CN117359949B - Intelligent composite film adjusting production equipment - Google Patents
Intelligent composite film adjusting production equipment Download PDFInfo
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- CN117359949B CN117359949B CN202311650209.8A CN202311650209A CN117359949B CN 117359949 B CN117359949 B CN 117359949B CN 202311650209 A CN202311650209 A CN 202311650209A CN 117359949 B CN117359949 B CN 117359949B
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- fixedly connected
- pressing roller
- ring
- straight gear
- single film
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- 239000002131 composite material Substances 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000007731 hot pressing Methods 0.000 claims abstract description 41
- 239000012528 membrane Substances 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims description 35
- 239000007788 liquid Substances 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 abstract description 29
- 239000000110 cooling liquid Substances 0.000 abstract description 10
- 238000005520 cutting process Methods 0.000 abstract description 7
- 108010066114 cabin-2 Proteins 0.000 description 14
- 238000003825 pressing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/034—Thermal after-treatments
- B29C66/0342—Cooling, e.g. transporting through welding and cooling zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/876—Maintenance or cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/25—Greenhouse technology, e.g. cooling systems therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to the field of composite membrane production, in particular to intelligent composite membrane adjusting production equipment. The invention provides intelligent regulation production equipment for a composite membrane, which comprises a fixed support, a guide cabin and the like. The upper hot-pressing roller and the lower hot-pressing roller are arranged on the guide cabin, the lower hot-pressing roller is provided with a fixed ring and an outer swivel, redundant leftover materials extruded from the edge of the lower single film body are timely collected into an annular groove of the outer swivel, the leftover materials collected in the annular groove are cut off from the edge of the lower single film body by a cutter, the phenomenon that the redundant leftover materials extruded from the edge of the lower single film body are upwards wrapped on the edge of the upper single film body is avoided, and the redundant leftover materials extruded into the annular groove of the outer swivel are enabled to be extruded through circulating cooling liquid in the outer swivel. The technical problem that the composite film produced in the prior art is not of a required product structure and the produced composite film needs to be subjected to edge cutting is solved.
Description
Technical Field
The invention relates to the field of composite membranes, in particular to intelligent regulation production equipment for a composite membrane.
Background
In the production of composite films, an upper layer and a lower layer of composite films are required to be pressed together in a hot pressing mode, such as a multilayer composite film and a preparation method thereof described in Chinese patent CN106364098B, in the step, the upper layer and the lower layer of composite films which are continuously extruded from an extruder are respectively conveyed into hot pressing equipment, the upper layer and the lower layer of composite films are respectively pressed together through two hot pressing rollers, and meanwhile, the two hot pressing rollers respectively regulate and control the temperature of the upper layer and the lower layer of composite films, so that the upper layer of composite films are heated to be in a viscous state, and the lower layer of composite films are heated to be in a semi-molten state, thereby being convenient for directly pressing the two composite films together through the two hot pressing rollers.
Through the production steps of respectively heating the upper layer composite film and the lower layer composite film and carrying out hot pressing, the hot pressing effect between the two composite films can be effectively improved, but because the heating temperature of the lower layer composite film is higher than that of the upper layer composite film, and the plasticity of the lower layer composite film after heating is far greater than that of the upper layer composite film, when the upper layer composite film is pressed downwards and embedded into the upper surface of the lower layer composite film, the edge area of the lower layer composite film is extruded and is easily wrapped at the two side edges of the upper layer composite film upwards, so that the upper layer composite film and the lower layer composite film are in an inner and outer wrapping state, but not in an upper and lower arrangement state, the produced composite film is not in a required product structure, and therefore, the produced composite film is required to be subjected to edge cutting treatment additionally, not only the upper layer composite film and the lower layer composite film are seriously wasted, but also the production efficiency of the composite film is affected.
Disclosure of Invention
In order to overcome the defect that the composite film produced in the prior art is not in a required product structure and needs to be subjected to edge cutting, the invention provides intelligent composite film adjusting production equipment.
The invention discloses intelligent composite film adjusting production equipment which comprises a fixed support, a guide cabin, an upper hot-pressing roller, a lower hot-pressing roller, a fixed ring, an outer rotating ring, an inner rotating ring and a driving mechanism, wherein the fixed support is arranged on the upper hot-pressing roller; an input electric roller set is arranged at the rear side of the fixed bracket; the front side of the fixed bracket is provided with an output electric roller set; the middle part of the fixed bracket is fixedly connected with a guide cabin; the guide cabin is rotationally connected with an upper hot press roller and a lower hot press roller; the upper hot press roller and the lower hot press roller are fixedly connected with a first straight gear respectively; the two first straight gears are meshed; the guide cabin is fixedly connected with a first motor; an output shaft of the first motor is fixedly connected with a hot press roller; the left side and the right side of the guide cabin are fixedly connected with a fixing ring respectively; the fixed ring is rotationally connected with the lower hot pressing roller; the fixed ring is rotationally connected with an outer swivel; the outer rotating ring is fixedly connected with a third spur gear; two second spur gears are fixedly connected on the upper hot press roller; the second spur gear is meshed with the third spur gear; the outer rotating ring is provided with a circle of annular groove structure; the fixed ring is rotationally connected with an inner rotating ring; the inner swivel is fixedly connected with at least two cutters respectively; and a driving mechanism for driving the inner swivel is arranged on the guide cabin.
More preferably, the driving mechanism comprises a fourth straight gear, a rotating shaft, a fifth straight gear and a second motor; the outer surfaces of the two inner rotating rings are fixedly connected with a fourth spur gear respectively; the guide cabin is rotationally connected with a rotating shaft; the rotating shaft is fixedly connected with two fifth spur gears; the fifth straight gear is meshed with the fourth straight gear; a second motor is fixedly connected to the guide cabin; the output shaft of the second motor is fixedly connected with a rotating shaft.
More preferably, a ring-shaped cavity structure is arranged in the fixing ring; one side of the fixed ring is provided with a liquid inlet cavity structure communicated with the annular cavity; a liquid outlet cavity structure communicated with the annular cavity is arranged on the other side of the fixed ring; a cooling cavity structure communicated with the annular cavity is arranged around the outer rotating ring.
More preferably, the annular groove surrounding the outer swivel is provided with a bump structure.
More preferably, the guide cabin is fixedly connected with a heating plate.
More preferably, the heating plate is provided in a triangular structure having a cross section that is contracted to the right.
More preferably, the rear side of the heating plate is provided with an air inlet cavity structure; the heating plate is provided with an air outlet groove structure.
More preferably, the front side of the guide cabin is provided with a diversion trench structure facing the corresponding outer swivel; the bottom of the heating plate is communicated with a gas pipe facing the corresponding diversion trench.
More preferably, the front side of the guide cabin is fixedly connected with a fixed plate; the fixed plate is provided with a reciprocating motor; the moving part of the reciprocating motor is connected with a spatula facing the corresponding outer swivel.
More preferably, the spatula is provided with a pry block structure.
According to the intelligent composite film adjusting production equipment, an upper hot pressing roller and a lower hot pressing roller are arranged on a guide cabin, a fixed ring and an outer rotating ring are arranged at two ends of the lower hot pressing roller, redundant leftover materials extruded from the edge of a lower single film body are timely collected into an annular groove of the outer rotating ring, an inner rotating ring is further rotated on the fixed ring, a cutter is arranged on the inner rotating ring, the leftover materials collected in the annular groove are cut off from the edge of the lower single film body by the cutter, and the phenomenon that the redundant leftover materials extruded from the edge of the lower single film body are upwards wrapped on the edge of the upper single film body is avoided;
according to the intelligent regulation production equipment for the composite membrane, a cooling liquid circulation structure is arranged between the fixed ring and the outer rotating ring, and excessive leftover materials extruded into the annular groove of the outer rotating ring are quickly solidified after being cooled by the cooling liquid through circulating the cooling liquid in the outer rotating ring, so that the excessive leftover materials can be conveniently cut off in time by the cutter;
the intelligent regulation production equipment for the composite film solves the technical problem that the composite film produced in the prior art is not of a required product structure and needs to be subjected to edge cutting.
Drawings
Fig. 1 is a schematic perspective view illustrating the structure of the present invention according to an embodiment;
FIG. 2 is a schematic view illustrating a single film body placement state according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view illustrating a guide cabin and a heating plate according to an embodiment of the present invention;
FIG. 4 is a partial perspective view of a drive mechanism according to an embodiment of the invention;
FIG. 5 is a schematic perspective view illustrating a fixed ring and an outer rotating ring according to an embodiment of the present invention;
FIG. 6 is an exploded view of a stationary ring and an outer rotating ring according to an embodiment of the present invention;
FIG. 7 is a cross-sectional view of a stationary ring and an outer rotating ring according to an embodiment of the present invention;
fig. 8 is a schematic view showing a first perspective structure of a heating plate according to an embodiment of the present invention;
fig. 9 is a schematic view showing a second perspective structure of a heating plate according to the present invention;
fig. 10 is a schematic perspective view illustrating a reciprocating motor and a spatula according to an embodiment of the present invention.
The marks in the figure: the device comprises a 1-fixed support, a 11-input electric roller set, a 12-output electric roller set, a 2-guide cabin, a 201-guide groove, a 3-heating plate, a 301-air inlet cavity, a 302-air outlet groove, a 31-air delivery pipe, a 41-upper hot-pressing roller, a 411-first straight gear, a 42-lower hot-pressing roller, a 43-first motor, a 44-second straight gear, a 51-fixed ring, a 5101-liquid inlet cavity, a 5102-annular cavity, a 5103-liquid outlet cavity, a 52-outer rotating ring, a 520-cooling cavity, a 5201-annular groove, a 5202-bump, a 521-third straight gear, a 53-inner rotating ring, a 531-fourth straight gear, a 532-cutter, a 54-rotating shaft, a 55-fifth straight gear, a 56-second motor, a 6-fixed plate, a 61-reciprocating motor, a 62-spatula, a 63-prying block, a 71-upper single film body and a 72-lower single film body.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description, but does not limit the scope of protection and the application of the invention.
Example 1
1-8, the intelligent regulation production equipment for the composite film comprises a fixed bracket 1, a guide cabin 2, an upper hot-pressing roller 41, a lower hot-pressing roller 42, a fixed ring 51, an outer rotating ring 52, an inner rotating ring 53 and a driving mechanism; the rear side of the fixed bracket 1 is provided with an input electric roller group 11; the front side of the fixed bracket 1 is provided with an output electric roller set 12; the middle part of the fixed bracket 1 is connected with a guide cabin 2 through bolts; an upper hot-pressing roller 41 and a lower hot-pressing roller 42 are respectively connected in a rotating manner in the up-down direction on the front side of the guide cabin 2; a first straight gear 411 is fixedly connected to each of the upper hot-pressing roller 41 and the lower hot-pressing roller 42; the two first straight gears 411 are engaged; the guide cabin 2 is connected with a first motor 43 through bolts; an output shaft of the first motor 43 is fixedly connected with the hot press roller 41; the left side and the right side of the guide cabin 2 are respectively connected with a fixed ring 51 through bolts; the two fixing rings 51 are respectively and rotatably connected with the two ends of the lower hot pressing roller 42; an outer rotating ring 52 is rotatably connected to each of the opposite sides of the two fixing rings 51; a third spur gear 521 is fixedly connected to each of the two outer rotating rings 52; two second spur gears 44 are fixedly connected to the upper hot-pressing roller 41; the two second spur gears 44 are respectively meshed with the corresponding third spur gears 521; a ring of annular grooves 5201 are respectively formed on the opposite sides of the two outer rotating rings 52, so that the excessive leftover materials extruded from the edges of the lower single film body 72 are collected in the annular grooves 5201; an inner rotating ring 53 is rotatably connected to each of the two fixing rings 51; two cutters 532 are fixedly connected to the two inner rotating rings 53 respectively, and the cutters 532 are clung to the outer edges of the annular grooves 5201 of the corresponding outer rotating rings 52; a driving mechanism is arranged on the guide cabin 2; the driving mechanism is connected with the two inner rotating rings 53, and drives the cutter 532 of the inner rotating rings 53 to rotate, and the cutter 532 cuts off the rim leftover materials collected in the annular groove 5201 from the edge of the lower single film 72.
As shown in fig. 3 to 7, the driving mechanism includes a fourth spur gear 531, a rotation shaft 54, a fifth spur gear 55, and a second motor 56; the outer surfaces of the two inner rotating rings 53 are fixedly connected with a fourth straight gear 531 respectively; the lower side of the guide cabin 2 is rotatably connected with a rotating shaft 54; a fifth spur gear 55 is fixedly connected to the left end and the right end of the rotating shaft 54 respectively; the two fifth spur gears 55 are respectively meshed with the corresponding fourth spur gears 531; the guide cabin 2 is connected with a second motor 56 through bolts; the output shaft of the second motor 56 is fixedly connected with the rotating shaft 54.
As shown in fig. 5-7, two fixing rings 51 are respectively provided with a ring cavity 5102; one side of each of the two fixing rings 51 is provided with a liquid inlet cavity 5101 communicated with the corresponding annular cavity 5102; the other side of the two fixed rings 51 is respectively provided with a liquid outlet cavity 5103 structure communicated with the corresponding annular cavity 5102; a plurality of cooling cavity 520 structures which are communicated with the corresponding annular cavities 5102 are respectively arranged around the two outer rotating rings 52; a plurality of protruding blocks 5202 are respectively arranged in the annular grooves 5201 surrounding the two outer rotating rings 52, and the cooling cavities 520 are respectively positioned inside the corresponding protruding blocks 5202.
As shown in fig. 1-8, a heating plate 3 is fixedly connected in the guide cabin 2, so that the upper single film body 71 and the lower single film body 72 are isolated by the heating plate 3 before the upper single film body 71 and the lower single film body 72 move between the upper hot press roller 41 and the lower hot press roller 42; the heating plate 3 is provided with a triangular structure with a right-side contracted cross section, and the upper single film body 71 and the lower single film body 72 are gradually closed towards the right side along the upper surface and the lower surface of the heating plate 3 respectively.
This complex film intelligent regulation production facility's complex film pressfitting is handled:
the upper single film body 71 and the lower single film body 72 extruded from an external extruder are respectively pulled out, the upper single film body 71 and the lower single film body 72 sequentially pass through the input electric roller set 11, the guide cabin 2, the space between the upper hot-pressing roller 41 and the lower hot-pressing roller 42 and the output electric roller set 12, the upper single film body 71 and the lower single film body 72 respectively lean against the upper side surface and the lower side surface of the heating plate 3 to enter the guide cabin 2, and meanwhile, the heating plate 3 respectively carries out preheating treatment on the upper single film body 71 and the lower single film body 72, and the input electric roller set 11 and the output electric roller set 12 carry out forward conveying work on the upper single film body 71 and the lower single film body 72.
In this process, the output shaft of the first motor 43 drives the upper thermo roll 41 to rotate, the upper thermo roll 41 engages with the second spur gear 44 connected to the lower thermo roll 42 through the second spur gear 44 connected to the upper thermo roll 41, and drives the lower thermo roll 42 to rotate, meanwhile, the upper thermo roll 41 heats the upper single film 71, so that the upper single film 71 is heated to be in a viscous state, and meanwhile, the lower thermo roll 42 heats the lower single film 72, so that the lower single film 72 is heated to be in a semi-molten state, and the upper thermo roll 41 and the lower thermo roll 42 are used for thermo-compression of the upper single film 71 and the lower single film 72 together, so that the temperature of the upper single film 71 and the lower single film 72 can be intelligently regulated and controlled through the heating plate 3, the upper thermo roll 41 and the lower thermo roll 42, and the upper single film 71 and the lower single film 72 can be effectively thermo-compressed together.
Composite film edge cutting treatment of the intelligent composite film adjusting production equipment comprises the following steps:
the liquid inlet cavity 5101 and the liquid outlet cavity 5103 are connected with external cooling liquid circulating and conveying equipment, the external cooling liquid circulating and conveying equipment continuously conveys cooling liquid to the annular cavity 5102 of the fixed ring 51 through the liquid inlet cavity 5101, the cooling liquid respectively flows through the cooling cavities 520, and then flows back to the external cooling liquid circulating and conveying equipment through the liquid outlet cavity 5103.
In the rotation process of the upper hot pressing roller 41, the upper hot pressing roller 41 drives the outer rotating ring 52 to rotate through the first straight gear 411 meshing with the third straight gear 521, so that the outer rotating ring 52 rotates together with the lower hot pressing roller 42, meanwhile, the output shaft of the second motor 56 drives the rotating shaft 54 to rotate, the rotating shaft 54 drives the inner rotating ring 53 to rotate through the fifth straight gear 55 meshing with the fourth straight gear 531, so that the inner rotating ring 53 drives the cutter 532 to rotate in the opposite direction to the outer rotating ring 52, the rotating speed of the inner rotating ring 53 driving the cutter 532 is higher than the rotating speed of the outer rotating ring 52, and the rotating cutter 532 can continuously cut a continuous and flat end surface line along the edge of the lower single film body 72.
The upper single film body 71 and the lower single film body 72 are thermally pressed together by the upper thermal pressing roller 41 and the lower thermal pressing roller 42, in the process, the edge of the lower single film body 72 is pressed downwards by the upper single film body 71, redundant leftover materials are pressed outwards, the redundant leftover materials pressed out of the edge of the lower single film body 72 enter the annular groove 5201 of the outer rotating ring 52, the purpose of timely collecting the redundant leftover materials pressed out of the edge of the lower single film body 72 is achieved, the redundant leftover materials at the edge of the lower single film body 72 are prevented from being wrapped upwards on the edge of the upper single film body 71, and the upper single film body 71 and the edge of the lower single film body 72 have obvious dividing lines.
When the excessive leftover materials pressed out from the edge of the lower single film body 72 are collected into the annular groove 5201 of the outer rotating ring 52, the leftover materials are instantly cooled by the cooling liquid in the cooling cavity 520 when being contacted with the annular groove 5201, the leftover materials collected into the annular groove 5201 of the outer rotating ring 52 are wrapped on the protruding block 5202, the cooling speed of the leftover materials contacting with the protruding block 5202 is effectively improved, the leftover material assembly is cooled and solidified, and the solidified leftover materials are cut off by the cutter 532 which is rotated, so that the timely cutting of the leftover materials from the edge of the lower single film body 72 is realized, and the subsequent need of additionally cutting the edge of the upper single film body 71 and the lower single film body 72 is avoided, so that a large amount of material waste phenomenon occurs in both the upper single film body 71 and the lower single film body 72.
Example 2
As shown in fig. 1 to 9, on the basis of embodiment 1, the rear side of the heating plate 3 of this embodiment is provided with an air inlet cavity 301; a plurality of air outlet grooves 302 distributed in the left-right direction are formed in the heating plate 3, and the air outlet grooves 302 penetrate through the heating plate 3 in the up-down direction; the front side of the guide cabin 2 is provided with two guide grooves 201, and the two guide grooves 201 face the rear sides of the annular grooves 5201 of the two outer rotating rings 52 respectively; the bottom left side and the bottom right side of the heating plate 3 are respectively communicated with one air pipe 31, and the two air pipes 31 face to the two diversion trenches 201 respectively.
The air intake chamber 301 is externally connected with a blower device.
In the process of conveying the upper single film body 71 and the lower single film body 72 to the inside of the cabin 2 along the upper side and the lower side of the heating plate 3, external air blowing equipment continuously conveys air flow to the inside of the heating plate 3 through the air inlet cavity 301, the air flow is blown out of the upper side and the lower side respectively through the air outlet grooves 302 after being heated by the heating plate 3, the upper single film body 71 and the lower single film body 72 are supported from the surface of the heating plate 3 by the air flow blown out of the air outlet grooves 302, the upper single film body 71 and the lower single film body 72 are not completely clung to the surface of the heating plate 3 to move, and resistance generated in the moving process of the upper single film body 71 and the lower single film body 72 along the heating plate 3 is reduced, so that deformation generated by moving the heated upper single film body 71 and the heated lower single film body 72 along the heating plate 3 is reduced.
Part of air flow from the air inlet cavity 301 to the inside of the heating plate 3 is blown out from the air pipe 31 to the direction of the diversion trench 201, and the air flow blown out from the air pipe 31 is blown to the rear side of the annular groove 5201 of the outer swivel 52 along the diversion trench 201, so that the air flow blows off the cut leftover materials in the annular groove 5201 of the outer swivel 52, a large amount of leftover materials are prevented from being remained in the annular groove 5201, and the subsequent collection effect of the leftover materials of the lower single film 72 is affected.
Example 3
As shown in fig. 1 to 10, on the basis of embodiment 2, a fixing plate 6 is attached to each of the left and right front sides of the guide cabin 2 of the present embodiment; two fixed plates 6 are respectively provided with a reciprocating motor 61; the moving parts of the two reciprocating motors 61 are respectively connected with a spatula 62, and the two spatula 62 face the lower sides of the annular grooves 5201 of the two outer rotating rings 52 respectively; each spatula 62 is provided with a plurality of skid-block 63 structures.
In the rotating process of the outer rotating ring 52, the reciprocating motor 61 drives the scraping blade 62 and the prying block 63 to reciprocate to carry out scraping treatment on leftover materials remained in the annular groove 5201, so that the leftover materials in the annular groove 5201 are convenient to blow off by air flow blown out from the air delivery pipe 31 after being scraped, and the leftover material treatment efficiency of the annular groove 5201 is improved.
While the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made therein without departing from the spirit and scope of the invention as defined in the following claims. Accordingly, the detailed description of the disclosed embodiments is to be taken only by way of illustration and not by way of limitation, and the scope of protection is defined by the content of the claims.
Claims (9)
1. Composite film intelligent regulation production facility, including: a fixed bracket (1);
an input electric roller set (11) is arranged at the rear side of the fixed bracket (1); an output electric roller set (12) is arranged at the front side of the fixed bracket (1); the middle part of the fixed bracket (1) is fixedly connected with a guide cabin (2); the guide cabin (2) is rotationally connected with an upper hot-pressing roller (41) and a lower hot-pressing roller (42); the upper hot-pressing roller (41) and the lower hot-pressing roller (42) are fixedly connected with a first straight gear (411) respectively; the two first straight gears (411) are meshed; a first motor (43) is fixedly connected to the guide cabin (2); an output shaft of the first motor (43) is fixedly connected with a hot press roller (41);
it is characterized by also comprising a fixed ring (51);
the left side and the right side of the guide cabin (2) are fixedly connected with a fixed ring (51) respectively; the fixed ring (51) is rotationally connected with the lower hot-pressing roller (42); the fixed ring (51) is rotationally connected with an outer rotating ring (52); the outer swivel (52) is fixedly connected with a third straight gear (521); two second spur gears (44) are fixedly connected on the upper hot-pressing roller (41); the second spur gear (44) is meshed with the third spur gear (521); the outer swivel (52) is provided with a ring-shaped groove (5201) structure; an inner rotating ring (53) is rotatably connected to the fixed ring (51); the inner swivel (53) is fixedly connected with at least two cutters (532) respectively, and the cutters (532) are clung to the outer edges of the annular grooves (5201) of the corresponding outer swivel (52); a driving mechanism for driving the inner swivel (53) to rotate is arranged on the guide cabin (2);
the driving mechanism comprises a fourth straight gear (531);
the outer surfaces of the two inner rotating rings (53) are fixedly connected with a fourth straight gear (531) respectively; the guide cabin (2) is rotationally connected with a rotating shaft (54); the rotating shaft (54) is fixedly connected with two fifth spur gears (55); the fifth straight gear (55) is meshed with the fourth straight gear (531); a second motor (56) is fixedly connected on the guide cabin (2); an output shaft of the second motor (56) is fixedly connected with a rotating shaft (54);
in the rotation process of the upper hot pressing roller (41), the upper hot pressing roller (41) drives the outer rotating ring (52) to rotate through the first straight gear (411) meshed with the third straight gear (521), the outer rotating ring (52) rotates together with the lower hot pressing roller (42), meanwhile, the output shaft of the second motor (56) drives the rotating shaft (54) to rotate, the rotating shaft (54) drives the inner rotating ring (53) to rotate through the fifth straight gear (55) meshed with the fourth straight gear (531), and the inner rotating ring (53) drives the cutter (532) to rotate in the direction opposite to the outer rotating ring (52).
2. The intelligent regulation production equipment for the composite membrane according to claim 1, wherein a ring-shaped cavity (5102) structure is formed in the fixed ring (51); one side of the fixed ring (51) is provided with a liquid inlet cavity (5101) structure communicated with the annular cavity (5102); a liquid outlet cavity (5103) structure communicated with the annular cavity (5102) is arranged at the other side of the fixed ring (51); a cooling cavity (520) structure communicated with the annular cavity (5102) is arranged around the outer rotating ring (52).
3. A production facility for intelligent regulation of composite membranes according to claim 2, characterised in that the annular recess (5201) surrounding the outer swivel (52) is provided with a projection (5202) arrangement.
4. The intelligent regulation production facility of complex film according to claim 1, characterized in that, hot plate (3) is fixed in guide cabin (2).
5. The intelligent regulation production facility of complex film according to claim 4, wherein the heating plate (3) is arranged to have a triangular structure with a right side contracted cross section.
6. An intelligent regulation production facility for composite membranes according to any one of claims 4 to 5, characterised in that the rear side of the heating plate (3) is provided with an air inlet cavity (301) structure; the heating plate (3) is provided with an air outlet groove (302) structure.
7. The intelligent regulation production equipment for composite membranes according to claim 6, wherein the front side of the guide cabin (2) is provided with a diversion trench (201) structure facing the corresponding outer swivel (52); the bottom of the heating plate (3) is connected with a gas pipe (31) facing the corresponding diversion trench (201).
8. The intelligent regulation production equipment for the composite membrane according to claim 7, wherein the front side of the guide cabin (2) is fixedly connected with a fixed plate (6); a reciprocating motor (61) is arranged on the fixed plate (6); a spatula (62) facing the corresponding outer swivel (52) is connected to the moving part of the reciprocating motor (61).
9. An intelligent regulation production facility for composite membranes according to claim 8 wherein the spatula (62) is provided with a pry block (63) structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311650209.8A CN117359949B (en) | 2023-12-05 | 2023-12-05 | Intelligent composite film adjusting production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311650209.8A CN117359949B (en) | 2023-12-05 | 2023-12-05 | Intelligent composite film adjusting production equipment |
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| CN117359949A CN117359949A (en) | 2024-01-09 |
| CN117359949B true CN117359949B (en) | 2024-03-12 |
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|---|---|---|---|---|
| JP2004185870A (en) * | 2002-11-29 | 2004-07-02 | Toyota Motor Corp | Thin film lamination system |
| CN113021935A (en) * | 2021-03-18 | 2021-06-25 | 吴志华 | Preparation process of polyester film material |
| CN113102158A (en) * | 2021-04-13 | 2021-07-13 | 宇宙家纺有限公司 | Environment-friendly carpet processingequipment |
| CN213946649U (en) * | 2020-11-12 | 2021-08-13 | 天津市世哲电子有限公司 | EPE bag production side cut device |
| CN215473457U (en) * | 2021-08-30 | 2022-01-11 | 泉州市金亿昌机械科技有限公司 | Edge burning machine for zipper bag making machine |
| CN114506090A (en) * | 2022-02-28 | 2022-05-17 | 广东生兴新材料科技有限公司 | Novel insulating material production and processing device |
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2023
- 2023-12-05 CN CN202311650209.8A patent/CN117359949B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004185870A (en) * | 2002-11-29 | 2004-07-02 | Toyota Motor Corp | Thin film lamination system |
| CN213946649U (en) * | 2020-11-12 | 2021-08-13 | 天津市世哲电子有限公司 | EPE bag production side cut device |
| CN113021935A (en) * | 2021-03-18 | 2021-06-25 | 吴志华 | Preparation process of polyester film material |
| CN113102158A (en) * | 2021-04-13 | 2021-07-13 | 宇宙家纺有限公司 | Environment-friendly carpet processingequipment |
| CN215473457U (en) * | 2021-08-30 | 2022-01-11 | 泉州市金亿昌机械科技有限公司 | Edge burning machine for zipper bag making machine |
| CN114506090A (en) * | 2022-02-28 | 2022-05-17 | 广东生兴新材料科技有限公司 | Novel insulating material production and processing device |
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| CN117359949A (en) | 2024-01-09 |
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