CN117309947A - Main driving sealing slag inlet monitoring system and using method - Google Patents
Main driving sealing slag inlet monitoring system and using method Download PDFInfo
- Publication number
- CN117309947A CN117309947A CN202311257544.1A CN202311257544A CN117309947A CN 117309947 A CN117309947 A CN 117309947A CN 202311257544 A CN202311257544 A CN 202311257544A CN 117309947 A CN117309947 A CN 117309947A
- Authority
- CN
- China
- Prior art keywords
- grease
- slag
- sealing
- ring
- labyrinth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002893 slag Substances 0.000 title claims abstract description 116
- 238000007789 sealing Methods 0.000 title claims abstract description 97
- 238000012544 monitoring process Methods 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000004519 grease Substances 0.000 claims abstract description 126
- 239000004575 stone Substances 0.000 claims abstract description 17
- 238000012806 monitoring device Methods 0.000 claims abstract description 10
- 238000004590 computer program Methods 0.000 claims description 27
- 238000005259 measurement Methods 0.000 claims description 27
- 238000001514 detection method Methods 0.000 claims description 17
- 125000006850 spacer group Chemical group 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 12
- 239000012208 gear oil Substances 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 230000006870 function Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3204—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
- F16J15/3232—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip having two or more lips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3268—Mounting of sealing rings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3284—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/06—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a liquid
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/22—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
- G01N27/221—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance by investigating the dielectric properties
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/26—Oils; Viscous liquids; Paints; Inks
- G01N33/28—Oils, i.e. hydrocarbon liquids
- G01N33/2835—Specific substances contained in the oils or fuels
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Pathology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention provides a main driving sealing slag inlet monitoring system and a using method thereof, wherein the system comprises the following components: sealing means and monitoring means; wherein, the sealing device is used for sealing the main drive; the sealing device is provided with grease holes, external grease is sequentially injected into the main drive through the grease holes and extruded by the main drive labyrinth to prevent external slag stones from invading the main drive; and the monitoring device is used for monitoring the slag inlet degree of the grease in the main drive after the grease is injected into the main drive. The invention can monitor the slag feeding condition of the main driving sealing system, judge the slag feeding position and the slag feeding degree of grease, ensure the normal operation of equipment and avoid causing serious economic loss.
Description
Technical Field
The invention relates to the technical field of heading machines, in particular to a main driving sealing slag inlet monitoring system and a using method thereof.
Background
The main driving sealing system is a barrier for separating the outside from the main bearing of the key component of the tunneling machine, once the sealing system fails in construction, the outside slag stone enters the main bearing or the main bearing gear oil leaks, and the main bearing or the gear box is damaged, and shield equipment is paralyzed when serious.
At present, a main drive sealing system of a tunnel boring machine mainly judges the running state of the sealing system by manually and periodically inspecting and observing whether the detection cavity has impurities, and the method has certain hysteresis and indicates that the sealing system is completely invalid once slag stone enters the detection cavity. At present, a main driving sealing grease on-line monitoring system does not exist, and an intelligent monitoring means is not available for the slag feeding condition of the sealing system, so that it is necessary to design a real-time on-line monitoring system for the slag feeding condition of the main driving sealing system.
Disclosure of Invention
The embodiment of the invention provides a main driving sealing slag feeding monitoring system, which is used for monitoring slag feeding conditions of the main driving sealing system, judging slag feeding positions and slag feeding degree of grease, ensuring normal operation of equipment and avoiding serious economic loss, and comprises the following steps: sealing means and monitoring means; wherein,
sealing means for sealing the main drive;
the sealing device is provided with a grease hole, external grease passes through the grease hole and fills the cavity in the sealing device, and the grease is extruded into the main driving labyrinth from the cavity in the sealing device;
and the monitoring device is used for monitoring the slag inlet degree of the grease in the main drive after the grease is extruded into the labyrinth of the main drive.
The embodiment of the invention provides a use method of a main driving sealing slag feeding monitoring system, which is used for monitoring slag feeding conditions of the main driving sealing system, judging slag feeding positions and slag feeding degree of grease, ensuring normal operation of equipment and avoiding serious economic loss, and comprises the following steps:
measuring the grease with different pre-configured slag feeding degrees by utilizing a plurality of sensors to obtain pre-measured data of the grease with different slag feeding degrees;
after the sensors are respectively installed in a plurality of installation holes of the monitoring device and grease is injected into the grease holes, acquiring real-time measurement data of the sensors;
and judging the slag feeding position of the main drive and the slag feeding degree of grease according to the pre-measurement data and the real-time measurement data.
The embodiment of the invention also provides computer equipment, which comprises a memory, a processor and a computer program stored on the memory and capable of running on the processor, wherein the use method of the main drive sealing slag inlet monitoring system is realized when the processor executes the computer program.
The embodiment of the invention also provides a computer readable storage medium, wherein the computer readable storage medium stores a computer program, and the computer program realizes the use of the main drive sealing slag inlet monitoring system when being executed by a processor.
The embodiment of the invention also provides a computer program product, which comprises a computer program, and the computer program realizes the using method of the main driving sealing slag inlet monitoring system when being executed by a processor.
In an embodiment of the present invention, a slag feeding monitoring system sealed by a main drive includes: sealing means and monitoring means; wherein, the sealing device is used for sealing the main drive; the sealing device is provided with a grease hole, external grease passes through the grease hole and fills the cavity in the sealing device, and the grease is extruded into the main driving labyrinth from the cavity in the sealing device; and the monitoring device is used for monitoring the slag inlet degree of the grease in the main drive after the grease is extruded into the labyrinth of the main drive. Compared with the technical scheme that whether the detection cavity has impurities or not is judged by manual regular inspection and observation in the prior art, the embodiment of the invention can monitor the slag feeding condition of the main driving sealing system on line, judge the slag feeding position and the slag feeding degree of grease, ensure the normal operation of equipment and avoid causing serious economic loss.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. In the drawings:
FIG. 1 is a schematic diagram of a primary drive seal slag inlet monitoring system in accordance with an embodiment of the present invention;
FIG. 2 is a schematic diagram of a primary drive seal slag-in monitoring system according to an embodiment of the present invention;
FIG. 3 is a flow chart of a method of using a primary drive seal slag inlet monitoring system in accordance with an embodiment of the present invention;
FIG. 4 is a flowchart of a specific example of a method of using a primary drive seal slag inlet monitoring system in accordance with an embodiment of the present invention;
fig. 5 is a schematic diagram of a computer device according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings. The exemplary embodiments of the present invention and their descriptions herein are for the purpose of explaining the present invention, but are not to be construed as limiting the invention.
In the description of the present specification, the terms "comprising," "including," "having," "containing," and the like are open-ended terms, meaning including, but not limited to. Reference to the terms "one embodiment," "a particular embodiment," "some embodiments," "for example," etc., means that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. The sequence of steps involved in the embodiments is used to schematically illustrate the practice of the present application, and is not limited thereto and may be appropriately adjusted as desired.
In an embodiment of the invention, a main driving sealing slag inlet monitoring system comprises:
sealing means for sealing the main drive;
the sealing device is provided with a grease hole, external grease passes through the grease hole and fills the cavity in the sealing device, and the grease is extruded into the main driving labyrinth from the cavity in the sealing device;
and the monitoring device is used for monitoring the slag inlet degree of the grease in the main drive after the grease is extruded into the labyrinth of the main drive.
FIG. 1 is a schematic diagram of a primary drive seal slag inlet monitoring system in accordance with an embodiment of the present invention.
In one embodiment, the sealing device comprises: runway 1, fixing piece, a plurality of sealing rings 4; wherein,
a grease hole (not shown) is provided in the fixing member;
the inner rings of the plurality of sealing rings 4 are arranged on the runway 1, and the outer rings of the plurality of sealing rings 4 are connected with the fixing piece;
the runway 1 is matched with the fixing piece and is used for fixing the sealing ring 4, so that the sealing ring 4 cannot rotate circumferentially and/or move axially along with the rotation of the runway 1.
Referring to fig. 1, in one embodiment, the fixture comprises a press ring 2 and a grease ring 3 connected by bolts;
the grease holes are arranged in the grease ring 3;
the outer ring of the plurality of sealing rings 4 is connected with the inner ring of the grease ring 3.
Referring to fig. 1, in one embodiment, the sealing device further comprises a plurality of spacer rings 5 for axially fixing the sealing ring 4. The sealing device is provided with grease holes, external grease is injected into the sealing cavity of the sealing device through the grease holes and gradually fills the sealing cavity of the sealing device through the isolating ring cavity, and the grease is extruded out to the labyrinth opening.
In this embodiment, clamping ring 2 and grease ring 3 pass through bolted connection and are the mounting, install multichannel sealing washer 4 and spacer ring 5 on runway 1, and sealing washer 4 and spacer ring 5 outer lane and the cooperation of grease ring 3 inner circle, runway 1 are the rotating member, carry out axial compression location to multichannel sealing washer 4 through clamping ring 2 and the cooperation of grease ring 3 installation, make sealing washer 4 can not take place circumference rotation and axial displacement along with the rotation of runway 1.
Fig. 2 is a schematic diagram of a second embodiment of the main driving seal slag feeding monitoring system, taking 3 grease chambers as an example, where fig. 2 includes: a main driven labyrinth 101; a grease detection hole 201; a labyrinth mounting hole 301; mounting holes 302 at the first spacer ring; a second spacer ring mounting hole 303; a third spacer ring mounting hole 304; a detection chamber 305; a first seal ring 401; a second seal 402; a third seal ring 403; a fourth seal ring 404; a first spacer 501; a second spacer 502; and a third spacer ring 503.
In one embodiment, the primary drive seal slag inclusion monitoring system includes the primary drive seal system of fig. 1, i.e., the sealing arrangement of the primary drive seal slag inclusion monitoring system is similar to the primary drive seal system and will not be described in detail herein.
In one embodiment, the monitoring device comprises: the detection cavity 305, a plurality of grease cavities, a plurality of mounting holes respectively connected with the detection cavity 305, the plurality of grease cavities and the main drive labyrinth 101, and a plurality of sensors respectively arranged in the plurality of mounting holes;
the plurality of mounting holes are positioned in the grease ring 3 and are used for mounting the sensor;
the sensor is used for measuring parameters of grease.
In one embodiment, the plurality of mounting holes comprises a labyrinth mounting hole 301 connected with the labyrinth 101 of the main drive, and a plurality of spacer ring mounting holes respectively connected with the plurality of grease cavities and the detection cavity 305;
the labyrinth mounting holes 301 are used for mounting sensors at the labyrinth;
the spacer ring mounting holes are used for mounting sensors at the detection cavity 305 and the plurality of grease cavities.
In one embodiment, the plurality of sensors includes a dielectric constant sensor and/or an ion sensor;
parameters of the grease include conductivity and/or ion concentration. Sensors other than dielectric constant sensors and ion sensors, and various grease parameter monitoring modes other than conductivity parameter and ion concentration parameter detection are all within the protection scope of the invention.
As shown in fig. 1 and 2, a grease detecting hole 201 is formed in the pressure ring 2, in the prior art, a worker can know the condition of entering slag at the labyrinth 101 by periodically extracting grease from the hole for inspection during normal inspection, and can judge the condition of grease leakage by observing the condition of the transparent pipe through the connection of the detecting cavity 305 and the transparent pipe (not shown in the figure). In the embodiment of the invention, the detection cavity 305 is connected with a transparent tube (not shown in the figure), the grease leakage condition is judged by observing the condition of the transparent tube, grease monitoring sensors (such as a dielectric constant sensor, an ion sensor and the like) are arranged at the positions of the mounting hole 301 at the labyrinth position, the mounting hole 302 at the first spacing ring position, the mounting hole 303 at the second spacing ring position and the mounting hole 304 at the third spacing ring position, and the impurity content and the quality in the liquid are judged by measuring parameters such as conductivity, ion concentration and the like in the grease mixture. Therefore, the slag feeding condition of the main driving sealing system is monitored, the slag feeding position and the slag feeding degree of grease are judged, normal operation of equipment is ensured, and serious economic loss is avoided.
In one embodiment, the above-mentioned sensor mounting positions and numbers can be changed according to actual conditions, and can be mounted at multiple channels or only at a single channel mounting hole according to monitoring purposes.
In an embodiment of the present invention, a slag feeding monitoring system sealed by a main drive includes: sealing means and monitoring means; wherein, the sealing device is used for sealing the main drive; the sealing device is provided with a grease hole, and external grease sequentially passes through the grease hole and the labyrinth of the main drive and then is injected into the main drive; and the monitoring device is used for monitoring the slag inlet degree of the grease in the main drive after the grease is injected into the main drive. Compared with the technical scheme that whether the detection cavity has impurities or not is judged by manual regular inspection and observation in the prior art, the embodiment of the invention can monitor the slag feeding condition of the main driving sealing system, judge the slag feeding position and the slag feeding degree of grease, ensure the normal operation of equipment and avoid serious economic loss.
FIG. 3 is a flowchart of a method for using the primary drive seal slag inlet monitoring system according to an embodiment of the present invention, the method for using the primary drive seal slag inlet monitoring system comprising:
step 301, measuring the pre-configured grease with different slag feeding degrees by using a plurality of sensors, and obtaining pre-measured data of the grease with different slag feeding degrees;
step 302, after a plurality of sensors are respectively installed in a plurality of installation holes of a monitoring device and grease is injected into the grease holes, acquiring real-time measurement data of the plurality of sensors;
and step 303, judging the slag feeding position of the main drive and the slag feeding degree of grease according to the pre-measurement data and the real-time measurement data.
In one embodiment, determining the main driving slag feeding position and the slag feeding degree of the grease according to the pre-measurement data and the real-time measurement data includes:
and (3) sequentially comparing real-time measurement data of the sensor with pre-measurement data of grease with different slag feeding degrees from the sensor in the mounting hole at the labyrinth position, and judging the slag feeding position of the main drive and the slag feeding degree of the grease.
FIG. 4 is a flowchart of a specific example of a method for using the main driving seal slag-in monitoring system according to the embodiment of the present invention, as shown in FIG. 4, in one embodiment, from a sensor installed in a hole at a labyrinth, real-time measurement data of the sensor is compared with pre-measurement data of grease with different slag-in degrees in sequence, and determining a main driving slag-in position and a slag-in degree of the grease includes:
acquiring real-time measurement data of the sensors which are arranged in the labyrinth mounting holes 301, the first spacing ring mounting holes 302, the second spacing ring mounting holes 303 and the third spacing ring mounting holes 304 and are not monitored in sequence;
comparing the real-time measurement data of the sensor with the pre-measurement data of the grease with different slag feeding degrees to obtain a comparison result;
judging the slag entering degree of the grease according to the comparison result;
and if the slag inlet degree of the grease is higher than a preset threshold value, determining a main driving slag inlet position according to the sensor setting position.
In one embodiment, the method of using the primary drive seal slag inlet monitoring system further comprises:
and determining treatment measures according to the slag inlet degree of the grease in the main drive, wherein the treatment measures comprise cleaning slag stones and/or replacing sealing rings.
As shown in fig. 4, when the slag inlet degree of the grease at the labyrinth is judged to be no slag inlet according to the sensor at the mounting hole 301 at the labyrinth, a slag inlet-free result of the main driving system is output; when the slag inlet degree of grease at the labyrinth is judged to be slag stones according to the sensor at the mounting hole 301 at the labyrinth, the sensor at the mounting hole 302 at the first spacer ring is monitored; if no slag stone is judged at the first partition ring, the oil slag entering at the labyrinth is indicated, and measures are taken: increasing the grease injection amount or the water injection amount or injecting gear oil into the labyrinth to take away slag stones; if the slag stone exists at the first spacing ring, monitoring a sensor at the mounting hole 303 at the second spacing ring; if no slag stone is judged at the second spacing ring, the failure of the first sealing ring is indicated, and measures are taken: replacing the first sealing ring, and increasing the grease injection amount or the water injection amount or injecting gear oil to take away slag stones; if the second spacing ring is judged to have slag stones, monitoring a sensor at the mounting hole 304 at the third spacing ring; if no slag stone exists at the third spacing ring, the first sealing ring and the second sealing ring are proved to be invalid, and measures are taken: replacing the first sealing ring and the second sealing ring, and increasing the grease injection amount or the water injection amount or injecting gear oil to take away slag stones; if the third spacing ring is judged to have slag stones, the first three sealing rings are completely invalid and all the sealing rings need to be replaced; if the monitoring result shows that the grease at the third spacer ring contains gear oil, the oil leakage of the driving box of the main driving is indicated, and the fourth seal is also invalid.
In the embodiment, grease (such as gear oil, shield tail grease and the like) for a development machine and the condition of mixing different slag stones can be calibrated and tested by using a grease monitoring sensor (a dielectric constant sensor, an ion sensor and the like), and the readings of the sensor under different slag stone invasion states of the mixed grease are recorded.
The grease monitoring sensor is arranged at the positions of the mounting holes 301, 302, 303 and 304 of the labyrinth, and the slag inlet degree is judged according to the flow chart shown in fig. 4, and slag removal and/or sealing replacement measures are timely adopted.
Through the steps, the slag feeding condition of the main driving sealing system can be monitored, the slag feeding position and the slag feeding degree of grease can be judged, and the failure degree of the sealing system can be judged, so that relevant measures can be timely taken, the normal operation of equipment can be ensured, and serious economic loss caused by further damage to the equipment can be avoided.
An embodiment of the present invention further provides a computer device, and fig. 5 is a schematic diagram of the computer device in the embodiment of the present invention, where the computer device 500 includes a memory 510, a processor 520, and a computer program 530 stored in the memory 510 and capable of running on the processor 520, and when the processor 520 executes the computer program 530, the method for using the main driving seal slag inlet monitoring system is implemented.
The embodiment of the invention also provides a computer readable storage medium which stores a computer program, and the computer program realizes the use method of the main drive sealing slag inlet monitoring system when being executed by a processor.
The embodiment of the invention also provides a computer program product, which comprises a computer program, and the computer program realizes the using method of the main driving sealing slag inlet monitoring system when being executed by a processor.
Those skilled in the art will appreciate that embodiments of the invention may be provided as a method, system, or computer program business system. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program business systems according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (14)
1. A primary drive seal slag inlet monitoring system, comprising: sealing means and monitoring means; wherein,
sealing means for sealing the main drive;
the sealing device is provided with a grease hole, external grease passes through the grease hole and fills the cavity in the sealing device, and the grease is extruded into the main driving labyrinth (101) from the cavity in the sealing device;
and the monitoring device is used for monitoring the slag entering degree of the grease in the main drive after the grease is extruded into the labyrinth (101) of the main drive.
2. The system of claim 1, wherein the sealing means comprises: runway, fixing piece, multiple sealing rings; wherein,
the grease hole is arranged in the fixing piece;
the inner rings of the plurality of sealing rings are arranged on the runway, and the outer rings of the plurality of sealing rings are connected with the fixing piece;
the runway is installed with the mounting in a matched manner and is used for fixing the sealing ring, so that the sealing ring cannot rotate circumferentially and/or axially along with the rotation of the runway.
3. The system of claim 2, wherein the fixture comprises a compression ring and a grease ring connected by bolts;
the grease hole is arranged in the grease ring;
the outer ring of the plurality of sealing rings is connected with the inner ring of the grease ring.
4. The system of claim 2, wherein the sealing means further comprises a plurality of spacer rings for axially securing the seal ring.
5. A system according to claim 3, wherein the monitoring means comprises: the detection device comprises a detection cavity (305), a plurality of grease cavities, a plurality of mounting holes respectively connected with the detection cavity (305), the plurality of grease cavities and a main driving labyrinth (101), and a plurality of sensors respectively arranged in the plurality of mounting holes;
the plurality of mounting holes are positioned in the grease ring and used for mounting the sensor;
the sensor is used for measuring parameters of grease.
6. The system of claim 5, wherein the plurality of mounting holes comprises a labyrinth mounting hole (301) connected to the main drive labyrinth (101), a plurality of spacer ring mounting holes connected to the detection chamber (305), the plurality of grease chambers, respectively;
the labyrinth mounting holes (301) are used for mounting sensors at the labyrinth;
the mounting holes at the spacer rings are used for mounting sensors at the positions of the plurality of grease cavities and the detection cavity (305).
7. The system of claim 5, wherein the plurality of sensors comprises a dielectric constant sensor and/or an ion sensor;
parameters of the grease include conductivity and/or ion concentration.
8. A method of using a primary drive seal slag inclusion monitoring system as defined in any one of claims 1 to 7, comprising:
measuring the grease with different pre-configured slag feeding degrees by utilizing a plurality of sensors to obtain pre-measured data of the grease with different slag feeding degrees;
after the sensors are respectively installed in a plurality of installation holes of the monitoring device and grease is injected into the grease holes, acquiring real-time measurement data of the sensors;
and judging the slag feeding position of the main drive and the slag feeding degree of grease according to the pre-measurement data and the real-time measurement data.
9. The method of claim 8, wherein determining the primary drive slag feed position and the slag feed level of the grease based on the pre-measurement data and the real-time measurement data comprises:
and (3) sequentially comparing real-time measurement data of the sensor with pre-measurement data of grease with different slag feeding degrees from the sensor in the mounting hole (301) at the labyrinth position, and judging the slag feeding position of the main drive and the slag feeding degree of the grease.
10. The method of claim 9, wherein sequentially comparing real-time measurement data of the sensor with pre-measurement data of grease of different degrees of slag feeding from the sensor in the mounting hole (301) at the labyrinth, and determining the main driving slag feeding position and the degree of slag feeding of the grease, comprises:
sequentially acquiring real-time measurement data of the sensors which are arranged in the labyrinth mounting holes (301), the first spacing ring mounting holes (302), the second spacing ring mounting holes (303) and the third spacing ring mounting holes (304) and are not monitored;
comparing the real-time measurement data of the sensor with the pre-measurement data of the grease with different slag feeding degrees to obtain a comparison result;
judging the slag entering degree of the grease according to the comparison result;
and if the slag inlet degree of the grease is higher than a preset threshold value, determining a main driving slag inlet position according to the sensor setting position.
11. The method as recited in claim 8, further comprising:
and determining treatment measures according to the slag inlet degree of the grease in the main drive, wherein the treatment measures comprise cleaning slag stones and/or replacing sealing rings.
12. A computer device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, characterized in that the processor implements the method of any of claims 8 to 11 when executing the computer program.
13. A computer readable storage medium, characterized in that the computer readable storage medium stores a computer program which, when executed by a processor, implements the method of any of claims 8 to 11.
14. A computer program product, characterized in that the computer program product comprises a computer program which, when executed by a processor, implements the method of any one of claims 8 to 11.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311257544.1A CN117309947A (en) | 2023-09-26 | 2023-09-26 | Main driving sealing slag inlet monitoring system and using method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311257544.1A CN117309947A (en) | 2023-09-26 | 2023-09-26 | Main driving sealing slag inlet monitoring system and using method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117309947A true CN117309947A (en) | 2023-12-29 |
Family
ID=89273237
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202311257544.1A Pending CN117309947A (en) | 2023-09-26 | 2023-09-26 | Main driving sealing slag inlet monitoring system and using method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117309947A (en) |
-
2023
- 2023-09-26 CN CN202311257544.1A patent/CN117309947A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN108760361B (en) | Shield tunneling machine fault monitoring and early warning system and method | |
CN106225996B (en) | Main shaft seals of shield machine system sealing performance test apparatus and test method | |
DE102011051051A1 (en) | Detection of seal leaks and gasket contamination in generators | |
CN115559890B (en) | Water pump unit operation fault prediction adjustment method and system | |
CN106640100B (en) | A kind of main driving HBW grease injection devices of the shield of improvement and its control method | |
CN109579903B (en) | Method and device for diagnosing pipe blockage of concrete equipment | |
CN117309947A (en) | Main driving sealing slag inlet monitoring system and using method | |
DE102012100010B4 (en) | Detection of seal leakage and seal oil contamination in a generator | |
CN109297642A (en) | The experimental rig and test method of sealing performance are driven for testing shield owner | |
JP2004028164A (en) | Rotary joint | |
JP2001254594A (en) | Seal method and seal structure for a cutter head rotation support part of tunnel excavator | |
CN113503289A (en) | Hydraulic motor fault detection method, device and system and excavator | |
CN210037082U (en) | Shield tail seal leakage detection device | |
CN109253711B (en) | Method for detecting clamping position of spiral conveyor of earth pressure balance shield machine | |
CN206038236U (en) | Shield constructs owner bearing seal sealing performance test device of system | |
CN214331477U (en) | Main driving sealing device of shield machine | |
CN111535373A (en) | Deep foundation pit water-proof curtain leakage detection method | |
CN112033676B (en) | Shield machine main bearing detection device and repair method | |
CN210347002U (en) | Sealed dustproof research test device of open-type TBM main drive | |
CN219328906U (en) | Shield constructs owner and drives sealed sediment stone invasion monitoring system | |
JP6423622B2 (en) | Earth and sand seal device | |
CN108413927B (en) | Method and system for monitoring geological settlement of water-soluble mining salt well | |
CN109060349B (en) | Testing equipment and testing method for rotor support bearing of screw type refrigeration compressor | |
CN216662799U (en) | Agitating unit is used in silt solidification | |
CN109162314A (en) | A kind of bull-dozer wheel-side reduction device monitoring system and control method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |