CN117300517B - Aluminum template repairing device - Google Patents
Aluminum template repairing device Download PDFInfo
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- CN117300517B CN117300517B CN202311616004.8A CN202311616004A CN117300517B CN 117300517 B CN117300517 B CN 117300517B CN 202311616004 A CN202311616004 A CN 202311616004A CN 117300517 B CN117300517 B CN 117300517B
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- conveying
- rod
- water
- polishing
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 63
- 238000003466 welding Methods 0.000 claims abstract description 60
- 238000005507 spraying Methods 0.000 claims abstract description 55
- 238000005498 polishing Methods 0.000 claims abstract description 49
- 238000004140 cleaning Methods 0.000 claims abstract description 48
- 239000000725 suspension Substances 0.000 claims abstract description 11
- 238000003490 calendering Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 82
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000010992 reflux Methods 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 17
- 239000012535 impurity Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 13
- 238000011084 recovery Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 238000009415 formwork Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 18
- 230000007547 defect Effects 0.000 abstract description 11
- 238000001514 detection method Methods 0.000 description 10
- 239000004411 aluminium Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 239000010813 municipal solid waste Substances 0.000 description 4
- 238000011049 filling Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses an aluminum template repairing device, in particular to the technical field of aluminum templates, which comprises a repairing frame, wherein a conveying structure is connected to the repairing frame, the conveying structure comprises a lower conveying frame and an upper conveying frame, the upper conveying frame is connected to a suspension through a telescopic cylinder, a plurality of groups of supporting guide rods and supporting slide rods are connected to the side surface of the conveying structure, a calendaring structure, a welding structure, a polishing structure and a spraying structure are sequentially connected to the plurality of groups of supporting guide rods and the supporting slide rods, the supporting guide rods are threaded rods which are rotatably connected to the repairing frame, and a cleaning structure and a detecting structure are sequentially arranged at the front end of the conveying structure. The aluminum template repairing rack is provided with the conveying structure for conveying the aluminum templates, the aluminum templates are cleaned, detected, rolled, welded, polished and sprayed in the conveying process, the adjustable upper conveying rack can be automatically adapted to aluminum templates with different widths, the aluminum templates can be repaired under the condition of being vertical to the ground, residues fall in the cleaning and repairing processes, and the integrated repairing efficiency for various defects is higher.
Description
Technical Field
The invention relates to the field of aluminum templates, in particular to an aluminum template repairing device.
Background
The aluminum template is light in weight, high in strength and reusable, is applied to building construction, is formed by drawing a template supporting system layout before construction, is manufactured according to a construction structure, is supported by splicing the aluminum template and adopting a fixing piece in construction, is connected to form a frame, is woven on the frame, is finally poured and formed, is removed, can be used for other engineering construction, but is required to be reused after repair due to the fact that the aluminum template is possibly deformed or damaged due to the influence of pressure, impact and the like in use.
The patent document with the publication number of CN115846463A discloses a building aluminum template deformation repair device, and the scheme of the invention is that a filling retaining plate is arranged on a conveying belt, when the lower surface of a straight plate is extruded, the filling retaining plate can be inserted into an inward sink to resist the upper surface of the straight plate, and the filling retaining plate can be matched with an extrusion column on the lower surface of the straight plate to extrude the straight plate, so that the straight plate is stressed bidirectionally, and is repaired better, and the upward bulge around the deformation position of the straight plate can be prevented from being deformed again.
The existing equipment only aims at repairing specific defects of the aluminum templates, the defect reasons and defect positions are needed to be determined manually or by equipment, and then the defects are repaired before being carried to specific repairing equipment, and the repairing efficiency is low due to the fact that a plurality of working procedures are carried out.
Disclosure of Invention
The invention aims to provide an aluminum template repairing device which is used for solving the problem of low aluminum template repairing efficiency in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides an aluminium template prosthetic devices, including repairing the frame, connect conveying structure on repairing the frame, conveying structure includes lower conveying frame, goes up the conveying frame and passes through telescopic tube and connect on the suspension, is located conveying structure side connection multiunit support guide arm, supports the slide bar, multiunit support guide arm, support connect gradually calendering structure, welded structure, structure of polishing, spraying structure on the slide bar, support the guide arm for rotating the threaded rod of connecting on repairing the frame, be located conveying structure front end and set gradually clearance structure, detection structure.
Preferably, the lower conveying frame is fixed on the repairing frame, two ends of the lower conveying frame are rotationally connected with conveying wheels, the outer sides of the conveying wheels are connected with conveying tracks, and an abutting structure is arranged on the outer sides of the conveying tracks.
Preferably, the abutting structure comprises a fixed block fixed on the outer side of the conveying track, and the fixed block is connected with the lateral abutting block in a sliding manner.
Preferably, the cleaning structure comprises a cleaning frame fixed on two sides of the conveying structure, a sealing pad is arranged on the side face of the cleaning frame, a water spray head and a cleaning brush are arranged in the cleaning frame, a reflux plate is connected below the cleaning frame, a water storage cavity is arranged below the reflux plate, and the water spray head is communicated with the water storage cavity.
Preferably, the outer end of the water spraying head is a flat port, the water spraying head is rotationally connected to the cleaning frame, the water spraying head is connected with the liquid driving cylinder through a water pipe, the water wheel is rotationally connected with the liquid driving cylinder, the shaft of the water wheel penetrates through the liquid driving cylinder and is coaxially and fixedly connected with the transmission disc, and the transmission disc is connected with the water spraying head through a connecting rod.
Preferably, the upper side of the reflux plate is attached to the impurity removing rod in a sliding connection mode, the reflux plate and the impurity removing rod are connected with the filtering holes, and the impurity removing rod is connected with the transmission disc through the connecting rod.
Preferably, the rolling structure comprises a supporting roller arranged on one side of the conveying structure, and a rolling frame which is in threaded connection with the supporting guide rod and is in sliding connection with the supporting slide rod is arranged on the other side of the conveying structure, and the rolling frame is connected with the rolling roller through a pressurizing cylinder.
Preferably, the welding structure comprises a welding frame which is connected with the supporting guide rod in a threaded manner and is connected with the supporting slide rod in a sliding manner, the welding frame is connected with the welding rod in a rotating manner, the end part of the welding rod is connected with a welding head, an adjusting shaft fixedly connected with the welding rod is connected in an adjusting cylinder on the welding frame in a rotating manner, and the adjusting cylinder is communicated with the adjusting cylinder.
Preferably, the polishing structure comprises a polishing frame fixed on the supporting guide rod and the supporting slide rod, the polishing frame is rotationally connected with a polishing rod, the end part of the polishing rod is connected with a polishing wheel, and the polishing wheel is in transmission connection with a polishing motor through a belt wheel belt.
Preferably, the spraying structure comprises a spraying frame which is connected with the supporting guide rod in a threaded manner and is connected with the supporting slide rod in a sliding manner, a spraying plate is connected to the spraying frame in a sliding manner, a closed shell is arranged on the outer side of the spraying frame, a recovery port is arranged at the edge of the closed shell, and the recovery port is communicated with the suction pump.
Compared with the prior art, the invention has the beneficial effects that:
the aluminum template is cleaned, detected, rolled, welded, polished and sprayed in the conveying process, the adjustable upper conveying frame can be automatically adapted to aluminum templates with different widths, the aluminum templates can be repaired under the condition of being vertical to the ground, residues fall in the cleaning and repairing processes, and the integrated repairing efficiency for various defects is higher;
the conveying crawler belt is adopted to carry out conveying so as to ensure the longitudinal conveying strength, and the lateral side of the conveying crawler belt is provided with a lateral abutting block and a longitudinal abutting block so as to limit the stability of the aluminum template relative to the conveying crawler belt in the conveying process;
the cleaning structure is characterized in that the water wheel inside the liquid driving cylinder is impacted by water flow to rotate, the water wheel is connected with the water spraying head through the transmission disc and the connecting rod to drive the water spraying head to rotate, the water spraying head with a flat opening can cover a part of area of the aluminum template to perform scouring cleaning, the cleaning frame is connected with the cleaning brush, and objects which are firmly adhered are cleaned through the rotation of the cleaning brush;
the rolling frame in the rolling structure is connected to the supporting guide rod in a threaded manner and is connected to the supporting slide rod in a sliding manner, and a specific part can be rolled by moving to a corresponding position according to a detection result; the welding frame is in threaded connection with the supporting guide rod and matched with the rotatable welding rod, the welding rod is in rotary fit with the welding frame to move up and down in the welding process, and the welding can be performed on the same point in the moving process of the aluminum template;
the polishing rod is rotationally connected to the polishing frame, the polishing frame is fixed, and a polishing motor can be arranged on the suspension, so that the transverse occupied space is reduced, and a plurality of aluminum templates are parallel to each other to repair simultaneously;
the spraying adopts a mode of up-and-down reciprocating spraying, so that the uniformity of spraying is ensured, the closed shell is arranged to block atomized paint, the edge is provided with a recovery port, and the diffusion quantity of the paint is reduced.
Drawings
FIG. 1 is a schematic diagram of two sets of parallel repair frames according to the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of a partial structure of the conveyor track of the present invention;
FIG. 4 is a schematic view of a cleaning structure of the present invention;
FIG. 5 is a cross-sectional view of a liquid drive cartridge of the present invention;
FIG. 6 is a schematic view of the structure of the water storage chamber of the present invention;
FIG. 7 is a schematic illustration of a calendaring structure of the invention;
FIG. 8 is a schematic view of a welded structure of the present invention;
FIG. 9 is a schematic view of a sanding structure according to the present invention;
FIG. 10 is a schematic view of a spray coating structure of the present invention;
in the figure: 1. repairing the frame; 2. a lower conveying frame; 21. a conveying wheel; 22. a conveyor track; 221. a fixed block; 222. a collision block; 3. an upper conveying frame; 4. cleaning the structure; 41. a water storage chamber; 411. a water baffle; 412. a trash removal rod; 413. a reflow plate; 42. a cleaning frame; 43. a liquid driving cylinder; 431. a water wheel; 432. a hose; 44. a water spray head; 45. a drive plate; 46. a transmission shaft; 461. a first bevel gear; 462. a second bevel gear; 463. a transmission gear; 47. a closing pad; 48. a connecting rod; 49. a brush roller; 5. a detection structure; 6. a calendaring structure; 61. a support roller; 62. a calendaring frame; 63. a calender roll; 7. welding a structure; 71. a welding frame; 72. welding a connecting rod; 73. a welding head; 74. feeding an air cylinder; 8. polishing the structure; 81. a polishing frame; 82. polishing a rod; 83. grinding wheel; 84. a belt wheel; 85. a belt; 86. polishing a motor; 9. spraying a structure; 91. a closed shell; 92. recovering the mouth; 93. a spraying frame; 94. spraying a plate; 10. a driving motor; 11. a telescopic cylinder; 12. and (3) a suspension.
Detailed Description
Example 1
As shown in fig. 1-10, an aluminum template repairing device comprises a repairing frame 1, wherein a conveying structure is connected to the repairing frame 1, the conveying structure comprises a lower conveying frame 2 and an upper conveying frame 3, the upper conveying frame 3 is connected to a suspension 12 through a telescopic cylinder 11, a plurality of groups of supporting guide rods and supporting slide rods are connected to the side surface of the conveying structure, a calendaring structure 6, a welding structure 7, a polishing structure 8 and a spraying structure 9 are sequentially connected to the plurality of groups of supporting guide rods and the supporting slide rods, the supporting guide rods are threaded rods which are rotatably connected to the repairing frame 1, and a cleaning structure 4 and a detection structure 5 are sequentially arranged at the front end of the conveying structure; the lower conveying frame 2 is fixed on the repairing frame 1, two ends of the lower conveying frame 2 are rotatably connected with conveying wheels 21, the outer sides of the conveying wheels 21 are connected with conveying tracks 22, and an abutting structure is arranged on the outer sides of the conveying tracks 22; the abutting structure comprises a fixed block 221 fixed on the outer side of the conveying crawler 22, and a lateral abutting block 222 is connected on the fixed block 221 in a sliding manner.
When repairing aluminum templates, aluminum templates pass through the repairing frame 1 in a form vertical to the horizontal plane through the conveying structure, the upper repairing frame 1 is connected to the suspension 12 through the telescopic cylinder 11, the lengths of the telescopic cylinders 11 are adjusted, aluminum templates with different widths are clamped, the conveying wheels 21 in the lower conveying frame 2 and the upper conveying frame 3 drive the rods to convey the crawler 22 to operate, a crawler operation mode is adopted, enough longitudinal conveying force can be generated on the aluminum templates, the aluminum templates are prevented from sliding relatively with the conveying structure in the longitudinal conveying process, the lateral abutting blocks 222 are elastically and slidingly connected on the fixing blocks 221 on the side surfaces of the conveying crawler 22, namely springs for abutting the lateral abutting blocks 222 are connected on the fixing blocks 221, the lateral abutting blocks 222 abut against one side of the back edges of the aluminum templates, the conveyed aluminum templates are made to approach one side of the repairing frame 1 under lateral pressure, namely one side of the plane of the aluminum templates approaches the right side of the conveying structure, impurities on the aluminum templates are cleaned in the conveying process, the aluminum templates are washed away, the detection structure 5 is an infrared detection device, defects such as concave-convex and holes on the aluminum templates are acquired, detection information are recorded, repairing schemes are determined, and then, and repairing schemes, and welding, and repairing stages are carried out sequentially.
Example 2
As shown in fig. 1-10, an aluminum template repairing device comprises a repairing frame 1, wherein a conveying structure is connected to the repairing frame 1, the conveying structure comprises a lower conveying frame 2 and an upper conveying frame 3, the upper conveying frame 3 is connected to a suspension 12 through a telescopic cylinder 11, a plurality of groups of supporting guide rods and supporting slide rods are connected to the side surface of the conveying structure, a calendaring structure 6, a welding structure 7, a polishing structure 8 and a spraying structure 9 are sequentially connected to the plurality of groups of supporting guide rods and the supporting slide rods, the supporting guide rods are threaded rods which are rotatably connected to the repairing frame 1, a cleaning structure 4 and a detection structure 5 are sequentially arranged at the front end of the conveying structure, the cleaning structure 4 comprises cleaning frames 42 fixed to two sides of the conveying structure, sealing pads 47 are arranged on the side surface of the cleaning frames 42, a water spray head 44 and a cleaning brush are arranged in the cleaning frames 42, a reflux plate 413 is connected below the cleaning frames 42, a water storage cavity 41 is arranged below the reflux plate 413, and the water spray head 44 is communicated with the water storage cavity 41; the outer end of the water spraying head 44 is a flat port, the water spraying head 44 is rotatably connected to the cleaning frame 42, the water spraying head 44 is connected with the liquid driving cylinder 43 through a water pipe, the liquid driving cylinder 43 is rotatably connected with the water wheel 431, the shaft of the water wheel 431 penetrates through the liquid driving cylinder 43 and is fixedly connected with the transmission disc 45 coaxially, and the transmission disc 45 is connected with the water spraying head 44 through the connecting rod 48; the upper side of the reflux plate 413 is attached with a sliding connection trash removing rod 412, the reflux plate 413 and the trash removing rod 412 are connected with a filtering hole, and the trash removing rod 412 is connected with a transmission disc 45 through a connecting rod 48.
When cleaning is carried out, the aluminum template passes through the space between two cleaning frames 42 in the cleaning structure 4, water spray heads 44 connected in the two cleaning frames 42 spray water to clean two sides of the aluminum template, in use, a cleaning brush is connected to a brush roller 49, in fig. 4, the brush roller 49 is not provided with the cleaning brush, in the water spray cleaning process, water flows through a liquid driving cylinder 43, the liquid driving cylinder 43 is rotationally connected with water flow, a water pump conveys the water flow into the liquid driving cylinder 43, the water flow flows out of a hose 432 into the water spray heads 44, meanwhile, the water wheel 431 drives a transmission shaft 46 to rotate, a transmission disc 45 coaxially and fixedly connected with the end part of the transmission shaft 46 rotates, a connecting rod 48 is rotationally connected to an eccentric fixing pin column on the transmission disc 45, so that a cam connecting rod 48 transmission structure is formed, the water spray heads 44 can reciprocate, the water spray heads 44 swing up and down when cleaning is carried out, each water spray head 44 covers a certain range by a certain swing angle, and the opening of the water spray heads 44 is flat, so that the cleaning can be realized in a whole range; to the attachment that the clearance is difficult to wash, adopt the clearance brush to clear up, coaxial fixed connection first bevel gear 461 on transmission shaft 46, first bevel gear 461 meshes with second bevel gear 462, second bevel gear 462 fixed connection's drive gear 463 is connected with the transmission of brush roller 49, can make brush roller 49 rotate, the clearance brush of installing on the brush roller 49 clears up the aluminium template that passes through, clear up once more through the sprinkler bead 44 that the clearance brush rear set up after the clearance, the seal pad 47 that rubber was made pastes on the aluminium template on the one hand can prevent rivers sputtering, on the other hand also can strike off the attached water stain after the clearance on the aluminium template, be connected through connecting rod 48 between the adjacent sprinkler bead 44 of brush roller 49 homonymy simultaneously.
The water storage cavity 41 is arranged below the cleaning structure 4 of the repairing frame 1, the water storage cavity 41 is connected with the liquid driving wheel through a water pump, the reflux plate 413 is arranged at the top of the water storage tank, one corner above the reflux plate 413 is rotationally connected with the rotating shaft, the rotating shaft is fixedly connected with the impurity removing rod 412 attached to the reflux plate 413, the rotating shaft is connected to the reflux plate 413 through a torsion spring, the cleaned water flow is converged above the reflux plate 413, the filtered water flow flows back into the water storage cavity 41, impurities exist above the reflux plate 413 to affect the filtering effect, the impurity removing rod 412 is arranged on the reflux plate 413, an elastic interference plate is fixedly connected to the rotating shaft, the interference plate is in interference with an interference block 222 on a shaft coaxially fixed with the transmission gear 463, the rotating shaft is driven to rotate by the transmission gear 463 after the rotation of the interference block 222 is contacted with the elastic interference plate, the rotating shaft drives the impurity removing rod 412 to rotate to clean the upper part of the reflux plate 413, the interference plate is deformed to be separated from the interference block 222, the rotating shaft is reset under the action of the torsion spring, the impurity removing rod 412 is reciprocally swung, the filtered impurities on the reflux plate 413 are cleaned, the water retaining plate 413 is arranged around the reflux plate 413, and the water retaining plate is used for blocking the water flow and the impurities are discharged out of the water outlet uniformly; in order to provide the backflow plate 413 with a certain water storage capacity, the upper side of the backflow plate 413 is provided with a concave arc surface.
Example 3
As shown in fig. 1-10, an aluminum template repairing device comprises a repairing frame 1, wherein a conveying structure is connected to the repairing frame 1, the conveying structure comprises a lower conveying frame 2 and an upper conveying frame 3, the upper conveying frame 3 is connected to a suspension 12 through a telescopic cylinder 11, a plurality of groups of supporting guide rods and supporting slide rods are connected to the side face of the conveying structure, a rolling structure 6, a welding structure 7, a polishing structure 8 and a spraying structure 9 are sequentially connected to the plurality of groups of supporting guide rods and the supporting slide rods, the supporting guide rods are threaded rods which are rotationally connected to the repairing frame 1, a cleaning structure 4 and a detecting structure 5 are sequentially arranged at the front end of the conveying structure, the rolling structure 6 comprises a supporting roller 61 arranged on one side of the conveying structure, a rolling frame 62 which is in threaded connection with the supporting guide rods and is in sliding connection with the supporting slide rods is arranged on the other side of the conveying structure, and the rolling frame 62 is connected with the rolling roller 63 through a pressurizing cylinder.
When the aluminum template passes through the rolling structure 6, the supporting roller 61 on the right side supports the plane side of the aluminum template, the rolling frame 62 is driven to move to a specific height through the rotation of the driving motor 10, so that the rolling roller 63 aligns the position where the concave-convex defect is detected, after the aluminum template moves in place, the pressing cylinder drives the rolling roller 63 to extend out of the rolling frame 62 and prop against the aluminum template, so that the aluminum template is rolled in the conveying process, and the concave-convex defect is repaired.
Example 4
1-10, an aluminum template repairing device comprises a repairing frame 1, wherein a conveying structure is connected to the repairing frame 1, the conveying structure comprises a lower conveying frame 2 and an upper conveying frame 3, the upper conveying frame 3 is connected to a suspension 12 through a telescopic cylinder 11, a plurality of groups of supporting guide rods and supporting slide rods are connected to the side surface of the conveying structure, a calendaring structure 6, a welding structure 7, a polishing structure 8 and a spraying structure 9 are sequentially connected to the plurality of groups of supporting guide rods and the supporting slide rods, the supporting guide rods are threaded rods which are rotationally connected to the repairing frame 1, a cleaning structure 4 and a detecting structure 5 are sequentially arranged at the front end of the conveying structure, the welding structure 7 comprises a welding frame 71 which is connected to the supporting guide rods in a threaded manner and is connected to the supporting slide rods in a sliding manner, a welding rod 72 is rotationally connected to the end part of the welding rod 72, and an adjusting shaft fixedly connected to the welding rod 72 is rotationally connected to an adjusting cylinder on the welding frame 71, and the adjusting cylinder is communicated with the adjusting cylinder;
the polishing structure 8 comprises a polishing frame 81 fixed on a supporting guide rod and a supporting slide rod, a polishing rod 82 is rotatably connected to the polishing frame 81, the end part of the polishing rod 82 is connected with a polishing wheel 83, and the polishing wheel 83 is in transmission connection with a polishing motor 86 through a belt 84 and a belt 85.
The position with hole defects is repaired by repair welding through the welding structure 7, the aluminum template is welded in the conveying process of the conveying structure, the welding rod 72 is rotationally connected to the welding frame 71, the end part of the welding rod 72 is connected with the welding head 73 through the feeding cylinder 74, the driving motor 10 is rotationally driven to drive the supporting guide rod to rotate, the welding rod 72 which is rotationally connected to the supporting guide rod in a threaded manner and is slidingly connected to the welding frame 71 on the supporting slide rod is vertically moved, meanwhile, the aluminum template can be kept relatively static with the welding head 73 in the moving process through the rotation of the welding rod 72, fixed-point welding can be carried out in the moving process of the aluminum template, a cavity is formed in the welding frame 71, an adjusting cylinder is arranged in the cavity, the adjusting cylinder drives the welding rod 72 to rotate, the welding head 73 is slidingly connected to the welding rod 72, the welding head 73 is fixedly arranged on a piston rod of the feeding cylinder 74, the feeding cylinder 74 is fixedly arranged on the welding frame 71, and the welding head 73 is driven to move to a welding position through the feeding cylinder 74.
The polishing rod 82 polishes welded welding spots and detection defects, so that the aluminum template is flat, the moving mode of the polishing frame 81 is the same as that of the welding frame 71, a polishing motor 86 fixed on the polishing frame 81 drives through a belt 85 and a belt pulley 84, the belt pulley 84 is radially fixed with a feeding piston in a feeding cylinder, the feeding piston is fixed with a polishing wheel 83, the polishing wheel 83 can be driven to rotate through the polishing motor 86, and the feeding cylinder controls polishing pressure and feeding amount of the polishing wheel 83.
Example 5
As shown in fig. 1-10, an aluminum template repairing device comprises a repairing frame 1, wherein a conveying structure is connected to the repairing frame 1, the conveying structure comprises a lower conveying frame 2 and an upper conveying frame 3, the upper conveying frame 3 is connected to a suspension 12 through a telescopic cylinder 11, a plurality of groups of supporting guide rods and supporting slide rods are connected to the side surface of the conveying structure, a calendaring structure 6, a welding structure 7, a polishing structure 8 and a spraying structure 9 are sequentially connected to the plurality of groups of supporting guide rods and the supporting slide rods, the supporting guide rods are threaded rods which are rotatably connected to the repairing frame 1, and a cleaning structure 4 and a detection structure 5 are sequentially arranged at the front end of the conveying structure; the spraying structure 9 comprises a spraying frame 93 which is connected with the supporting guide rod in a threaded manner and is connected with the supporting slide rod in a sliding manner, a spraying plate 94 is connected to the spraying frame 93 in a sliding manner, a closed shell 91 is arranged on the outer side of the spraying frame 93, a recovery port 92 is arranged at the edge of the closed shell 91, and the recovery port 92 is communicated with the suction pump.
The aluminum template after repair is sprayed, in the treatment process, the spraying frame 93 moves up and down in the rotation process of the driving motor 10, spraying materials are sent into the spraying frame 93 through a pump, the spraying materials are sprayed out of a spraying plate 94 communicated with the inside of the spraying frame 93 and coated on the aluminum template, in the movement process of the aluminum template, the spraying treatment is carried out, the comprehensive spraying can be realized, the edge of the sealing shell 91 is provided with a recovery port 92, and atomized coating scattered and overflowed in air is recovered.
Claims (4)
1. The utility model provides an aluminum template prosthetic devices, a serial communication port, including restoration frame (1), connect conveying structure on restoration frame (1), conveying structure includes lower carriage (2), go up carriage (3) and connect on suspension (12) through telescopic cylinder (11), be located conveying structure side and connect multiunit support guide arm, support slide bar, multiunit support guide arm, support connect gradually calendering structure (6) on the slide bar, welded structure (7), polishing structure (8), spraying structure (9), support the guide arm for rotating the threaded rod of connecting on restoration frame (1), be located conveying structure front end and set gradually clearance structure (4), detect structure (5);
the lower conveying frame (2) is fixed on the repairing frame (1), two ends of the lower conveying frame (2) are rotatably connected with conveying wheels (21), the outer sides of the conveying wheels (21) are connected with conveying tracks (22), and an abutting structure is arranged on the outer sides of the conveying tracks (22);
the abutting structure comprises a fixed block (221) fixed on the outer side of the conveying crawler belt (22), and the fixed block (221) is connected with a lateral abutting block (222) in a sliding manner;
the rolling structure (6) comprises a supporting roller (61) arranged on one side of the conveying structure, a rolling frame (62) which is connected to the supporting guide rod in a threaded manner and is connected to the supporting slide rod in a sliding manner is arranged on the other side of the conveying structure, and the rolling frame (62) is connected with the rolling roller (63) through a pressurizing cylinder;
the cleaning structure (4) comprises cleaning frames (42) fixed on two sides of the conveying structure, sealing pads (47) are arranged on the side surfaces of the cleaning frames (42), water spraying heads (44) and cleaning brushes are arranged in the cleaning frames (42), a reflux plate (413) is connected below the cleaning frames (42), a water storage cavity (41) is arranged below the reflux plate (413), and the water spraying heads (44) are communicated with the water storage cavity (41);
the outer end of the water spraying head (44) is a flat port, the water spraying head (44) is rotationally connected to the cleaning frame (42), the water spraying head (44) is connected with the liquid driving cylinder (43) through a water pipe, the liquid driving cylinder (43) is rotationally connected with the water wheel (431), the shaft of the water wheel (431) penetrates through the liquid driving cylinder (43) and is fixedly connected with the transmission disc (45) coaxially, and the transmission disc (45) is connected with the water spraying head (44) through the connecting rod (48);
the upper side of the reflux plate (413) is attached and connected with the impurity removing rod (412) in a sliding way, and filter holes are formed in the reflux plate (413) and the impurity removing rod (412);
the water flow passes through the liquid driving cylinder (43), the water wheel (431) is rotationally connected to the liquid driving cylinder (43), the water pump conveys the water flow into the liquid driving cylinder (43), the water flow flows out of the hose (432) and enters the water spray head (44), meanwhile, the water wheel (431) is driven to rotate, the water wheel (431) drives the transmission shaft (46) to rotate, the transmission disc (45) coaxially and fixedly connected with the end part of the transmission shaft (46) rotates, the connecting rod (48) is rotationally connected to an eccentric fixing pin column on the transmission disc (45) to form a cam connecting rod (48) transmission structure, the water spray head (44) can reciprocate, and the water spray head (44) swings up and down while water spray cleaning; the elastic conflict board is fixedly connected in the rotating shaft, the conflict board is in conflict with a conflict block (222) on a shaft which is coaxially fixed with the transmission gear (463), the transmission gear (463) rotates to drive the conflict block (222) to rotate and make the rotating shaft rotate after contacting with the elastic conflict board, the rotating shaft drives the impurity removing rod (412) to rotate to clear the upper part of the reflux plate (413), and then the conflict board is deformed to separate from the conflict block (222), and the rotating shaft resets under the action of the elasticity of the torsion spring, so that the impurity removing rod (412) swings reciprocally.
2. An aluminum formwork repair device according to claim 1, wherein the welding structure (7) comprises a welding frame (71) which is connected to the supporting guide rod in a threaded manner and is connected to the supporting slide rod in a sliding manner, a welding rod (72) is connected to the welding frame (71) in a rotating manner, a welding head (73) is connected to the end portion of the welding rod (72), an adjusting shaft fixedly connected with the welding rod (72) is connected to an adjusting cylinder on the welding frame (71) in a rotating manner, and the adjusting cylinder is communicated with the adjusting cylinder.
3. An aluminum template repairing device according to claim 1, wherein the polishing structure (8) comprises a polishing frame (81) fixed on a supporting guide rod and a supporting sliding rod, the polishing frame (81) is rotatably connected with a polishing rod (82), the end part of the polishing rod (82) is connected with a polishing wheel (83), and the polishing wheel (83) is in transmission connection with a polishing motor (86) through a belt wheel (84) and a belt (85).
4. An aluminum formwork repair device according to claim 1, wherein the spraying structure (9) comprises a spraying frame (93) which is connected to the supporting guide rod in a threaded manner and is connected to the supporting slide rod in a sliding manner, a spraying plate (94) is connected to the spraying frame (93) in a sliding manner, a sealing shell (91) is arranged on the outer side of the spraying frame (93), a recovery opening (92) is formed in the edge of the sealing shell (91), and the recovery opening (92) is communicated with the suction pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311616004.8A CN117300517B (en) | 2023-11-30 | 2023-11-30 | Aluminum template repairing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311616004.8A CN117300517B (en) | 2023-11-30 | 2023-11-30 | Aluminum template repairing device |
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| Publication Number | Publication Date |
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| CN117300517A CN117300517A (en) | 2023-12-29 |
| CN117300517B true CN117300517B (en) | 2024-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311616004.8A Active CN117300517B (en) | 2023-11-30 | 2023-11-30 | Aluminum template repairing device |
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| CN112570497A (en) * | 2020-12-11 | 2021-03-30 | 朱波 | Automobile metal plate repairing method |
| CN113058889A (en) * | 2021-03-22 | 2021-07-02 | 宋飞平 | Device for repairing and cleaning deformation of steel template |
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| CN217344288U (en) * | 2022-05-10 | 2022-09-02 | 无锡尚诚机械自动化设备有限公司 | Equipment capable of automatically repairing strain surface of piston rod of hydraulic cylinder |
| CN217513520U (en) * | 2022-05-17 | 2022-09-30 | 江苏后肖兴远新材料科技有限公司 | Grinding device is used in aluminium veneer production and processing |
| CN116487114A (en) * | 2023-06-19 | 2023-07-25 | 成都四威科技股份有限公司 | Cable surface defect detection and repair device and detection and repair method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN209775323U (en) * | 2019-01-11 | 2019-12-13 | 广州市威腾塑料制品有限公司 | Plastic calendering device |
| CN212426192U (en) * | 2020-06-06 | 2021-01-29 | 太仓市华夏电镀有限公司 | Degreasing treatment device in continuous plating |
| CN112570497A (en) * | 2020-12-11 | 2021-03-30 | 朱波 | Automobile metal plate repairing method |
| CN214135229U (en) * | 2020-12-14 | 2021-09-07 | 杭州奥诺威装饰材料有限公司 | Edging device of I-shaped panel groover |
| CN113058889A (en) * | 2021-03-22 | 2021-07-02 | 宋飞平 | Device for repairing and cleaning deformation of steel template |
| CN217344288U (en) * | 2022-05-10 | 2022-09-02 | 无锡尚诚机械自动化设备有限公司 | Equipment capable of automatically repairing strain surface of piston rod of hydraulic cylinder |
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| CN117300517A (en) | 2023-12-29 |
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