CN117327441A - Electron beam cured high-resistance insulating paint and preparation method thereof - Google Patents

Electron beam cured high-resistance insulating paint and preparation method thereof Download PDF

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CN117327441A
CN117327441A CN202311193675.8A CN202311193675A CN117327441A CN 117327441 A CN117327441 A CN 117327441A CN 202311193675 A CN202311193675 A CN 202311193675A CN 117327441 A CN117327441 A CN 117327441A
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electron beam
insulating coating
talcum powder
boron nitride
resistance insulating
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CN117327441B (en
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徐小芳
陆宇
何黎斌
叶富强
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Suzhou Peiqi Material Technology Co ltd
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Suzhou Peiqi Material Technology Co ltd
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
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    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/382Boron-containing compounds and nitrogen
    • C08K2003/385Binary compounds of nitrogen with boron
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The application relates to the field of insulating paint, and particularly discloses an electron beam cured high-resistance insulating paint and a preparation method thereof. The electron beam cured high-resistance insulating coating comprises the following components in parts by mass: 30-60 parts of epoxy modified polyurethane acrylic ester, 20-40 parts of active monomer, 0.1-1 part of phosphate, 3-8 parts of modified talcum powder, 2-5 parts of boron nitride and 1-5 parts of auxiliary agent; the modified talcum powder is hyperbranched polysiloxane grafted modified talcum powder; the preparation method comprises the following steps: according to the proportion, the epoxy modified polyurethane acrylic ester and the active monomer are uniformly mixed, and then the rest raw materials are added into the mixture, stirred, blended and ground to obtain the electron beam cured high-resistance insulating coating. The electron beam cured high-resistance insulating coating has the advantage of excellent high-temperature and high-humidity resistance.

Description

Electron beam cured high-resistance insulating paint and preparation method thereof
Technical Field
The application relates to the field of insulating paint, in particular to an electron beam cured high-resistance insulating paint and a preparation method thereof.
Background
The electron beam curing (Electron Beam Curing) technology is to bombard a prepolymer with low molecular weight in a system by using high-energy electron beams to randomly generate free radical active points, so that double bonds in the resin are polymerized, and the free radicals can be crosslinked or crosslinked with the resin. Compared with ultraviolet light curing, electron beam curing has the following advantages: the curing speed is faster; the electron beam has high energy and high penetrating power, can directly open acrylic ester to generate free radical to initiate polymerization, thus no initiator is needed, the storage stability of the paint is improved, and the color and smell brought by byproducts generated by the decomposition of the photoinitiator are reduced.
The insulating paint is one kind of paint with excellent electric insulating performance, and is one kind of insulating film or insulating integral based on high molecular polymer and cured under certain condition. Common polymer insulating paint mainly comprises polyimide insulating paint, polyurethane insulating paint, epoxy resin insulating paint and the like.
At present, there are various insulating coatings which can still maintain good dielectric properties and have good insulativity under high temperature conditions, but although the coatings can meet the requirement of insulating properties in a high temperature environment, the mechanical properties in a high temperature and high humidity environment are poor, and the service life is insufficient, so the coating needs to be improved.
Disclosure of Invention
In order to improve the service life of the insulating coating in a high-temperature high-humidity environment, the application provides an electron beam cured high-resistance insulating coating.
In a first aspect, the present application provides an electron beam cured high-resistance insulating coating, which adopts the following technical scheme: the electron beam cured high-resistance insulating paint comprises the following components in parts by mass:
30-60 parts of epoxy modified polyurethane acrylic ester,
20-40 parts of active monomer,
Phosphate ester 0.1-1 parts,
3-8 parts of modified talcum powder,
2-5 parts of boron nitride,
1-5 parts of an auxiliary agent;
the modified talcum powder is hyperbranched polysiloxane grafted modified talcum powder.
By adopting the technical scheme, the epoxy modified polyurethane acrylate has the advantages of excellent acid and alkali resistance, good electrical insulation performance, good shock resistance, ageing resistance and flexibility and strong adhesive force, and compared with polyurethane cool acrylic resin, the epoxy modified polyurethane acrylate has the advantages of high curing speed, high strength and good corrosion resistance, and can ensure the service life of the high-resistance insulating coating in a complex environment;
the talcum powder has insulativity, is inactive in chemical property and good in high temperature resistance, and has a certain function of blocking infrared rays; the boron nitride has high hardness, good chemical corrosion resistance, excellent thermal shock resistance, high-temperature stability and mechanical strength, and high resistivity; by selecting talcum powder and boron nitride as insulating fillers, the high-temperature resistance of the insulating coating is improved while the high-resistance and better insulating performance of the insulating coating are provided, so that the insulating coating still has better mechanical performance in a high-temperature environment; in addition, in the curing process of the insulating coating, lamellar talcum powder tends to be approximately parallel and layered, so that the liquid infiltration path is prolonged, the liquid infiltration in a high-humidity environment is reduced, and the service life of the insulating coating is prolonged;
by carrying out hyperbranched polysiloxane grafting modification on talcum powder, on one hand, the compatibility of the talcum powder and epoxy modified polyurethane acrylic ester and other organic matters is increased, so that the talcum powder is better and more uniform in lamination distribution in an insulating coating system, and further the stability of the service performance of the insulating coating in a high-temperature high-humidity environment is further improved; on the other hand, the hyperbranched polysiloxane can be chemically crosslinked with organic matters such as epoxy modified polyurethane acrylic ester, active monomers and the like, so that the crosslinking density of an organic crosslinked network structure is improved, and the improvement of the mechanical strength and adhesive force stability of the insulating coating is promoted; meanwhile, abundant and good heat-resistant siloxane bonds in the hyperbranched polysiloxane long chain can help to improve the heat stability of the organic crosslinking network structure, and the hydrophobic effect of the hyperbranched polysiloxane can help to reduce the penetration and erosion of liquid, so that the high temperature resistance and high humidity resistance of the insulating coating are improved, the stability of the service performance of the insulating coating in a high temperature and high humidity environment is further ensured, and the service life of the insulating coating is prolonged.
Preferably, the preparation method of the modified talcum powder comprises the following steps:
the organic siloxane and water are mixed according to the mass ratio of 1: (1.1-1.3), dropwise adding hydrochloric acid to adjust the pH to 1-3, pre-hydrolyzing for 10-20min, heating to 40-80 ℃, reacting for 5-10h, and vacuum drying to obtain hyperbranched polysiloxane;
adding hyperbranched polysiloxane into absolute ethyl alcohol, regulating pH to 10-12, adding talcum powder, performing ultrasonic dispersion, reacting for 2-6h at 40-80 ℃, filtering, washing and drying to obtain modified talcum powder.
By adopting the technical scheme, the organic siloxane is hydrolyzed under the catalysis of hydrochloric acid, copolycondensation reaction is carried out, and hyperbranched polysiloxane is formed by polymerization; the hyperbranched polysiloxane reacts with the silicon hydroxyl on the surface of the talcum powder and is grafted onto the talcum powder, so that the hyperbranched polysiloxane grafted talcum powder can be obtained, the dispersion uniformity of the talcum powder in an insulating coating system is improved, the hyperbranched polysiloxane can participate in the crosslinking curing process of the insulating coating, the mechanical strength and the high-temperature stability of the insulating coating are improved, the liquid erosion is reduced, and the high-temperature and high-humidity stability of the insulating coating is enhanced.
Preferably, the organosiloxane comprises a mass ratio of 1: (0.4-0.6) vinyl siloxane and epoxy siloxane.
By adopting the technical scheme, the crosslinking activity of the hyperbranched polysiloxane is improved, and the mechanical strength and adhesive force stability of the insulating coating are ensured.
Preferably, the mass ratio of the hyperbranched polysiloxane to the talcum powder is (3-7): 1.
By adopting the technical scheme, the hyperbranched polysiloxane is ensured to have higher grafting rate, the possibility of lower grafting rate caused by too little hyperbranched polysiloxane consumption is reduced, and meanwhile, the possibility of inhibiting the infrared shielding performance of talcum powder caused by too much hyperbranched polysiloxane consumption and causing raw material waste is reduced.
Preferably, the boron nitride is a hydroxylated surface modified boron nitride, and the surface modification operation comprises:
dispersing boron nitride in hydrochloric acid solution, heating at 80-100deg.C for 10-15min, filtering, and drying to obtain purified boron nitride; dispersing the purified boron nitride in concentrated nitric acid solution, carrying out ultrasonic treatment for 1-2h, stirring for 8-12h at 60-80 ℃, centrifuging, washing and drying to obtain the hydroxylated boron nitride.
By adopting the technical scheme, the reactivity of the boron nitride is improved, and the uniformity of the boron nitride in the insulating coating is promoted.
Preferably, the boron nitride is hexagonal boron nitride.
By adopting the technical scheme, the hexagonal boron nitride is of a hexagonal layer structure, can be mutually staggered with lamellar talcum powder to form a talcum powder-boron nitride phase doped laminated structure, is beneficial to further prolonging the liquid infiltration path, reducing liquid erosion, further improving the mechanical property and high temperature resistance of the insulating coating, and is beneficial to ensuring the stability of the service performance of the insulating coating in a high-temperature and high-humidity environment.
Preferably, the reactive monomer is selected from one or more of hydroxyethyl methacrylate, hydroxypropyl methacrylate, 1, 6-hexanediol diacrylate, 1, 4-butanediol diacrylate, diethylene glycol diacrylate and tripropylene glycol diacrylate.
By adopting the technical scheme, the active monomer is used as the oligomer active diluent to help adjust the viscosity of the insulating paint, and simultaneously the crosslinking density of the insulating paint can be adjusted by controlling the functionality of the added active monomer, so that the mechanical property of the insulating paint is improved.
Preferably, the auxiliary agent is selected from one or a combination of more of flatting agent, defoamer and light stabilizer.
Preferably, the application process of the high-resistance insulating paint comprises the following steps: and coating the high-resistance insulating coating on a substrate, and curing by adopting an electron beam curing process.
By adopting the technical scheme, the electron beam curing has the advantages of high curing speed, high crosslinking density and low VOC emission, and the insulating coating obtained by curing has better mechanical strength and service performance.
In a second aspect, the present application provides a method for preparing an electron beam cured high-resistance insulating coating, which adopts the following technical scheme:
the preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
according to the proportion, the epoxy modified polyurethane acrylic ester and the active monomer are uniformly mixed, and then the phosphate, the modified talcum powder, the boron nitride and the auxiliary agent with the formula amount are added into the mixture, and the mixture is stirred, blended and ground to obtain the electron beam cured high-resistance insulating coating.
By adopting the technical scheme, the electron beam cured high-resistance insulating paint with high resistance, high insulativity, excellent mechanical property and good high-temperature and high-humidity resistance is obtained.
In summary, the present application has the following beneficial effects:
1. according to the application, the epoxy modified polyurethane acrylate can ensure the service life of the high-resistance insulating coating in a complex environment, and the modified talcum powder and the boron nitride are selected as the insulating filler, so that the high-temperature and high-humidity resistance of the insulating coating is improved, the insulating coating still has better mechanical properties in a high-temperature environment, the application effect of the high-resistance insulating coating in the high-temperature and high-humidity environment is improved, and the application range of the high-resistance insulating coating is widened;
2. the grafting modification of hyperbranched polysiloxane increases the compatibility of talcum powder and epoxy modified polyurethane acrylate and other organic matters, is favorable for better and even lamination distribution of talcum powder in an insulating coating system, and lamellar talcum powder tends to be approximately parallel lamination arrangement, prolongs the liquid infiltration path and is favorable for reducing the liquid infiltration in a high-humidity environment; meanwhile, the hyperbranched polysiloxane can be chemically crosslinked with organic matters such as epoxy modified polyurethane acrylic ester, active monomers and the like, so that the crosslinking density of the organic crosslinked network structure is improved, the abundant and good-heat-resistance silicon-oxygen bonds in the long chain of the hyperbranched polysiloxane can help to improve the heat stability of the organic crosslinked network structure, the hydrophobic effect of the hyperbranched polysiloxane can help to reduce the penetration and erosion of liquid, and the high-temperature and high-humidity resistance of the insulating coating is improved;
3. the hexagonal boron nitride is preferably adopted, is of a hexagonal layer structure, can be staggered with lamellar talcum powder to form a stable talcum powder-boron nitride phase doped laminated structure, is beneficial to further prolonging a liquid infiltration path, reducing liquid erosion, further improving the mechanical property and high temperature resistance of the insulating coating, and is beneficial to ensuring the stability of the service performance of the insulating coating in a high-temperature and high-humidity environment;
4. the application preferably carries out hydroxylation surface modification on the boron nitride, which is favorable for improving the reactivity of the boron nitride, promoting the uniformity of the dispersion of the boron nitride in the insulating coating and leading the talcum powder-boron nitride laminated structure to be more stable.
Detailed Description
The present application is described in further detail below with reference to examples.
Preparation example
Preparation example 1
The preparation example discloses modified talcum powder, which is prepared by the following steps:
the preparation method of the modified talcum powder comprises the following steps:
uniformly mixing 1000g of gamma-methacryloxypropyl trimethoxysilane with 1200g of water, dropwise adding hydrochloric acid to adjust the pH to 2, pre-hydrolyzing for 15min, heating to 55 ℃, reacting for 8h, and vacuum drying at 40 ℃ to obtain hyperbranched polysiloxane;
adding 500g of hyperbranched polysiloxane into 1000g of absolute ethyl alcohol, dropwise adding sodium hydroxide to adjust the pH to 10, adding 100g of talcum powder into the mixture, carrying out ultrasonic treatment for 15min, reacting for 4h at 60 ℃, filtering, washing for 3 times, and carrying out vacuum drying at 80 ℃ to obtain the modified talcum powder.
Preparation example 2
The preparation example differs from preparation example 1 only in that the preparation method of the modified talc powder is as follows:
uniformly mixing 1000g of gamma-glycidoxypropyl trimethoxysilane with 1200g of water, dropwise adding hydrochloric acid to adjust the pH to 2, pre-hydrolyzing for 15min, heating to 55 ℃, reacting for 8h, and vacuum drying at 40 ℃ to obtain hyperbranched polysiloxane;
adding 300g of hyperbranched polysiloxane into 1000g of absolute ethyl alcohol, dropwise adding sodium hydroxide to adjust the pH to 10, adding 100g of talcum powder into the mixture, carrying out ultrasonic treatment for 15min, reacting for 4h at 60 ℃, filtering, washing for 3 times, and carrying out vacuum drying at 80 ℃ to obtain the modified talcum powder.
Preparation example 3
The preparation example differs from preparation example 1 only in that the preparation method of the modified talc powder is as follows:
714g of gamma-methacryloxypropyl trimethoxysilane, 286g of gamma-glycidoxypropyl trimethoxysilane and 1200g of water are uniformly mixed, hydrochloric acid is added dropwise to adjust the pH to 2, after prehydrolysis is carried out for 15min, the temperature is raised to 55 ℃, the reaction is carried out for 8h, and vacuum drying is carried out at 40 ℃ to obtain hyperbranched polysiloxane;
700g of hyperbranched polysiloxane is added into 1000g of absolute ethyl alcohol, sodium hydroxide is added dropwise to adjust the pH to 10, 100g of talcum powder is added into the mixture, the mixture is subjected to ultrasonic treatment for 15min, then the mixture is reacted for 4h at 60 ℃, filtered, washed 3 times with water and dried in vacuum at 80 ℃ to obtain the modified talcum powder.
Preparation example 4
This preparation differs from preparation 3 only in that the gamma-methacryloxypropyl trimethoxysilane was 666g and the gamma-glycidoxypropyl trimethoxysilane was 334g.
Preparation example 5
This preparation differs from preparation 3 only in that the gamma-methacryloxypropyl trimethoxysilane was 625g and the gamma-glycidoxypropyl trimethoxysilane was 375g.
Preparation example 6
The preparation example differs from preparation example 1 only in that the preparation method of the modified talc powder is as follows:
uniformly mixing 1000g of gamma-methacryloxypropyl trimethoxysilane with 1200g of water, dropwise adding hydrochloric acid to adjust the pH to 2, pre-hydrolyzing for 15min, heating to 55 ℃, reacting for 8h, and vacuum drying at 40 ℃ to obtain hyperbranched polysiloxane;
adding 300g of hyperbranched polysiloxane into 1000g of absolute ethyl alcohol, dropwise adding sodium hydroxide to adjust the pH to 10, adding 100g of talcum powder into the mixture, carrying out ultrasonic treatment for 15min, reacting for 4h at 60 ℃, filtering, washing for 3 times, and carrying out vacuum drying at 80 ℃ to obtain the modified talcum powder.
Preparation example 7
The preparation example differs from preparation example 1 only in that the preparation method of the modified talc powder is as follows:
uniformly mixing 1000g of gamma-methacryloxypropyl trimethoxysilane with 1200g of water, dropwise adding hydrochloric acid to adjust the pH to 2, pre-hydrolyzing for 15min, heating to 55 ℃, reacting for 8h, and vacuum drying at 40 ℃ to obtain hyperbranched polysiloxane;
700g of hyperbranched polysiloxane is added into 1000g of absolute ethyl alcohol, sodium hydroxide is added dropwise to adjust the pH to 10, 100g of talcum powder is added into the mixture, the mixture is subjected to ultrasonic treatment for 15min, then the mixture is reacted for 4h at 60 ℃, filtered, washed 3 times with water and dried in vacuum at 80 ℃ to obtain the modified talcum powder.
Preparation example 8
The preparation example differs from preparation example 1 only in that the preparation method of the modified talc powder is as follows:
uniformly mixing 1000g of gamma-methacryloxypropyl trimethoxysilane with 1200g of water, dropwise adding hydrochloric acid to adjust the pH to 2, pre-hydrolyzing for 15min, heating to 55 ℃, reacting for 8h, and vacuum drying at 40 ℃ to obtain hyperbranched polysiloxane;
200g of hyperbranched polysiloxane is added into 1000g of absolute ethyl alcohol, sodium hydroxide is added dropwise to adjust the pH to 10, 100g of talcum powder is added into the mixture, the mixture is subjected to ultrasonic treatment for 15min, then the mixture is reacted for 4h at 60 ℃, filtered, washed 3 times with water and dried in vacuum at 80 ℃ to obtain the modified talcum powder.
Preparation example 9
The preparation example differs from preparation example 1 only in that the preparation method of the modified talc powder is as follows:
uniformly mixing 1000g of gamma-methacryloxypropyl trimethoxysilane with 1200g of water, dropwise adding hydrochloric acid to adjust the pH to 2, pre-hydrolyzing for 15min, heating to 55 ℃, reacting for 8h, and vacuum drying at 40 ℃ to obtain hyperbranched polysiloxane;
adding 800g of hyperbranched polysiloxane into 1000g of absolute ethyl alcohol, dropwise adding sodium hydroxide to adjust the pH to 10, adding 100g of talcum powder into the mixture, carrying out ultrasonic treatment for 15min, reacting for 4h at 60 ℃, filtering, washing for 3 times, and carrying out vacuum drying at 80 ℃ to obtain the modified talcum powder.
Examples
Example 1
The embodiment discloses an electron beam cured high-resistance insulating coating, which comprises the following components in parts by mass: 500g of epoxy modified polyurethane acrylate, 300g of active monomer, 5g of phosphate, 50g of modified talcum powder, 35g of boron nitride, 10g of flatting agent, 10g of defoamer and 15g of light stabilizer.
In this example, the model of the epoxy modified urethane acrylate is WDS-8056; the reactive monomers were 200g of hydroxyethyl methacrylate and 100g of tripropylene glycol diacrylate; modified talc powder was prepared from preparation example 1; the boron nitride is hexagonal boron nitride; the model of the leveling agent is BYK333; the model of the defoamer is D141; the type of the light stabilizer is UV-3346.
The preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
mixing the epoxy modified polyurethane acrylic ester and the active monomer with the mass, and uniformly stirring; and adding the phosphate, modified talcum powder, boron nitride, flatting agent, defoamer and light stabilizer into the mixture, stirring, blending and grinding uniformly to obtain the high-resistance insulating coating.
Example 2
This example differs from example 1 only in that the electron beam cured high resistance insulating coating comprises the following components in parts by mass:
300g of epoxy modified polyurethane acrylate, 400g of active monomer, 1g of phosphate, 30g of modified talcum powder prepared in preparation example 1, 50g of boron nitride, 4g of flatting agent, 3g of defoamer and 3g of light stabilizer.
Example 3
This example differs from example 1 only in that the electron beam cured high resistance insulating coating comprises the following components in parts by mass:
600g of epoxy modified polyurethane acrylate, 200g of active monomer, 10g of phosphate, 80g of modified talcum powder prepared in preparation example 1, 20g of boron nitride, 18g of flatting agent, 12g of defoamer and 20g of light stabilizer.
Example 4
This example differs from example 1 only in that modified talc was prepared from preparation 2.
Example 5
This example differs from example 1 only in that modified talc was prepared from preparation 3.
Example 6
This example differs from example 1 only in that modified talc was prepared from preparation 4.
Example 7
This example differs from example 1 only in that modified talc was prepared from preparation 5.
Example 8
This example differs from example 1 only in that modified talc was prepared from preparation 6.
Example 9
This example differs from example 1 only in that modified talc was prepared from preparation 7.
Example 10
This example differs from example 1 only in that modified talc was prepared from preparation 8.
Example 11
This example differs from example 1 only in that modified talc was prepared from preparation 9.
Example 12
This example differs from example 1 only in that the boron nitride is subjected to a hydroxylated surface modification treatment.
The surface modification operation is as follows:
dispersing boron nitride in 3mol/L hydrochloric acid solution, heating at 80 ℃ for 15min, filtering, and drying at 40 ℃ to obtain purified boron nitride;
dispersing the purified boron nitride in concentrated nitric acid solution, carrying out ultrasonic treatment for 1h, stirring for 10h at 70 ℃, centrifuging, washing with water for three times, and drying at 80 ℃ to obtain hydroxylated boron nitride.
The preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
mixing 500g of epoxy modified polyurethane acrylic ester and 300g of active monomer, and uniformly stirring; 5g of phosphate, 50g of modified talcum powder prepared in preparation example 1, 35g of hydroxylated boron nitride, 10g of flatting agent, 10g of defoamer and 15g of light stabilizer are added into the mixture, stirred, blended and ground uniformly to obtain the high-resistance insulating coating.
Example 13
This example differs from example 1 only in that the boron nitride is cubic boron nitride.
Comparative example
Comparative example 1
The present comparative example differs from example 1 only in that the electron beam-cured high-resistance insulating paint includes the following components in parts by mass:
500g of polyurethane acrylic ester, 300g of reactive monomer, 5g of phosphate, 50g of modified talcum powder, 35g of boron nitride, 10g of flatting agent, 10g of defoamer and 15g of light stabilizer.
The preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
mixing polyurethane acrylic ester and active monomer with the above quality, and stirring uniformly; and adding the phosphate, the modified talcum powder, the boron nitride, the flatting agent, the defoamer and the light stabilizer in the formula amount, stirring, blending and grinding uniformly to obtain the high-resistance insulating coating.
Comparative example 2
The present comparative example differs from example 1 only in that the electron beam-cured high-resistance insulating paint includes the following components in parts by mass:
500g of epoxy modified polyurethane acrylate, 300g of active monomer, 5g of phosphate, 85g of modified talcum powder, 10g of flatting agent, 10g of defoamer and 15g of light stabilizer.
The preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
mixing the epoxy modified polyurethane acrylic ester and the active monomer with the mass, and uniformly stirring; and adding the phosphate, the modified talcum powder, the flatting agent, the defoamer and the light stabilizer in the formula amount, stirring, blending and grinding uniformly to obtain the high-resistance insulating coating.
Comparative example 3
The present comparative example differs from example 1 only in that the electron beam-cured high-resistance insulating paint includes the following components in parts by mass:
500g of epoxy modified polyurethane acrylate, 300g of reactive monomer, 5g of phosphate, 85g of boron nitride, 10g of flatting agent, 10g of defoamer and 15g of light stabilizer.
The preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
mixing the epoxy modified polyurethane acrylic ester and the active monomer with the mass, and uniformly stirring; and adding the phosphate, the boron nitride, the flatting agent, the defoamer and the light stabilizer into the mixture, stirring, blending and grinding uniformly to obtain the high-resistance insulating coating.
Comparative example 4
This comparative example differs from example 1 only in that modified talc was replaced with unmodified talc.
The electron beam cured high-resistance insulating coating comprises the following components in parts by mass: 500g of epoxy modified polyurethane acrylate, 300g of reactive monomer, 5g of phosphate, 50g of talcum powder, 35g of boron nitride, 10g of flatting agent, 10g of defoamer and 15g of light stabilizer.
The preparation method of the electron beam cured high-resistance insulating paint comprises the following steps:
mixing the epoxy modified polyurethane acrylic ester and the active monomer with the mass, and uniformly stirring; and adding the phosphate, talcum powder, boron nitride, flatting agent, defoamer and light stabilizer into the mixture, stirring, blending and grinding uniformly to obtain the high-resistance insulating coating.
Performance test
The high-resistance insulating paint prepared in each example and each comparative example is coated on a substrate, and is cured by an electron beam curing mode to obtain a paint film sample, and the following test is carried out:
test one: the sample substrate is a copper sheet with the thickness of 0.1cm multiplied by 0.1cm, and the coating thickness of the high-resistance insulating coating is 50 mu m; detecting volume resistivity at room temperature with reference to standard GB 1981-81;
and II, testing: the sample substrate is a 20cm multiplied by 20cm aluminum plate, and the coating thickness of the high-resistance insulating coating is 20 mu m; the adhesion of the insulating paint was tested with reference to standard GB/T9286-1998; soaking each sample in a water bath kettle at 85 ℃ for 30 minutes, taking out, cooling to room temperature, and detecting the adhesive force of the insulating coating again; the adhesion test results were rated against the rating standard in standard GB/T9286-1998;
and (3) testing: the sample substrate is a steel plate with the thickness of 10cm multiplied by 10cm, and the coating thickness of the high-resistance insulating paint is 20 mu m; the impact resistance of the insulating paint is tested by referring to the standard GB/T1732-1993; soaking each sample in a water bath kettle at 85 ℃ for 30 minutes, taking out, cooling to room temperature, and performing impact resistance test again; the test specimen coating was observed for cracks, wrinkles, and flaking, and if the coating was completely crack, wrinkle, and flaking was 0 grade, slight crack, wrinkle, but no flaking was 1 grade, crack, wrinkle, and slight flaking was 2 grade, and severe crack, wrinkle, and flaking was 3 grade.
And (4) testing: the sample substrate is a steel plate with the thickness of 50mm multiplied by 120mm, and the coating thickness of the high-resistance insulating paint is 20 mu m; the sample is placed for 10 days at 85 ℃ in an environment with 95% humidity, whether the sample coating is cracked and shed or not is observed, the total absence of the cracking and shed is 0 level, the slight cracking and shed is 1 level, the slight cracking and shed is 2 level, and the serious cracking and shed is 3 level.
The results are summarized in Table 1
TABLE 1
As can be seen by combining examples 1-3 and combining table 1, the insulating coating prepared by referring to the application has high resistance, strong adhesive force, better adhesive strength and mechanical property after being treated by high-temperature water bath, and good high-temperature and high-humidity resistance; the insulating paint prepared by the formula and the method disclosed by the application has good insulativity, has excellent service performance under high-temperature and high-humidity environment, can be suitable for complex environment, and is beneficial to expanding the application range of the insulating paint and prolonging the service life.
It can be seen from the combination of example 1 and comparative example 1 and the combination of table 1 that the epoxy modified polyurethane acrylate can improve the high temperature and high humidity resistance of the insulating coating, so that the insulating coating has better use effect.
It can be seen from the combination of example 1 and comparative examples 2 to 3 and the combination of table 1 that the selection of the compound of modified talc powder and boron nitride as the filler can help to promote the further improvement of the high temperature and high humidity resistance of the insulating coating.
It can be seen from the combination of example 1, comparative examples 4 to 6 and table 1 that the modification of talc by hyperbranched polysiloxane can improve the mechanical properties and high temperature and high humidity resistance stability of the insulating coating. This is probably because hyperbranched polysiloxane can improve compatibility of talcum powder and organic components such as epoxy modified polyurethane acrylate, promote uniform dispersion of talcum powder, and simultaneously hyperbranched polysiloxane can participate in the crosslinking process of insulating paint, improve cohesive force of the insulating paint, and promote thermal stability and water resistance of an organic crosslinked network structure.
It can be seen from the combination of examples 1 and 4-7 and the combination of table 1 that the hyperbranched polysiloxane prepared by compounding the vinyl siloxane monomer and the epoxy siloxane monomer is used for grafting modification of talcum powder, so that the mechanical property and the high-temperature and high-humidity stability of the insulating coating can be further improved. This is probably due to the fact that by compounding the vinyl siloxane monomer and the epoxy siloxane monomer in the mass ratio disclosed in the present application, the resultant hyperbranched polysiloxane can have appropriate contents of vinyl and epoxy groups at the same time, so that the hyperbranched polysiloxane has better reactivity.
It can be seen from the combination of examples 1, 8-11 and table 1 that selecting the ratio of hyperbranched polysiloxane to talc within the scope disclosed in the present application can reduce the possibility of insufficient high temperature and high humidity stability of the insulating coating due to lower grafting ratio of hyperbranched polysiloxane, and can reduce the waste of raw materials on the basis of ensuring stable service performance of the insulating coating.
It can be seen from the combination of example 1 and example 12 and the combination of table 1 that the improvement of various properties of the insulating material can be promoted by the hydroxylation modification of boron nitride, which is probably due to the better compatibility of the hydroxylated boron nitride with the organic matters such as epoxy modified urethane acrylate, active monomer and the like, and the better dispersion property is obtained.
As can be seen from the combination of example 1 and example 13 and the combination of table 1, the hexagonal boron nitride can further improve the high temperature and high humidity resistance of the insulating coating, which is probably due to the fact that the hexagonal boron nitride can be staggered with lamellar talcum powder to form a more stable talcum powder-boron nitride phase doped laminated structure, and the high temperature and high humidity resistance of the insulating coating is further improved.
The present embodiment is merely illustrative of the present application and is not intended to be limiting, and those skilled in the art, after having read the present specification, may make modifications to the present embodiment without creative contribution as required, but is protected by patent laws within the scope of the claims of the present application.

Claims (10)

1. The electron beam cured high-resistance insulating paint is characterized by comprising the following components in parts by mass:
30-60 parts of epoxy modified polyurethane acrylic ester,
20-40 parts of active monomer,
Phosphate ester 0.1-1 parts,
3-8 parts of modified talcum powder,
2-5 parts of boron nitride,
1-5 parts of an auxiliary agent;
the modified talcum powder is hyperbranched polysiloxane grafted modified talcum powder.
2. The electron beam cured high resistance insulating coating of claim 1, wherein: the preparation method of the modified talcum powder comprises the following steps:
the organic siloxane and water are mixed according to the mass ratio of 1: (1.1-1.3), dropwise adding hydrochloric acid to adjust the pH to 1-3, pre-hydrolyzing for 10-20min, heating to 40-80 ℃, reacting for 5-10h, and vacuum drying to obtain hyperbranched polysiloxane;
adding hyperbranched polysiloxane into absolute ethyl alcohol, regulating pH to 10-12, adding talcum powder, performing ultrasonic dispersion, reacting for 2-6h at 40-80 ℃, filtering, washing and drying to obtain modified talcum powder.
3. The electron beam cured high resistance insulating coating according to claim 2, wherein: the organic siloxane comprises the following components in percentage by mass: (0.4-0.6) vinyl siloxane and epoxy siloxane.
4. The electron beam cured high resistance insulating coating according to claim 2, wherein: the mass ratio of the hyperbranched polysiloxane to the talcum powder is (3-7) 1.
5. The electron beam cured high resistance insulating coating of claim 1, wherein: the boron nitride is a hydroxylated surface modified boron nitride, and the surface modification operation comprises:
dispersing boron nitride in hydrochloric acid solution, heating at 80-100deg.C for 10-15min, filtering, and drying to obtain purified boron nitride;
dispersing the purified boron nitride in concentrated nitric acid solution, carrying out ultrasonic treatment for 1-2h, stirring for 8-12h at 60-80 ℃, centrifuging, washing and drying to obtain the hydroxylated boron nitride.
6. The electron beam cured high resistance insulating coating of claim 1, wherein: the boron nitride is hexagonal boron nitride.
7. The electron beam cured high resistance insulating coating of claim 1, wherein: the reactive monomer is selected from one or more of hydroxyethyl methacrylate, hydroxypropyl methacrylate, 1, 6-hexanediol diacrylate, 1, 4-butanediol diacrylate, diethylene glycol diacrylate and tripropylene glycol diacrylate.
8. The electron beam cured high resistance insulating coating of claim 1, wherein: the auxiliary agent is selected from one or a combination of more of flatting agent, defoamer and light stabilizer.
9. The electron beam cured high resistance insulating coating of claim 1, wherein: the application process of the high-resistance insulating paint comprises the following steps: and coating the high-resistance insulating coating on a substrate, and curing by adopting an electron beam curing process.
10. A method of preparing an electron beam cured high resistance insulating coating according to any one of claims 1 to 9, wherein: the method comprises the following steps:
according to the proportion, the epoxy modified polyurethane acrylic ester and the active monomer are uniformly mixed, and then the phosphate, the modified talcum powder, the boron nitride and the auxiliary agent with the formula amount are added into the mixture, and the mixture is stirred, blended and ground to obtain the electron beam cured high-resistance insulating coating.
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