CN117309982A - Impurity content analysis equipment for titanium alloy cast ingot - Google Patents
Impurity content analysis equipment for titanium alloy cast ingot Download PDFInfo
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- CN117309982A CN117309982A CN202311620491.5A CN202311620491A CN117309982A CN 117309982 A CN117309982 A CN 117309982A CN 202311620491 A CN202311620491 A CN 202311620491A CN 117309982 A CN117309982 A CN 117309982A
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- pipe
- titanium alloy
- base
- detection box
- water
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- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 40
- 239000012535 impurity Substances 0.000 title claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000001179 sorption measurement Methods 0.000 claims abstract description 24
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 239000000428 dust Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 230000004224 protection Effects 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 97
- 238000005266 casting Methods 0.000 claims description 9
- 238000001914 filtration Methods 0.000 claims description 9
- 238000009423 ventilation Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 239000002341 toxic gas Substances 0.000 description 8
- 230000005611 electricity Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 244000309464 bull Species 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 150000002739 metals Chemical class 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 230000006378 damage Effects 0.000 description 4
- 230000005284 excitation Effects 0.000 description 4
- 230000003068 static effect Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- -1 ferrous metals Chemical class 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 231100000614 poison Toxicity 0.000 description 2
- 230000007096 poisonous effect Effects 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000002207 thermal evaporation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000009979 protective mechanism Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 231100000167 toxic agent Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
- B01D53/261—Drying gases or vapours by adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
- B03C3/04—Plant or installations having external electricity supply dry type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/74—Cleaning the electrodes
- B03C3/743—Cleaning the electrodes by using friction, e.g. by brushes or sliding elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
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- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electrochemistry (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses titanium alloy ingot impurity content analysis equipment, which comprises a base, wherein the top end of the base is provided with a groove, the inside of the groove is provided with a titanium alloy ingot, the top end of the groove is provided with a detection box, the top end of the detection box is fixedly provided with a metal analyzer, the outer surface of the detection box is provided with a protection mechanism with a suction fan, the inside of the detection box is provided with a dust removing mechanism with an electrostatic adsorption magnetic ring, and the inside of the base, which is close to the groove, is provided with a heating mechanism with a heat exchanger.
Description
Technical Field
The invention relates to the technical field of titanium alloy ingot casting processing, in particular to titanium alloy ingot casting impurity content analysis equipment.
Background
The titanium and titanium alloy cast ingots can be simply called titanium ingots, the raw materials for producing the titanium ingots are titanium sponge, compact titanium ingots can be obtained after high-temperature smelting, further forging processing is facilitated, titanium materials can be processed by only making the titanium sponge into compact forgeable metals, the titanium sponge can be machined and widely applied to various industrial departments, metal analysis and detection equipment is used for detecting and removing unnecessary metal pollution, and when the titanium alloy cast ingots are properly installed and operated, the titanium alloy cast ingots can help to reduce the metal pollution and increase the use strength of the titanium alloy cast ingots.
Most modern metal analyzers utilize a probe head comprising a 'balance coil system', and the designed probe analyzer can detect all metals including ferrous metals, nonferrous metals and stainless steel in products, so as to analyze the metal structure and impurity content in the metals, so as to further analyze the metals, but currently used detection and analysis equipment aiming at titanium alloy is mostly excited by light, electricity or heat, but the detection mode is easily influenced by smoke dust impurities in the external environment in the use process, thus influencing the detection result, and at the detection process and the detection end, part of toxic gas is generated in the detection interior due to thermal evaporation, and the toxic gas is easily absorbed by human bodies when the toxic gas cannot be processed in time, so that the physical health of staff is influenced for a long time.
Disclosure of Invention
The invention aims to provide a titanium alloy ingot impurity content analysis device, which aims to solve the problems that in the background technology, partial toxic gas can be generated in the detection by thermal evaporation when the detection process and the detection are finished, and the titanium alloy ingot impurity content analysis device is easy to be absorbed by a human body when the detection process and the detection are not capable of being processed in time, and the physical health of staff can be influenced for a long time.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a titanium alloy ingot casting impurity content analysis equipment, includes the base, the recess is seted up on the top of base, and the inside of recess is provided with the titanium alloy ingot casting, the top of recess is provided with the detection case, the top fixed mounting of detection case has the metal analyzer, the surface of detection case is provided with the protection machanism that has the suction fan, the inside of detection case is provided with the dust removal machanism that has the electrostatic adsorption magnetic ring, and the inside that the base is close to the recess is provided with the heating machanism that has the heat exchanger, protection machanism includes the suction fan, suction fan fixed mounting is at the surface of detection case, the input fixed mounting of suction fan has the air-supply line, the free end and the detection case intercommunication of air-supply line are installed, the output fixed mounting of suction fan has the tuber pipe, the inside of recess is provided with annular ventilation pipe, the inside of annular ventilation pipe is provided with a plurality of shower nozzles, be provided with filtering mechanism between play tuber pipe and the annular ventilation pipe.
According to the above: through using the suction fan, can discharge the poisonous gas that produces when carrying out excitation analysis through light, electricity or heat in the testing process to after filtering through filtering mechanism, can avoid poisonous substance to cause the injury to the human body.
As a preferable technical scheme of the invention, a cavity is formed in the inner wall of the detection box, a connecting pipe is arranged between the cavity and the air inlet pipe in a communicating manner, and a one-way valve is arranged at the connecting pipe.
According to the above: through connecting pipe cooperation induced draft machine can make the cavity carry out the evacuation, makes the detection case can carry out the heat insulation through the vacuum layer, reduces the heat flow and looses.
As a preferable technical scheme of the invention, the dust removing mechanism comprises an electrostatic adsorption magnetic ring, the electrostatic adsorption magnetic ring is fixedly arranged in a detection box, which is close to the air inlet pipe, an electrostatic generator is fixedly arranged on the outer surface of the detection box and is electrically connected with the electrostatic adsorption magnetic ring through a built-in power supply, a motor is fixedly arranged in the detection box, a fixed rod is fixedly arranged at the output end of the motor, a first gear is fixedly arranged at the free end of the fixed rod, a second gear is rotatably arranged in the detection box, the first gear is meshed with the second gear, a scraping plate is fixedly arranged at the bottom end of the second gear, the scraping plate slides on the inner wall of the electrostatic adsorption magnetic ring, and a notch is formed at one end of the electrostatic adsorption magnetic ring, which is close to the air inlet pipe.
According to the above: the dust inside the detection box can be adsorbed as much as possible through the electrostatic adsorption magnetic ring, so that the detection box is ensured to be clean and tidy, the interference to detection is avoided, and the detection precision is improved.
As a preferable technical scheme of the invention, the inner top wall of the detection box is rotatably provided with the rotating rod, the bottom end of the rotating rod is fixedly provided with the cleaning sponge, the cleaning sponge is arranged between the first gear and the second gear, and a belt is arranged between the rotating rod and the fixed rod in a transmission manner.
According to the above: can constantly clean first gear and second gear through clean sponge to avoid the dust to cause first gear and second gear to take place to block, thereby influence the further discharge of dust.
As a preferable technical scheme of the invention, the heating mechanism comprises a heat exchanger, the heat exchanger is fixedly arranged in a base, a water tank is arranged in the base, the input end of the heat exchanger is provided with a cold heat exchange pipe and a hot heat exchange pipe, the free ends of the cold heat exchange pipe and the hot heat exchange pipe are communicated with the water tank, a water treatment mechanism is arranged in the water tank, the cold heat exchange pipe is communicated with the water treatment mechanism, an air outlet pipe is fixedly arranged at the output end of the heat exchanger, and the free end of the air outlet pipe is communicated with the output end of the suction fan.
According to the above: through setting up the heat exchanger, not only heat exchange tube can be with the inside of heat flow leading-in to detect the case to make partial impurity in the titanium alloy ingot casting precipitate, thereby improve detection precision, when detecting, can also realize carrying out quick cooling to the inside of detecting the case through cold heat exchange tube moreover, improve detection speed.
As a preferable technical scheme of the invention, the outer surface of the air outlet pipe is provided with a waterproof and breathable film, the waterproof and breathable film is communicated with the air outlet pipe, the inside of the base is provided with a water collecting tank, a water guide pipe is arranged between the air outlet pipe and the water collecting tank in a communicated manner, a movable plate is arranged in the water collecting tank in a sliding manner, a first spring is fixedly arranged between the movable plate and the water collecting tank, and a drain pipe is arranged between one side of the water collecting tank and the water tank in a communicated manner.
According to the above: can derive recycle with positive gas water through the water catch bowl, simultaneously through setting up gravity effect to can reduce steam loss when carrying out the drainage, influence heat flow transmission.
As a preferable technical scheme of the invention, the inside of the water tank is provided with the heat insulation board, the cold heat exchange pipe and the hot heat exchange pipe are respectively positioned at two ends of the heat insulation board, and the bottom end, close to the groove, of the detection box is provided with the sealing gasket.
According to the above: through being provided with the baffle for inside hot water and the cold water of water tank separate, can improve heat exchanger heat exchange efficiency, thereby further increase detection speed.
As a preferable technical scheme of the invention, the temperature control mechanism is arranged in the base and comprises an air cylinder, the air cylinder is fixedly arranged in the base, a piston is arranged in the air cylinder, a second spring is fixedly arranged between the piston and the air cylinder, a fixed plate is fixedly arranged on the outer surface of the air outlet pipe and communicated with the air outlet pipe, a sliding plate is slidably arranged in the fixed plate, a through hole is formed on the outer surface of the sliding plate, the sliding plate is fixedly connected with the piston, and a heat conducting pipe is arranged between the air cylinder and the groove in a communicating manner.
According to the above: the heat flow output of the heat exchanger can be controlled through the air cylinder, so that the temperature inside the detection box can be kept constant, and the influence of the overhigh temperature on the detection result is avoided.
As a preferable technical scheme of the invention, a drying box is slidably arranged in the base, activated carbon is arranged in the drying box, a round hole is formed in the surface, close to the air outlet pipe, of the drying box, the round hole is communicated with the air outlet pipe, a supporting rod is fixedly arranged between the drying box and the piston, a baffle is rotatably arranged on the base, close to the outer surface of the drying box, and a third spring is fixedly arranged between the baffle and the base.
According to the above: the gas is further dried through the drying box, so that the interference of water vapor in heat flow to the detection box is avoided, and the analysis and detection precision is influenced.
As a preferable technical scheme of the invention, a heat recovery mechanism is arranged in the water tank and comprises a water pump, a water inlet pipe is fixedly arranged at the input end of the water pump, a spiral impeller is rotatably arranged in the water inlet pipe, and a stirring rod is fixedly arranged at the bottom end of the spiral impeller.
According to the above: the hot water inside the water tank can be led out through the water pump, so that the heat flow can be recycled, and the hot water in the water tank can continuously flow through the rotation of the stirring rod, so that scale accumulation is avoided, and the use of the heat exchanger is affected.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the suction fan is arranged, so that when the titanium alloy ingot is analyzed and used, metal and impurity analysis can be performed through the metal analyzer, the subsequent treatment is convenient, in the use process, toxic gas generated in the excitation analysis process through light, electricity or heat can be discharged through the suction fan, and after the toxic gas is filtered through the filtering mechanism, the damage to a human body can be avoided, meanwhile, the electrostatic adsorption magnetic ring is arranged in the detection box, so that dust and impurities in the detection box are charged, and at the moment, the dust in the detection box can be completely discharged through the scraping plate, the interference to detection is avoided, and the detection precision can be improved.
According to the invention, the heat exchanger is arranged, so that when the titanium alloy cast ingot is used for analysis, high temperature can be provided for the inside of the detection box through the heat exchanger, partial impurities can be separated out from the titanium alloy cast ingot, the detection effect is improved, and when the detection is finished, the inside of the detection box can be quickly cooled through the heat exchanger, the detection speed is improved, and meanwhile, when the analysis and the detection are finished, hot water in the water tank can be led out through the water pump, so that the heat flow can be recycled, and the waste caused by high-temperature heat flow is avoided.
According to the invention, the water collecting tank and the drying box are arranged, when the titanium alloy ingot is used for analysis, the heat exchange tube of the heat exchanger can be controlled through the air cylinder, so that the temperature inside the detection box is kept constant, the influence of overhigh temperature on the detection result is avoided, meanwhile, the steam water in the heat exchange tube can be led out through the water collecting tank, the gas is further dried through the drying box, and the interference of water vapor in the heat flow on the detection box is avoided, and the analysis and detection precision is influenced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic view of the internal structure of the base of the present invention;
FIG. 4 is a schematic view of the annular vent tube of the present invention;
FIG. 5 is a schematic view of the internal structure of the detection box of the present invention;
FIG. 6 is a schematic view of the internal structure of the sump according to the present invention;
FIG. 7 is a schematic view of the internal structure of the cartridge of the present invention;
FIG. 8 is a schematic diagram of a drying box according to the present invention;
FIG. 9 is a schematic view of the structure of FIG. 8 at A in accordance with the present invention;
fig. 10 is a schematic view of a water pump according to the present invention.
In the figure: 1. a base; 2. a detection box; 3. a metal analyzer; 4. a protective mechanism; 401. a suction fan; 402. an air inlet pipe; 403. an air outlet pipe; 404. a filtering mechanism; 405. an annular vent tube; 406. a connecting pipe; 407. a cavity; 5. a dust removing mechanism; 501. electrostatic adsorption magnetic ring; 502. an electrostatic generator; 503. cleaning a sponge; 504. a first gear; 505. a fixed rod; 506. a rotating rod; 507. a belt; 508. a motor; 509. a second gear; 510. a scraper; 6. a heating mechanism; 601. a heat exchanger; 602. a cold heat exchange tube; 603. a heat exchange tube; 604. a water treatment mechanism; 605. a water tank; 606. an air outlet pipe; 607. a waterproof breathable film; 608. a water conduit; 609. a water collection tank; 610. a moving plate; 611. a first spring; 612. a drain pipe; 7. a temperature control mechanism; 701. a fixing plate; 702. a slide plate; 703. a second spring; 704. a piston; 705. an air cylinder; 706. a support rod; 707. a heat conduction pipe; 708. a drying box; 709. a third spring; 710. a baffle; 8. a heat recovery mechanism; 801. a water pump; 802. a water inlet pipe; 803. a helical impeller; 804. a stirring rod; 805. a heat insulating plate; 9. a groove; 10. and a sealing gasket.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the invention provides a technical scheme of a titanium alloy ingot casting impurity content analysis device:
examples
Referring to fig. 2, fig. 3 and fig. 4, a titanium alloy ingot impurity content analysis device, the on-line screen storage device comprises a base 1, the top of base 1 has seted up recess 9, the inside of recess 9 is provided with the titanium alloy ingot, the top of recess 9 is provided with detection case 2, the top fixed mounting of detection case 2 has metal analyzer 3, the surface of detection case 2 is provided with the protection machanism 4 that has suction fan 401, protection machanism 4 includes suction fan 401, suction fan 401 fixed mounting is at the surface of detection case 2, the input fixed mounting of suction fan 401 has air-supply line 402, the free end and the detection case 2 intercommunication installation of air-supply line 402, through using suction fan 401, can discharge the toxic gas that produces through light, electricity or heat excitation analysis in-process, and after filtering through filter machanism 404, can avoid the toxic human body to cause the injury, the output fixed mounting of suction fan 403, the inside of recess 9 is provided with annular ventilation pipe 405, the inside of annular ventilation pipe 405 is provided with a plurality of shower nozzles, be provided with filter machanism 401 between suction fan 403 and the annular 405, the inner wall of detection case 2 and the suction fan 406, the inner wall that has suction fan 406, the cavity 406 can be installed, the check valve is installed through the vacuum vent pipe 407, the vacuum vent can be reduced, the vacuum vent valve can take place by the vacuum vent valve is installed, the cavity is reduced, the cavity is opened by the cavity through the vacuum vent valve is capable of being opened by the cavity is by the cavity through the vacuum vent valve, and the cavity is by the cavity by the vacuum vent valve, and the cavity is by the cavity, and the vacuum vent valve is by the cavity, and the vacuum valve is by the vacuum valve.
Referring to fig. 1, 3 and 5, the dust removing mechanism 5 includes an electrostatic adsorption magnetic ring 501, the electrostatic adsorption magnetic ring 501 is fixedly mounted in the detection box 2 near the inside of the air inlet pipe 402, an electrostatic generator 502 is fixedly mounted on the outer surface of the detection box 2, the electrostatic generator 502 is electrically connected with the electrostatic adsorption magnetic ring 501 through a built-in power supply, dust in the detection box 2 can be adsorbed as much as possible through the electrostatic adsorption magnetic ring 501, so that the detection box 2 is ensured to be clean and tidy, interference to detection is avoided, detection precision is improved, a motor 508 is fixedly mounted in the detection box 2, a fixing rod 505 is fixedly mounted at the output end of the motor 508, a first gear 504 is fixedly mounted at the free end of the fixing rod 505, a second gear 509 is rotatably mounted in the detection box 2, the first gear 504 is meshed with the second gear 509, the bottom fixed mounting of second gear 509 has scraper blade 510, scraper blade 510 slides at the inner wall of static absorption magnetic ring 501, static absorption magnetic ring 501 is close to the one end of air-supply line 402 and is provided with the breach, the interior roof of detection case 2 rotates and installs bull stick 506, the bottom fixed mounting of bull stick 506 has clean sponge 503, clean sponge 503 sets up between first gear 504 and second gear 509, the transmission is installed between bull stick 506 and the dead lever 505 and is had belt 507, when motor 508 drove the dead lever 505 and rotate, the dead lever 505 drives belt 507 transmission, belt 507 drives bull stick 506 and rotates, bull stick 506 drives clean sponge 503 and rotates, drive first gear 504 and second gear 509 through clean sponge 503 and clean, avoid first gear 504 and second gear 509 to take place the card to stop.
Examples
Referring to fig. 1, 3 and 6, on the basis of the first embodiment, a dust removing mechanism 5 with an electrostatic adsorption magnetic ring 501 is disposed in a detection box 2, a heating mechanism 6 with a heat exchanger 601 is disposed in a base 1 close to a groove 9, the heating mechanism 6 includes the heat exchanger 601, the heat exchanger 601 is fixedly mounted in the base 1, a water tank 605 is disposed in the base 1, a cold heat exchange pipe 602 and a hot heat exchange pipe 603 are disposed at an input end of the heat exchanger 601, free ends of the cold heat exchange pipe 602 and the hot heat exchange pipe 603 are all communicated with the water tank 605, a water treatment mechanism 604 is disposed in the water tank 605, the cold heat exchange pipe 602 is communicated with the water treatment mechanism 604, an air outlet pipe 606 is fixedly mounted at an output end of the heat exchanger 601, and a free end of the air outlet pipe 606 is mounted in communication with an output end of the suction fan 401.
Referring to fig. 3, 6 and 10, a heat recovery mechanism 8 is disposed in the water tank 605, the heat recovery mechanism 8 includes a water pump 801, an inlet pipe 802 is fixedly mounted at an input end of the water pump 801, hot water in the water tank 605 can be led out through the water pump 801, so that heat flow can be recycled, a spiral impeller 803 is mounted in the water inlet pipe 802 in a rotating manner, a stirring rod 804 is fixedly mounted at a bottom end of the spiral impeller 803, the spiral impeller 803 rotates in the water inlet pipe 802 under the action of air flow, the spiral impeller 803 can drive the stirring rod 804 to rotate, and at the moment, the hot water in the water tank 605 can be stirred through the stirring rod 804, so that the hot water in the water tank 605 can flow continuously, and the heat exchanger 601 is prevented from being affected by scale accumulation.
Examples
On the basis of the second embodiment, please refer to fig. 3 and 6, the outer surface of the air outlet pipe 606 is provided with a waterproof and breathable film 607, the waterproof and breathable film 607 is communicated with the air outlet pipe 606, steam in the air outlet pipe 606 can be filtered through the waterproof and breathable film 607, water sources in the steam are prevented from being led out to influence detection, a water collecting tank 609 is arranged in the base 1, a water guide pipe 608 is installed between the air outlet pipe 606 and the water collecting tank 609 in a communicating manner, a movable plate 610 is installed in the water collecting tank 609 in a sliding manner, a first spring 611 is fixedly installed between the movable plate 610 and the water collecting tank 609, a drain pipe 612 is installed between one side of the water collecting tank 609 and the water tank 605 in a communicating manner, a heat insulation board 805 is arranged in the water tank 605, a cold heat exchange pipe 602 and a heat exchange pipe 603 are respectively located at two ends of the heat insulation board 805, a sealing gasket 10 is arranged at the bottom end of the detection box 2, which is close to the groove 9, and tightness between the detection box 2 and the base 1 can be improved through the sealing gasket 10.
Referring to fig. 1, 7, 8 and 9, a temperature control mechanism 7 is provided in the base 1, the temperature control mechanism 7 includes an air cylinder 705, the air cylinder 705 is fixedly installed in the base 1, a piston 704 is provided in the air cylinder 705, a second spring 703 is fixedly installed between the piston 704 and the air cylinder 705, the piston 704 can be reset by the second spring 703, the air outlet pipe 606 is conveniently communicated with the slide plate 702, the detection box 2 is heated for use, the outer surface of the air outlet pipe 606 is fixedly installed with a fixing plate 701, the fixing plate 701 is communicated with the air outlet pipe 606, the slide plate 702 is slidingly installed in the fixing plate 701, the outer surface of the slide plate 702 is provided with a through hole, the slide plate 702 is fixedly connected with the piston 704, a heat conducting pipe 707 is installed in the air cylinder 705 and the groove 9, a drying box 708 is slidingly installed in the base 1, and active carbon is arranged in the drying box 708, can dry gas through the active carbon, the round hole has been seted up on the surface that dry box 708 is close to outlet duct 606, round hole and outlet duct 606 intercommunication, fixed mounting has bracing piece 706 between dry box 708 and the piston 704, when the inside piston 704 of inflator 705 moves, piston 704 can drive bracing piece 706 simultaneously and remove, bracing piece 706 drives dry box 708 and removes, through removing dry box 708 to the inside of base 1, thereby can air-dry box 708 inside through external environment, thereby make dry box 708 repeatedly used, the drying effect is better more lasting, base 1 is close to the surface rotation of dry box 708 and installs baffle 710, fixed mounting has third spring 709 between baffle 710 and the base 1, can seal dry box 708 through baffle 710, reduce the heat flow loss.
The invention relates to a titanium alloy ingot casting impurity content analysis device, which has the working principle that:
when the device is specifically used, when the titanium alloy ingot is analyzed, firstly, the titanium alloy ingot is placed in the groove 9, then metal and impurity analysis is carried out through the metal analyzer 3, the subsequent treatment of the titanium alloy ingot impurity is facilitated, the quality of the titanium alloy ingot is improved, and in the use process, through using the suction fan 401, toxic gas generated in the excitation analysis process through light, electricity or heat can be discharged, and after filtering through the filtering mechanism 404, the harm of the toxic substance to a human body can be avoided, meanwhile, through the arrangement of the electrostatic generator 502 in the detection box 2, the electrostatic adsorption magnetic ring 501 generates static electricity, so that dust and impurities in the detection box 2 are charged, at the moment, the electrostatic adsorption magnetic ring 501 continuously adheres to the dust, at the moment, the motor 508 drives the fixed rod 505 to rotate, the first gear 504 drives the second gear 509 to rotate, the second gear 509 drives the scraper 510 to rotate, the dust adhered to the inner wall of the electrostatic adsorption magnetic ring 501 is guided into the notch 401, the detection box 2 is matched with the suction fan 401, the detection box can be prevented from being clean, and the detection precision of the detection box 2 is prevented from being disturbed, and the detection box is prevented from being clean.
Further, start heat exchanger 601, can use the inside water source of water tank 605 heat transfer through heat exchanger 601, at first export into the heat flow through heat exchange tube 603, and guide into the inside of detecting box 2 with the heat flow, thereby make some impurity in the titanium alloy ingot casting precipitate, thereby improve the detection precision, moreover when detecting, can also realize carrying out quick cooling to the inside of detecting box 2 through cold heat exchange tube 602, improve the detection speed, simultaneously through being provided with water pump 801, make when analysis detects, can export the inside hot water of water tank 605 through water pump 801, thereby realize carrying out recycle to the heat flow, avoid the waste caused by the hot heat flow.
Further, through being provided with the inflator 705 for when detecting case 2 inside temperature is too high, make the inside thermal expansion of inflator 705 take place cold shrink through heat pipe 707 this moment, with piston 704 in the inside removal of inflator 705, piston 704 removes and drives slide 702 and remove, can seal outlet duct 606 this moment through slide 702, thereby reduce the heat flow and import, make can control the heat flow output of heat exchanger 601, thereby can make the inside temperature of detecting case 2 invariable, avoid the too high temperature to influence the testing result, can filter the steam water source inside the heat exchange tube 603 through waterproof ventilated membrane 607 simultaneously, and can collect the steam water in the heat exchange tube 603 through water catch bowl 609, through continuous water collection, through the effect of gravity, make first spring 611 compress, until make the steam water export to water tank 605 through drain pipe 612, simultaneously, further dry the gas through drying box 708, avoid the heat flow in to cause the interference to detecting case 2, influence analysis detection precision.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications and the like made on the basis of the present invention to solve the substantially same technical problems and achieve the substantially same technical effects are included in the scope of the present invention.
Claims (10)
1. The utility model provides a titanium alloy ingot casting impurity content analytical equipment, includes base (1), its characterized in that: the novel high-temperature-resistant metal detector is characterized in that a groove (9) is formed in the top end of the base (1), a titanium alloy cast ingot is arranged in the groove (9), a detection box (2) is arranged at the top end of the groove (9), a metal analyzer (3) is fixedly arranged at the top end of the detection box (2), a protection mechanism (4) with a suction fan (401) is arranged on the outer surface of the detection box (2), a dust removing mechanism (5) with an electrostatic adsorption magnetic ring (501) is arranged in the detection box (2), and a heating mechanism (6) with a heat exchanger (601) is arranged in the base (1) close to the groove (9);
protection machanism (4) are including suction fan (401), suction fan (401) fixed mounting is at the surface of detecting case (2), the input fixed mounting of suction fan (401) has air-supply line (402), the free end and the detecting case (2) intercommunication installation of air-supply line (402), the output fixed mounting of suction fan (401) has air-out pipe (403), the inside of recess (9) is provided with annular ventilation pipe (405), the inside of annular ventilation pipe (405) is provided with a plurality of shower nozzles, be provided with filtering mechanism (404) between air-out pipe (403) and annular ventilation pipe (405).
2. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 1, wherein: the inner wall of the detection box (2) is provided with a cavity (407), a connecting pipe (406) is installed between the cavity (407) and the air inlet pipe (402) in a communicating mode, and a one-way valve is arranged at the connecting pipe (406).
3. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 1, wherein: the dust removing mechanism (5) comprises an electrostatic adsorption magnetic ring (501), the electrostatic adsorption magnetic ring (501) is fixedly arranged inside the detection box (2) close to the air inlet pipe (402), an electrostatic generator (502) is fixedly arranged on the outer surface of the detection box (2), the electrostatic generator (502) is electrically connected with the electrostatic adsorption magnetic ring (501) through a built-in power supply, a motor (508) is fixedly arranged inside the detection box (2), a fixing rod (505) is fixedly arranged at the output end of the motor (508), a first gear (504) is fixedly arranged at the free end of the fixing rod (505), a second gear (509) is rotatably arranged inside the detection box (2), the first gear (504) is meshed with the second gear (509), a scraping plate (510) is fixedly arranged at the bottom end of the second gear (509) and slides on the inner wall of the electrostatic adsorption magnetic ring (501), and a notch is formed in one end, close to the air inlet pipe (402), of the electrostatic adsorption magnetic ring (501).
4. A titanium alloy ingot impurity content analysis apparatus according to claim 3, wherein: the inner top wall of the detection box (2) is rotatably provided with a rotating rod (506), the bottom end of the rotating rod (506) is fixedly provided with a cleaning sponge (503), the cleaning sponge (503) is arranged between the first gear (504) and the second gear (509), and a belt (507) is arranged between the rotating rod (506) and the fixed rod (505) in a transmission mode.
5. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 1, wherein: the heating mechanism (6) comprises a heat exchanger (601), the heat exchanger (601) is fixedly installed in the base (1), a water tank (605) is arranged in the base (1), a cold heat exchange pipe (602) and a hot heat exchange pipe (603) are arranged at the input end of the heat exchanger (601), the free ends of the cold heat exchange pipe (602) and the hot heat exchange pipe (603) are communicated with the water tank (605), a water treatment mechanism (604) is arranged in the water tank (605), the cold heat exchange pipe (602) is communicated with the water treatment mechanism (604), an air outlet pipe (606) is fixedly installed at the output end of the heat exchanger (601), and the free end of the air outlet pipe (606) is installed in communication with the output end of the suction fan (401).
6. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 5, wherein: the utility model discloses a water-proof air-permeable membrane, including outlet duct (606), waterproof air-permeable membrane (607), water collecting tank (609) are provided with in the inside of base (1), water guide pipe (608) are installed in the intercommunication between outlet duct (606) and water collecting tank (609), movable plate (610) are installed to the inside slidable of water collecting tank (609), fixed mounting has first spring (611) between movable plate (610) and water collecting tank (609), drain pipe (612) are installed in the intercommunication between one side of water collecting tank (609) and water tank (605).
7. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 5, wherein: the inside heat insulating board (805) that is provided with of water tank (605), cold heat exchange tube (602) and hot heat exchange tube (603) are located the both ends of heat insulating board (805) respectively, detect bottom that case (2) is close to recess (9) and be provided with sealing washer (10).
8. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 5, wherein: the inside of base (1) is provided with control by temperature change mechanism (7), control by temperature change mechanism (7) include inflator (705), inflator (705) fixed mounting is in the inside of base (1), the inside of inflator (705) is provided with piston (704), fixed mounting has second spring (703) between piston (704) and inflator (705), the surface fixed mounting of outlet duct (606) has fixed plate (701), fixed plate (701) and outlet duct (606) intercommunication, the inside slidable mounting slide (702) of fixed plate (701), the through-hole has been seted up to the surface of slide (702), fixed connection between slide (702) and piston (704), intercommunication installs heat pipe (707) between inflator (705) and recess (9).
9. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 1, wherein: the inside slidable mounting of base (1) has dry box (708), and the inside of dry box (708) is provided with the active carbon, the round hole has been seted up on the surface that dry box (708) is close to outlet duct (606), round hole and outlet duct (606) intercommunication, fixed mounting has bracing piece (706) between dry box (708) and piston (704), the surface that base (1) is close to dry box (708) rotates and installs baffle (710), fixed mounting has third spring (709) between baffle (710) and base (1).
10. The apparatus for analyzing the impurity content of a titanium alloy ingot according to claim 5, wherein: the inside of water tank (605) is provided with heat recovery mechanism (8), heat recovery mechanism (8) include water pump (801), the input fixed mounting of water pump (801) has inlet tube (802), screw impeller (803) are installed in the inside rotation of inlet tube (802), stirring rod (804) are installed to screw impeller (803)'s bottom fixed mounting.
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Cited By (1)
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| CN117309982B (en) | 2024-03-05 |
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