CN117325024A - Quartz processing equipment and processing method - Google Patents
Quartz processing equipment and processing method Download PDFInfo
- Publication number
- CN117325024A CN117325024A CN202210438216.0A CN202210438216A CN117325024A CN 117325024 A CN117325024 A CN 117325024A CN 202210438216 A CN202210438216 A CN 202210438216A CN 117325024 A CN117325024 A CN 117325024A
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- China
- Prior art keywords
- plate
- grinding
- artificial quartz
- polishing
- conveying
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- Pending
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 134
- 239000010453 quartz Substances 0.000 title claims abstract description 130
- 238000003672 processing method Methods 0.000 title claims abstract description 8
- 238000005498 polishing Methods 0.000 claims abstract description 78
- 238000004140 cleaning Methods 0.000 claims abstract description 36
- 238000000227 grinding Methods 0.000 claims description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 24
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 230000010405 clearance mechanism Effects 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 239000007921 spray Substances 0.000 description 10
- 239000000428 dust Substances 0.000 description 9
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 239000002932 luster Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
- B24B21/12—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving a contact wheel or roller pressing the belt against the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention relates to quartz processing equipment and a processing method. The quartz processing equipment and the processing method can solve the problems that the existing quartz processing equipment generally directly polishes an artificial quartz plate without cleaning the artificial quartz plate before polishing, so that the surface of the artificial quartz plate is scratched when the artificial quartz plate is polished without clean impurities, equipment is easy to damage due to impurities, the existing quartz processing equipment generally polishes the artificial quartz plate only once, and the surface of the artificial quartz plate still has a non-smooth place after single polishing, so that the processing quality of the artificial quartz plate is unstable, secondary processing is required, the manufacturing cost is increased, the manufacturing period is prolonged and the like.
Description
Technical Field
The invention relates to the technical field of quartz processing, in particular to quartz processing equipment and a quartz processing method.
Background
Quartz is one of the main rock-making minerals,generally refers to low-temperature quartz, which is the most widely distributed mineral in Dan Yingzu minerals, the broad quartz also comprises high-temperature quartz, ke Danying and the like, and the main component is SiO 2 Pure quartz is colorless and transparent, and has various colors due to the inclusion of trace pigment ions or a finely dispersed wrapper or the presence of color centers, and the transparency is reduced. The glass has luster, and the fracture has grease luster. The artificial quartz plate is made of quartz sand (also called silica sand) doped with pigment, resin and other additives for regulating, adhering, curing, etc. and through negative pressure vacuum, high frequency vibration forming and heating curing, the artificial quartz plate is produced and has its surface polished.
When the existing quartz processing equipment polishes an artificial quartz plate, the following problems often exist:
(1) The existing quartz processing equipment generally directly polishes the artificial quartz plate without cleaning the artificial quartz plate before polishing, so that the surface of the artificial quartz plate is scratched by impurities which are not clean when polishing, and the impurities are easy to cause equipment damage.
(2) The existing quartz processing equipment generally only polishes the artificial quartz plate once, and the surface of the artificial quartz plate still has a non-smooth part after single polishing, so that the processing quality of the artificial quartz plate is unstable, secondary processing is required to be carried out on the artificial quartz plate, the manufacturing cost is increased, and the manufacturing period is prolonged.
Disclosure of Invention
In order to solve the technical problems, the invention provides quartz processing equipment, which comprises a bottom plate, wherein a conveying device is arranged on the left side of the upper end of the bottom plate, side plates are symmetrically arranged on the front and back of the upper end of a wagon balance, a polishing device is arranged in the middle of the inner side of each side plate, and a polishing device is arranged at the right end of each polishing device.
Grinding device installs adjusting bolt including installing the diaphragm at the middle part between the curb plate through screw-thread fit's mode in the middle part, and the link is installed through pivoted mode to adjusting bolt lower extreme, and grinding machanism is installed to the link lower extreme, links to each other through the locking bolt between link and the grinding machanism, and the guide bar is installed to the symmetry around the link upper end, and the guide bar upper end is installed in the diaphragm through gliding mode, and clearance mechanism is installed to grinding machanism left end.
Grinding machanism is including the mounting bracket of front and back symmetry installation at the link lower extreme, the live-rollers is all installed through the pivoted mode in the inboard three corner of mounting bracket, the live-rollers rear end that is located the mounting bracket upside links to each other with the output of rotating electrical machines, the limiting plate is installed to rotating electrical machines left and right sides symmetry, limiting plate front end slidable mounting is located the rear end of bottom plate rear side curb plate, link to each other through the area of polishing between the live-rollers outside, mounting bracket downside internally mounted has the support frame, evenly install the lifter from left to right through gliding mode on the support frame, the compression roller is installed through the pivoted mode to the lifter lower extreme, the lifter lower pot head is equipped with coupling spring.
Grinding device includes the joint at the connecting plate of mounting bracket right-hand member, link to each other through fixing bolt between connecting plate and the mounting bracket, three hollow post is installed through the pivoted mode to the connecting plate upper end, the hollow post is the triangle and arranges, the band pulley is all installed at hollow post middle part, link to each other through the belt between the band pulley, be located connecting plate right-most hollow post upside and install a gear, U-shaped frame is installed on connecting plate upper end right side, grinding motor is installed to the inside upper end of U-shaped frame, no. two gears are installed to grinding motor's output, no. one gear meshes with No. two gears mutually, grinding piece is all installed to hollow post lower extreme.
The grinding block comprises a grinding disc arranged at the lower end of a hollow column, two guide pipes are symmetrically arranged at the lower end of the grinding disc, the guide pipes are communicated with the lower end of the hollow column, a lifting plate is arranged at the upper end of the grinding disc, the lifting plate is sleeved on the lower side of the hollow column in a sliding mode, and the lifting plate is fixed on the hollow column through a locking screw.
As a preferable technical scheme of the invention, the conveying device comprises an adjusting screw rod which is arranged in the left side of the bottom plate in a rotating mode, opposite threads are symmetrically arranged on the adjusting screw rod in the front-back mode, sliding blocks are symmetrically arranged on the outer side of the adjusting screw rod in the front-back mode in a threaded fit mode, mounting blocks are arranged at the upper ends of the sliding blocks, a conveying motor is arranged at the upper part of the inner side of each mounting block, a conveying roller is arranged at the lower end of each conveying motor, and the conveying rollers are arranged at the lower part of the inner side of each mounting block in a rotating mode.
As a preferable technical scheme of the invention, the cleaning mechanism comprises a supporting plate arranged at the left end of the mounting frame, the middle part of the supporting plate is provided with cleaning rollers in a rotating way, the left ends of the supporting plates are connected through cleaning plates, the right ends of the cleaning plates are uniformly provided with sliding grooves from front to back, a limiting rod is arranged in each sliding groove, the middle part of each limiting rod is provided with a sliding deflector rod in a sliding way, reset springs are symmetrically arranged on the upper and lower sides of each sliding deflector rod, the reset springs are sleeved outside the limiting rods, the left ends of the cleaning plates are uniformly provided with shovel blocks from front to back in a sliding way, the lower sides of the right ends of the cleaning plates are uniformly provided with threaded columns from front to back, cleaning frames are arranged on the threaded columns, the cleaning frames are arranged on the threaded columns through locking nuts, the upper ends of the supporting plates are provided with brackets, the spray heads are arranged on the brackets from front to back, and the spray heads are connected through air pipes.
As a preferable technical scheme of the invention, the upper end of the bottom plate is uniformly provided with rollers from left to right.
As a preferable technical scheme of the invention, the middle part of the hollow column is of a cavity structure, and the upper end of the hollow column is provided with a water pipe in a rotating mode.
As a preferable technical scheme of the invention, the front side and the rear side of the hollow column at the rightmost end of the connecting plate are symmetrically provided with the first limiting column, the left side of the first limiting column is provided with the second limiting column, and the first limiting column and the second limiting column are both arranged on the connecting plate in a rotating mode.
As a preferable technical scheme of the invention, two arc-shaped grooves are arranged at the lower end of the grinding disc, and through holes are symmetrically formed at the upper end of each arc-shaped groove.
As a preferable technical scheme of the invention, the lower end of the lifting plate is uniformly provided with the inserted bars, and the inserted bars are arranged in the grinding disc in a sliding manner.
As a preferable technical scheme of the invention, the outer side of the conveying roller is provided with anti-skid patterns.
In addition, the invention also provides a quartz processing method, which comprises the following steps:
s1, feeding treatment: placing an artificial quartz plate to be subjected to water grinding on a bottom plate in a manual or mechanical mode, and enabling the artificial quartz plate to be positioned between conveying devices;
s2, conveying treatment: after the artificial quartz plates are placed, the conveying device is manually adjusted, so that the conveying device conveys the fed artificial quartz plates into the polishing device and the grinding device;
s3, water grinding treatment: in the conveying process of the artificial quartz plate, the heights of the polishing device and the grinding device are manually adjusted, so that the polishing device and the grinding device perform water grinding treatment on the artificial quartz plate;
s4, blanking and collecting: and after the artificial quartz plate is subjected to water milling, the artificial quartz plate is manually taken down, and the other surface of the artificial quartz plate is polished and then collected.
Compared with the prior art, the invention has the following advantages:
1. according to the quartz processing equipment provided by the invention, the surface of the artificial quartz plate is cleaned through the cleaning mechanism, the conditions that the surface of the artificial quartz plate is scratched and equipment is damaged when impurities are polished are avoided, and the surface of the artificial quartz plate is polished in multiple stages through the polishing mechanism and the polishing device, so that the smooth and flat surface of the processed artificial quartz plate is ensured.
2. According to the quartz processing equipment provided by the invention, the shovel blocks are arranged to shovel away the impurities such as the mud blocks and the stones adhered to the upper end of the artificial quartz plate, when the impurities are difficult to shovel away, the shovel blocks ascend along the cleaning plate, the phenomenon that the shovel blocks are blocked is avoided, the stones, the soil and the like are swept into the cleaning frame by the cleaning rollers, the impurities are prevented from accumulating and repeatedly cleaning, and meanwhile, the polishing mechanism is cleaned by spraying water flow through the spray head, so that a large amount of dust and heat are prevented from being generated during polishing of the polishing mechanism.
3. According to the quartz processing equipment provided by the invention, the rotating roller is driven to rotate by the rotating motor, so that the rotating roller drives the polishing belt to rotate to polish the surface of the artificial quartz plate, the connecting spring drives the compression roller to descend by the lifting rod, the polishing belt is ensured to be always attached to the surface of the artificial quartz plate, and the situation that the polishing belt and the artificial quartz plate cannot polish due to gaps caused by uneven surface of the artificial quartz plate is avoided.
4. According to the quartz processing equipment provided by the invention, the hollow column is driven to rotate by the provided grinding motor, so that the hollow column drives the grinding block to rotate to grind the surface of the artificial quartz plate, and in the grinding process, water flow is pumped into the hollow column by rotating the water pipe arranged at the upper end of the hollow column, so that the water flow is uniformly sprayed to the surface of the artificial quartz plate through the flow guide pipe, the ground impurities are conveniently carried out, and a large amount of dust and heat are avoided during grinding.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic perspective view of the invention in operation;
FIG. 2 is a top view of the invention in operation;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a B-B cross-sectional view of FIG. 2 in accordance with the present invention;
FIG. 5 is a cross-sectional view taken along line C-C of FIG. 2 in accordance with the present invention;
FIG. 6 is a D-D cross-sectional view of FIG. 2 according to the present invention;
FIG. 7 is a perspective cross-sectional view between a hollow post and an abrasive block of the present invention;
fig. 8 is an enlarged schematic view of a portion of the present invention at X of fig. 3.
In the figure: 1. a bottom plate; 2. a conveying device; 3. a side plate; 4. a polishing device; 5. a grinding device; 11. a roller; 21. adjusting a screw; 22. a sliding block; 23. a mounting block; 24. a conveying motor; 25. a conveying roller; 41. a cross plate; 42. adjusting a bolt; 43. a connecting frame; 44. a polishing mechanism; 45. a locking bolt; 46. a guide rod; 47. a cleaning mechanism; 441. a mounting frame; 442. a rotating roller; 443. a rotating electric machine; 444. a limiting plate; 445. polishing the belt; 446. a support frame; 447. a lifting rod; 448. a press roller; 449. a connecting spring; 470. a support plate; 471. a cleaning roller; 472. a cleaning plate; 473. a limit rod; 474. sliding a deflector rod; 475. a return spring; 476. a shovel block; 477. cleaning a frame; 478. a lock nut; 479. a bracket; 4710. a spray head; 50. a connecting plate; 51. a fixing bolt; 52. a hollow column; 53. a belt wheel; 54. a belt; 55. a first gear; 56. a U-shaped frame; 57. a grinding motor; 58. a second gear; 59. grinding the blocks; 501. a first limit column; 502. a second limit column; 591. a grinding disc; 592. a flow guiding pipe; 593. a lifting plate; 594. locking the screw rod.
Detailed Description
In order to make the technical means, the creation features, the achievement of the purposes and the effects of the present invention easy to understand, the present invention is further described below with reference to fig. 1 to 8.
Referring to fig. 1 and 2, a quartz processing device comprises a bottom plate 1, a conveying device 2 is arranged on the left side of the upper end of the bottom plate 1, side plates 3 are symmetrically arranged on the upper end of a wagon balance in front-back mode, polishing devices 4 are arranged in the middle of the inner sides of the side plates 3, and polishing devices 5 are arranged at the right ends of the polishing devices 4.
Referring to fig. 3, the rollers 11 are uniformly arranged at the upper end of the bottom plate 1 from left to right, and the rollers 11 facilitate the friction between the artificial quartz plate and the bottom plate 1 to be reduced, so that the artificial quartz plate can move along the bottom plate 1.
Referring to fig. 1, 2 and 4, the conveying device 2 includes an adjusting screw 21 rotatably mounted in the left side of the base plate 1, opposite threads are symmetrically disposed on the adjusting screw 21, a sliding block 22 is symmetrically mounted on the outer side of the adjusting screw 21 in a front-back manner by a threaded fit manner, a mounting block 23 is mounted on the upper end of the sliding block 22, a conveying motor 24 is mounted on the upper portion of the inner side of the mounting block 23, a conveying roller 25 is mounted on the lower end of the conveying motor 24, and the conveying roller 25 is mounted on the lower portion of the inner side of the mounting block 23 in a rotating manner.
The artificial quartz plate is placed on the bottom plate 1 in a manual or mechanical mode, the right end of the artificial quartz plate is located between the conveying rollers 25, and the adjusting screw 21 is rotated manually, so that the adjusting screw 21 drives the sliding blocks 22 to be close to each other, the sliding blocks 22 drive the conveying rollers 25 to be close to each other and attached to the side edges of the artificial quartz plate through the mounting blocks 23, meanwhile, the conveying rollers 25 are driven to rotate through the conveying motor 24, the conveying rollers 25 drive the artificial quartz plate to move towards the lower end of the polishing device 4, and the polishing device 4 is convenient to polish the artificial quartz plate continuously.
Referring to fig. 1 and 3, anti-skidding patterns are arranged on the outer side of the conveying roller 25, so that the situation that the conveying roller 25 and the artificial quartz plate slide relatively is avoided, and the conveying roller 25 can convey the artificial quartz plate stably and continuously.
Referring to fig. 1, 2 and 3, the polishing device 4 includes a cross plate 41 installed in the middle between the side plates 3, an adjusting bolt 42 is installed in the middle of the cross plate 41 in a threaded fit manner, a connecting frame 43 is installed at the lower end of the adjusting bolt 42 in a rotating manner, a polishing mechanism 44 is installed at the lower end of the connecting frame 43, the connecting frame 43 is connected with the polishing mechanism 44 through a locking bolt 45, guide rods 46 are symmetrically installed at the front and back of the upper end of the connecting frame 43, the upper end of the guide rods 46 are installed in the cross plate 41 in a sliding manner, and a cleaning mechanism 47 is installed at the left end of the polishing mechanism 44.
When the conveying roller 25 conveys the artificial quartz plate, the adjusting bolt 42 is rotated manually, the adjusting bolt 42 drives the connecting frame 43 and the guide rod 46 to descend along the transverse plate 41, so that the connecting frame 43 drives the polishing mechanism 44 and the cleaning mechanism 47 to descend, the cleaning mechanism 47 is attached to the upper end of the artificial quartz plate with the lower end of the polishing mechanism 44, and the conveying roller 25 conveys the artificial quartz plate in process, the cleaning mechanism 47 is guaranteed to clean the surface of the artificial quartz plate, and meanwhile the polishing mechanism 44 polishes the upper end of the cleaned artificial quartz plate.
Referring to fig. 1, 3 and 8, the cleaning mechanism 47 includes a supporting plate 470 installed at the left end of the mounting frame 441, a cleaning roller 471 is installed in the middle of the supporting plate 470 in a rotating manner, a brush is disposed at the outer side of the cleaning roller 471, the left ends of the supporting plate 470 are connected by a cleaning plate 472, balls are uniformly disposed at the lower end of the cleaning plate 472, a sliding groove is uniformly formed in the right end of the cleaning plate 472 from front to back, a limiting rod 473 is installed in the sliding groove, a sliding deflector 474 is installed in the middle of the limiting rod 473 in a sliding manner, return springs 475 are symmetrically disposed up and down, return springs 475 are sleeved outside the limiting rod 473, a shovel block 476 is uniformly installed at the left end of the cleaning plate 472 from front to back in a sliding manner, a thread column is uniformly provided at the lower side of the right end of the cleaning plate 472 from front to back, a cleaning frame 477 is installed on the thread column, the cleaning frame 477 is installed on the thread column by a locking nut 478, a bracket 479 is installed at the upper end of the supporting plate 470, a spray head 4710 is installed from front to back in the front, and the spray head 4710 is connected by an air pipe.
When carrying roller 25 carries artificial quartz plate to clearance mechanism 47 lower extreme, carry out the shoveling through the impurity such as the mud piece of shovel piece 476 to the bonding of artificial quartz plate upper end, when the impurity such as mud piece is difficult to shoveling, shovel piece 476 rises along clearance board 472, avoid shovel piece 476 to take place the condition of card death, and the ball that clearance board 472 lower extreme evenly is equipped with makes things convenient for artificial quartz plate to remove at clearance board 472 lower extreme, rotatory through clearance roller 471, make clearance roller 471 sweep into the dust on artificial quartz plate surface, earth in clearance frame 477, clearance roller 471 cleans the time, clear up the brush outside the clearance roller 471 through sliding driving lever 474, avoid the bonding mud piece on the brush, and extrude reset spring 475 along the gag lever post 473 to go up and down through sliding driving lever 474, avoid taking place the card dead condition between sliding driving lever 474 and the clearance roller 471, when the impurity in the clearance frame 477 is collected full, through artifical take off the screw thread post of lock nut 478 from clearance board right-hand member downside, thereby make artifical clearance frame 477 take off the impurity, clearance 478 is accomplished through clearance frame 477, make things convenient for the clearance frame 4744 to carry out the heat to carry out the clearance mechanism when the clearance frame is carried out to the clearance frame 4744 through the manual work is carried out to the clearance frame, the high-speed of the heat is guaranteed to the clearance frame 4744 when the clearance mechanism is carried out to the clearance frame is convenient for the clearance frame has been carried out.
Referring to fig. 2, 3 and 6, the polishing mechanism 44 includes a mounting frame 441 symmetrically mounted on the lower end of the connecting frame 43, rotating rollers 442 are mounted at three corners of the inner side of the mounting frame 441 in a rotating manner, the rear end of the rotating roller 442 located on the upper side of the mounting frame 441 is connected with the output end of a rotating motor 443, limiting plates 444 are symmetrically mounted on the left and right sides of the rotating motor 443, the front ends of the limiting plates 444 are slidably mounted at the rear ends of the side plates 3 located on the rear side of the bottom plate 1, the outer sides of the rotating rollers 442 are connected through polishing belts 445, supporting frames 446 are internally mounted on the lower side of the mounting frame 441, lifting rods 447 are uniformly mounted on the supporting frames 446 from left to right in a sliding manner, compression rollers 448 are mounted on the lower ends of the lifting rods 447 in a rotating manner, and connecting springs 449 are sleeved on the lower ends of the lifting rods 447.
After the surface of the artificial quartz plate is cleaned, the rotating motor 443 drives the rotating roller 442 to rotate, so that the rotating roller 442 drives the polishing belt 445 to rotate, the polishing belt 445 polishes the surface of the cleaned artificial quartz plate, water flow is sprayed to the surface of the polishing belt 445 through the spray nozzle 4710, the surface of the polishing belt 445 is convenient to clean, meanwhile, a large amount of dust and heat are generated when the polishing belt 445 polishes, the connecting spring 449 drives the compression roller 448 to descend through the lifting rod 447 in the polishing process of the polishing belt 445, the compression roller 448 drives the polishing belt 445 to be always attached to the surface of the artificial quartz plate, the situation that gaps are generated between the polishing belt 445 and the artificial quartz plate due to the uneven surface of the artificial quartz plate is avoided, the polishing is guaranteed to be normally carried out, and meanwhile, the position height of the polishing belt 445 is adjusted through the connecting frame 43 by manually rotating the adjusting bolts 42, and the polishing belt 445 polishes artificial quartz plates with different thicknesses.
Referring to fig. 2, 3 and 5, the grinding device 5 includes a connecting plate 50 clamped at the right end of a mounting frame 441, the connecting plate 50 is connected with the mounting frame 441 through a fixing bolt 51, three hollow columns 52 are installed at the upper end of the connecting plate 50 in a rotating manner, the hollow columns 52 are arranged in a triangle, belt wheels 53 are installed in the middle of the hollow columns 52, the belt wheels 53 are connected through a belt 54, a first gear 55 is installed at the upper side of the hollow column 52 at the rightmost end of the connecting plate 50, a U-shaped frame 56 is installed at the right side of the upper end of the connecting plate 50, a grinding motor 57 is installed at the upper end inside the U-shaped frame 56, a second gear 58 is installed at the output end of the grinding motor 57, the first gear 55 is meshed with the second gear 58, and grinding blocks 59 are installed at the lower ends of the hollow columns 52; the middle part of the hollow column 52 is of a hollow structure, and a water pipe is arranged at the upper end of the hollow column 52 in a rotating mode.
The artificial quartz plate is polished and then enters the lower end of the polishing block 59, the second gear 58 is driven to rotate by the polishing motor 57, the second gear 58 drives the first gear 55 meshed with the second gear 58 to rotate, the first gear 55 drives the hollow column 52 positioned at the rightmost end of the connecting plate 50 to rotate along with the belt wheel 53 on the hollow column 52, the belt 54 and the belt wheel 53 drive the other two hollow columns 52 to rotate, the hollow column 52 drives the polishing block 59 to rotate, the polishing block 59 is convenient to polish the polished artificial quartz plate, water flow is pumped into the artificial quartz plate by rotating a water pipe arranged at the upper end of the hollow column 52 in the polishing process of the artificial quartz plate, so that the water flow is sprayed to the surface of the artificial quartz plate from the polishing block 59, and a large amount of dust and heat are prevented from being generated when the polishing block 59 is polished while the ground is convenient to bring out the ground impurities.
Referring to fig. 2, the front and rear sides of the hollow column 52 at the rightmost end of the connecting plate 50 are symmetrically provided with a first limit column 501, a second limit column 502 is arranged at the left side of the first limit column 501, the first limit column 501 and the second limit column 502 are both mounted on the connecting plate 50 in a rotating manner, the first limit column 501 facilitates limiting and attaching the belt 54 in a groove of the belt wheel 53 mounted on the rightmost hollow column 52 of the connecting plate 50, the second limit column 502 facilitates increasing the contact area between the belt 54 and the belt wheel 53 mounted on the hollow column 52 at the left side of the connecting plate 50, and slipping between the belt 54 and the belt wheel 53 is avoided.
Referring to fig. 3, 5 and 7, the grinding block 59 includes a grinding disc 591 mounted at the lower end of the hollow column 52, two guide pipes 592 are symmetrically mounted at the lower end of the grinding disc 591, the guide pipes 592 are communicated with the lower end of the hollow column 52, a lifting plate 593 is arranged at the upper end of the grinding disc 591, the lifting plate 593 is sleeved at the lower side of the hollow column 52 in a sliding manner, and the lifting plate 593 is fixed on the hollow column 52 through a locking screw 594; the lower extreme of lifter plate 593 evenly is provided with the inserted bar, and the inserted bar sets up in abrasive disc 591 through the mode of sliding.
Before grinding disc 591 polishes, through manual rotation locking screw 594 for locking screw 594 releases the fixed to lifter plate 593, thereby make manual regulation lifter plate 593 position on grinding disc 591, lifter plate 593 position adjustment accomplish the back, manual counter-rotation locking screw 594, make locking screw 594 with lifter plate 593 position locking fixed, thereby the inserted bar of messenger lifter plate 593 lower extreme scrapes the artificial quartz plate surface, the convenience grinds and takes out the arch on artificial quartz plate surface, and rivers evenly spray to artificial quartz plate surface through honeycomb duct 592, dust and the heat that produce when conveniently getting rid of the grinding.
Referring to fig. 7, two arc grooves are provided at the lower end of the grinding disc 591, through holes are symmetrically provided at the upper end of the arc grooves, and the through holes facilitate air flow difference when the grinding disc 591 rotates, so that the arc grooves facilitate water flow to discharge the ground impurities. In addition, the invention also provides a quartz processing method, which comprises the following steps:
s1, feeding treatment: the artificial quartz plate is placed on the bottom plate 1 by manual or mechanical means, and the right end of the artificial quartz plate is positioned between the conveying rollers 25;
s2, conveying treatment: after the artificial quartz plate is placed, the adjusting screw 21 is manually rotated, so that the adjusting screw 21 drives the sliding blocks 22 to be close to each other, the sliding blocks 22 drive the conveying rollers 25 to be close to each other and attached to the side edge of the artificial quartz plate through the mounting blocks 23, and meanwhile, the conveying rollers 25 are driven to rotate through the conveying motor 24, so that the conveying rollers 25 drive the artificial quartz plate to move towards the lower end of the polishing device 4;
s3, water grinding treatment: in the process of conveying the artificial quartz plate, the shoveling blocks 476 are used for shoveling impurities such as mud blocks adhered to the upper end of the artificial quartz plate, dust and soil which are shoveled down are swept into the cleaning frame 477 through the cleaning roller 471, so that the surface of the artificial quartz plate is cleaned, the rotating roller 442 is driven to rotate through the rotating motor 443, the rotating roller 442 drives the polishing belt 445 to rotate, the polishing belt 445 is used for polishing the surface of the cleaned artificial quartz plate, meanwhile, the spray heads 4710 spray water to the surface of the polishing belt 445, so that the surface of the polishing belt 445 is convenient to clean, meanwhile, the water flow avoids a large amount of dust and heat generated when the polishing belt 445 polishes, the polished artificial quartz plate enters the lower end of the polishing block 59, the hollow column 52 is driven to rotate through the polishing motor 57, the hollow column 52 drives the polishing block 59 to rotationally polish the surface of the artificial quartz plate, and water flow is pumped into the artificial quartz plate through a water pipe which is arranged at the upper end of the hollow column 52 in the process of polishing the artificial quartz plate, so that the water flow is evenly sprayed to the surface of the artificial quartz plate through the nozzle 592, and meanwhile, the large amount of dust and heat generated when the polished impurities of the polishing block is avoided;
s4, blanking and collecting: and after the artificial quartz plate is subjected to water milling, the artificial quartz plate is manually taken down, and the other surface of the artificial quartz plate is polished and then collected.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, and that the foregoing embodiments and description are merely illustrative of the principles of this invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, and these changes and modifications fall within the scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Quartz processing equipment, comprising a base plate (1), characterized in that: the left side of the upper end of the bottom plate (1) is provided with a conveying device (2), the front and rear of the upper end of the wagon balance are symmetrically provided with side plates (3), the middle part of the inner side of each side plate (3) is provided with a polishing device (4), and the right end of each polishing device (4) is provided with a polishing device (5); wherein:
the polishing device (4) comprises a transverse plate (41) arranged in the middle between the side plates (3), an adjusting bolt (42) is arranged in the middle of the transverse plate (41) in a threaded fit mode, a connecting frame (43) is arranged at the lower end of the adjusting bolt (42) in a rotating mode, a polishing mechanism (44) is arranged at the lower end of the connecting frame (43), the connecting frame (43) is connected with the polishing mechanism (44) through a locking bolt (45), guide rods (46) are symmetrically arranged at the front and rear ends of the upper end of the connecting frame (43), the upper ends of the guide rods (46) are slidably arranged in the transverse plate (41), and a cleaning mechanism (47) is arranged at the left end of the polishing mechanism (44);
the polishing mechanism (44) comprises a mounting frame (441) which is arranged at the lower end of the connecting frame (43) in a front-back symmetrical manner, rotating rollers (442) are arranged at three corners of the inner side of the mounting frame (441) in a rotating manner, the rear end of each rotating roller (442) positioned at the upper side of the mounting frame (441) is connected with the output end of a rotating motor (443), limiting plates (444) are symmetrically arranged at the left side and the right side of the rotating motor (443), the front ends of the limiting plates (444) are slidably arranged at the rear ends of side plates (3) positioned at the rear side of the bottom plate (1), the outer sides of the rotating rollers (442) are connected through polishing belts (445), supporting frames (446) are internally arranged at the lower sides of the mounting frame (441), lifting rods (447) are uniformly arranged on the supporting frames (446) from left to right in a sliding manner, compression rollers (448) are arranged at the lower ends of the lifting rods (447) in a rotating manner, and connecting springs (449) are sleeved at the lower ends of the lifting rods (447);
the grinding device (5) comprises a connecting plate (50) which is clamped at the right end of a mounting frame (441), the connecting plate (50) is connected with the mounting frame (441) through a fixing bolt (51), three hollow columns (52) are installed at the upper end of the connecting plate (50) in a rotating mode, the hollow columns (52) are arranged in a triangular mode, belt wheels (53) are installed in the middle of the hollow columns (52), the belt wheels (53) are connected through a belt (54), a first gear (55) is installed on the upper side of the hollow column (52) at the rightmost end of the connecting plate (50), a U-shaped frame (56) is installed on the right side of the upper end of the connecting plate (50), a grinding motor (57) is installed at the upper end inside the U-shaped frame (56), a second gear (58) is installed at the output end of the grinding motor (57), the first gear (55) is meshed with the second gear (58), and grinding blocks (59) are installed at the lower ends of the hollow columns (52).
The grinding block (59) comprises a grinding disc (591) arranged at the lower end of the hollow column (52), two guide pipes (592) are symmetrically arranged at the lower end of the grinding disc (591), the guide pipes (592) are communicated with the lower end of the hollow column (52), a lifting plate (593) is arranged at the upper end of the grinding disc (591), the lifting plate (593) is sleeved on the lower side of the hollow column (52) in a sliding mode, and the lifting plate (593) is fixed on the hollow column (52) through a locking screw (594).
2. A quartz processing apparatus according to claim 1, wherein: conveyor (2) are including installing at the inside adjusting screw (21) in bottom plate (1) left side through pivoted mode, and the symmetry is provided with opposite screw thread around on adjusting screw (21), and the symmetry is installed slider (22) around adjusting screw (21) outside through screw-thread fit's mode, and installation piece (23) are installed to slider (22) upper end, and conveying motor (24) are installed on the inboard upper portion of installation piece (23), and conveying roller (25) are installed to the lower extreme of conveying motor (24), and conveying roller (25) are installed in the inboard lower part of installation piece (23) through pivoted mode.
3. A quartz processing apparatus according to claim 2, wherein: the utility model provides a clearance mechanism (47) is including installing backup pad (470) in mounting bracket (441) left end, backup pad (470) mid-turn installs clearance roller (471), clearance roller (471) outside is provided with the brush, and link to each other through clearance board (472) between backup pad (470) left end, clearance board (472) lower extreme evenly is provided with the ball, the spout has evenly been seted up in the past backward in clearance board (472) right-hand member, install gag lever post (473) in the spout, gag lever post (473) mid-sliding mounting has slip driving lever (474), and slip driving lever (474) bilateral symmetry is provided with reset spring (475), reset spring (475) cover is established in the gag lever post (473) outside, clearance board (472) left end evenly installs shovel piece (476) in the past backward through the gliding mode, clearance board (472) right-hand member downside is evenly provided with the screw thread post in the past, install clearance frame (477) on the screw thread post, install support (479) in the support (479) upper end, install in the past 4710) after passing through the shower nozzle (4710).
4. A quartz processing apparatus according to claim 1, wherein: the upper end of the bottom plate (1) is uniformly provided with rolling shafts (11) from left to right.
5. A quartz processing apparatus according to claim 1, wherein: the middle part of the hollow column (52) is of a cavity structure, and a water pipe is arranged at the upper end of the hollow column (52) in a rotating mode.
6. A quartz processing apparatus according to claim 1, wherein: the hollow column (52) at the rightmost end of the connecting plate (50) is provided with a first spacing column (501) in a front-back symmetry manner, a second spacing column (502) is arranged on the left of the first spacing column (501), and the first spacing column (501) and the second spacing column (502) are all installed on the connecting plate (50) in a rotating manner.
7. A quartz processing apparatus according to claim 1, wherein: two arc grooves are formed in the lower end of the grinding disc (591), and through holes are symmetrically formed in the upper ends of the arc grooves.
8. A quartz processing apparatus according to claim 1, wherein: the lower end of the lifting plate (593) is uniformly provided with inserted bars, and the inserted bars are arranged in the grinding disc (591) in a sliding mode.
9. A quartz processing apparatus according to claim 2, wherein: and anti-skid patterns are arranged on the outer side of the conveying roller (25).
10. A quartz processing apparatus according to claim 3, wherein: the specific processing method of the quartz processing equipment comprises the following steps:
s1, feeding treatment: the artificial quartz plate to be subjected to the water grinding is placed on the bottom plate (1) in a manual or mechanical mode and is positioned between the conveying devices (2);
s2, conveying treatment: after the artificial quartz plates are placed, the conveying device (2) is manually adjusted, so that the conveying device (2) conveys the fed artificial quartz plates into the polishing device (4) and the grinding device (5);
s3, water grinding treatment: in the conveying process of the artificial quartz plate, the heights of the polishing device (4) and the grinding device (5) are manually adjusted, so that the polishing device (4) and the grinding device (5) perform water grinding treatment on the artificial quartz plate;
s4, blanking and collecting: and after the artificial quartz plate is subjected to water milling, the artificial quartz plate is manually taken down, and the other surface of the artificial quartz plate is polished and then collected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210438216.0A CN117325024A (en) | 2022-04-25 | 2022-04-25 | Quartz processing equipment and processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210438216.0A CN117325024A (en) | 2022-04-25 | 2022-04-25 | Quartz processing equipment and processing method |
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| Publication Number | Publication Date |
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| CN117325024A true CN117325024A (en) | 2024-01-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210438216.0A Pending CN117325024A (en) | 2022-04-25 | 2022-04-25 | Quartz processing equipment and processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117733720A (en) * | 2024-02-21 | 2024-03-22 | 辽宁拓邦鸿基半导体材料股份有限公司 | Device and method for polishing quartz boat end piece |
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| CN107052953A (en) * | 2017-06-13 | 2017-08-18 | 龚俏枚 | The multiple sander of sapphire |
| CN111922901A (en) * | 2020-09-16 | 2020-11-13 | 马鞍山荣泰科技有限公司 | Fixing device for quartz wafer grinding |
| CN111962003A (en) * | 2020-08-07 | 2020-11-20 | 合力（天津）能源科技股份有限公司 | Tungsten carbide spraying equipment with grinding and surface defect repairing functions |
| CN213791871U (en) * | 2020-10-29 | 2021-07-27 | 江苏微纳光膜科技有限公司 | Broken grinder of high efficiency quartz sand |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052953A (en) * | 2017-06-13 | 2017-08-18 | 龚俏枚 | The multiple sander of sapphire |
| CN111962003A (en) * | 2020-08-07 | 2020-11-20 | 合力（天津）能源科技股份有限公司 | Tungsten carbide spraying equipment with grinding and surface defect repairing functions |
| CN111922901A (en) * | 2020-09-16 | 2020-11-13 | 马鞍山荣泰科技有限公司 | Fixing device for quartz wafer grinding |
| CN213791871U (en) * | 2020-10-29 | 2021-07-27 | 江苏微纳光膜科技有限公司 | Broken grinder of high efficiency quartz sand |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117733720A (en) * | 2024-02-21 | 2024-03-22 | 辽宁拓邦鸿基半导体材料股份有限公司 | Device and method for polishing quartz boat end piece |
| CN117733720B (en) * | 2024-02-21 | 2024-04-16 | 辽宁拓邦鸿基半导体材料股份有限公司 | Device and method for polishing quartz boat end piece |
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