energy conservation, environment friendliness, less heat release and the like, overcomes the defects of the traditional light source, and has more and more related products;
the photo-curing technology can be divided into UV free radical curing and cationic curing, the former has wider application, but has the problem of difficult oxygen polymerization inhibition and surface drying, and particularly, the low-viscosity thin-coating LED curing limits the application of the low-viscosity thin-coating LED curing in certain fields; the cationic photo-curing oxygen-free polymerization inhibition can make up the defect of free radicals, and is more suitable for curing the low-viscosity thin-coating LED;
in the existing UV-LED high-speed ink-jet technology, a free radical system is used for overcoming oxygen polymerization inhibition, the consumption of an initiator is greatly increased, the problems of resource waste, cost rise and safety and environmental protection are caused, the chemical resistance of a cured product is poor, the existing cation system can overcome the oxygen polymerization inhibition problem and the chemical resistance is improved, but most of the technology is mainly used for reducing the viscosity by taking alicyclic epoxy 3, 4-epoxycyclohexylmethyl-3 ',4' -epoxycyclohexylmethyl formate, and a large amount of diluents such as glycidyl ether epoxy, oxetane and vinyl ether are required to be matched, so that the performances of the cured product such as the chemical resistance, the heat resistance and the adhesive force are lost, and the curing speed is still slower than that of the free radical; therefore, it is desirable to provide a low viscosity, fast UV-LED curing cationic composition that combines excellent cured properties.
Disclosure of Invention
The invention aims to solve the problems, and designs a low-viscosity rapid UV-LED curing cationic composition and a preparation method thereof.
The technical scheme of the invention for achieving the purpose is that a low-viscosity rapid UV-LED curing cationic composition comprises the following components in percentage by weight, based on 100% of the total mass of the composition: 30% -70% of alicyclic epoxy compound; 10% -70% of reactive diluent; 1-8% of a photoinitiator; 0.1-2% of a sense enhancing agent; 10% -30% of color paste; 2-5% of auxiliary agent.
Further supplementing the technical scheme, the alicyclic epoxy compound is one or more selected from TTA21, TTA20, TTA22, TTA28 and TTA800 of Jiangsu Taier New Material technology Co.
Further supplementing the technical scheme, the reactive diluent is one or more of glycidyl ether type epoxy, glycidyl ester type epoxy, oxetane structure epoxy and vinyl ether.
Further to the technical scheme, the photoinitiator is one or more of aryl diazonium salt, diaryl iodonium salt, triarylsulfonium salt and aryl ferrocenium salt.
Further supplementing the technical scheme, the sensitizer is one or more of anthracene, coumarin and thioxanthone compounds.
According to the technical scheme, the color paste is self-made cationic color paste, and the total mass of the color paste is 100%, and the color paste comprises the following components in percentage by weight: 30-70% of alicyclic epoxy compound, 10-70% of oxetane epoxy, 10-50% of pigment, 1-10% of wetting dispersant and 0.1-0.5% of defoamer.
Further supplementing the technical scheme, the auxiliary agent comprises a leveling agent and a defoaming agent.
The technical proposal is further supplemented, and the leveling agent is one or more of BYK373, BYK315, BYK325, BYK331, BYK333, BYK310, BYK307 and BYK 300; the defoaming agent is one or more of polyether defoaming agent, organic silicon defoaming agent and polyether modified organic silicon defoaming agent.
A method of preparing a low viscosity rapid UV-LED curing cationic composition comprising the steps of:
step one: mixing the alicyclic epoxy compound, the reactive diluent, the initiator, the inductance increasing agent and the auxiliary agent in a light-proof or yellow light environment at room temperature and normal pressure, and stirring until the solid compound is completely dissolved;
step two: and (3) filtering the product obtained in the step (A), and obtaining the UV-LED curing cationic composition which is gloss oil and can be used in ink jet, and forming a curing film through spraying the gloss oil onto a material and curing by illumination, so that a good protection effect is achieved.
According to the technical scheme, the UV-LED curing cationic composition further comprises color paste, the color paste is added into the gloss oil obtained in the second step, stirring, high-speed dispersion and filtering are carried out, and the UV-LED curing cationic composition ink can be used for ink jet and is colored in a mode of being sprayed to the surface of a printing material without an intermediate medium.
The cationic composition has the beneficial effects that the viscosity can be reduced, the UV-LED curing speed can be further improved, the cured product has better adhesive force, chemical resistance and heat resistance, the cationic composition absorbs energy under the radiation of an LED light source, excited sensitizer molecules are complexed with ground state photoinitiator molecules to form an excited state compound, the excited state compound is subjected to internal electron transfer, the sensitizer molecules are transited back to the ground state, and the photoinitiator molecules reach the excited state, so that the carbon cation active center is generated by decomposition, the epoxy resin and the monomer are initiated to carry out ring-opening polymerization, and the cured film is formed by crosslinking; compared with the existing cationic system, the curing speed can be further improved, the consumption of the diluent is reduced, the adhesive force and the chemical resistance of the cured product are improved, and the glass transition temperature (Tg) of the cured product is not influenced; thus, the cationic composition described above can be used as a UV ink, meeting the application requirements of high-speed UV-LED inkjet.
Detailed Description
The process equipment and conditions not identified in the following examples and comparative examples are those conventional in the art. Unless otherwise indicated, all materials and the like used in the examples of the present invention were commercially available. All technical means in the examples are, if specifically indicated, conventional means well known to those skilled in the art.
In order to make the technical solution more clear to the person skilled in the art, the following details of the technical solution of the present invention are described:
a low viscosity fast UV-LED curing cationic composition consisting of, based on 100% of the total mass of the composition, the following weight percentages: 30% -70% of alicyclic epoxy compound; 10% -70% of reactive diluent; 1-8% of a photoinitiator; 0.1-2% of a sense enhancing agent; 10% -30% of color paste; 2-5% of auxiliary agent.
Further supplementing the technical scheme, the alicyclic epoxy compound is one or more selected from TTA21, TTA20, TTA22, TTA28 and TTA800 of Jiangsu Taier New Material technology Co.
Further supplementing the technical scheme, the reactive diluent is one or more of glycidyl ether type epoxy, glycidyl ester type epoxy, oxetane structure epoxy and vinyl ether.
Further to the technical scheme, the photoinitiator is one or more of aryl diazonium salt, diaryl iodonium salt, triarylsulfonium salt and aryl ferrocenium salt.
Further supplementing the technical scheme, the sensitizer is one or more of anthracene, coumarin and thioxanthone compounds.
According to the technical scheme, the color paste is self-made cationic color paste, and the total mass of the color paste is 100%, and the color paste comprises the following components in percentage by weight: 30-70% of alicyclic epoxy compound, 10-70% of oxetane epoxy, 10-50% of pigment, 1-10% of wetting dispersant and 0.1-0.5% of defoamer.
Further supplementing the technical scheme, the auxiliary agent comprises a leveling agent and a defoaming agent.
The technical proposal is further supplemented, and the leveling agent is one or more of BYK373, BYK315, BYK325, BYK331, BYK333, BYK310, BYK307 and BYK 300; the defoaming agent is one or more of polyether defoaming agent, organic silicon defoaming agent and polyether modified organic silicon defoaming agent.
A method of preparing a low viscosity rapid UV-LED curing cationic composition comprising the steps of:
step one: mixing the alicyclic epoxy compound, the reactive diluent, the initiator, the inductance increasing agent and the auxiliary agent in a light-proof or yellow light environment at room temperature and normal pressure, and stirring until the solid compound is completely dissolved;
step two: and (3) filtering the product obtained in the step (A), and obtaining the UV-LED curing cationic composition which is gloss oil and can be used in ink jet, and forming a curing film through spraying the gloss oil onto a material and curing by illumination, so that a good protection effect is achieved.
The UV-LED curing cationic composition further comprises color paste, the color paste is added into the gloss oil obtained in the second step, stirring is carried out, high-speed dispersion is carried out, filtering is carried out, and the UV-LED curing cationic composition ink can be used for ink jet and is used for coloring in a mode of being sprayed onto the surface of a printing material, and an intermediate medium is not needed.
Examples 1 to 9
The cationic compositions of examples 1 to 9 were formulated with the mass percent compositions shown in table 1 below.
Examples 1 2 3 4 5 6 7 8 9
TTA21 / / / / / 20 20 20 /
TTA22 46 / / / / / / 26 /
TTA28 / 46 25 / / / 26 / 20
TTA800 / / / 46 46 35 / / 48.6
TR-TCM201 30 30 41 20 30 21 30 30 20
XY-692 / / 10 10 / / / / /
TR-PAG20102P 8 8 8 8 / 8 8 8 10
TR-PAG30301 / / / / 4 / / / /
TR-PSS306 0.6 0.6 0.6 0.6 / 0.6 0.6 0.6 1
ITX / / / / 0.6 / / / /
Black color paste 15 15 15 15 15 15 15 15 /
BYK333 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
BYK055 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Comparative examples 1 to 4
Cationic compositions of comparative examples 1 to 4 were formulated with the mass percent compositions shown in Table 2 below
The preparation method of the cationic composition in the above examples and comparative examples is the same, and includes the following steps
Step one: and under the conditions of light shielding or yellow light and normal pressure at room temperature, mixing the alicyclic epoxy compound, the reactive diluent, the initiator, the sense enhancing agent and the auxiliary agent, stirring until the solid compound is completely dissolved, and filtering the product to obtain the composition gloss oil.
Step two: if the pigment is needed to be added, the gloss oil obtained in the step one is added with color paste, stirred, dispersed at high speed and filtered to obtain the UV-LED curing cationic composition ink.
The cationic compositions prepared in the above examples and comparative examples were subjected to a viscosity, a curing speed, an adhesion, a chemical resistance test, and a heat resistance test.
1. Viscosity test
The testing method comprises the following steps: the viscosity of the compositions of examples and comparative examples was measured at 25℃using a rotational viscometer.
2. Curing speed
The testing method comprises the following steps: the coating is coated on a PET film by adopting a 5um bar roller, and is exposed under a curing machine with a 395nm LED light source, and the minimum energy required by the surface drying of the coating is compared.
Evaluation criteria: the lower the energy required for the coating to set up, the faster the cure speed.
3. Adhesion force
The testing method comprises the following steps: the PET film is coated with a 5um bar roller, exposed under a curing machine with 395nm LED light source (5000 mJ/cm < 2 >), fully cured, placed at room temperature for 24 hours, and subjected to a cross-cut test according to the specification of GB/T9286-2021.
Evaluation criteria: judging the adhesion level according to the surface falling condition, wherein the level 0 is that the scribing edge is smooth, and no marks fall off at the scribing edge and the intersection point; the level 1 is that the small piece falls off at the cross point of the scribing line, and the total falling area cannot be obviously more than 5%; the level 2 is that the edges of the scribing lines and the crossing points are provided with small pieces to fall off, and the total falling-off area is between 5 and 15 percent; the level 3 is that the edges and the intersections of the scribing lines are provided with flaking falling off, and the falling off area is between 15 and 35 percent; the level 4 is that the edges and the intersections of the scribing lines are provided with flaking falling off, and the falling off area is between 35 and 65 percent; grade 5 is a degree of shedding exceeding grade 4.
4. Resistance to chemical transformation
The testing method comprises the following steps: the PET film is coated with a 5um coil bar roller, exposed under a curing machine with a 395nm LED light source (5000 mJ/cm < 2 >), fully cured, placed at room temperature for 24 hours, subjected to a 95% ethanol-resistant wiping test according to the specification of GB/T23989-2009, and subjected to a solvent-resistant wiping instrument load of 1kg at a rotating speed of 60rpm.
Evaluation criteria: the number of wiping times is 100, the coating is qualified without fading and bottomless, and is represented by OK, otherwise, the coating is unqualified, and is represented by NG.
5. Heat resistance
The testing method comprises the following steps: the glass transition temperature (Tg) of the cured product is tested by a DMA film stretching method by adopting a20 um bar roller coating on a release film, placing the release film under a curing machine with a 395nm LED light source for exposure (5000 mJ/cm < 2 >), standing the release film at room temperature for 24 hours after complete curing, cutting the release film into 10mm long strips with 50 mm.
Evaluation criteria: the higher the Tg, the better the heat resistance.
The test results of the examples and comparative examples were obtained according to the above test methods and determination criteria as follows.
Examples 1 2 3 4 5 6 7 8 9
Viscosity (25 ℃ C.) 15 18 16 20 19 24 21 20 23
Energy of surface drying (mJ/cm) 2 ) 1400 950 700 500 350 1200 1250 1550 25
Tg(℃) 94 106 101 112 113 108 105 98 121
Adhesion force 0 0 3 0 0 0 0 0 0
Resistance to chemical transformation OK OK OK OK OK OK OK OK OK
Examples 1, 2, 4, and 5 have lower viscosity, faster cure speed, while maintaining a higher glass transition temperature (Tg), and better resistance to chemicals and adhesion than the comparative examples, with example 5 having the fastest cure speed, highest Tg, and the best combination of properties. Example 3 further improved the curing speed but reduced the adhesion as compared with example 2. Examples 6, 7, 8 are faster in curing speed than the comparative examples, and the low-viscosity alicyclic epoxy compound is not reduced in cured product properties, particularly heat resistance, than the other reactive diluents. In addition, example 9 is a gloss oil composition with faster UV-LED cure speed.
Comparative example 1 Comparative example 2 Comparative example 2 Comparative example 3
Viscosity (25 ℃ C.) 55 19 20 17
Energy of surface drying (mJ/cm) 2 ) 3200 1500 1800 1650
Tg(℃) 101 91 75 81
Adhesion force 0 3 0 3
Resistance to chemical transformation OK OK NG NG
Comparative examples 2, 3,4, compared to comparative example 1, have more reactive diluent added to reduce viscosity, resulting in undesirable overall properties, particularly a reduction in glass transition temperature (Tg). The oxetane and alicyclic epoxy compound curing speed is high, but the adhesive force is reduced; the cationic reactivity of the glycidyl ether is low, the curing is insufficient, the chemical resistance is poor, and the dosage is not easy to be excessive; the vinyl ether monomer in the above combination affects the adhesion and chemical resistance of the cured product.
The sources of cycloaliphatic epoxy compounds and diluents used in the examples and comparative examples are shown below in Table 5:
the alicyclic epoxy compounds are all from Jiangsu Taier New Material Co., ltd; oxetane diluents are all available from Changzhou powerful electronic New materials Co., ltd; the glycidyl ether diluents were all from Anhui New and remote technologies Inc.; vinyl ether diluents were all from Hebei Kairei chemical Co.
The sources of photoinitiators and extenders used for the examples and comparative examples are as follows, table 6:
the photoinitiator, coumarin and anthracene type sensitizer are all from Changzhou powerful electronic new material Co., ltd; thioxanthones are available from Zhejiang Sail New Material Co.
The defoamer, the leveling agent and the dispersing agent are all selected from Pick in Germany, and the pigment is selected from inorganic pigment or organic pigment, which are all conventional commercial products in the field.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.

Claims (10)

1. A low viscosity fast UV-LED curing cationic composition characterized in that it consists of, based on 100% of the total mass of the composition, the following weight percentages: 30% -70% of alicyclic epoxy compound; 10% -70% of reactive diluent; 1-8% of a photoinitiator; 0.1-2% of a sense enhancing agent; 10% -30% of color paste; 2-5% of auxiliary agent.
2. The low viscosity fast UV-LED curing cationic composition according to claim 1, wherein said cycloaliphatic epoxy compound is selected from one or more of TTA21, TTA20, TTA22, TTA28, TTA800, new materials science and technology limited, stachattel.
3. The low viscosity fast UV-LED curing cationic composition according to claim 1, wherein said reactive diluent is one or more of a glycidyl ether type epoxy, a glycidyl ester type epoxy, an oxetane structure epoxy, a vinyl ether.
4. The low viscosity fast UV-LED curing cationic composition according to claim 1, wherein said photoinitiator is one or more of aryl diazonium salts, diaryl iodonium salts, triarylsulfonium salts, and aryl ferrocenium salts.
5. The low viscosity rapid UV-LED curing cationic composition of claim 1, wherein said sensitizer is one or more of anthracene, coumarin, thioxanthone compounds.
6. The low-viscosity rapid UV-LED curing cationic composition according to claim 1, wherein the color paste is a self-made cationic color paste, the color paste is composed of the following components in percentage by weight, based on 100% of the total mass: 30-70% of alicyclic epoxy compound, 10-70% of oxetane epoxy, 10-50% of pigment, 1-10% of wetting dispersant and 0.1-0.5% of defoamer.
7. A low viscosity fast UV-LED curing cationic composition according to claim 1, wherein said adjuvant comprises a leveling agent, an antifoaming agent.
8. The low viscosity fast UV-LED curing cationic composition according to claim 7, wherein said leveling agent is one or more of BYK373, BYK315, BYK325, BYK331, BYK333, BYK310, BYK307, BYK 300; the defoaming agent is one or more of polyether defoaming agent, organic silicon defoaming agent and polyether modified organic silicon defoaming agent.
9. A method of preparing a low viscosity fast UV-LED curing cationic composition according to any of claims 1-8, comprising the steps of:
step one: mixing the alicyclic epoxy compound, the reactive diluent, the initiator, the inductance increasing agent and the auxiliary agent in a light-proof or yellow light environment at room temperature and normal pressure, and stirring until the solid compound is completely dissolved;
step two: and (3) filtering the product obtained in the step (A), and obtaining the UV-LED curing cationic composition which is gloss oil and can be used in ink jet, and forming a curing film through spraying the gloss oil onto a material and curing by illumination, so that a good protection effect is achieved.
10. The method for preparing the low-viscosity rapid UV-LED curing cationic composition according to claim 9, wherein the UV-LED curing cationic composition further comprises color paste, wherein the color paste is added into the gloss oil obtained in the second step, and the gloss oil is stirred, dispersed at a high speed and filtered to obtain the UV-LED curing cationic composition ink which can be used for inkjet and is colored by spraying on the surface of a printing material without an intermediate medium.
CN202311391873.5A 2023-10-25 2023-10-25 Low-viscosity rapid UV-LED curing cationic composition and preparation method thereof Pending CN117363162A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492330A (en) * 2011-12-02 2012-06-13 中山大学 Ultraviolet (UV) photocurable inkjet ink for glass substrate and preparation method for UV photocurable inkjet ink
CN116009356A (en) * 2022-12-15 2023-04-25 珠海天威新材料股份有限公司 Ultraviolet radiation curing cationic composition, preparation method thereof and digital ink-jet printing method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492330A (en) * 2011-12-02 2012-06-13 中山大学 Ultraviolet (UV) photocurable inkjet ink for glass substrate and preparation method for UV photocurable inkjet ink
CN116009356A (en) * 2022-12-15 2023-04-25 珠海天威新材料股份有限公司 Ultraviolet radiation curing cationic composition, preparation method thereof and digital ink-jet printing method

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