CN117300276B - Tapping machine for part production and working method - Google Patents
Tapping machine for part production and working method Download PDFInfo
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- CN117300276B CN117300276B CN202311584413.4A CN202311584413A CN117300276B CN 117300276 B CN117300276 B CN 117300276B CN 202311584413 A CN202311584413 A CN 202311584413A CN 117300276 B CN117300276 B CN 117300276B
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- 238000010079 rubber tapping Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 142
- 238000007789 sealing Methods 0.000 claims abstract description 88
- 239000000110 cooling liquid Substances 0.000 claims abstract description 63
- 238000003860 storage Methods 0.000 claims abstract description 49
- 238000004891 communication Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 3
- 238000010408 sweeping Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract description 7
- 239000007921 spray Substances 0.000 abstract description 5
- 239000011550 stock solution Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 16
- 235000017491 Bambusa tulda Nutrition 0.000 description 16
- 241001330002 Bambuseae Species 0.000 description 16
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 16
- 239000011425 bamboo Substances 0.000 description 16
- 230000009471 action Effects 0.000 description 4
- 239000002826 coolant Substances 0.000 description 4
- 230000005484 gravity Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention relates to the technical field of tapping machines and provides a tapping machine for part production and a working method thereof, wherein the tapping machine comprises a workbench, a telescopic rod, a machine table, a motor, a main shaft and a cutter; the outer surface of main shaft still movably sleeve has cup jointed the sleeve that is located the fixed cylinder below, the stock solution chamber has been seted up to telescopic inside, telescopic bottom fixedly connected with two sets of drain boards. The device breaks away from the sealing cylinder through the piston and enters the inner cavity of the liquid storage cavity, so that the fixing cylinder, the sealing cylinder and the liquid storage cavity are communicated, at the moment, the bottom end of the cutter just enters the preformed hole on the surface of the workpiece and moves downwards, and the cooling liquid is naturally sprayed to the outer surface of the cutter along the liquid outlet hole level under the air pressure balance effect generated by the external communication of the liquid inlet pipe, so that the pressure is far smaller than that of the spray head in the prior art, and the waste of splashing of the cooling liquid caused by overlarge pressure is avoided.
Description
Technical Field
The invention relates to the technical field of tapping machines, in particular to a tapping machine for part production and a working method.
Background
The tapping machine is also called a tapping machine and is used for manufacturing threads on metal parts, and a specific high-strength cutter with external threads is used for carrying out rotary feeding motion on a preformed hole on the surface of a workpiece so as to form threads in the preformed hole; at present, in order to prevent that the cutter from overheating at the during operation, the tapping machine for part production can spray cooling liquid on the surface of the cutter, and is generally sprayed in advance when the cutter is about to work so as to achieve the purposes of heat dissipation and lubrication, but the existing cooling liquid spray heads adopt electric control and electromagnetic valve control to flow out, are generally positioned on two sides of the outer surface of a main shaft, form an acute angle with the cutter, and when the cutter is about to enter a preformed hole, the spray quantity of the spray heads is controlled to be too large, the cooling liquid is easy to have higher initial speed and impact on the surface of the cutter, splashing is generated, waste is generated, and the tapping progress of the cutter cannot be synchronously and effectively adapted.
Disclosure of Invention
The invention provides a tapping machine for part production and a working method, which solve the problems of waste of cooling liquid and incapability of synchronous adaptation in the related art.
The technical scheme of the invention is as follows:
The tapping machine for producing the parts comprises a workbench, a telescopic rod, a machine table, a motor, a main shaft and a cutter, wherein a fixed cylinder is fixedly sleeved at the top of the outer surface of the main shaft, and the inner cavity of the fixed cylinder is filled with cooling liquid and is communicated with the outside;
The outer surface of the main shaft is also movably sleeved with a sleeve positioned below the fixed cylinder, a liquid storage cavity is formed in the sleeve, two groups of liquid outlet plates are fixedly connected to the bottom of the sleeve, a placing groove and a liquid outlet hole are formed in the bottom of the liquid outlet plates, a sealing cylinder is fixedly connected to the top of the sleeve, the top end of the sealing cylinder penetrates through the inner cavity of the fixed cylinder upwards, and a communication port is formed in the top of the outer surface of the sealing cylinder;
The top fixedly connected with fixed column of fixed cylinder inner chamber, the bottom of fixed column runs through to the inner chamber of sealed section of thick bamboo downwards to fixedly connected with piston, be interference fit between piston and the inner wall of sealed section of thick bamboo, the surface activity of fixed column has cup jointed the spring second that is located sealed section of thick bamboo inside, the both ends of spring second are respectively with sealed section of thick bamboo and piston elastic connection, elastic connection has the spring first between fixed cylinder and the sleeve.
Preferably, the telescopic rod is arranged at the rear side of the top of the workbench, the machine table is fixedly arranged at the telescopic end of the telescopic rod, the motor and the main shaft are arranged at the front side of the machine table in a top-to-bottom mode and are coaxially connected, and the cutter clamping is arranged at the bottom of the main shaft.
Preferably, the top of the outer surface of the fixed cylinder is fixedly connected with a liquid inlet pipe, one end of the outer side of the liquid inlet pipe faces upwards vertically, and the liquid inlet pipe is higher than the liquid level of the cooling liquid in the inner cavity of the fixed cylinder.
Preferably, the bottom of the inner wall of the fixed cylinder is glued with a sealing ring, and the sealing ring is movably sleeved at the top of the outer surface of the sealing cylinder and is in interference fit with the outer surface of the sealing cylinder.
Preferably, the piston is located at the bottom of the inner wall of the sealing cylinder, and when the sleeve and the sealing cylinder move upwards until the piston enters the inner cavity of the liquid storage cavity, the cooling liquid in the inner cavity of the fixed cylinder sequentially enters the liquid storage cavity through the communication port and the sealing cylinder.
Preferably, the two sets of liquid outlet plates are symmetrically distributed on the left side and the right side of the bottom of the sleeve, the placing groove is formed in the top of the liquid outlet plate and communicated with the liquid storage cavity, the liquid outlet holes are formed in one side, facing the cutter, of the liquid outlet plate, the liquid outlet holes are formed into three sets and are respectively communicated with the placing groove, and the intersection point of the axes of the liquid outlet holes is located on the axis of the cutter.
Preferably, the outer surface of the main shaft is fixedly connected with a limiting ring positioned at the bottom of the sleeve, the bottom of the sleeve is in butt joint with the limiting ring, and the sleeve is elastically supported at the top of the limiting ring through a spring.
Preferably, the bottom of the liquid storage cavity is provided with an inner inclined plane and an outer inclined plane, and the two inclined planes are designed to be low in the middle and high in the two sides.
The working method of the tapping machine for part production comprises the following steps:
s1, fixing a workpiece by using a clamp, sweeping a plane, determining a processing position, starting a telescopic rod, driving a machine table, a main shaft, a fixing cylinder, a sleeve and a liquid outlet plate to move downwards, and enabling the liquid outlet plate to be abutted with the workpiece;
S2, before the piston is not separated from the inner wall of the sealing cylinder, the sleeve, the liquid outlet plate and the sealing cylinder move upwards relative to the piston, namely the piston moves downwards, so that the cooling liquid is pushed to flow downwards and is supplemented into the liquid outlet hole;
s3, when the piston is separated from the sealing cylinder and enters the liquid storage cavity, the fixed cylinder, the sealing cylinder, the sleeve and the liquid outlet plate are communicated, and cooling liquid is naturally sprayed to the outer surface of the cutter horizontally through the liquid outlet hole downwards;
S4, when the cutter moves upwards, the whole main shaft drives the fixed cylinder to move upwards, so that the piston moves upwards and resets relative to the sealing cylinder, and negative pressure is generated to the inner cavity of the liquid storage cavity in the process that the piston moves upwards to reset when entering the inner wall of the sealing cylinder, and cooling liquid in the liquid outlet hole is adsorbed to the placing groove for storage;
S5, finishing punching of the workpiece.
The working principle and the beneficial effects of the invention are as follows:
1. The device improves the spraying power and the form of the cooling liquid, can effectively avoid waste, three-stage storage of the cooling liquid is realized through the fixed barrel, the sleeve and the liquid outlet plate, the sealing barrel, the fixed column and the piston are arranged to control the communicating function between the fixed barrel and the sleeve, the telescopic rod drives the main shaft and the fixed barrel to generate downward power during operation, the liquid outlet plate is abutted with the surface of a workpiece, the sleeve and the sealing barrel are integrally limited, the sleeve and the sealing barrel are kept motionless, the fixed barrel fixedly sleeved with the main shaft is utilized to drive the fixed column and the piston to move downwards relative to the sealing barrel, positive pressure to the cavity of the liquid storage cavity is generated through the piston, the cooling liquid in the placing groove is extruded and conveyed to the liquid outlet hole, the cooling liquid is kept from being directly sprayed out, the cavity of the liquid storage cavity is separated from the sealing barrel along with the continuous downward movement of the main shaft and the fixed barrel, the piston is communicated with the liquid storage cavity, at the moment, the bottom end of the cutter just enters the preformed hole on the surface of the workpiece and moves downwards, the cooling liquid is naturally sprayed to the outer surface of the cutter along the hole under the air pressure balance effect generated by the external communicating of the liquid inlet pipe, and the pressure is further reduced than the pressure of the prior art, and the waste of the cooling liquid is avoided.
2. Then, in the process that the cutter is driven upwards by the telescopic rod, the main shaft and the fixed cylinder to reset, the fixed column and the piston connected with the fixed cylinder move upwards to the inner wall of the sealed cylinder relative to the sealed cylinder, the inner cavities of the sealed cylinder and the liquid storage cavity are automatically plugged, the sealed cylinder is driven to always generate downward pressure along with the tensile force generated by stretching of the second spring, the piston is kept to move upwards on the inner wall of the sealed cylinder smoothly, at the moment, the piston seals the upper side and the lower side of the inner cavity of the sealed cylinder, so that negative pressure is generated in the inner cavity of the liquid storage cavity, the cooling liquid filled in the liquid outlet hole originally is sucked into the placing groove, the leakage of the cooling liquid along the liquid outlet hole is avoided, the free collecting and releasing function of the cooling liquid is realized, and therefore a buffer space for the flow of the cooling liquid is provided for each cutter before tapping processing, and the cooling liquid is prevented from being directly sprayed out from the beginning.
3. Finally, utilize four sets of intercommunication mouths of sealing tube surface top seting up to communicate the inner chamber of fixed section of thick bamboo, in initial state, the distance between fixed section of thick bamboo and the sleeve is furthest, at this moment, the top of sealing tube stretches into the inner chamber of fixed section of thick bamboo, the intercommunication mouth is located the bottom of fixed section of thick bamboo inner chamber, thereby be convenient for carry the coolant liquid in the fixed section of thick bamboo to the position that sealing tube inner chamber is located the piston top, when the fixed plunger drives piston downward movement and breaks away from the inside of sealing tube, through relieving the seal between piston and the sealing tube, make sealing tube intercommunication fixed section of thick bamboo and stock solution chamber simultaneously, thereby make the inner chamber of stock solution chamber be full of coolant liquid all the time, the practicality of device has been improved.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic perspective view of the structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1A according to the present invention;
FIG. 3 is a schematic view in elevation of a structure of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3C in accordance with the present invention;
FIG. 6 is a schematic side cut-away view of the structure of the present invention;
FIG. 7 is a schematic view of a bottom cut-away of a liquid outlet plate of the present invention;
FIG. 8 is a schematic view of the structure of the fixing barrel, sleeve and liquid outlet plate of the present invention;
FIG. 9 is a schematic illustration showing the separation of the partial structures of the present invention;
FIG. 10 is a schematic view showing the separation of the stationary post, piston, seal cartridge, second spring and seal ring of the present invention.
In the figure: 1. a work table; 2. a telescopic rod; 3. a machine table; 4. a motor; 5. a main shaft; 6. a cutter; 7. a fixed cylinder; 8. a liquid inlet pipe; 9. a first spring; 10. a sleeve; 11. a liquid outlet plate; 12. a placement groove; 13. a liquid outlet hole; 14. a limiting ring; 15. a liquid storage cavity; 16. a cooling liquid; 17. fixing the column; 18. a piston; 19. a sealing cylinder; 20. a second spring; 21. a seal ring; 22. and a communication port.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The tapping machine for producing parts comprises a workbench 1, a telescopic rod 2, a machine table 3, a motor 4, a main shaft 5 and a cutter 6, wherein a fixed cylinder 7 is fixedly sleeved at the top of the outer surface of the main shaft 5, and the inner cavity of the fixed cylinder 7 is filled with cooling liquid 16 and is communicated with the outside;
The outer surface of the main shaft 5 is also movably sleeved with a sleeve 10 positioned below the fixed cylinder 7, a liquid storage cavity 15 is formed in the sleeve 10, two groups of liquid outlet plates 11 are fixedly connected to the bottom of the sleeve 10, a placing groove 12 and a liquid outlet hole 13 are formed in the bottom of the liquid outlet plates 11, a sealing cylinder 19 is fixedly connected to the top of the sleeve 10, the top end of the sealing cylinder 19 penetrates through the inner cavity of the fixed cylinder 7 upwards, and a communication port 22 is formed in the top of the outer surface of the sealing cylinder 19;
The top of the inner cavity of the fixed cylinder 7 is fixedly connected with a fixed column 17, the bottom end of the fixed column 17 downwards penetrates through the inner cavity of the sealed cylinder 19 and is fixedly connected with a piston 18, the piston 18 is in interference fit with the inner wall of the sealed cylinder 19, the outer surface of the fixed column 17 is movably sleeved with a second spring 20 positioned in the sealed cylinder 19, two ends of the second spring 20 are respectively and elastically connected with the sealed cylinder 19 and the piston 18, and a first spring 9 is elastically connected between the fixed cylinder 7 and the sleeve 10;
When the device works, the main shaft 5 drives the fixed cylinder 7, the sleeve 10 and the liquid outlet plate 11 to integrally move downwards under the drive of the telescopic rod 2, when the liquid outlet plate 11 is abutted against the surface of a workpiece, the liquid outlet plate 11, the sleeve 10 and the sealing cylinder 19 are integrally kept motionless by the workpiece, at the moment, the fixed cylinder 7, the fixed column 17 and the piston 18 continuously move downwards under the drive of the main shaft 5, the spring I9 is compressed, the spring II 20 is stretched, the piston 18 moves downwards on the inner wall of the sealing cylinder 19 and generates positive pressure on the inner cavity of the liquid storage cavity 15, thereby pressing the cooling liquid 16 in the liquid storage cavity 15 and the placing groove 12 to the liquid outlet hole 13, when the piston 18 enters the inner cavity of the liquid storage cavity 15 and enables the sealing cylinder 19 to be communicated with the liquid storage cavity 15, at the moment, the positive pressure effect of the piston 18 on the inner cavity of the liquid storage cavity 15 is eliminated, and at the moment, the cooling liquid 16 entering the inner wall of the sealing cylinder 19 along the communicating port 22 flows into the liquid storage cavity 15 and is rapidly filled therein, simultaneously, the bottom end of the cutter 6 is flush with the bottom of the liquid outlet plate 11 and continuously moves downwards to perform tapping, at the moment, the cooling liquid 16 is sprayed to the outer surface of the cutter 6 under the action of gravity, then the cutter 6 is reversed under the action of the motor 4 and moves upwards and resets under the action of the telescopic rod 2, the fixed cylinder 7, the fixed column 17 and the piston 18 are driven to integrally move upwards, at the moment, the spring I9 provides reset resilience force between the fixed cylinder 7 and the sleeve 10, the piston 18 and the fixed column 17 move downwards to the inner wall of the sealing cylinder 19, negative pressure is generated on the inner cavity of the liquid storage cavity 15 before the reset, so that the cooling liquid 16 in the liquid outlet hole 13 is sucked into the placing groove 12, and in the process, the tensile force generated by the spring II 20 overcomes the friction force between the piston 18 and the inner wall of the sealing cylinder 19 and assists the reset, the liquid storage cavity 15 is sealed and isolated from the inner cavity of the fixed cylinder 7, and the cooling liquid 16 in the placing groove 12 cannot leak out under the action of negative pressure.
The device improves the spraying power and the form of the cooling liquid 16, can effectively avoid waste, three-stage storage of the cooling liquid 16 is realized through the fixed cylinder 7, the sleeve 10 and the liquid outlet plate 11, the sealing cylinder 19, the fixed column 17 and the piston 18 are arranged, the communicating function between the fixed cylinder 7 and the sleeve 10 is controlled, during operation, the telescopic rod 2 drives the main shaft 5 and the fixed cylinder 7 to generate downward power, the liquid outlet plate 11 is abutted with the surface of a workpiece, the sleeve 10 and the whole sealing cylinder 19 are limited, the liquid outlet plate 11 is kept motionless, the fixed cylinder 7 fixedly sleeved with the main shaft 5 is utilized to drive the fixed column 17 and the piston 18 to move downwards relative to the sealing cylinder 19, positive pressure to the inner cavity of the liquid storage cavity 15 is generated through the piston 18, the cooling liquid 16 in the placing groove 12 is extruded and conveyed to the liquid outlet hole 13, the cooling liquid 16 is kept from being directly sprayed out, the continuous downward movement of the main shaft 5 and the fixed cylinder 7 is carried out along with the continuous downward movement of the main shaft 5 and the sealing cylinder 19, the piston 18 is separated from the inner cavity of the sealing cylinder 19 and enters the inner cavity 15, the fixed cylinder 7, the bottom end of the sealing cylinder 19 and the liquid storage cavity 15 is enabled to be communicated with the workpiece surface, the bottom end of the cutter 6 just enters the workpiece surface and the reserved liquid 16 to move downwards relative to the sealing cylinder 19, the inner cavity is kept at the same level as the pressure as the working pressure is, the cooling liquid is kept at the same as the natural pressure, the cooling liquid is, the natural pressure is kept low pressure is and the cooling liquid is generated and the natural pressure is kept the cooling liquid is and the natural pressure is far from the outer surface is due to the natural pressure is due to the air pressure to the waste is due to the air pressure of the cooling liquid pressure is sprayed.
Then, in the process that the cutter 6 is driven to reset upwards by the telescopic rod 2, the main shaft 5 and the fixed cylinder 7, the fixed column 17 and the piston 18 connected with the fixed cylinder 7 move upwards to the inner wall of the sealed cylinder 19 relative to the sealed cylinder 19, the inner cavities of the sealed cylinder 19 and the liquid storage cavity 15 are automatically sealed, the sealed cylinder 19 is driven by the tensile force generated by stretching the second spring 20 to always generate downward pressure, the piston 18 is kept to move on the inner wall of the sealed cylinder 19 smoothly, at the moment, the upper side and the lower side of the inner cavity of the sealed cylinder 19 are sealed by the piston 18, so that negative pressure is generated in the inner cavity of the liquid storage cavity 15, the cooling liquid 16 filled in the liquid outlet hole 13 originally is sucked into the placing groove 12, the leakage of the cooling liquid 16 along the liquid outlet hole 13 is avoided, the free collecting and placing function of the cooling liquid 16 is realized, and therefore, a buffer space for the flow of the cooling liquid 16 is provided for each time before tapping the cutter 6, and the cooling liquid 16 is prevented from being directly sprayed out from the beginning.
Finally, utilize four sets of intercommunication mouths 22 that seal tube 19 surface top set up to communicate the inner chamber of fixed section of thick bamboo 7, in initial state, the distance between fixed section of thick bamboo 7 and the sleeve 10 is farthest, at this moment, the top of seal tube 19 stretches into the inner chamber of fixed section of thick bamboo 7, intercommunication mouth 22 is located the bottom of fixed section of thick bamboo 7 inner chamber, thereby be convenient for carry the coolant liquid 16 in the fixed section of thick bamboo 7 to the position that seal tube 19 inner chamber is located the piston 18 top, when fixed column 17 drives piston 18 downward movement and break away from the inside of seal tube 19, through relieving the seal between piston 18 and the seal tube 19, make seal tube 19 communicate fixed section of thick bamboo 7 and stock solution chamber 15 simultaneously, thereby make the inner chamber of stock solution chamber 15 be full of coolant liquid 16 all the time, the practicality of device has been improved.
The telescopic rod 2 is arranged at the rear side of the top of the workbench 1, the machine table 3 is fixedly arranged at the telescopic end of the telescopic rod 2, the motor 4 and the main shaft 5 are arranged at the front side of the machine table 3 in a top-to-bottom mode and are coaxially connected, and the cutter 6 is arranged at the bottom of the main shaft 5 in a clamping mode;
the telescopic rod 2 is used for providing lifting functions for the machine table 3, the fixed cylinder 7 and the sleeve 10, the cutter 6 is clamped at the bottom of the main shaft 5, a speed reducing structure is arranged in the main shaft 5 and is connected with the motor 4, and power is provided for rotation of the cutter 6.
The top of the outer surface of the fixed cylinder 7 is fixedly connected with a liquid inlet pipe 8, one end of the outer side of the liquid inlet pipe 8 is vertically upwards, and the liquid inlet pipe 8 is higher than the liquid level of cooling liquid 16 in the inner cavity of the fixed cylinder 7;
the liquid inlet pipe 8 is used for supplementing the cooling liquid 16 for the inner cavity of the fixed cylinder 7, and the opening end of the liquid inlet pipe is higher than the top of the inner cavity of the fixed cylinder 7, so that the cooling liquid 16 in the inner cavity of the fixed cylinder 7 can be prevented from overflowing.
The bottom of the inner wall of the fixed cylinder 7 is glued with a sealing ring 21, and the sealing ring 21 is movably sleeved on the top of the outer surface of the sealing cylinder 19 and is in interference fit with the outer surface of the sealing cylinder 19;
As shown in fig. 2 and 3, when the fixed cylinder 7 cannot move further downward in the sealing cylinder 19, the bottom portion thereof slides with respect to the outer surface of the sealing cylinder 19, and at this time, the sealing ring 21 is provided on the outer surface of the sealing cylinder 19, thereby realizing the sealing and leakage-preventing function of the fixed cylinder 7.
Wherein, the piston 18 is positioned at the bottom of the inner wall of the sealing cylinder 19, when the sleeve 10 and the sealing cylinder 19 move upwards until the piston 18 enters the inner cavity of the liquid storage cavity 15, the cooling liquid 16 positioned in the inner cavity of the fixed cylinder 7 sequentially enters the liquid storage cavity 15 through the communication port 22 and the sealing cylinder 19;
The piston 18 is located at the bottom of the inner wall of the sealing cylinder 19 in the initial condition, and is used for sealing the fixed cylinder 7 and the cooling liquid 16 in the sealing cylinder 19 to continuously exert gravity on the cooling liquid 16 in the liquid storage cavity 15, and when the piston 18 moves upwards on the inner wall of the sealing cylinder 19, negative pressure can be generated, and leakage of the cooling liquid 16 in the placing groove 12 is avoided.
Wherein, two groups of liquid outlet plates 11 are symmetrically distributed on the left and right sides of the bottom of the sleeve 10, the placement groove 12 is arranged on the top of the liquid outlet plate 11 and is communicated with the liquid storage cavity 15, the liquid outlet holes 13 are arranged on one side of the liquid outlet plate 11 facing the cutter 6, the liquid outlet holes 13 are arranged into three groups and are respectively communicated with the placement groove 12, and the intersection point of the axes of the liquid outlet holes 13 is positioned on the axis of the cutter 6;
The liquid outlet plates 11 are two groups, one side of the bottom end of each liquid outlet plate facing the outer surface of the cutter 6 is provided with liquid outlet holes 13, and the cooling liquid 16 can be horizontally sprayed out along the liquid outlet holes 13, as shown in fig. 6, the axes of all the liquid outlet holes 13 are converged on an intersection point, and the intersection point is positioned on the axis of the cutter 6.
The outer surface of the main shaft 5 is fixedly connected with a limiting ring 14 positioned at the bottom of the sleeve 10, the bottom of the sleeve 10 is abutted against the limiting ring 14, and the sleeve 10 is elastically supported at the top of the limiting ring 14 through a first spring 9;
The limiting ring 14 is fixedly sleeved on the outer surface of the main shaft 5 and is positioned right below the sleeve 10 to provide support for the sleeve 10.
Wherein, the bottom of the liquid storage cavity 15 is provided with an inner inclined plane and an outer inclined plane, and the two inclined planes are designed to be low in the middle and high in the two sides;
The bottom of the inner cavity of the liquid storage cavity 15 is designed in a canyon shape, and the cooling liquid 16 is prevented from accumulating at the bottom of the liquid storage cavity 15 due to the fact that the cooling liquid 16 is completely conveyed into the liquid outlet plate 11.
The working method of the tapping machine for part production comprises the following steps:
s1, fixing a workpiece by using a clamp, sweeping a plane, determining a machining position, starting a telescopic rod 2, driving a machine table 3, a main shaft 5, a fixing cylinder 7, a sleeve 10 and a liquid outlet plate 11 to move downwards, and enabling the liquid outlet plate 11 to be abutted against the workpiece;
S2, before the piston 18 is not separated from the inner wall of the sealing cylinder 19, the sleeve 10, the liquid outlet plate 11 and the sealing cylinder 19 move upwards relative to the piston 18, namely the piston 18 moves downwards, so that the cooling liquid 16 is pushed to flow downwards and be supplemented into the liquid outlet hole 13;
S3, when the piston 18 is separated from the sealing cylinder 19 and enters the liquid storage cavity 15, the fixed cylinder 7, the sealing cylinder 19, the sleeve 10 and the liquid outlet plate 11 are communicated, and the cooling liquid 16 is horizontally sprayed to the outer surface of the cutter 6 through the liquid outlet hole 13 naturally downwards;
S4, when the cutter 6 moves upwards, the main shaft 5 integrally drives the fixed cylinder 7 to move upwards, so that the piston 18 moves upwards and resets relative to the sealing cylinder 19, negative pressure is generated to the inner cavity of the liquid storage cavity 15 in the process that the piston 18 moves upwards to reset after entering the inner wall of the sealing cylinder 19, and the cooling liquid 16 in the liquid outlet hole 13 is adsorbed to the placing groove 12 for storage;
S5, finishing punching of the workpiece.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. The tapping machine for producing the parts comprises a workbench (1), a telescopic rod (2), a machine table (3), a motor (4), a main shaft (5) and a cutter (6), and is characterized in that a fixed cylinder (7) is fixedly sleeved at the top of the outer surface of the main shaft (5), and the inner cavity of the fixed cylinder (7) is filled with cooling liquid (16) and is communicated with the outside;
The outer surface of the main shaft (5) is movably sleeved with a sleeve (10) positioned below the fixed cylinder (7), a liquid storage cavity (15) is formed in the sleeve (10), two groups of liquid outlet plates (11) are fixedly connected to the bottom of the sleeve (10), a placing groove (12) and a liquid outlet hole (13) are formed in the bottom of the liquid outlet plates (11), a sealing cylinder (19) is fixedly connected to the top of the sleeve (10), the top of the sealing cylinder (19) upwards penetrates through the inner cavity of the fixed cylinder (7), and a communication port (22) is formed in the top of the outer surface of the sealing cylinder (19);
The top of the inner cavity of the fixed cylinder (7) is fixedly connected with a fixed column (17), the bottom end of the fixed column (17) downwards penetrates through the inner cavity of the sealing cylinder (19) and is fixedly connected with a piston (18), the piston (18) is in interference fit with the inner wall of the sealing cylinder (19), the outer surface of the fixed column (17) is movably sleeved with a second spring (20) positioned in the sealing cylinder (19), the two ends of the second spring (20) are respectively in elastic connection with the sealing cylinder (19) and the piston (18), and a first spring (9) is elastically connected between the fixed cylinder (7) and the sleeve (10);
The outer surface of the main shaft (5) is fixedly connected with a limiting ring (14) positioned at the bottom of the sleeve (10), the bottom of the sleeve (10) is abutted against the limiting ring (14), and the sleeve (10) is elastically supported at the top of the limiting ring (14) through a first spring (9).
2. The tapping machine for producing parts according to claim 1, wherein the telescopic rod (2) is mounted at the rear side of the top of the workbench (1), the workbench (3) is fixedly mounted at the telescopic end of the telescopic rod (2), the motor (4) and the spindle (5) are mounted at the front side of the workbench (3) in a top-to-bottom mode and are coaxially connected, and the cutter (6) is mounted at the bottom of the spindle (5) in a clamping mode.
3. The tapping machine for part production according to claim 1, wherein the top of the outer surface of the fixed cylinder (7) is fixedly connected with a liquid inlet pipe (8), one end of the outer side of the liquid inlet pipe (8) is vertically upwards, and the liquid inlet pipe (8) is higher than the liquid level of cooling liquid (16) in the inner cavity of the fixed cylinder (7).
4. A tapping machine for producing parts according to claim 3, characterized in that the bottom of the inner wall of the fixed cylinder (7) is glued with a sealing ring (21), and the sealing ring (21) is movably sleeved on the top of the outer surface of the sealing cylinder (19) and is in interference fit with the outer surface of the sealing cylinder (19).
5. Tapping machine for producing parts according to claim 1, characterized in that the piston (18) is located at the bottom of the inner wall of the sealing cylinder (19), and when the sleeve (10) and the sealing cylinder (19) move upwards until the piston (18) enters the inner cavity of the liquid storage cavity (15), the cooling liquid (16) located in the inner cavity of the fixing cylinder (7) sequentially passes through the communication port (22) and the sealing cylinder (19) to enter the liquid storage cavity (15).
6. Tapping machine for producing parts according to claim 1, characterized in that two sets of liquid outlet plates (11) are symmetrically distributed on the left and right sides of the bottom of the sleeve (10), the placing groove (12) is formed in the top of the liquid outlet plates (11) and is communicated with the liquid storage cavity (15), the liquid outlet holes (13) are formed in one side, facing the cutter (6), of the liquid outlet plates (11), the liquid outlet holes (13) are arranged in three sets and are respectively communicated with the placing groove (12), and the intersection point of the axes of the liquid outlet holes (13) is located on the axis of the cutter (6).
7. Tapping machine for producing parts according to claim 1, characterized in that the bottom of the liquid storage chamber (15) is provided with an inner and an outer set of inclined surfaces, which are designed to be low in the middle and high in the two sides.
8. The method of operating a tapping machine for the production of parts according to claim 4, comprising the steps of:
s1, fixing a workpiece by using a clamp, sweeping a plane, determining a machining position, starting a telescopic rod (2) and driving a machine table (3), a main shaft (5), a fixed cylinder (7), a sleeve (10) and a liquid outlet plate (11) to move downwards, so that the liquid outlet plate (11) is abutted with the workpiece;
S2, before the piston (18) is not separated from the inner wall of the sealing cylinder (19), the sleeve (10), the liquid outlet plate (11) and the sealing cylinder (19) move upwards relative to the piston (18), namely the piston (18) moves downwards, and the cooling liquid (16) is pushed to flow downwards and be supplemented into the liquid outlet hole (13);
S3, when the piston (18) is separated from the sealing cylinder (19) and enters the liquid storage cavity (15), the inside of the fixing cylinder (7), the sealing cylinder (19), the sleeve (10) and the liquid outlet plate (11) are communicated, and then the cooling liquid (16) is naturally sprayed downwards to the outer surface of the cutter (6) horizontally through the liquid outlet hole (13);
S4, when the cutter (6) moves upwards, the main shaft (5) integrally drives the fixed cylinder (7) to move upwards, so that the piston (18) moves upwards and resets relative to the sealing cylinder (19), and negative pressure is generated to the inner cavity of the liquid storage cavity (15) in the process that the piston (18) moves upwards to reset on the inner wall of the sealing cylinder (19), and cooling liquid (16) in the liquid outlet hole (13) is adsorbed to the placing groove (12) for storage;
S5, finishing punching of the workpiece.
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CN202311584413.4A CN117300276B (en) | 2023-11-25 | 2023-11-25 | Tapping machine for part production and working method |
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CN117300276B true CN117300276B (en) | 2024-05-10 |
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CN210524045U (en) * | 2019-10-10 | 2020-05-15 | 济南津锐特精密机械有限公司 | Lubricating device for tapping machine |
WO2021046786A1 (en) * | 2019-09-12 | 2021-03-18 | 大连理工大学 | Knife handle matched with ultralow-temperature medium internal spraying type main shaft |
CN112917156A (en) * | 2021-01-21 | 2021-06-08 | 郑州铁路职业技术学院 | Electromechanical automatic tapping machine |
CN218050705U (en) * | 2022-05-17 | 2022-12-16 | 上海奉永机械制造有限公司 | Tapping tool for machining |
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CN109014449A (en) * | 2018-07-24 | 2018-12-18 | 阜阳市圣贝诺装饰工程有限公司 | A kind of electromechanical equipment Hardware fitting processing tooth machining unit positioning mechanism |
CN109249056A (en) * | 2018-10-31 | 2019-01-22 | 重庆市兴林电器有限公司 | Electric fan blade drilling equipment |
CN210188589U (en) * | 2019-07-07 | 2020-03-27 | 青岛德润昊海电器设备有限公司 | Drilling machine for production of power distribution equipment |
WO2021046786A1 (en) * | 2019-09-12 | 2021-03-18 | 大连理工大学 | Knife handle matched with ultralow-temperature medium internal spraying type main shaft |
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CN112917156A (en) * | 2021-01-21 | 2021-06-08 | 郑州铁路职业技术学院 | Electromechanical automatic tapping machine |
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