CN117327853A - Support frame for blast furnace ore coke tank hopper group construction and erection method - Google Patents
Support frame for blast furnace ore coke tank hopper group construction and erection method Download PDFInfo
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- CN117327853A CN117327853A CN202311254354.4A CN202311254354A CN117327853A CN 117327853 A CN117327853 A CN 117327853A CN 202311254354 A CN202311254354 A CN 202311254354A CN 117327853 A CN117327853 A CN 117327853A
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- 239000000571 coke Substances 0.000 title claims abstract description 36
- 238000010276 construction Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008093 supporting effect Effects 0.000 claims description 88
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 230000008901 benefit Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000008520 organization Effects 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/18—Bell-and-hopper arrangements
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Abstract
The invention belongs to the technical field of construction of blast furnace ore coke tank hopper groups, and particularly relates to a support frame and a erection method for blast furnace ore coke tank hopper group construction. The technical problem that the adjacent two single funnel supports cannot be connected through the disc buckle type horizontal rods with the same modulus due to insufficient space between the adjacent two single funnel supports is solved.
Description
Technical Field
The invention belongs to the technical field of construction of blast furnace ore coke tank hopper groups, and particularly relates to a support frame for construction of a blast furnace ore coke tank hopper group and a building method.
Background
The blast furnace ore coke tank hopper group comprises a plurality of blast furnace ore coke tank hoppers, and the blast furnace ore coke tank hoppers are oversized eccentric concrete hoppers and have the characteristics of large volume, eccentric load, high construction difficulty, high risk and the like. The four inclined plane angles of each blast furnace ore coke tank hopper are different and relatively independent, and larger horizontal thrust exists in the concrete pouring process of the blast furnace ore coke tank hopper, so that the strength, the rigidity and the overall stability of the supporting system are very tested. The blast furnace ore coke tank hopper depends on ring beams and vertical walls to hang, a firm supporting frame needs to be erected to support the template in the construction process, and the template is poured in sections from bottom to top.
The journal literature Nie Li, xiong Chang, construction technology and 43 rd month 12 in 2014 explain the structural form, load characteristics and corresponding construction method of the blast furnace ore coke tank hopper. Under the general condition, the support frame for blast furnace ore coke tank funnel construction is a fastener type support frame, and the disc buckle type support frame is adopted in fresh, and the reason is mainly that the following points are adopted: first, blast furnace ore coke tank funnel belongs to decentered and structural style top-down is the variant step by step, and adopts the support frame of equal modulus in order to satisfy the different support elevation loss of funnel side great, and economic turnover is unfavorable. In the pouring process of the second and blast furnace ore coke tank funnels, along with the continuous increase of concentrated load and the influence of eccentric horizontal thrust, the support frame is required to be encrypted at the resisting side, and the equal-modulus support frame is not easy to implement due to the connection characteristic of the equal-modulus support frame. And thirdly, the flexible connection form of the fastener type supporting frame is flexible in meeting different supporting elevation and resisting encryption, and is suitable for being used as a supporting system in construction of an eccentric and different structure of a coke chute funnel.
However, the disadvantage of the clip type support frame for the blast furnace mine trough hopper support system is also highlighted: firstly, due to long turnover and natural corrosion, a rack pipe with the pipe wall thickness reaching the standard is difficult to find in the market at present; secondly, the reliability of the support frame system is greatly influenced by the strength and rigidity of the steel pipe and the fastener; once the encryption area of the supporting system is built, connection inspection and fastening bolt re-tightening cannot be performed by people with narrow space.
Disclosure of Invention
The invention aims to solve the technical problem of providing a support frame for the blast furnace ore coke tank hopper group construction and a erection method, which can save the steel consumption and improve the bearing capacity of the support frame.
The technical scheme adopted for solving the technical problems is as follows: the support frame for the blast furnace ore coke tank funnel group construction comprises a single funnel support, wherein the single funnel support comprises a first support frame and a second support frame which are used in combination;
the first support frame comprises a funnel side wall supporting structure and a funnel bottom supporting structure;
the funnel side wall supporting structure comprises a plurality of side wall supporting pieces which are uniformly arranged at intervals along the periphery of the funnel bottom supporting structure, and two adjacent side wall supporting pieces are connected through a first horizontal rod; the funnel sidewall support structure forms an annular structure disposed along a periphery of the funnel bottom support structure;
the funnel bottom support structure comprises a plurality of first bottom support pieces which are uniformly arranged at intervals, and two adjacent first bottom support pieces are connected through a second horizontal rod; the side wall supporting piece is connected with the adjacent first bottom supporting piece through a third horizontal rod;
the first support frames form a plurality of first rectangular frame units which are arranged in a horizontal plane in a two-to-two adjacent mode;
the second support frame comprises a plurality of second bottom support pieces which are uniformly arranged at intervals, and two adjacent second bottom support pieces are connected through a fourth horizontal rod; the second support frames form a plurality of second rectangular frame units which are arranged in a horizontal plane in a two-to-two adjacent mode; the funnel sidewall support structure is disposed along the periphery of the second support frame;
one of the second bottom supports is located in one of the first rectangular frame units, and one of the first bottom supports is located in one of the second rectangular frame units;
the funnel bottom supporting structure and the second supporting frame are used as a funnel bottom supporting frame together;
the side wall support piece in one single funnel support is connected with the side wall support piece in the adjacent other single funnel support through a fifth horizontal rod.
Further, the first horizontal bar, the second horizontal bar, the third horizontal bar, the fourth horizontal bar and the fifth horizontal bar are all provided with a plurality of bars along the vertical direction.
Further, the upper and lower adjacent two first horizontal rods are connected through diagonal braces.
Further, the side wall support pieces comprise a first cushion block, a first base, a first vertical rod and a first jacking which are sequentially arranged from bottom to top, wherein the first vertical rod in one side wall support piece is connected with the first vertical rod in the other adjacent side wall support piece through the first horizontal rod;
the first upright in one single funnel support is connected with the first upright in the adjacent other single funnel support through the fifth horizontal rod.
Further, the first bottom support piece comprises a second cushion block, a second base, a second vertical rod and a second jacking which are sequentially arranged from bottom to top, wherein the second vertical rod in one first bottom support piece is connected with the second vertical rod in the adjacent other first bottom support piece through the second horizontal rod;
a first upright in one of the side wall supports is connected to a second upright in an adjacent first bottom support by the third horizontal bar.
Further, the second bottom support comprises a bolster, a third base, a third vertical rod and a third jacking which are sequentially arranged from bottom to top, wherein one third vertical rod in the second bottom support is connected with the adjacent third vertical rod in the second bottom support through the fourth horizontal rod.
The method for erecting the support frame for the blast furnace ore coke tank hopper group comprises the following steps:
s1, erecting a single funnel support:
erecting a first support frame comprising a funnel side wall support structure and a funnel bottom support structure;
the funnel side wall supporting structure comprises a plurality of side wall supporting pieces which are uniformly arranged at intervals along the periphery of the funnel bottom supporting structure, the side wall supporting pieces are erected, and two adjacent side wall supporting pieces are connected through a first horizontal rod to form an annular structure; the funnel bottom support structure comprises a plurality of first bottom support pieces which are uniformly arranged at intervals, the first bottom support pieces are erected, and two adjacent first bottom support pieces are connected through a second horizontal rod; connecting the side wall support with the adjacent first bottom support through a third horizontal bar;
the first support frames form a plurality of first rectangular frame units which are arranged along the horizontal plane in a pair of two adjacent mode;
erecting a second support frame, wherein the second support frame comprises a plurality of second bottom support pieces which are uniformly arranged at intervals, and two adjacent second bottom support pieces are connected through a fourth horizontal rod; the second support frames form a plurality of second rectangular frame units which are arranged in a horizontal plane in a two-to-two adjacent mode; arranging the funnel sidewall support structure along the periphery of the second support frame;
positioning a second bottom support within a first rectangular frame unit and positioning a first bottom support within a second rectangular frame unit; the funnel bottom supporting structure and the second supporting frame are used as a funnel bottom supporting frame together;
s2, connecting two adjacent single funnel brackets:
the side wall support in one single funnel support is connected with the side wall support in the adjacent other single funnel support through a fifth horizontal rod.
Further, the step S1 of erecting the first support frame includes the steps of:
the method comprises the steps of building side wall supporting pieces, sequentially installing a first cushion block, a first base, a first vertical rod and a first jacking from bottom to top, and connecting the first vertical rod in one side wall supporting piece with the first vertical rod in the other adjacent side wall supporting piece through a first horizontal rod; the first horizontal rods are arranged at intervals along the vertical direction, and the upper and lower adjacent two first horizontal rods are connected through inclined struts;
the first bottom supporting pieces are erected, the second cushion block, the second base, the second vertical rods and the second jacking are sequentially installed from bottom to top, and the second vertical rods in one first bottom supporting piece are connected with the second vertical rods in the adjacent other first bottom supporting piece through second horizontal rods; the first upright in the side wall support is connected to the second upright in the adjacent first bottom support by a third horizontal bar.
Further, the step S1 of erecting a second support frame includes the steps of:
and erecting a second bottom support, sequentially installing the bolster, the third base, the third vertical rod and the third jacking from bottom to top, and connecting the third vertical rod in one second bottom support with the third vertical rod in the adjacent second bottom support through a fourth horizontal rod.
Further, the step S2 includes the steps of: the first upright in one single funnel support is connected with the first upright in the adjacent other single funnel support through a fifth horizontal rod.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a support frame for blast furnace ore coke tank hopper group construction and a erection method, which adopt a support mode of combining a disc buckle type support system and a fastener type support system, so that the bearing capacity of the support frame can be improved while the steel consumption is saved. The technical problem that the adjacent two single funnel supports cannot be connected through the disc buckle type horizontal rods with the same modulus due to insufficient space between the adjacent two single funnel supports is solved. The method has the advantages of greatly reducing potential safety hazards, being convenient and quick to construct, attractive and efficient, saving construction period and the like.
Drawings
FIG. 1 is a top view of a first support bracket of the present invention;
FIG. 2 is a top view of a second support bracket of the present invention;
FIG. 3 is a top view of the present invention after the first and second support frames are erected;
FIG. 4 is a front view of a funnel sidewall support structure of the present invention;
FIG. 5 is a front view of the bottom bracket of the funnel of the present invention;
FIG. 6 is a front view of a single funnel holder connection of two adjacent funnel holders according to the present invention; (wherein the funnel bottom support is not shown)
Reference numerals:
1-a first support frame; 101-a funnel sidewall support structure; 1011-side wall supports; 10111-a first pad; 10112-a first base; 10113-a first upright; 10114-first jacking; 1012-a first horizontal bar; 1013-diagonal bracing; 102-a funnel bottom support structure; 1021-a first bottom support; 10211-a second pad; 10212-a second base; 10213-a second upright; 10214-second jacking; 1022-a second horizontal bar; 103-a third horizontal bar; 104-a first rectangular frame unit;
2-a second support frame; 201-a second bottom support; 2011-bolster; 2012-a third mount; 2013-a third upright; 2014-third jacking; 202-fourth horizontal bars; 203-a second rectangular frame unit;
3-fifth horizontal bar.
Detailed Description
The invention will be further described with reference to the drawings and examples.
The support frame for blast furnace ore coke tank funnel group construction comprises a single funnel support, wherein the single funnel support comprises a first support frame 1 and a second support frame 2 which are used in combination.
The first support frame 1 comprises a funnel side wall support structure 101 and a funnel bottom support structure 102.
The funnel side wall supporting structure 101 comprises a plurality of side wall supporting pieces 1011 which are uniformly arranged at intervals along the periphery of the funnel bottom supporting structure 102, and two adjacent side wall supporting pieces 1011 are connected through a first horizontal rod 1012; the funnel sidewall support structure 101 forms an annular structure disposed along the periphery of the funnel bottom support structure 102.
The funnel bottom support structure 102 comprises a plurality of first bottom supports 1021 arranged at uniform intervals, wherein two adjacent first bottom supports 1021 are connected by a second horizontal bar 1022; the side wall support 1011 is connected to the adjacent first bottom support 1021 by a third horizontal bar 103.
The first supporting frame 1 forms a plurality of first rectangular frame units 104 which are arranged along a horizontal plane and are adjacent to each other.
The second supporting frame 2 comprises a plurality of second bottom supporting pieces 201 which are uniformly arranged at intervals, and two adjacent second bottom supporting pieces 201 are connected through a fourth horizontal rod 202; the second supporting frame 2 forms a plurality of second rectangular frame units 203 which are arranged in a horizontal plane in a two-to-two adjacent mode; the funnel sidewall support structure 101 is arranged along the outer circumference of the second support frame 2.
One of the second bottom supports 201 is located in one of the first rectangular frame units 104, and one of the first bottom supports 1021 is located in one of the second rectangular frame units 203.
The funnel bottom support structure 102 and the second support frame 2 together serve as a funnel bottom support frame.
The side wall support 1011 in one of the single funnel holders is connected to the side wall support 1011 in the adjacent other of the single funnel holders by a fifth horizontal bar 3.
The number of the first, second, third, fourth and fifth horizontal bars 1012, 1022, 103, 202 and 3 may be set according to actual construction conditions. Preferably, the first, second, third, fourth and fifth horizontal bars 1012, 1022, 103, 202 and 3 are each provided with a plurality thereof in the vertical direction.
In order to improve the supporting effect on the side wall of the funnel, it is preferable that the upper and lower adjacent two first horizontal bars 1012 are connected by diagonal braces 1013.
Specifically, the side wall supporting pieces 1011 include a first block 10111, a first base 10112, a first upright 10113, and a first top support 10114 that are sequentially disposed from bottom to top, wherein the first upright 10113 in one side wall supporting piece 1011 is connected to the first upright 10113 in another adjacent side wall supporting piece 1011 through the first horizontal rod 1012; the first upright 10113 of one of the single funnel holders is connected to the first upright 10113 of the adjacent other of the single funnel holders by means of the fifth horizontal bar 3. Specifically, the first upright 10113 of one side wall support 1011 is detachably connected to one end of the first horizontal bar 1012 through a first snap structure, and the first upright 10113 of the other side wall support 1011 adjacent thereto is detachably connected to the other end of the first horizontal bar 1012 through a second snap structure. The first upright 10113 in one single funnel support is detachably connected with one end of the fifth horizontal rod 3 through a first fastener structure, and the first upright 10113 in the adjacent other single funnel support is detachably connected with the other end of the fifth horizontal rod 3 through a second fastener structure. Preferably, the first block 10111 is a wood product.
Specifically, the first bottom support 1021 includes a second cushion block 10211, a second base 10212, a second upright 10213, and a second jacking 10214 sequentially disposed from bottom to top, where the second upright 10213 in one of the first bottom supports 1021 is connected to the second upright 10213 in another adjacent first bottom support 1021 through the second horizontal rod 1022; the first upright 10113 of one of the side wall supports 1011 is connected to the second upright 10213 of the adjacent first bottom support 1021 by the third horizontal bar 103. Specifically, the second upright 10213 of one first bottom supporter 1021 is detachably connected to one end of the second horizontal bar 1022 through a third snap structure, and the second upright 10213 of the adjacent other first bottom supporter 1021 is detachably connected to the other end of the second horizontal bar 1022 through a fourth snap structure. One end of the first upright 10113 and one end of the third horizontal bar 103 in one side wall support 1011 are detachably connected through a fifth snap structure, and the other end of the second upright 10213 and the other end of the third horizontal bar 103 in the adjacent first bottom support 1021 are detachably connected through a sixth snap structure. Preferably, second block 10211 is a wood product.
Specifically, the second bottom support 201 includes a bolster 2011, a third base 2012, a third upright 2013, and a third jacking 2014 sequentially disposed from bottom to top, where the third upright 2013 in one of the second bottom supports 201 is connected to the third upright 2013 in another adjacent second bottom support 201 by the fourth horizontal rod 202. Specifically, the third upright 2013 in one second bottom support 201 is detachably connected to one end of the fourth horizontal bar 202 through a seventh fastening structure, and the other end of the third upright 2013 in the adjacent second bottom support 201 is detachably connected to the other end of the fourth horizontal bar 202 through an eighth fastening structure. Preferably, the bolster 2011 is a horizontally arranged i-steel.
The first base 10112, the second base 10212 and the third base 2012 are structures in the prior art, and a composite split scaffold adjustable base disclosed in Chinese patent document with the application number of 202111592549.0 can be adopted; a safety engineering scaffold disclosed in the chinese patent document of application number 202020767868.5 may also be employed, wherein an adjustable base is disclosed; a scaffold of the type of disc buckle disclosed in chinese patent application No. 202021098864.9, in which an adjustable base is disclosed, may also be used.
The first jacking 10114, the second jacking 10214 and the third jacking 2014 are structures in the prior art, and a scaffold jacking device for fixing double cross bars disclosed in Chinese patent literature with the application number of 202020947108.2 can be adopted; a jacking structure of the scaffold disclosed in chinese patent document of application number 202223274486.7 may also be adopted.
The bottom area of the funnel is 3.6m 2 (1.8mX2m), the total construction load of a single funnel is about 2100KN, and the bottom support frame of the funnel bears 90% of the load of the upper part before the initial setting of the concrete in the concrete pouring process. The second bottom supporter 201 is calculated to have a distance a of 300mm from the adjacent first bottom supporter 1021, and the distance b between the upper and lower adjacent second horizontal bars 1022 is calculated to have a distance of 500mm. Because, if the disc buckle type supporting frame adopts the horizontal rod with the modulus of 300mm, the design interval of the supporting frame is too small, and constructors cannot operate the disc buckle type supporting frame.
The first support frame 1 and the second support frame 2 are of a disc buckle type support structure, are matched for use and are erected in a staggered manner. The moduli of the first horizontal bar 1012, the second horizontal bar 1022, the third horizontal bar 103 and the fourth horizontal bar 202 are 600mm, and the heights of the horizontal bars are staggered by using the first cushion block 10111, the second cushion block 10211 and the cushion beam 2011, so that the difficult problem of difficult operation of personnel is solved.
According to the structural characteristics of each funnel, a single funnel support is erected, the single funnel supports are of a disc buckle type support structure, the adjacent two single funnel supports are connected through a fifth horizontal rod 3 of a fastener, the problem that the modulus of the single funnel support is insufficient is solved, a fastening type steel pipe is adopted to connect a support system to hold a column and fix a beam, horizontal thrust in the pouring process of the funnel is transferred, and the overall stability of the support system is improved.
The supporting mode that the disc buckle type supporting system and the fastener type supporting system are combined is adopted, so that the bearing capacity of the supporting frame can be improved while the steel consumption is saved. The technical problem that the adjacent two single funnel supports cannot be connected through the disc buckle type horizontal rods with the same modulus due to insufficient space between the adjacent two single funnel supports is solved. The method has the advantages of greatly reducing potential safety hazards, being convenient and quick to construct, attractive and efficient, saving construction period and the like.
A method for erecting a support frame of a blast furnace ore coke tank hopper group comprises the steps of erecting a support frame for blast furnace ore coke tank hopper group construction.
And preparing before construction, compiling a special construction scheme according to drawing design and specification requirements, and organizing and holding expert demonstration schemes and implementing after approval. And determining that the strength of the concrete floor meets the design strength, and when the floor meets the bearing capacity requirement, maintaining the bottom support frame of the floor without disassembly or carrying out local reinforcement according to a special construction scheme. The module combination is built according to the standard calculation support system, the adjacent upright rod joints are staggered by 500mm, and the organization materials enter the field according to the support erection, and the organization materials are classified and stacked according to different specifications and categories.
The method comprises the following steps:
s1, erecting a single funnel support:
erecting a first support frame 1 comprising a funnel side wall support structure 101 and a funnel bottom support structure 102;
the funnel side wall support structure 101 comprises a plurality of side wall support members 1011 uniformly spaced along the periphery of the funnel bottom support structure 102, the side wall support members 1011 are erected, and adjacent two side wall support members 1011 are connected by a first horizontal bar 1012 and form an annular structure; the funnel bottom support structure 102 comprises a plurality of first bottom supports 1021 arranged at uniform intervals, wherein the first bottom supports 1021 are erected, and two adjacent first bottom supports 1021 are connected through a second horizontal rod 1022; connecting the side wall support 1011 to the adjacent first bottom support 1021 via the third horizontal bar 103;
the first support frame 1 is formed into a plurality of first rectangular frame units 104 which are arranged in a horizontal plane in a two-to-two adjacent mode;
erecting a second support frame 2, wherein the second support frame 2 comprises a plurality of second bottom support pieces 201 which are uniformly arranged at intervals, and two adjacent second bottom support pieces 201 are connected through a fourth horizontal rod 202; the second support frame 2 is formed into a plurality of second rectangular frame units 203 which are arranged in a horizontal plane in a two-to-two adjacent manner; arranging the funnel sidewall support structure 101 along the outer circumference of the second support frame 2;
positioning a second bottom support 201 within a first rectangular frame unit 104 and a first bottom support 1021 within a second rectangular frame unit 203; the funnel bottom support structure 102 and the second support frame 2 are used together as a funnel bottom support frame;
s2, connecting two adjacent single funnel brackets:
the side wall support 1011 in one of the individual funnel holders is connected to the side wall support 1011 in the adjacent other individual funnel holder by a fifth horizontal bar 3.
Specifically, the step S1 of erecting the first support frame 1 includes the steps of:
the side wall supporting pieces 1011 are erected, the first cushion block 10111, the first base 10112, the first vertical rod 10113 and the first jacking 10114 are sequentially installed from bottom to top, and the first vertical rod 10113 in one side wall supporting piece 1011 is connected with the first vertical rod 10113 in the other adjacent side wall supporting piece 1011 through the first horizontal rod 1012; the plurality of first horizontal rods 1012 are arranged at intervals along the vertical direction, and the upper and lower adjacent two first horizontal rods 1012 are connected through diagonal braces 1013;
the first bottom supporting pieces 1021 are erected, the second cushion blocks 10211, the second bases 10212, the second vertical rods 10213 and the second jacking 10214 are sequentially installed from bottom to top, and the second vertical rods 10213 in one first bottom supporting piece 1021 are connected with the second vertical rods 10213 in the adjacent other first bottom supporting piece 1021 through the second horizontal rods 1022; the first upright 10113 of the side wall support 1011 is connected to the second upright 10213 of the adjacent first bottom support 1021 by a third horizontal bar 103.
Specifically, the step S1 of erecting the second support frame 2 includes the steps of:
the second bottom supports 201 are erected, the bolster 2011, the third base 2012, the third upright 2013 and the third jacking 2014 are sequentially installed from bottom to top, and the third upright 2013 in one second bottom support 201 is connected with the third upright 2013 in the adjacent other second bottom support 201 through the fourth horizontal rod 202.
Specifically, the step S2 includes the steps of: the first upright 10113 in one of the single funnel holders is connected to the first upright 10113 in the adjacent other single funnel holder by a fifth horizontal bar 3.
The invention is successfully applied to the environment-friendly moving ironmaking project ore coke tank engineering of Kunming steel in Kunming city of Yunnan, thereby obtaining larger economic benefit and accelerating the engineering construction progress. If a traditional fastener type supporting frame is adopted, the steel consumption is about 800t. The steel consumption of the invention is about 650t, and the steel is greatly saved.
The supporting frame and the erecting method for the blast furnace ore coke tank hopper group construction are provided by the specific implementation mode, and the supporting mode of combining the disc buckle type supporting system and the fastener type supporting system is adopted, so that the bearing capacity of the supporting frame can be improved while the steel consumption is saved. The technical problem that the adjacent two single funnel supports cannot be connected through the disc buckle type horizontal rods with the same modulus due to insufficient space between the adjacent two single funnel supports is solved. The method has the advantages of greatly reducing potential safety hazards, being convenient and quick to construct, attractive and efficient, saving construction period and the like.
Claims (10)
1. The support frame for the blast furnace ore coke tank funnel group construction is characterized by comprising a single funnel support, wherein the single funnel support comprises a first support frame (1) and a second support frame (2) which are used in combination;
the first support frame (1) comprises a funnel side wall support structure (101) and a funnel bottom support structure (102);
the funnel side wall supporting structure (101) comprises a plurality of side wall supporting pieces (1011) which are uniformly arranged at intervals along the periphery of the funnel bottom supporting structure (102), and two adjacent side wall supporting pieces (1011) are connected through a first horizontal rod (1012); -the funnel side wall support structure (101) forms an annular structure arranged along the periphery of the funnel bottom support structure (102);
the funnel bottom support structure (102) comprises a plurality of first bottom supports (1021) which are uniformly arranged at intervals, wherein two adjacent first bottom supports (1021) are connected through a second horizontal rod (1022); the side wall support (1011) is connected with the adjacent first bottom support (1021) through a third horizontal rod (103);
the first support frames (1) form a plurality of first rectangular frame units (104) which are arranged in a horizontal plane in a two-to-two adjacent mode;
the second support frame (2) comprises a plurality of second bottom supports (201) which are uniformly arranged at intervals, and two adjacent second bottom supports (201) are connected through a fourth horizontal rod (202); the second supporting frames (2) form a plurality of second rectangular frame units (203) which are arranged in a horizontal plane in a pair of adjacent mode; the funnel sidewall support structure (101) is arranged along the periphery of the second support frame (2);
-one of said second bottom supports (201) is located in one of said first rectangular frame units (104), one of said first bottom supports (1021) is located in one of said second rectangular frame units (203);
the funnel bottom supporting structure (102) and the second supporting frame (2) are used as a funnel bottom supporting frame together;
the side wall support (1011) in one single funnel support is connected with the side wall support (1011) in the adjacent other single funnel support through a fifth horizontal rod (3).
2. The support frame for blast furnace ore coke tank hopper group construction according to claim 1, wherein the first horizontal bar (1012), the second horizontal bar (1022), the third horizontal bar (103), the fourth horizontal bar (202) and the fifth horizontal bar (3) are all provided with a plurality of bars along the vertical direction.
3. The support frame for blast furnace ore coke tank hopper group construction according to claim 2, wherein two upper and lower adjacent first horizontal rods (1012) are connected by a diagonal brace (1013).
4. The support frame for blast furnace ore coke tank hopper group construction according to claim 1, wherein the side wall support (1011) comprises a first cushion block (10111), a first base (10112), a first upright (10113) and a first jacking (10114) which are sequentially arranged from bottom to top, wherein the first upright (10113) in one side wall support (1011) is connected with the first upright (10113) in the other adjacent side wall support (1011) through the first horizontal rod (1012);
the first upright (10113) in one single funnel support is connected with the first upright (10113) in the adjacent other single funnel support through the fifth horizontal rod (3).
5. The support frame for blast furnace ore coke tank hopper group construction according to claim 4, wherein the first bottom support member (1021) comprises a second cushion block (10211), a second base (10212), a second upright (10213) and a second jacking (10214) which are sequentially arranged from bottom to top, wherein the second upright (10213) in one first bottom support member (1021) is connected with the second upright (10213) in the adjacent other first bottom support member (1021) through the second horizontal rod (1022);
a first upright (10113) of one of the side wall supports (1011) is connected to a second upright (10213) of an adjacent first bottom support (1021) by means of the third horizontal bar (103).
6. The support frame for blast furnace ore coke tank hopper group construction according to claim 5, wherein the second bottom support (201) comprises a bolster (2011), a third base (2012), a third upright (2013) and a third jacking (2014) which are sequentially arranged from bottom to top, wherein the third upright (2013) in one of the second bottom supports (201) is connected with the third upright (2013) in the adjacent other second bottom support (201) through the fourth horizontal rod (202).
7. A method for erecting a support frame for a blast furnace ore coke tank hopper group, which is characterized by comprising the steps of:
s1, erecting a single funnel support:
erecting a first support frame (1) comprising a funnel side wall support structure (101) and a funnel bottom support structure (102);
the funnel side wall supporting structure (101) comprises a plurality of side wall supporting pieces (1011) which are uniformly arranged at intervals along the periphery of the funnel bottom supporting structure (102), the side wall supporting pieces (1011) are erected, and two adjacent side wall supporting pieces (1011) are connected through a first horizontal rod (1012) and form an annular structure; the funnel bottom support structure (102) comprises a plurality of first bottom supports (1021) which are uniformly arranged at intervals, wherein the first bottom supports (1021) are erected, and two adjacent first bottom supports (1021) are connected through a second horizontal rod (1022); connecting the side wall support (1011) with an adjacent first bottom support (1021) by a third horizontal bar (103);
forming a plurality of first rectangular frame units (104) which are arranged in a horizontal plane and are adjacent to each other by the first support frames (1);
erecting a second support frame (2), wherein the second support frame (2) comprises a plurality of second bottom supporting pieces (201) which are uniformly arranged at intervals, and two adjacent second bottom supporting pieces (201) are connected through a fourth horizontal rod (202); forming a plurality of second rectangular frame units (203) which are arranged in a horizontal plane and are adjacent to each other by the second supporting frames (2); arranging a funnel sidewall support structure (101) along the periphery of the second support frame (2);
positioning a second bottom support (201) in a first rectangular frame unit (104), positioning a first bottom support (1021) in a second rectangular frame unit (203); the funnel bottom supporting structure (102) and the second supporting frame (2) are used as a funnel bottom supporting frame together;
s2, connecting two adjacent single funnel brackets:
the side wall support (1011) in one single funnel support is connected with the side wall support (1011) in the adjacent other single funnel support through a fifth horizontal rod (3).
8. The method for erecting a support frame for a hopper group of a blast furnace ore coke tank according to claim 7, wherein the step S1 of erecting a first support frame (1) comprises the steps of:
the method comprises the steps of erecting side wall supporting pieces (1011), sequentially installing a first cushion block (10111), a first base (10112), a first vertical rod (10113) and a first jacking (10114) from bottom to top, and connecting the first vertical rod (10113) in one side wall supporting piece (1011) with the first vertical rod (10113) in the other adjacent side wall supporting piece (1011) through a first horizontal rod (1012); the first horizontal rods (1012) are arranged at intervals along the vertical direction, and the upper and lower adjacent first horizontal rods (1012) are connected through diagonal braces (1013);
the first bottom supporting pieces (1021) are erected, a second cushion block (10211), a second base (10212), second vertical rods (10213) and second jacking (10214) are sequentially installed from bottom to top, and the second vertical rods (10213) in one first bottom supporting piece (1021) are connected with the second vertical rods (10213) in the adjacent other first bottom supporting piece (1021) through second horizontal rods (1022); a first upright (10113) of the side wall supports (1011) is connected to a second upright (10213) of the adjacent first bottom support (1021) by a third horizontal bar (103).
9. The method for erecting a blast furnace ore coke tank hopper group support frame according to claim 8, wherein the erecting of the second support frame (2) in the step S1 comprises the steps of:
and erecting a second bottom support (201), sequentially installing the bolster (2011), the third base (2012), the third vertical rods (2013) and the third jacking (2014) from bottom to top, and connecting the third vertical rods (2013) in one second bottom support (201) with the third vertical rods (2013) in the adjacent second bottom support (201) through the fourth horizontal rods (202).
10. The method for erecting a blast furnace ore coke tank hopper group support frame according to claim 8, wherein the step S2 comprises the steps of: the first upright (10113) in one single funnel support is connected with the first upright (10113) in the adjacent other single funnel support through a fifth horizontal rod (3).
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CN202311254354.4A CN117327853A (en) | 2023-09-26 | 2023-09-26 | Support frame for blast furnace ore coke tank hopper group construction and erection method |
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CN202311254354.4A CN117327853A (en) | 2023-09-26 | 2023-09-26 | Support frame for blast furnace ore coke tank hopper group construction and erection method |
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